Emerson 67D Instruction Manual

Instruction Manual Form 5858
December 2013
67D Series
67D Series Pressure Reducing Regulators
P1183 P1182
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion,
 re and/or chemical contamination
causing property damage and personal injury or death.
Fisher® regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. instructions.
If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition.
TYPE 67DF OR 67DFR FILTERED REGULATORTYPE 67D OR 67DR REGULATOR
Installation, operation and maintenance
procedures performed by unquali ed
personnel may result in improper adjustment and unsafe operation. Either condition may result in equipment
damage or personal injury. Use quali ed
personnel when installing, operating and maintaining the 67D Series Pressure Reducing Regulators.
Introduction
Scope of the Manual
This manual provides instructions for the installation, maintenance and parts ordering information for 67D Series regulators. Instructions and parts lists for other equipment mentioned in this instruction manual, as well as for other 67 Series regulators, are found in separate manuals.
www.fisherregulators.com
D103151X012
67D Series
Specications
This section lists the specications for the 67D Series regulators. Factory specication such as type, maximum inlet pressure and outlet pressure are stamped on the nameplate fastened on the regulator at the factory.
Available Congurations Type 67D: Direct-operated regulator with
aluminum body and without internal relief
Type 67DR: Aluminum body with internal relief Type 67DS: Stainless steel body without internal relief Type 67DSR: Stainless steel body with internal relief Type 67DF: Aluminum body with lter and without
internal relief
Type 67DFR: Aluminum body with lter and
internal relief
Type 67DFS: Stainless steel body with lter and
without internal relief
Type 67DFSR: Stainless steel body with lter and
internal relief
Body Size, Inlet and Outlet Connection Style 1/2 NPT
Maximum Inlet Pressure (Body Rating)
(1)
All ltered models: 250 psig / 17.2 bar All unltered models: 400 psig / 27.6 bar
Outlet Pressure Ranges
See Table 1
Maximum Emergency Outlet Pressure
(1)
150 psi / 10.3 bar over outlet pressure setting up to a
maximum of 250 psi / 17.2 bar
Wide-Open Flow Coefcients
Main Valve: Cg: 45.24; Cv: 1.33; C1: 35.02 I
nternal Relief Valve: Cg: 1.45; Cv: 0.045; C1: 32.8
IEC Sizing Coefcient
Xt: 0.75 Types 67DR, 67DSR, 67DFR and 67DFSR Internal Relief Performance
Low capacity for minor seat leakage only; other
overpressure protection must be provided if inlet
pressure can exceed the maximum pressure rating of downstream equipment or exceeds maximum
outlet pressure rating of the regulator.
Approximate Weights
Types 67D and 67DR: 1.2 pounds / 0.5 kg Types 67DF and 67DFR: 2.0 pounds / 1 kg Types 67DS and 67DSR: 2.8 pounds / 1 kg Types 67DFS and 67DFSR: 4.6 pounds / 2 kg
Smart Bleed™ Check Valve Setpoint
6 psi / 0.41 bar differential
Temperature Capabilities
(1)
With Nitrile (NBR):
Standard Bolting: -20 to 180°F / -29 to 82°C Stainless Steel Bolting: -40 to 180°F / -40 to 82°C
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. Silicone (VMQ) is not compatible with hydrocarbon gas.
3. Product complies with the material requirements of NACE International MR0175 or MR0103. Environmental limits may apply.
4. Do not use in high aromatic hydrocarbon service.
Temperature Capabilities With Fluorocarbon (FKM):
Polyethylene Filter 0 to 180°F / -18 to 82°C Polyvinylidene (PVDF), Stainless steel or
Glass Filter (Optional):
0 to 300°F / -18 to 149°C
With Silicone (VMQ)
Low Temperature Nitrile (NBR) O-rings and Low Temperature Bolting:
-60 to 180°F / -51 to 82°C
With Gauges: -20 to 180°F / -29 to 82°C With Automatic Drain: 40 to 175°F / 4 to 79°C
Types 67DF, 67DFR, 67DFS and 67DFSR Filter Capabilities Micron Rating:
Polyethylene Filter Glass Fiber Filter (Optional): 5 microns PVDF or Stainless Steel Filter (Optional):
40 microns
Spring Case Vent Location
Aligned with inlet standard, other positions optional
Drain Valve Location
Aligned in the center of the dripwell
Pressure Registration
Internal
Options All Types
Handwheel adjusting screw
NACE International MR0175 or
MR0103
(3)
construction
Panel mount (includes spring case with 1/4 NPT vent, handwheel and panel mounting nut)
Closing cap (available on spring case with 1/4 NPT vent)
Fluorocarbon (FKM) elastomers for high temperatures and/or corrosive chemicals
Silicone (VMQ) elastomers for cold temperatures
• Fixed Bleed Restriction
Triple scale outlet pressure gauge (Brass or
Stainless steel)
Stainless steel stem and valve plug
Pipe plug in second outlet
Types 67DFR and 67DFSR
• Smart Bleed internal check valve
Types 67DF, 67DFR, 67DFS and 67DFSR
Stainless steel drain valve
(1)
(continued)
(4)
(Standard):
(2)
Diaphragm,
(4)
(Standard): 5 microns
2
67D Series
Type XXXX
TYPE 67D OR 67DS TYPE 67DF OR 67DFS
M1153 M1154
SMART BLEED OPTION FOR
TYPE 67DFR OR 67DFSR
TYPE 67DR OR 67DSR
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Figure 2. 67D Series Operational Schematics
TYPE 67DFR OR 67DFSR
Product Descriptions
The 67D Series direct-operated regulators are typically used to provide constantly controlled, reduced pressures. They are suitable for most air or gas applications.
• The Types 67D and 67DS are the standard instrument supply regulators without a  lter or
internal relief.
• The Types 67DF and 67DFS are equipped with a  lter for removing particles from the supply gas.
• The Types 67DR and 67DSR have an internal relief
valve with a soft seat for reliable shutoff with no
discernible leakage.
• The Types 67DFR and 67DFSR have a  lter and
internal relief valve with a soft seat for reliable
shutoff with no discernible leakage.
Principle of Operation
Downstream pressure is registered internally on the
lower side of the diaphragm. When the downstream pressure is at or above the set pressure, the valve plug
is held against the ori ce and there is no  ow through
the regulator. When demand increases, downstream
pressure drops slightly allowing the spring to extend, moving the stem down and the valve plug away from the ori ce. This allows  ow through the regulator.
Internal Relief (Types 67DR, 67DSR, 67DFR and 67DFSR)
If for some reason, outside of normal operating
conditions, the downstream pressure exceeds the setpoint of the regulator, the force created by the
downstream pressure will lift the diaphragm until the
diaphragm is lifted off the relief seat. This allows  ow through the token relief. The relief valve on the Type 67DR, 67DSR, 67DFR or 67DFSR is an elastomer plug that prevents leakage of air from the
downstream to atmosphere during normal operation,
thereby conserving plant air.
Smart Bleed™ Airset
In some cases, it is desired to exhaust downstream
pressure if inlet pressure is lost or drops below the
setpoint of the regulator. For example, if the regulator is installed on equipment that at times has no  ow demand but is expected to back ow on loss of inlet pressure. The Type 67DFR or 67DFSR can be ordered with the Smart Bleed option which includes an internal check valve for this application. During operation, if
inlet pressure is lost, or decreases below the setpoint of
the regulator, the downstream pressure will back  ow upstream through the regulator and check valve. This option eliminates the need for a  xed bleed downstream of the regulator, thereby conserving plant air.
3
67D Series
OUTLET PRESSURE
TYPE
67D, 67DR,
67DF and
67DFR
67DS, 67DSR,
67DFS and
67DFSR
Inconel® is a mark owned by Special Metals Corporation.
RANGES
psig bar Inch mm Inch mm
0 to 20 0 to 35 0 to 60
0 to 125
0 to 35 0 to 60
0 to 125
0 to 20 0 to 35
0 to 60 0 to 125 0 to 150
0 to 1.4 0 to 2.4 0 to 4.1 0 to 8.6
0 to 2.4 0 to 4.1 0 to 8.6
0 to 1.4 0 to 2.4 0 to 4.1 0 to 8.6
0 to 10.3
Table 1. Outlet Pressure Ranges and Control Spring Data
CONTROL SPRING DATA
Part Number Color Material
GE07809T012 T14059T0012 T14058T0012 T14060T0012
T14113T0012 T14114T0012 T14115T0012
10C1729X012
T14113T0012 T14114T0012 T14115T0012
10C1730X012
Green stripe
Unpainted
Blue stripe
Red stripe
Silver stripe
Blue
Red
Green
Silver stripe
Blue
Red
Black
Music Wire
Inconel
Inconel
®
®
Wire Diameter Free Length
0.135
0.156
0.170
0.207
0.156
0.172
0.207
0.135
0.156
0.172
0.207
0.250
3.43
3.96
4.32
5.26
3.96
4.37
5.26
3.43
3.96
4.37
5.26
6.35
1.43
1.43
1.43
1.43
1.43
1.43
1.43
1.50
1.43
1.43
1.43
1.77
36.2
36.2
36.2
36.2
36.2
36.2
36.2
38.1
36.2
36.2
36.2
44.9
Installation
Note
If the regulator is shipped mounted on another unit, install that unit according to the appropriate Instruction Manual.
WARNING
!
Personal injury, property damage, equipment damage or leakage due to escaping gas or bursting of pressure­containing parts may result if this regulator is overpressured or is installed where service conditions could exceed
the limits given in the Specications
section, or where conditions exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding those limits.
The internal relief valve of the Type 67DR, 67DSR, 67DFR or 67DFSR does not provide full overpressure protection. The internal relief valve is designed for minor seat leakage only. If maximum inlet pressure to the regulator exceeds maximum pressure ratings of the downstream equipment or exceeds maximum allowable outlet pressure of the regulator, additional overpressure protection is required.
A regulator may vent some gas to the atmosphere. In hazardous or
ammable gas service, vented gas may
accumulate and cause personal injury,
death or property damage due to re or
explosion. Vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous area. The vent line or stack opening must be protected against condensation or clogging.
Before installing a Type 67D, 67DR, 67DS, 67DSR,
67DF, 67DFR, 67DFS or 67DFSR regulator, be sure the installation complies with the following installation guidelines:
1. Regulator operation within ratings does not
preclude the possibility of damage from debris in the lines or from external sources. Regulators should be inspected for damage periodically and after any overpressure condition.
2. Only personnel qualied through training and experience should install, operate and maintain the regulator. Make sure that there is no damage
to or foreign material in the regulator. Also ensure that all tubing and piping is free of debris.
3. Install the regulator so that ow is from the IN to the
OUT connection as marked on the regulator body.
4. A clogged spring case vent hole may cause the regulator to function improperly. To keep this vent hole from being plugged (and to keep the
spring case from collecting moisture, corrosive chemicals or other foreign material) orient the vent to the lowest possible point on the spring case or otherwise protect it.
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