Emerson 24VDC User Manual

Installation Guide Smart Control Modules

QC01 24VDC QC03 Intrinsically safe QC04 Intrinsically safe with NAMUR feedback

English = En Deutsch = D Français = F Español = Es

DOC.IG.QC01.1 Rev.: B

1 Applicable Control Modules

QC01 - 24 VDC QC01 - 24 VDC Non-Incendive or

Non Sparking QC03 - IS Intrinsically safe QC04 - IS-NAMUR Intrinsically safe with NAMUR

position feedback

2 Before starting

* Be sure that the actuator is correctly mounted

on the valve before connecting air supply and electrical wiring (see Installation & Operation Manual FieldQ Valve Actuator, DOC.IOM.Q.E)

* Check the Module label for the right execution

(see figure 2)

* Check the type of actuator: single or double

acting (see figure 2)

Fig. 1: Check proper mounting before connecting

air supply and electrical wiring.

Control Module Type Label =

QC01..WP.. = 24VDC QC01..P4.. = 24VDC Non incendive /

QC03..P1.. = Intrinsically safe QC04..P1.. = Intrinsically safe with NAMUR

Actuator Type Label =

QS xxxx = Single acting (Spring Return) QD xxxx = Double acting

Non Sparking

position feedback

Fig. 2 Identification

2DOC.IG.QC01.1 Rev.: B December ‘06

3 Pneumatic connections

IMPORTANT

* The actuator/valve combination can move after

connecting the air supply.

* Ensure that the pneumatic Module and the Control

Module are mounted properly to the actuator to achieve a degree of ingress protection rated IP65 /

NEMA4X before connecting the air supply. * Check the maximum pressure P * Be sure that the minimum required supply

pressure for the application is available at the

actuator. * Condensation or moisture that enters the actuator,

the pneumatic Module or the Control Module can

damage these components and can result in

failures. We strongly recommend to install drip

loops in cables in pipes (see figure. 4). * The venting ports on the pneumatic Module (see

figure 3) are equipped as standard with silencers/

filters rated IP65 / NEMA4X. * In case IP65 / NEMA4X ingress protection is

required, the exhaust ports Ra and Rb and the

electrical entries must be fitted with devices rated

IP65 / NEMA4X or higher.

= 8bar/116Psi

max

3.1 Operating media :

* Air or inert gasses. * QC01, air filtered at 50 micron.

QC03 and QC04, air filtered at 25 micron. * Dew point 10 K below oper ating temperature. * For subzero applications tak e appropriate

measures.

3.2 Single acting (spring return) or

Double acting actuator :

1 Remove the plug from the air supply (Ps). 2 Connect air supply to port (Ps).

Single acting

Control Module cover

Double acting

Fig. 3: Pneumatic connections

Fig 4 Install drip loops

Venting ports

Ps 1/4”BSP or 1/4”NPT

3DOC.IG.QC01.1 Rev.: B December ‘06

4 Electric Connections

4.1 Electrical data Control Modules

QC01 - 24VDC

Power supply input:

Voltage 24VDC (±15%) Maximum current 125 mA Power (nominal) 2.5 W

Control signal input:

Voltage 24VDC (±15%) Maximum current 5mA max. Contacts Potential free

Feedback outputs:

Voltage 0-30 VDC Current DC 500mA (maximum)

1 mA (advised minimum) Resistance (nom.) 0.5 Ohm (On state) Maximum power 15W Electric contacts Potential free Temperature * -20°C to +80°C

(-4°F to +176°F)

* In case the Control Modules are used in

Hazardous locations, check the Control Drawings as per chapter 4.2 for the applicable temperature range.

QC03 - IS QC04 - IS-N

Power supply input:

Voltage 13.5 - 27.6 V 13.5 - 27.6 V Maximum current 68 mA 68 mA Maximum Power 1.2 W 1.2 W Capacity Ci (max.) 15 nF 15 nF Inductivity Li 0 mH 0 mH

Control signal input:

Voltage 6 - 30 V 6 - 30 V Maximum current 5 mA 5 mA Capacity Ci (max.) 3.2 nF 3.2 nF Inductivity Li 0 mH 0 mH Contacts Potential free Potential free

Feedback outputs:

Maximum voltage 30 VDC IEC 60947-5-6 Maximum current 32 mA IEC 60947-5-6 Resistance (nom.) 440 Ohm 440 Ohm Switch resistance 300kOhm 10440 Ohm (off-state) Maximum power 1.2 W IEC 60947-5-6 Electric contacts Potential free IEC 60947-5-6 Temperature * -20°C to +50°C

(-4°F to +122°F)

Polarity:

Dependent Power supply Independent Control signal + f eedback switches

Environmental conditions :

Humidity 0 to 85% at 25°C(+77°F) derate to 50% above 40°C(104°F) (non-condensing). Altitude Operating full power available up to 2000 meter (6000 feet). Use In- and outdoor.

4.2 Electrical data of the hazardous area executions

Please check the following chapters for electrical data and instructions in case an approved Control Module is used in a hazardous location:

Non Incendive/Non Sparking

- QC01 24VDC Chapter 10

Intrinsically safe

- QC03 IS Chapter 11

- QC04 IS-NAMUR Chapter 12

4DOC.IG.QC01.1 Rev.: B December ‘06

2 1 3

4.3 Wiring dimensions

Solid wire : 2.5mm2 max. Stranded wire : 0.2-3.3mm2 or 24-12 AWG

4.4 Tools

Tool for terminals : Screw driver 0.6 x 3.5 Tool for cover screws : Screw driver for cross

slotted Phillips screws nr. 2

WARNING:

* Do not put the Control Module and the Pneumatic

Module in direct contact with magnetic material. This can cause damage or malfunction of the position feedback.

* If the Control Module is used in a manner not

specified by the manufacturer, the protection provided by the equipment may be impaired.

* If required, mount earth wire (1) between top (2)

and bottom (3) ring of earth wire connection (see figure 6).

4.5 Procedure

1 Remove Control Module cov er (see figure 5). 2 Guide the cable(s) through the electrical

entry(ies).

- Use and mount cable glands as required by national or local legislation.

- When IP65 / NEMA4X ingress protection is required, the electrical entries must be fitted with glands rated IP65 / NEMA4X or higher.

3 Make the electrical connections as shown in

figure 7 or 8.

- For hazardous area connections, see the instructions in chapter 10 or 11.

4 Mount the Control Module cover to the housing

(see figure 5) or continue with chapter 5. Take care that the cover seal is in place to comply to dust and water tightness according to IP65 / NEMA4X.

Control Module Type Label

Terminals

Fig.5: Terminal connections behind cover.

Fig.6 Earth wire connection

Field wiring Unit wiring

1-2 Feedback 2

3-4 Feedback 1

5-6 Control supply

voltage

7-8 Power supply

voltage

0-30 VDC/VAC

15VA

0.5 A

max.

0-30 VDC/VAC

0.5 A

15VA

max.

24 VDC +/- 15%

max.

Fig.7: QC01 electric connections, seperate

circuits

Field wiring

1-2 Feedback 2,

3-4 Feedback 1

5-6 Control

7-8 Power supply

voltage

0.5 A

15VA

max.

0.5 A

15VA

max.

24 VDC +/- 15%

max.

Fig.8: QC01 electric connections, common “-”

5DOC.IG.QC01.1 Rev.: B December ‘06

Unit wiring

Status LED

1 2 3 4 5 6 7 8

5 Initialization

5.1 Initialization procedure

Initialization sets the limit stop points for the position feedback of the actuator. This process is done automatically, by the Module, however, the user must start it and the unit must be wired according chapter 4.

WARNING:

* During the initialization routine the actuator /valve

combination will cycle several times.

* Before initialization check whether the actuator

and valve have the same “Open” and “Closed” positions (see Chapter 4 of Installation & Operation Manuals FieldQ-series Pneumatic Actuators, DOC.IOM.Q.E)

* Ensure that the valve stroke is not obstructed

before the initialization routine is started.

Closed reassignment button

Closed LED

Push

4 sec.

Status LED Open LED Open reassign-

on off

Time

Fig. 9: Reassignment b uttons (located behind

front cover of Module).

Switch points

Closed

±40˚

ment button LED = Flashing

LED = Blinking

Switch points

10˚

max

Closed

5.2 Start initialization procedure (see figure 9)

1 Push "Open" and "Closed" reassignment

buttons at the same time for 4 seconds. 2 Status LED will blink. 3 Actuator will cycle 2 or 3 times. 4 At the end of the routine the Status LED

switches to constant on, meaning the initializa-

tion was successful. 5 Check that the actual valve position (open or

closed), is indicated on the button board.

5.3 Troubleshooting

5.3.1 If auto initialization procedure has failed

(Status LED is flashing):

1 Check supply pressure 2 Check Actuator assembly code (see Installa-

tion & Operation Manual FieldQ Valve

Actuator DOC.IOM.Q.E)

3 Repeat auto initialization routine 4 When the actuator does not move within 10

seconds, the auto initialization will fail. 5 To solve this either;

- perform the “default setting” procedure (see

§5.3.5) and repeat the initialization procedure (see §5.2), or

- set manually the limit switch points (see

§5.3.4).

5.3.2 If the position feedback on the button board

is reversed:

1 Check if the actuator is correctly mounted to the

valve, if yes: 2 Push the button, corresponding with the actual

position of the actuator, for 3 seconds (“Open”

or “Closed”). 3 The corresponding LED starts flashing. 4 Release the button and push again until LED

burns constantly , Status LED indicates “init

successful”. 5 The feedback of the opposite position changes

automatically.

±40˚

Open

Factory settings Setting after initialization

10˚

max

Fig. 10:Feedback characteristic

Open

6DOC.IG.QC01.1 Rev.: B December ‘06

5.3.3 If readjustment of the positions is needed without cycling the actuator:

After adjusting the mechanical limit stops on the actuator, in such a way that the switch points are not reached (i.e. reducing the stroke), the Module will not give proper position feedback. The easiest way of readjustment of the exact positions is performing the initialization procedure (see §5.2).

1 Check if the actuator is correctly mounted to the

valve, if yes:

2 Push the button, corresponding with the actual

position of the actuator, f or 3 seconds (“Open”

or “Closed”). 3 The corresponding LED starts flashing. 4 Release the button and push again until LED

burns constantly , Status LED indicates “init

successful”.

During initialization the actuator will cycle 2 or 3 times. When it is not allowed that the actuator/ valve unit cycles, the new s witch point can be set with the following procedure:

T able 1. LED indications Status Status LED action Open/Close LED action

OK (Init successful) Constant on Normal operation (position indicated by LED which is constant on) Initializing Blinking (see fig. 9) Normal operation Init error Flashing (see fig. 9) Normal operation Init default Flashing (see fig. 9) Activated LED (depending on position) blinking Waiting for Constant on Activated by push button LED Flashing, other LED is off reassignment confirm Identification Flashing for 300 sec Normal operation

T able 2 Button board functionality Action Reassignment buttons

Set to factory default Push both buttons before power up, and than hold until Status LED is constant

on. Release and observe LEDs to indicate default Initialize While powered up push both buttons until Status LED starts blinking Reassignment “Open” end position Push “Open” button until “Open” LED starts flashing, release button and push

again until LED is constant on, Status LED indicates “init successful”. Reassignment “Close” end position Push “Close” button until “Close” LED starts flashing, release button and push

again until LED is constant on, Status LED indicates “init successful”.

7DOC.IG.QC01.1 Rev.: B December ‘06

5.3.4 Manual setting of limit switch points

When the auto initialization procedure has failed, the switch points can be set manually with the following procedure: 1 Move the actuator to the closed position (see

chapter 6 or 8)

2 Push the “closed” button on the board for 3

seconds. 3 The corresponding LED starts flashing. 4 Release the button and push again until LED

burns constantly (Status LED indicates “OK”). 5 Move the actuator to the open position (see

chapter 6) 6 Push the “open” button on the board for 3

seconds. 7 The corresponding LED starts flashing. 8 Release the button and push again until LED

burns constantly (Status LED indicates “OK”).

5.3.5 “Factory default settings”, using the button

board.

To set the Control Module to its factory default settings, do the following; 1 Pow er must be connected according chapter 4

and the Status LED is either “on” or “flashing.” 2 Disconnect the power. 3 Press both reassignment buttons. 4 Keep the buttons pressed and reconnect

power. 5 Status LED goes on. 6 Release the reassignment buttons. 7 Observe that the Status LED indicates that the

unit is in its “Init Default” state (flashing). The

unit can now be initialized (see §5.2)

6 Check functioning

1 Connect power supply to terminals 7 and 8. 2 Connect control signal to terminals 5 and 6. 3 Actuator moves to "Open" position. 4 Remove control signal from terminals 5 and 6. 5 Actuator moves to "Closed" position. 6 Mount the Control Module cover to the housing

(see figure 5).

8DOC.IG.QC01.1 Rev.: B December ‘06

7 Maintenance

The FieldQ Control Modules are designed to operate without maintenance. For any further maintenance to the actuator see Installation & Operation Manual FieldQ Valve Actuator, DOC.IOM.Q.E or contact your local FieldQ representative. Installation, adjustment, putting into service, use, assembly, disassembly, maintenance and repair of the Control Module must be done by qualified personnel.

8 Optional Controls

8.1 Manual Control options (see figure 11)

For commissioning, emergency or maintenance purposes, the FieldQ can be supplied with Manual Control options. These options can operate the actuator when there is air pressure available, b u t no control signal or power supply. 1 “Push” version. Pressing the spring return

button will operate the actuator. Releasing the button will bring back the actuator to its original position.

2 “Push & Lock” ver sion. T o oper ate this

version, use a screw driver . Push and turn it 90°, to lock it in position and keep the actuator in its operated state. It is possible to rotate the screw multiple cycles. The unit will toggle every 90° between “locked” (1) and “unlocked” (0).

8.2 Speed control option (see figure 12).

The FieldQ can be supplied with Speed Control options. There are two versions of this option:

- One Way.

-Two Way

For more detailed information on these two speed control version see data sheet 1.605.01 or manual DOC.IOM.Q.E To adjust the Speed Control options: 1 Remove the nut cap (1). 2 Clockwise rotation of the adjustment screw

reduces the speed.

3 Counter clockwise rotation of the adjustment

screw increases the speed.

4 Replace the nut cap.

9 Related Information

Other documents containing information related to the FieldQ Module include:

- 1.604.01 FieldQ Smart Control Module

data sheets

- DOC.IOM.Q.E Installation Operation &

Maintenance Manual. These documents are available, in multiple languages, for download from www.FieldQ.com

“Push” “Push & “Lock

Fig. 11 Manual Control options

2 (90˚)

1 = “locked” 0 = “unlocked”

Fig. 12 Speed control operation

9DOC.IG.QC01.1 Rev.: B December ‘06

10 QC01 Smart Modules Non Incendive / Non sparking

10.1 Product marking

Type plate Terminals

Do not open when energized

Fig 13. Product marking

A TEX Hazardous or Classified Location

II 3 GD EEx nA II T4 T90°C IP65

KEMA 02ATEX1258X Ta = -20°C…+75°C (-4°F…167°F)

APPROVED

Non-Incendive, Class I, II, III, Div.2, Group ABCDFG T4, T ype 4X/IP65 Class I, Zone 2, IIC T4 Ta = -20°C…+75°C (-4°F…167°F)

Non Incendive: Class I, II, III, Div.2, Groups ABCDFG, T4 Ex nA II T4 (Class I, Zone 2) Ta = -20°C…+75°C (-4°F…167°F)

Hazardous or Classified Location

10.2 ATEX Intended use

• The Control Module QC01..P4.. of the FieldQ pneumatic actuator is a Group II category 3 equipment.

• The pneumatic actuator part, together with the pneumatic Module part of the FieldQ pneumatic actuators is a Group II category 2 equipment.

• Both are intended for use in areas in which explosive atmospheres caused by mixtures of air and gases, vapours, mists or by air/dusts are likely to occur.

• Therefore the assembly may be used in (ATEX) classified Zones 2 (Gasses) and/or 22 (Dust).

10.3 Safety instructions

• Do not open when Module is energized.

• Prevent any kind ignition during installation, adjustment, putting into service and use.

• Assembly, disassembly and maintenance must be done in safe area’s without a potential explosion hazard.

• Installation, adjustment, putting into service, use, assembly, disassembly and maintenance of the pneumatic actuator must be done by qualified personnel.

10DOC.IG.QC01.1 Rev.: B December ‘06

10.4 Wiring instructions QC01 Non Incendive / Non Sparking Control Modules

Terminal connections, with seperate circuits

1-2 Feedback 2

3-4 Feedback 1

5-6 Control supply

voltage

7-8 Power supply

voltage

Terminal connections, with common “-”

1-2 Feedback 2,

3-4 Feedback 1

5-6 Control

7-8 Power supply

voltage

Unclassified or Non

Hazardous Location

0-30 VDC/VAC

0.5 A

max.

0-30 VDC/VAC

0.5 A

max.

24 VDC +/- 15%

0.5 A

max.

0.5 A

max.

24 VDC +/- 15%

Hazardous or Classified Location

15VA

max.

15VA

max.

15VA

max.

15VA

max.

1 2 3 4 5 6 7 8

Certified Document:

No modification permitted without reference to the certifying authority.

Format :

Drn.:

Scale :

Title :

Control Drawing FieldQ

QC01 Smart Modules Non Incendive / Non sparking

Home page:

www.FieldQ.com

11DOC.IG.QC01.1 Rev.: B December ‘06

Drw nr.

C0542-01 A

Date :

ENOC nr.:

State :

Par. :Date :

Rev. :

11 QC03 Smart Module Intinsically safe

11.1 Product marking

Control Module Type Label

Terminals

Fig 14. Product marking

A TEX Hazardous or Classified Location

0344

II 1 GD Ex ia IIC T4 T80°C IP65 KEMA 02ATEX1242X Ta = -20°C…+50°C (-4°F…122°F)

APPROVED

Intrinsically safe, Class I, II, III Div.1, Groups ABCDEFG, T4, T ype 4X/IP65 Class I, Zone 0, AEx ia IIC T4, IP65, Ta = -20°C…+50°C (-4°F…122°F)

Intrinsically safe, Class I, II, III Div.1, Groups ABCDEFG, T4 Ex ia IIC T4, IP65, (Class I, Zone 0/1) Ta = -20°C…+50°C (-4°F…122°F)

Hazardous or Classified Location

11.2 ATEX Intended use

The Control Module QC03..P1.. of the FieldQ pneumatic actuator are Group II category 1 equipment and intended for use in areas in which explosive atmospheres caused by mixtures of air and gases, vapours, mists or by air/dusts are lik ely to occur.

The pneumatic actuator part, together with the pneumatic Module part of the FieldQ pneumatic actuators is a Group II category 2 equipment and intended for use in areas in which explosiv e atmospheres caused by mixtures of air and gases, vapours, mists or by air/dusts are likely to occur.

Therefore it may be used in (ATEX) classified Zones 1, 2 (Gasses) and/or 21, 22 (Dust).

11.3 Special conditions for safe use (ATEX).

The material for the Control Module housing is an aluminum alloy. When the unit is used in a potentionally explosive atmosphere, requiring ATEX equipment category 1 G, the unit must be installed in such a way, that even in the event of rare incidents, an ignition source due to impact or friction between the enclosure and iron/steel is prevented.

For applications in explosiv e atmospheres caused by air/dust mixtures and where category 1D apparatus is required, the surface temperature has been determined for a dust layer with a thickness of 5 mm maximum.

11.4 Dielectric strength

Control Module QC03 complies to the dielectric strength requirement according IEC- 60079-11

QC03 Intrinsically Safe Entity Parameters Circuit Terminal Ui Ii Pi Ci Li

Power Supply 7-8 30VDC 300mA 1.2W 15 nF 0 Control input 5-6 30VDC 300mA 1.2W 15 nF 0 Feedback 1 3-4 30VDC 300mA 1.2W 18 nF 0 Feedback 2 1-2 30VDC 300mA 1.2W 18 nF 0

12DOC.IG.QC01.1 Rev.: B December ‘06

11.5 Wiring instructions QC03 Intrinsically safe Control Module

Minimum operating values:

- Control supply:

Umin = 6 VDC Imin = 1 mA

- Power supply:

Umin = 13.5 VDC Imin = 33 mA

Cable range:

Wire range: 2.5mm2 max. Solid / Stranded wire: 0.2-3.3mm2 or

24-12 AWG

Unclassified or Non

Hazardous Location

Terminal connections, with seperate circuits

1-2 Feedback 2

3-4 Feedback 1

5-6 Control supply

voltage

7-8 Power supply

voltage

Terminal connections, with common “-”

1-2 Feedback 2

3-4 Feedback 1

5-6 Control

7-8 Power supply

voltage

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

Hazardous or Classified Location

1 2 3

Control

Module

5 6

1 2 3 4

Control Module

5 6

FieldQ

QC03

FieldQ

QC03

Notes: CSA FM ATEX

1 Installation must be inaccordance

with:

2 Before operation: 3

Barriers: Must be FM/CSA Approved and installed in an enclosure

4 Intrinsically safe equipement Must be CSA Approved Must be FM Approved Must be ATEX Approved 5

Barrier I.S. Entity Parameters must meet the following conditions:

6 When multiple barriers are used:

Canadian Electrical Code, Part1

The control module in combination with the pneumatic module must be mounted properly.

that meets the requirements of ANSI/ ISA S82.01/CEC part1.

Control equipment connected to the barrier must not use or generate more than 250Vrms or Vdc.

Uo =< Ui Io =< Ii Po =< P i Co >= Ci + Cable Lo >= Li + Cable * Each I.S. Circuit must use shielded, twisted pairs * Cable insulation and shielding must extend to within paritioned area of terminals

Certified Document:

No modification permitted without reference to the certifying authority.

Title :

Control Drawing FieldQ

Format :

QC03 Smart Modules Intinsically safe

Home page:

www.FieldQ.com

National Electrical Code (ANSI/NFPA 70) and ANSI/ISA RP12.06.01

Drn.:

Drw nr.

The national wiring practices of the country of use

Must be certified by an European Notified body and installed per manufacturer’s installation instructions

Scale :

ENOC nr.:

State :

C0542-06

Date :

27/06/2006

13DOC.IG.QC01.1 Rev.: B December ‘06

Date :

Rev. :

Par. :

12 QC04 Smart Module Intinsically safe

12.1 Product marking

Control Module Type Label

Terminals

Fig 14. Product marking

A TEX Hazardous or Classified Location

0344

II 1 GD Ex ia IIC T4 T80°C IP65 KEMA 02ATEX1242X Ta = -20°C…+50°C (-4°F…122°F)

APPROVED

Intrinsically safe, Class I, II, III Div.1, Groups ABCDEFG, T4, T ype 4X/IP65 Class I, Zone 0, AEx ia IIC T4, IP65, Ta = -20°C…+50°C (-4°F…122°F)

Intrinsically safe, Class I, II, III Div.1, Groups ABCDEFG, T4 Ex ia IIC T4, IP65, (Class I, Zone 0/1) Ta = -20°C…+50°C (-4°F…122°F)

Hazardous or Classified Location

12.2 ATEX Intended use

The Control Module QC04..P1.. of the FieldQ pneumatic actuator are Group II category 1 equipment and intended for use in areas in which explosive atmospheres caused by mixtures of air and gases, vapours, mists or by air/dusts are lik ely to occur.

Therefore it may be used in (ATEX) classified Zones 1, 2 (Gasses) and/or 21, 22 (Dust).

12.3 Special conditions for safe use (ATEX).

12.4 Dielectric strength

Control Module QC04 complies to the dielectric strength requirement according IEC- 60079-11

QC03 Intrinsically Safe Entity Parameters Circuit Terminal Ui Ii Pi Ci Li

Power Supply 7-8 30VDC 300mA 1.2W 15 nF 0 Control input 5-6 30VDC 300mA 1.2W 15 nF 0 Feedback 1 3-4 30VDC 300mA 1.2W 18 nF 0 Feedback 2 1-2 30VDC 300mA 1.2W 18 nF 0

14DOC.IG.QC01.1 Rev.: B December ‘06

12.5 Wiring instructions QC04 Intrinsically safe Control Module

Minimum operating values:

- Control supply:

Umin = 6 VDC Imin = 1 mA

- Power supply:

Umin = 13.5 VDC Imin = 33 mA

Cable range:

Wire range: 2.5mm2 max. Solid / Stranded wire: 0.2-3.3mm2 or

Note:

* Use approved barrier according

EN60947-5-6 (NAMUR) for appropriate signal level. Un = 8.2VDC

24-12 AWG

Unclassified or Non

Hazardous Location

Terminal connections, with seperate circuits

1-2 Feedback 2*

(EN60947-5-6)

3-4 Feedback 1*

(EN60947-5-6)

5-6 Control supply

voltage

7-8 Power supply

voltage

Terminal connections, with common “-”

1-2 Feedback 2*

3-4 Feedback 1*

5-6 Control

7-8 Power supply

voltage

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

IS Approved

Barrier

Hazardous or Classified Location

FieldQ

Control Module

QC04

4 5

FieldQ

Control

Module QC04

4 5

Notes: CSA FM ATEX

1 Installation must be inaccordance

with:

2 Before operation: 3

Barriers: Must be FM/CSA Approved and installed in an enclosure

4 Intrinsically safe equipement Must be CSA Approved Must be FM Approved Must be ATEX Approved 5

Barrier I.S. Entity Parameters must meet the following conditions:

6 When multiple barriers are used:

Canadian Electrical Code, Part1

The control module in combination with the pneumatic module must be mounted properly.

that meets the requirements of ANSI/ ISA S82.01/CEC part1.

Control equipment connected to the barrier must not use or generate more than 250Vrms or Vdc.

Uo =< Ui Io =< Ii Po =< P i Co >= Ci + Cable Lo >= Li + Cable * Each I.S. Circuit must use shielded, twisted pairs * Cable insulation and shielding must extend to within paritioned area of terminals

Certified Document:

No modification permitted without reference to the certifying authority.

Title :

Control Drawing FieldQ

Format :

QC 04 Smart Modules Intinsically safe

Home page:

www.FieldQ.com

National Electrical Code (ANSI/NFPA 70) and ANSI/ISA RP12.06.01

Drn.:

Drw nr.

The national wiring practices of the country of use

Must be certified by an European Notified body and installed per manufacturer’s installation instructions

Scale :

ENOC nr.:

State :

C0542-07

Date :

27/06/2006

15DOC.IG.QC01.1 Rev.: B December ‘06

Date :

Rev. :

Par. :

13 EC Declaration of Conformity

Asveldweg 11

7556 BR, HENGELO

The Netherlands

EC DECLARATION OF CONFORMITY

- Machinery Directive 98/37/EC, Appendix IIb - Low Voltage Directive 73/23 EC

- EMC Directive 89/336/EC, Appendix 1 - ATEX Directive 94/9/EC

We hereby declare, that the products specified below meet the basic health and safety requirements of the above mentioned European Directives. Before the Control Module is put into operation, the machine into or onto which the Control Module will be installed, must comply with the stipulations of the machinery directive.

Product description : FieldQ Control module Serial number : Each Control module has an identifiable serial number Year of Construction : Each Control module has an identifiable Year of Construction

A TEX DIRECTIVE Types : QC01...P4... , QC02...P4... , QC30...P4... and QC34...P4... A TEX Certificate No. : KEMA 02ATEX1258X, Marking QC01 & QC30 :

QC02 : QC34 : QC34 :

Applicable standards : EN 60079-0 : 2004 EN 60079-15 : 2003

Types : QC03...P1..., QC04...P1... and QC34...P1... A TEX Certificate No. : KEMA 02ATEX1242X, Marking : Applicable standards : EN 60079-0 : 2004 EN 60079-11 : 1999 EN 60079-26 : 2004

Notified body : KEMA Quality B.V., Notified body no : 0344

EMC, LVD and Machinery Directive Types : QC01..., QC02..., QC03..., QC04..., QC30..., QC34..., Applicable standards : IEC61326-1 :1998 NAMUR Recommendations : NE21

Types : QC02...WP... Applicable standards : IEC61010-1 : 2004 Note : The above listed ATEX certified products are excluded from the Low

Issued in accordance with the

II 3 GD EEx nA II T4 T90°C, IP65 Ta = -20°C ... +75°C II 3 GD EEx nA II T4 T90°C, IP65 Ta = -20°C ... +73°C II 3 GD EEx nA II T4 T90°C, IP65 Ta = -20°C ... +50°C II 3 GD EEx nL IIC T4 T80°C, IP65 Ta = -20°C ... +50°C

IEC 61241-0 : 2004 EN 61241-1 : 2004

II 1 GD EEx ia IIC T4 T80°C

EN 60079-27 : 2005 EN 50020 : 2002 IEC 61241-0 : 2004 EN 61241-1 : 2004 EN 50014 : 1997 EN50284 : 1999

Utrechtseweg 310, 6812 AR Arnhem, The Netherlands

Voltage Directive

Signed : _____________________________ Name : D.L.Farr Function : Vice President Operations - Emerson Valve Automation Date : October 4, 2006

16DOC.IG.QC01.1 Rev.: B December ‘06

17DOC.IG.QC01.1 Rev.: B December ‘06

1 Anwendbare Steuermodule

QC01- 24 V D C QC01- 24 V D C Nicht zündgefährlich oder

nicht funkenbildend QC03 - IS Eigensicher QC04 - IS-NAMUR Eigensicher mit NAMUR-

Stellungsrückmeldung

2 Vor dem Start

* Stellen Sie sicher, dass der Stellantrieb

ordnungsgemäß an der Armatur montiert ist, bevor die Luftversorgung und die Verdrahtung angeschlossen werden (siehe die Installa-

tions- und Betriebsanleitung des FieldQVentilstellantriebs, DOC.IOM.Q.D).

* Kontrollieren Sie das Schild am Modul auf die

richtige Ausführung (siehe Abb. 2)

* Überprüfen Sie den Stellantriebstyp: einfach-

oder doppeltwirkend (siehe Abb. 2)

Abb. 1: Auf ordnungsgemäße Montage prüfen,

bevor die Luftversorgung und die Verdrahtung angeschlossen werden.

Steuermodul-Typenschild =

QC01..WP .. = 24VDC QC01..P4.. = 24VDC Nicht zündgefährlich/

QC03..P1.. = Eigensicher QC04..P1.. = Eigensicher mit NAMUR-

Antriebs-T ypenschild =

QS xxxx = einfachwirkend (mit Federrückstellung) QD xxxx = doppeltwirkend

nicht funkenbildend

Stellungsrückmeldung

Abb. 2 Identifizierung

18DOC.IG.QC01.1 Rev.: B December ‘06

3 Druckluftanschlüsse

WICHTIG

* Der FieldQ kann sich nach dem Anschluss der

Luftversorgung bewegen.

* Stellen Sie vor Anschluss der Luftversorgung sicher,

dass das pneumatische Modul und das Steuermodul ordnungsgemäß am Antrieb montiert sind, um einen Einlassschutz gemäß IP65/NEMA4X zu erzielen.

* Kontrollieren Sie den höchstzulässigen Druck:

= 8 bar/116 Psi

max

* Stellen Sie sicher, dass der minimale V er sorgungs-

druck für die Anwendung am Antrieb verfügbar ist.

* Das Eindringen von Kondensat oder Feuchtigkeit in

den Antrieb, das pneumatische Modul oder das Steuermodul kann zur Beschädigung dieser Komponenten und zu Funktionsstörungen führen. Wir empfehlen Ihnen dringend, T r opfschleifen in Kabeln in Rohren zu installieren (siehe Abb. 4).

* Die Lüftungsanschlüsse des pneumatischen Moduls

(siehe Abb. 3) sind standardmäßig mit Schalldämpfern/Filtern gemäß IP65/NEMA4X ausgestattet.

* Falls Einlassschutz gemäß IP65/NEMA4X

erforderlich ist, müssen die Abluftöffnungen Ra und Rb sowie die elektrischen Eingänge mit Geräten gemäß IP65/NEMA4X oder höher ausgestattet werden.

3.1 Betriebsmedien:

* Luft oder Inertgase. * QC01, mit 50 Mikron gefilterte.

QC03 und QC04, mit 25 Mikron gefilterte Luft.

* Druck-Taupunkt 10 °K unter der

Betriebstemperatur

* Für Anwendungen unter Null sind die

erforderlichen Maßnahmen zu ergreifen.

3.2 Einfachwirkender (mit Federrückstellung) oder doppeltwirkender Antrieb:

1 Den Stopfen aus dem Luftzufuhranschluss

(Ps) entfernen.

2 Die Luftversorgung mit dem Anschluss (Ps)

verbinden.

Einfachwirkend

Steuermodulabdeckung

Doppeltwirkend

Abb. 3: Druckluftanschlüsse

Abb. 4 Tropfschleifen installieren

Lüftungsanschlüsse

Ps 1/4”BSP oder 1/4”NPT

19DOC.IG.QC01.1 Rev.: B December ‘06

4 Elektrische Anschlüsse

4.1 Elektrische Daten Steuermodule

QC01 - 24 VDC

Stromversorgung:

Spannung 24 VDC (±15%) Max. Strom 125 mA Nennleistung 2,5 W

Steuersignal Eingang:

Spannung 24 VDC (±15%) Max. Strom 5 mA max. Kontakte Potentialfrei

Ausgänge:

Spannung 0-30 VDC Strom DC 500 mA (maximal)

1 mA (empfohlenes Minimum) Widerstand (nom.) 0,5 Ohm (Ein-Zustand) Max. Leistung 15 W Elektr. Kontakte Potentialfrei Temperatur * -20°C bis +80°C

(-4°F bis +176°F)

* Falls das Steuermodul an explosionsgefähr-

deten Orten eingesetzt wird, entnehmen Sie den gültigen Temperaturbereich der Installationsanleitung in Kapitel 4.2.

QC03 - IS QC04 - IS-N

Stromversorgung:

Spannung 13,5 - 27,6 V 13,5 - 27,6 V Max. Strom 68 mA 68 mA Max. Leistung 1,2 W 1,2 W Kapazität Ci (max.) 15 nF 15 n F Induktivität Li 0 mH 0 mH

Steuersignal Eingang:

Spannung 6 -30 V 6 - 30 V Max. Strom 5 mA 5 mA Kapazität Ci (max.) 3,2 nF 3,2 nF Induktivität Li 0 mH 0 mH Kontakte Potentialfrei Potentialfrei

Ausgänge:

Max. Spannung 30 VDC IEC 60947-5-6 Max. Strom 32 mA IEC 60947-5-6 Widerstand (nom.) 440 Ohm 440 Ohm Schalterwiderstand 300 kOhm 10,44 kOhm (Aus-Zustand) Max. Leistung 1,2 W IEC 60947-5-6 Elektr. Kontakte Potentialfrei IEC 60947-5-6 Temperatur * -20°C bis +122,00°F

(-4°F bis +122°F)

Polarität:

Abhängig Stromversorgung Unabhängig Steuersignal +Rückmeldung

Umgebungsbedingungen:

Feuchtigkeit 0 bis 85% bei 25°C herabgesetzt auf 50% bei über 40°C (nichtkondensierend). Höhe Voll funktionsfähig bis zu 2000 Meter. Einsatzgebie t Innen und im Freien.

4.2 Elektrische Daten für den Einsatz an explosionsgefährdeten Orten

Bitte prüfen Sie in den folgenden Kapiteln, welche elektrischen Daten und Anleitungen gelten, falls ein zugelassenes Steuermodul an einem explosionsgefährdeten Ort eingesetzt wird:

Nicht zündgefährlich/nicht funkenbildend

- QC01 24VDC Kapitel 10

Eigensicher

- QC03 IS Kapitel 11

- QC04 IS-NAMUR Kapitel 12

20DOC.IG.QC01.1 Rev.: B December ‘06

2 1 3

4.3 Drahtmaße

Massivdraht : 2,5mm2 max. Litze : 0,2-3,3 mm2 oder 24-12

AWG

4.4 Werkzeuge

Werkzeug für Klemmen : Schraubendreher 0,6 x 3,5 Deckelschrauben : Schraubendreher für

Kreuzschlitzschrauben Nr. 2

WARNUNG:

* Achten Sie darauf, dass Steuermodul und pneu-

matisches Modul nicht direkt mit magnetischem Material in Kontakt kommen. Dies kann die Stellungsrückmeldung beeinträchtigen oder beschädigen.

* Falls das Steuermodul in einer vom Hersteller nicht

angegebenen Weise eingesetzt wird, kann der von der Ausrüstung gebotene Schutz beeinträchtigt werden.

* Erden Sie das Steuermodul gemäß Abb. 6.

4.5 Anschluss

1 Entfernen Sie den Deckel des Steuermoduls

(siehe Abb. 5).

2 Führen Sie das/die Kabel durch den/die

elektrischen Eingänge.

- Verwenden und montieren Sie Kabelverschraubungen entsprechend den nationalen oder örtlichen Vorschriften.

- Für IP65 nutzen Sie die zugelassenen Kabelverschraubungen.

3 Stellen Sie die elektrischen Anschlüsse

gemäß Abb. 7 oder 8 her.

- Beachten Sie bei Anschlüssen an explosionsgefährdeten Orten die Anweisungen in Kapitel 10 oder 11.

4 Schließen Sie den Deckel wieder (siehe

Abb. 5), oder fahren Sie fort mit Kapitel 5. Achten Sie darauf, dass die Deckeldichtung angebracht ist, um die Staub- und Wasserdichtheit gemäß IP65/NEMA4X zu gewährleisten.

SteuermodulT ypenschild

Klemmen

Status-LED

Abb. 5: Elektrischer Anschluss

Abb. 6 Erdung

Feldverdrahtung Geräteverdrahtung

1-2 Schalter 2

3-4 Schalter 1

5-6 Steuer-

spannung

7-8 Stromversor-

gungsspannung

0-30 VDC/VAC

15VA

0.5 A

max.

0-30 VDC/VAC

0.5 A

15VA

max.

24 VDC +/- 15%

max.

1 2 3 4 5 6

Abb. 7: QC01 Elektrische Anschlüsse,

potenzialgetrennt

1-2 Schalter 2,

3-4 Schalter 1

5-6 Steuerung

7-8 Stromversor-

gungsspannung

Feldverdrahtung

0.5 A

max.

0.5 A

max.

24 VDC +/- 15%

15VA

max.

Geräteverdrahtung

1 2 3 4 5 6

Abb. 8: QC01 Elektrische Anschlüsse,

gemeinsames Potenzial

21DOC.IG.QC01.1 Rev.: B December ‘06

+ 47 hidden pages

Emerson 24VDC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Applicable Control Modules

2 Before starting

4 Electric Connections

5 Initialization

6 Check functioning

10 QC01 Smart Modules Non Incendive / Non sparking

11 QC03 Smart Module Intinsically safe

12 QC04 Smart Module Intinsically safe

EC DECLARATION OF CONFORMITY

1 Anwendbare Steuermodule

2 Vor dem Start

4 Elektrische Anschlüsse