ElmoMC Gold Drum User Manual

Gold Drum
Gold Drum Cable Kit
January 2014 (Ver. 1.000) www.elmomc.com
Notice
This guide contains proprietary information belonging to Elmo Motion Control Ltd. Such information is supplied solely for the purpose of assisting users of the Gold Drum servo drive in its installation.
The text and graphics included in this manual are for the purpose of illustration and reference only. The specifications on which they are based are subject to change without notice.
Information in this document is subject to change without notice.
Document no. MAN-G-DRU-CBLKIT (Ver. 1.000)
Copyright  2014
Elmo Motion Control Ltd.
All rights reserved.
Catalog Number
CBL-GDCTROKIT
Revision History
Version Date Details
Ver. 1.000 December 2013 Initial release
Ver. 1.100 January 2014 Updated the pinout details on all tables.
Notes added regarding communication cables and CAN Terminator
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Table of Contents
MAN-G-DRU-CBLKIT (Ve r. 1.000)
Chapter 1: Introduction .................................................................................................... 4
1.1. Cable Kit .......................................................................................................................... 4
Chapter 2: Feedback Port A Cable (CBL-DFDBK) ................................................................. 5
Chapter 3: Feedback Port B Cable (CBL-GDCPORTB) .......................................................... 7
Chapter 4: Port C Cable (CBL-GDCPORTC) .......................................................................... 9
Chapter 5: I/O Cable (CBL-GDCI/O) ................................................................................. 11
Chapter 6: VL+ Auxiliary Supply (CBL-CEL24) ................................................................... 13
Chapter 7: Gold Drum Power Cable Kit (DRU-HVPOWKIT) ............................................... 14
Chapter 8: CAN Terminator (ACC-TRM-01) When requested specifically .......................... 16
3
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Gold Drum Cable Kit

Chapter 1: Introduction

MAN-G-DRU-CBLKIT (Ve r. 1.000)
This document provides the wiring details for the cables used to connect Elmo's Gold Drum servo drive with the end-user application. The servo drive-side pinouts are provided in the Gold Drum Installation Guide.
The cables come in one length: 2 meters (6 ½ feet).

1.1. Cable Kit

The catalog number of the Gold Drum cable kit is CBL-GDCTROKIT.
NOTE:
It should be noted that this kit does not include any communication cables. Please purchase these cables separately.
4
This cable kit includes the following cables:
ELMO Part Number Function
CBL-DFDBK Feedback Port A
CBL-GDCPORTB Feedback Port B
CBL-GDCPORTC Port C
CBL-GDCI/O I/O cable
CBL-CEL24 VL+ auxiliary supply
DRU-HVPOWKIT Power cable kit
In addition, standard cables that are not included in the cable kit are used to connect to the EtherCAT In, EtherCAT Out and Mini-USB B-type connectors.
NOTE:
The CAN Terminator (ELMO Part Number ACC-TRM-01) must be separately requested when the servo drive is located at the end point of the customer network. For details of the operation of the CAN Terminator please refer to Chapter 8: .
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Gold Drum Cable Kit

Chapter 2: Feedback Port A Cable (CBL-DFDBK)

MAN-G-DRU-CBLKIT (Ve r. 1.000)
The feedback port A cable is made from a six-pair 24-AWG shielded twisted-pair cable. There is one type of feedback cable, which uses a 15-pin D-Type male connector to connect to the Gold Drum on the servo drive side. The part number (P/N) of this cable is CBL-DFDBK.
The feedback port A cable is open on the motor side so that it can be connected to the motor­feedback connector.
The general pinout of the feedback port A cable is as follows:
5
Pin No.
Signal Color
1 HC Green
10 HB Yellow
3 COMRET White
4 +5V Brown
5 PortA_ENC_A- Orange
6 PortA_ENC_A+ Cyan
7 PortA_ENC_INDEX- Blue
8 PortA_ENC_INDEX+ Red
2 HA Pink
- Reserved Gray
14 PortA_ENC_B- Black
15 PortA_ENC_B+ Purple
Twisted & Shielded Wire
Pair
Pair
Pair
Pair
Pair
Pair
Plug
15-Pin D-Type Male
Connector
* PE -
* - Connector Frame
Drain Wire
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Pin Positions
Gold Drum Cable Kit
MAN-G-DRU-CBLKIT (Ve r. 1.000
15-Pin D-Type Female Connector
6
15-Pin D-Type Male
Connector
Note: The specific functionality of each pin is described fully in the Gold Drum Installation
Guide.
Figure 1: Single-Sided Feedback Port A Cable (Part No. CBL-DFDBK)
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Gold Drum Cable Kit
Chapter 3: Feedback Port B Cable
(CBL-GDCPORTB)
MAN-G-DRU-CBLKIT (Ve r. 1.000)
The feedback port B cable is a four-pair 24-AWG shielded twisted-pair cable. It is connected using a 9-pin D-Type male connector to connect to the Gold Drum on the servo drive side. The part number (P/N) of this cable is CBL-GDCPORTB.
The cable is open on the motor side so that it can be connected to the motor feedback connector.
The general pinout of the feedback port B cable is as follows:
7
Pin No.
Signal Color Twisted &
Shielded Wire
1 PortB_ENC_A+/SIN+ Brown
Pair
6 PortB_ENC_A-/SIN- White
3 PortB_ENC_INDEX+ Red
Pair
8 PortB_ENC_INDEX- Blue
5 COMRET Gray
Pair
4 +5V Pink
7 PortB_ENC_B-/COS- Green
Pair
2 PortB_ENC_B+/COS+ Yellow
* PE - Drain Wire
* - Connector Frame
Plug
9-Pin D-Type Male
Connector
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Pin Positions
Gold Drum Cable Kit
MAN-G-DRU-CBLKIT (Ve r. 1.000
9-Pin D-Type Female Connector
8
9-Pin D-Type Male
Connector
Note: The specific functionality of each pin is described fully in the Gold Drum Installation
Guide.
Figure 2: Feedback Port B Cable (Part No. CBL-GDCPORTB)
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Gold Drum Cable Kit

Chapter 4: Port C Cable (CBL-GDCPORTC)

* - Connector Frame
MAN-G-DRU-CBLKIT (Ve r. 1.000)
The Port C cable is an eight-pair 24-AWG shielded twisted-pair cable. It is connected using 15-pin male high density D-type connector to connect to the Gold Drum on the servo drive side. The part number (P/N) of this cable is CBL-GDCPORTC.
The cable is open on the motor side so that it can be connected to the controller interface connector.
The general pinout of the Port C cable is as follows:
9
Pin
Signal Color Twisted &
No.
1 PortC_ENCO_A+ Cyan
2 PortC_ENCO_A- Orange
3 PortC_ENCO_B+ Purple
4 PortC_ENCO_B- Black
5 PortC_ENCO_Index+ Red
10 PortC_ENCO_Index- Blue
7 STO_RET Gray
6 STO1 Pink
8 Reserved Brown
12 STO_RET White
9 COMRET Green
13 ANARET Yellow
15 ANALOG1+ White/Red
14 ANALOG1- White/Black
Shielded Wire
Pair
Pair
Pair
Pair
Pair
Pair
Pair
Plug
15-Pin Male High Density
D-Type Connector
11 STO2 White/Yellow
Pair
- Reserved White/Green
* PE - Drain Wire
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Pin Positions
15-Pin Female High Density D-Type Connector
Gold Drum Cable Kit
MAN-G-DRU-CBLKIT (Ve r. 1.000
15-Pin High Density
D-Type Male Connector
10
Note: The specific functionality of each pin is described fully in the Gold Drum Installation
Guide.
Figure 3: Port C Cable (Part No. CBL-GDCPORTC)
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Gold Drum Cable Kit

Chapter 5: I/ O Cable (CBL-GDCI/ O)

MAN-G-DRU-CBLKIT (Ve r. 1.000)
The I/O cable is an eight-pair 24-AWG shielded twisted-pair cable. It is connected using a 15-pin female high density D-type connector. The part number (P/N) of this cable is CBL-GDCI/O.
The cable is open on the motor side so that it can be connected to the controller interface connector.
The general pinout of the port I/O feedback cable is as follows:
11
Pin
Signal Color Twisted &
No.
1 IN1_HS Orange
2 IN2_HS Cyan
3 OUT1 Blue
4 OUT2 Red
5 OUT3 Yellow
13 OUT4 Green
7 IN3_HS Purple
8 IN4_HS Black
9 VDDRET White
10 VDD Brown
11 IN5_HS Gray
12 IN6_HS Pink
14 VDDRET White/Black
15 VDD White/Red
Shielded Wire
Pair
Pair
Pair
Pair
Pair
Pair
Pair
Plug
15-Pin Female High
Density D-Type
Connector
6 INRET1-6 White/Yellow
Pair
- Reserved White/Green
* PE - Drain Wire
* - Connector Frame
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Pin Positions
Gold Drum Cable Kit
MAN-G-DRU-CBLKIT (Ve r. 1.000
15-Pin High Density D-Type Male Connector
12
15-Pin High Density
D-Type Female
Connector
Note: The specific functionality of each pin is described fully in the Gold Drum Installation
Guide.
Figure 4: I/O Cable (Part No. CBL-GDCI/O)
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Gold Drum Cable Kit

Chapter 6: VL+ Auxiliary Supply (CBL-CEL24)

MAN-G-DRU-CBLKIT (Ve r. 1.000)
The VL+ auxiliary supply is a two single twisted-pair 24-AWG double-shielded cable. It is connected using an Ending ferrule. The part number (P/N) of this cable is CBL-CEL24.
The cable is open on the second side so that it can be connected to the power supply.
The general pinout of the VL+ auxiliary supply is as follows:
13
Pin
Signal Color Twisted &
No.
1 VL+ Red
2 PR Black
Pin Positions
Shielded Wire
Pair
2-Pin Phoenix Plug-in
Connector
2-Pin Phoenix 3.81 mm Pitch
Table 1: Auxiliary Power Connector
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Gold Drum Cable Kit
Chapter 7: Gold Drum Power Cable Kit
(DRU-HVPOWKIT)
MOTOR PHASE,
MOTOR PHASE,
MOTOR PHASE,
MOTOR PHASE,
N/C
MAN-G-DRU-CBLKIT (Ve r. 1.000)
The DRU-HVPOWKIT power cable kit includes the following cables:
Pin Function Cables
Brushless Motor Brushed DC Motor
M3 Motor phase 3
brown, 8 AWG
M2 Motor phase 2
brown, 8 AWG
brown, 8 AWG
brown, 8 AWG
14
M1 Motor phase 1
MOTOR PHASE, brown, 8 AWG
PE Protective Earth
MOTOR PE, yellow and green,
MOTOR PE, yellow and green, 8 AWG
8 AWG
VP+ DC Positive Power input Power Out, red, 8 AWG Power Out, red, 8 AWG
VN- DC Negative Power input
Power Out, black,
Power Out, black, 8 AWG
8 AWG
PE Protective Earth
Ground In, yellow and green, 8 AWG
Ground In, yellow and green, 8 AWG
Pin Positions
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Gold Drum Cable Kit
Terminal Lugs to G
Ends to Motor
Terminal Lugs to
, PE,
at
Ends to Elmo TAM 100 or Power Supply
MAN-G-DRU-CBLKIT (Ve r. 1.000)
The cables are connected as follows:
15
-DRUM
VP+, VN­G-DRUM
Figure 4: Motor Power Cable Ends
The cables are connected as follows:
any other
Figure 5: Main Power Cable Ends
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Gold Drum Cable Kit
Chapter 8: CAN Terminator (ACC-TRM-01)
When requested specifically
120 Ω Resistor
MAN-G-DRU-CBLKIT (Ve r. 1.000)
The CAN terminations prevent the CAN signal reflection at the end of the physical lines.
The reflection suppresses the CAN signal (the CAN signal leads to Error Frames and causes the CAN controller message to be discarded). 120 Ohm resistors are required on both physical ends of the CAN network to prevent the signal reflection.
assembly inside
16
Figure 6: Termination (ACC-TRM-01)
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Gold Drum Cable Kit
MAN-G-DRU-CBLKIT (Ve r. 1.000)
17
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