Electrolux AOS062GTP1 Installation Manual

Lenghtwise oven

Touch Level

SERVICE MANUAL

Code: 0411400000

Issue: 1

Date: 25/05/2010

Service Manual

LENGHTWISE OVENS

TOUCH Level

CONTENTS:

PROJECT REF:

AUTHORS:

CONTRIBUTION BY:

DOCUMENT HISTORY:

This document contains the information about parameters that can be read and/or modified by means of user interface, service utilities…

Oven range ONE lengthwise Touch level

M.Gerolami

S.Gant

F.Ornella

Rel. Date: File: Author: Note:

1 25/05/2010 - M.Gerolami

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Oven Lenghtwise – Touch Level Code: 0411400000

INDEX

1 IDENTIFICATION OF THE APPLIANCE (MODEL / SERIAL NUMBER).......................................... 4

1.1 P

RODUCT NUMBER CODE-

1.2 S

ERIAL NUMBER

..................................................................................................................... 4

PNC................................................................................................. 4

2 FUNCTIONAL SCHEME / WIRING CONNECTIONS POWER MAIN BOARD ................................... 5

3 FUNCTIONAL DIAGRAM / USER BOARD CONNECTIONS............................................................ 8

4 TOUCH SCREEN: MAIN WINDOW/ENVIRONMENT .................................................................. 10

4.1 M

4.2 D

4.3 D

4.4 M

4.5 I

4.6 A

AIN MENU

RAWER UTILITIES & INFORMATION BAR

RAWER COOKING UTILITIES

ESSAGE DIALOGS

NFORMATION AREA (WARNING, ALARMS AND UTILITY

DVANCED SERVICE AND PARAMETERS ENVIRONMENT

.......................................................................................................................... 11

.................................................................................. 12

.................................................................................................. 13

................................................................................................................. 14

)............................................................... 15

................................................................ 16

5 “SETTING” ENVIRONMENT ...................................................................................................... 17

5.1 L

EVEL 1: MAIN USER SETTINGS

5.2 L

EVEL 2:

5.3 L

EVEL 3 (ADVANCED):

USER

PARAMETERS

SERVICE

................................................................................................ 18

................................................................................................. 19

PARAMETERS

.......................................................................... 20

6 CYCLES, UTILITY E MAIN PARAMETERS .................................................................................... 21

7 “SERVICE UTILITIES” ENVIRONMNET........................................................................................ 23

7.1 C

OOKING PROGRAMS DOWNLOAD

7.2 U

PLOAD COOKING PROGRAMS FROM

7.3 U

PGRADE SOFTWARE TOUCH USER

7.4 A

DVANCED PROGRAMMING ENVIRONMENT

7.5 T

OUCH SCREEN TEST

.............................................................................................................. 29

............................................................................................ 24

USB.................................................................................. 25

........................................................................................... 26

................................................................................ 28

8 “DATA MONITOR” ENVIRONMENT ............................................................................................ 30

9 CALIBRATION ........................................................................................................................... 33

9.1 C

AVITY OFFSET CALIBRATION

.................................................................................................. 33

10 SOFTWARE E USER TOUCH AND MAIN POWER SPARE PART ..................................................... 34

10.1 S

10.2 M

10.3 U

OFTWARE USER UPGRADE

AIN POWER COMPONENT REPLACEMENT

SER TOUCH COMPONENT REPLACEMENT

................................................................................................... 34

............................................................................... 35

................................................................................ 36

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11 GAS SYSTEM ............................................................................................................................. 37

11.1 M

11.2 S

11.3 O

11.4 U

11.5 F

AIN COMPONENTS

ETTINGS AND PARAMETER GAS BURNER ADJUSTEMENTS

FFSET CALIBRATION OF THE GAS VALVE

SE OF MANOMETER (FOR OFFSET PRESSURE MEASURE

UNCTIONAL DIAGRAM

............................................................................................................. 37

................................................................................ 39

......................................................................................................... 41

........................................................... 37

) ............................................................ 40

12 ELECTRIC OVEN: FUNCTIONAL CONTACTORS DIAGRAM............................................................ 42

13 BOILER FUNCTIONALITY / SUPPLY WATER CHARACTERISTICS ................................................ 44

13.1 W

ATER CHARACTERISTIC AND TREATMENT

............................................................................. 45

14 “CLEANING” ENVIRONMENT ..................................................................................................... 46

14.1 G

REEN UTILITIES

................................................................................................................. 47

15 LAMBDA PROBE FUNCTIONALITY AND HUMIDITY MEASURE.................................................... 48

15.1

BASE INFORMATIONS

15.2

LAMBDA PROBE

.......................................................................................................... 48

.................................................................................................................. 48

15.3 L

AMBDA PROBE CONNECTORS

............................................................................................... 49

16 ALARM AND WARNING CODES .................................................................................................. 50

16.1 A

16.2 W

LARM TABLE (THE ALARM STOPS THE OVEN

ARNING TABLE (THE WARNING DOESN’T STOP THE OVEN

) ......................................................................... 50

)....................................................... 51

17 ATTACCHED DOCUMENTS AND FILE ......................................................................................... 52

17.1 M

17.2 T

17.3 U

17.4 I

17.5 S

17.6 T

17.7 G

17.8 P

AIN TOUCH WINDOW AND ENVIRONMENT PRESENTATION

ECHNICAL BULLETIN: WATER CHARACTERISTICS

PGRADE SOFTWARE TOUCH INSTRUCTION

NSTALLATION SOFTWARE TOUCH IN A SPARE PART USER: INSTRUCTION

OFTWARE COMPATIBLE TABLE

OUCH USER SOFTWARE RELEASE

AS ADJUSTEMENTS AND PARAMETER

ARAMETERS LIST

............................................................................................................... 52

;............................................................................................ 52

;......................................................................................... 52

; ................................................................................... 52

; ................................................................... 52

;............................................................................ 52

; ...................................................... 52

;..................................... 52

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Oven Lenghtwise – Touch Level Code: 0411400000

1 Identification of the appliance (model / serial number)

Each appliance is identified by a Product Number Code (PNC) and a serial number (see data label in the left side of the oven).

BOTTOM PART

OF THE LEFT

SIDE OF THE

OVEN

1.1 Product Number Code- PNC

FACTORY

CODE

9F=Ovens Platf.

BRAND LEVEL VERSION MODEL

26=Electrolux 23=Zanussi

1.2 Serial Number

9F 2X 7 XX X

0= 6 GRIDS 1/1

7 = TOUCH 8 = LEVEL B 9 = LEVEL C

2X=ELECTRIC 7X=GAS

1= 6 GRIDS 2/1 2= 10 GRIDS 1/1 3= 10 GRIDS 2/1 4= 20 GRIDS 1/1 5= 20 GRIDS 2/1

s/n 0 xx 04 xxx

STATUS

LEVEL

Bill of Material

product update

YEAR 0=2010 1=2011

WEEK

FACTORY

04: Ovens

PROGRESSIVE

NUMBER

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2 Functional scheme / wiring connections Power main board

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CONNECTORS

DESCRIPTION

X1 supply voltage main power (24 Vac)

X2+ X2- supply voltage user Touch X2/3 power supply cavity motors, cooling fans, cavity flap motor, switching

feeder lambda probe

X4/5 Power supply to coils of cavity/boiler heating element contactors or

cavity/boiler burner gas valves, steam condensing valve, humidifier valve,

cavity lamps X6/7 Power supply to boiler water filling valves, boiler drain valve X8 Power supply to cleaning system X9 Output of PWM signal and 12 Vdc for burner fans X10/11 High voltage digital input, i.e. thermal protection of the cavity fan motors

and command signal of the burner fans from the ignition devices X12/13 Low voltage digital input, i.e. cleaning system water pressure switch, cavity

limiter, boiler limiter, door micro switch and micro switch of the cavity flap X14 Connection of bypass probe X15 Connection of cavity probe X16 Connection of boiler probe X17 Connection of single point meat probe X18 Connection of second cavity probe X19 Connection of second boiler probe X20, X21, X22 Connections of multi point probe X23 Connection of lambda probe X25/26 Connections of water level probes X28 RS485 connection

For the probe connections not used (X17, X18, X19) use a jumper.

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RELE’ DESCRIPTION

Touch Electric oven

RL 1/do1 FAN MOTOR POWER SUPPLY RL 2/do2 HALF/FULL SPEED FAN MOTOR RL 3/do3 COOLING FAN/S RL 4/do4 SAFETY CONTACTOR (KS OR KS1&KS2) /LAMBDA FEEDER RL 5/do5 N/A RL 6/do6 CAVITY VENT VALVE RL 7/do7 K2/K6 CONTACTOR/S (FOR CAVITY) RL 8/do8 K4/K8 CONTACTOR/S (FOR BOILER) RL 9/do9 K1/K5 CONTACTOR/S (FOR CAVITY) RL 10/do10 K3/K7 CONTACTOR/S (FOR BOILER) RL 11/do11 CAVITY UMIDIFIER SOLENOID VALVE RL 12/do12 STEAM CONDENSER SOLENOID VALVE RL 13/do13 CAVITY LAMPS RL 14/do14 BOILER SLOW WATER FILLING RL 15/do15 BOILER FAST WATER FILLING RL 16/do16 BOILER AUTOMATIC DRAIN VALVE RL 17/do17 N/A RL 18/do18 N/A RL 19/do19 N/A RL 20 /do20 N/A RL 21/do21 DETERGENT PUMP RL 22/do22 RINSE PUMP RL 23/do23 WATER SOLENOID VALVE (CLEANING SYSTEM) RL 24/do24 N/A

Touch Gas oven

RL 1/do1 FAN MOTOR POWER SUPPLY RL 2/do2 HALF/FULL SPEED FAN MOTOR RL 3/do3 COOLING FAN/S RL 4/do4 LAMBDA SWITCHING FEEDER RL 5/do5 N/A RL 6/do6 CAVITY VENT VALVE RL 7/do7 CAVITY IGNITION DEVICE RESET RL 8/do8 BOILER IGNITION DEVICE RESET RL 9/do9 CAVITY IGNITION DEVICE POWER SUPPLY RL 10/do10 BOILER IGNITION DEVICE POWER SUPPLY RL 11/do11 CAVITY UMIDIFIER SOLENOID VALVE RL 12/do12 STEAM CONDENSER SOLENOID VALVE RL 13/do13 CAVITY LAMPS RL 14/do14 BOILER SLOW WATER FILLING RL 15/do15 BOILER FAST WATER FILLING RL 16/do16 BOILER AUTOMATIC DRAIN VALVE RL 17/do17 N/A RL 18/do18 N/A RL 19/do19 N/A RL 20/do20 N/A RL 21/do21 DETERGENT PUMP RL 22/do22 RINSE PUMP RL 23/do23 WATER SOLENOID VALVE (CLEANING SYSTEM) RL 24/do24 N/A

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. Display LCD

;

Oven Lenghtwise – Touch Level Code: 0411400000

3 Functional diagram / user board connections

2. Thermoplastic protective box;

3. ON / OFF switch;

4. Electronic board;

5. Inverter for lamp;

6. Termoplastic protective cover;

7. Spacer / bumper to fix user in the control panel.

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CONNECTORS DESCRIPTION

MAIN SWITCH Main power supply (24 Vac) POWER SUPPLY USB PORT

RS485 connections with main board USB connections.

LED DESCRIPTION & status

LD1 SIGNAL LED, blinking. LD2 Communication Led with main board, blinking LD3 Communication Led with main board, blinking LD7 Led, ON when the oven start

The blinking frequency of the LD2 e LD3 shows the status of the communication between the electronic user and power.

DON’T CHANGE THE POSITION OF THE RED SWITCH DS1 IN THE TOUCH USER INTERFACE!

MAIN SWITCH

LD1 SIGNAL LED

POWER SUPPLY

LD2 e LD3

USB PORT

LD7

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ON / OFF

button

MAIN MENU

INFORMATION BAR

ACTIV

E SCREEN

USB PORT

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4 Touch Screen: main window/environment

INFORMATION

AREA

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

4.1 Main menu

The main menu is almost visible and active at the top of the screen (not during a cooking or cleaning cycle). The active screen is highlighted with the mark √

Oven Lenghtwise – Touch Level Code: 0411400000

Press the corresponding icon to switch to a new work environment.

MAIN MENU: SELECTION LIST

ICON

NAME DESCRIPTION

Manual Manual cooking screen

Automatic Automatic cooking screen

Environment with data about status of the oven (service

Data Monitor

Programs Programs cooking cycle screen (saved by customer)

Cleaning Cleaning cycle and green function screen

function)

Visible when the parameter DATM nr97 is set a 1

Setting Setting parameter and “service” utilities

For the manual, automatic and programs cooking screen, see the handbook for the description of each utilities and functions.

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120°



Oven Lenghtwise – Touch Level Code: 0411400000

4.2 Drawer utilities & information bar

The main information about the status of the oven are visible in the drawer utilities in the bottom of the screen (in the “manual” and “programs” environment).

ICON

21% 120° 119°

“information bar”

DESCRIPTION

Cavity humidity (%)

Cavity temperature

Meat probe temperature (the minimum of the 6 measured points)

Clock

20:15

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

4.3 Drawer cooking utilities

Press the drawer icon in the bottom of the screen to see the special cooking utilities (in the “manual” and “programs” environment.) Press the relevant icon to activate the utilities.

Oven Lenghtwise – Touch Level Code: 0411400000

ICON

Manual cavity water injection: time

Full fan speed

Half fan speed Cooking cycle with half fan speed

Pulse fan speed

Food Save Control (FSC) standard risk

Food Save Control (FSC) high risk

NAME DESCRIPTION

Only for convection cooking cycle. Range: 10…120sec.

Cooking cycle with full fan speed (default selection)

Cooking cycle with pulse fan speed: fan ON when the cavity heating is ON, OFF when the cavity heating is OFF

Food save control for not manipulated food

Food save control for manipulated food or for food with high risk (es. pork or fish)

Reduced power

Save cooking program

cavity/ boiler heating element with reduced power

Save cooking program in the “programs” environment

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4.4 Message dialogs

During the use of the oven the screen can show different messages:

ICON POP UP DESCRIPTION

Information dialog

To display information that the user has requested or should know.

Allarm / warning dialog

For warning issue or alarm that the user must know. In some case the warning can contain a OK button

Question dialog Used for question like YES/NO

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

Oven Lenghtwise – Touch Level Code: 0411400000

4.5 Information area (warning, alarms and utility)

In the cleaning and cooking environment (manual, programs and automatic) it’s active in the bottom part of the screen an area where some information are visible:

 COOKING UTILITY ON (icon);  WARNING (blinking icon);  ALARM (blinking icon).

Press the icon for:

 To disable the relevant cooking utility;



To visualize a message dialog about alarm/warning icon.

INFORMATION AREA: TABLE OF THE ICONS

ICON TYPE DESCRIPTION

Warning Door oven open

Warning “Descaling” warning of the boiler

Allarm

Allarm Press the icon to visualize the type of alarm.

Warning Preheating of the boiler ON

Warning Water fill of the boiler ON

Utility ON

Burner’s allarm. Press the icon to visualize the message dialog with description.

Half speed of the fan during cooking cycle

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Utility ON

Pulse fan speed during cooking cycle

FSC standard utility ON

Utility ON

FSC high risk utility ON

Utility ON

Manual water spray utility ON

Utility ON

Half power utility ON

4.6 Advanced service and parameters environment

There are 3 different environments for the Service and the advanced programming:

ENVIRONMENT DESCRIPTION

Settings

Data monitor

Service Utilities

For each environment see the referent chapter

For to programming the USER and SERVICE parameters. (selected by main menu)

Data about status of the oven (service function) Visible when the parameter DATM nr97 is set a 1

Download / upload of the cooking programs and software Touch screen. (visible using the USB port)

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+ 36 hidden pages

Electrolux AOS062GTP1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual