H. C. DUKE & SON, LLC
2116 - 8th Avenue • East Moline, Illinois 61244
OPERATOR’S MANUAL
with Illustrated Parts List
Twin Twist
Soft Serve Freezer
Models
GEN-103
184583— 4/18
H.C. Duke & Son, LLC. |
P/N 184583 April 2018 |
Printed In U.S.A. |
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Operator’s Manual
for the
Soft Serve Twist Freezer
Model GEN-103
All contents © Copyright 2018 H.C. Duke & Son, LCC, 2116 Eighth Avenue, East Moline, Illinois 61244
Twin Twist Soft Serve Freezer Model GEN-103
SAFETY FIRST!
Follow these four steps to safety ....
1. Recognize Safety Information ....Look for this safety alert symbol throughout this manual.
When you see this symbol on your freezer or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.
2. Understand Signal Words .... |
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The signal words — DANGER, WARNING and |
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DANGER |
CAUTION — are used with the safety alert symbol |
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(DANGER decals on the freezer may or may not |
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have the safety alert symbol, but the message is the |
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same). Decals with the words DANGER, WARNING, |
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or CAUTION appear on the freezer. DANGER |
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WARNING |
identifies the most serious hazard. Decals with the |
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words DANGER or WARNING are typically near |
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specific hazards on the freezer. General precautions |
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are listed on CAUTION safety decals. |
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CAUTION |
In this manual, CAUTION messages with the safety |
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alert symbol |
call attention to safety messages. |
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3. Follow Safety Instructions .... |
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Read and understand all safety messages in this |
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manual and on your freezer. Take notice of the location |
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Safety |
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of all decals on the freezer and keep the safety decals |
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in good condition. Check them periodically and replace |
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First! |
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missing, damaged, or illegible safety decals. The |
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Safety |
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safety decals must remain in place and be legible for |
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First! |
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the life of the freezer. If you need new decals, use the |
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information and illustrations on pages iv and v of this |
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manual to identify the decal and call or write to H.C. |
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Duke & Son, LLC. |
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DO NOT attempt to operate the GEN-103 Twin Twist |
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Soft Serve Freezer until you read and understand all |
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safety messages and the operating instructions in this |
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manual. |
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ii |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
SAFETY FIRST!
4. Definitions ....
Trained person (or Operator): A person who has been trained in the basic operation of the freezer. This person is knowledged in operation of machine startup, stopping, filling, and basic cleaning, disassembly, washing, and sanitation of the freezer.
Freezer Technician: A person who has been trained by a factory representative, or an experienced and qualified service person, to perform more complicated operations such as freezer installation, maintenance repairs, component replacement , is aware of hazards associated with electricity, moving parts, and takes necessary steps to protect against injury to themselves and other people.
5. Operate Safely ....
IMPORTANT: Store Managers,owners, and supervisors must be aware of staff capabilities and that they do not perform freezer operations outside their level of knowledge or responsibility.
DO NOT allow untrained personnel to maintain or service this freezer. Failure to follow this instruction may result in severe personal injury. DO NOT operate the freezer until all service and access covers are secured with screws. DO NOT attempt to repair
the freezer until the main power supply has been disconnected. Some freezers have more than one disconnect switch. Contact your IDQ authorized service representative or H.C. Duke & Son, LLC Service Department for original equipment parts.
6.Caution ....
•This Freezer is to be operated by trained persons. The Dispense feature, if used by public in self-serve applications, shall be monitored by trained persons able to assist people with physical, sensory or mental
impaired capabilities.
•Children should not be allowed to play around this equipment.
•Do not store explosive substances such as aerosol cans with a flammable propellant in freezer.
•This appliance is not designed for outdoor weather conditions and shall not be exposed to rain.
•Do not wash machine with power sprayer. Do not install machine next to a power sprayer where splash of freezer can occur.
•Machine is designed for use in areas of normal atmosphere. It is not to be used in areas subject to explosion-proof standards.
184583 |
iii |
Twin Twist Soft Serve Freezer Model GEN-103
Safety Decal Locations
Do not attempt to operate the freezer until all safety precautions and operating instructions in this manual are read and understood.
Take notice of all warning, caution, instruction and information decals (or labels) on the freezer as shown in the figure on the next page. The labels have been put there to help maintain a safe working environment.
The labels have been designed to withstand washing and cleaning. All labels must remain legible for the life of the freezer. Check labels periodically to be sure they can be recognized as warning labels.
If it is necessary to replace any label, please contact H.C. Duke & Son, LLC When ready to order you will need to determine the (1) part number, (2) type of label, (3) location of label, and (4) quantity required, and include a return shipping address.
For factory service assistance, contact H. C. Duke & Son, LLC, Service Department by phone or FAX:
Phone: (309) 755-4553
(800)755-4545
FAX: (309) 755-9858 E-mail: service@hcduke.com
(The decals on the next page are numbered 1, 2, 3, and 4. Those numbers correspond to the numbers in the table below. The table provides the part number, description, and quantity for each decal.)
No. |
Part No. |
Description |
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1 |
HC165025 |
Decal-Beater Warning (1) |
2 |
HC165246 |
Decal-Pressurized System (3) |
3 |
HC165126 |
Decal-Panel Removal Warning (1) |
4 |
HC165048 |
Decal-Warning Rotating Parts (2) |
iv |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
Safety Decal Locations
Hazardous rotating beater shaft. Do not operateunitwithdispenseheadremoved.
Beforeremovingdispensehead,
1.Turnallcontrolswitchesto"OFF",and
2.Disconnectallpowersupplies.Unit mayhavemorethanonepowersupply.
Hazardous moving parts. Machine starts automatically. Do not operate with panel removed.
Pressurized |
system. |
Do not |
Depressurize |
unit |
operate |
before dismantling |
with cover |
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mix transfer system. |
removed! |
184583 |
v |
Twin Twist Soft Serve Freezer Model GEN-103
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Table of Contents |
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Safety Decal Locations............................................................. |
iv |
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Safety Decal Locations.............................................................. |
v |
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1 |
Introduction........................................................................ |
1 |
2 |
Note to Installer.................................................................. |
1 |
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2.1 Uncrating and Inspection................................................ |
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2.2 Installation ..................................................................... |
3 |
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2.3 Electrical Requirements................................................. |
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2.4 Electrical Connections................................................... |
4 |
3 |
Specifications..................................................................... |
5 |
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3.1 Particulars...................................................................... |
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3.2 Dimensions..................................................................... |
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3.3 Data Plate....................................................................... |
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3.4 Reference Information.................................................... |
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3.5 Installation Date.............................................................. |
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3.6 WEEE (Waste Electrical and Electronic Equipment)....... |
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4 |
Virtual Quality Management System (VQM) |
8 |
5 |
Part Names and Functions................................................ |
10 |
6 |
Operator Controls ............................................................ |
16 |
7 |
Operator Display Menus.................................................... |
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8 |
Disassembly and Cleaning................................................ |
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8.1 Cleaning Accessories..................................................... |
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8.2 Disassembly Instructions................................................ |
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8.3 Cleaning Instructions...................................................... |
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8.3.1 Cleaning and Lubricating - MTS Assembly ................... |
29 |
9 |
Assembly.......................................................................... |
30 |
10 |
Start-up Instructions......................................................... |
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10.1 Sanitizing..................................................................... |
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10.2 Priming ........................................................................ |
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10.3 Dispensing Product...................................................... |
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11 |
Closing Procedures........................................................... |
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11.1 Draining Product.......................................................... |
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11.2 Night Switch Operation................................................. |
38 |
12 |
General Information.......................................................... |
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12.1 Dairy Queen® Mix.......................................................... |
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12.2 Checking the Frozen DQ® Product................................ |
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12.3 Product Temperature.................................................... |
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12.4 Overrun........................................................................ |
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12.5 Overrun Adjustment...................................................... |
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12.6 Rerun........................................................................... |
41 |
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12.7 Overrun Chart............................................................... |
42 |
vi |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
13 |
Routine Maintenance........................................... |
43 |
14 |
Troubleshooting Tables........................................ |
49 |
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14.1 MTS Troubleshooting Tables......................................... |
53 |
15 |
VQM Error Codes................................................. |
55 |
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PART II |
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Replacement Parts |
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Table of Contents |
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Figure 1 |
Head Assembly.......................................... |
1 |
Figure 2 |
Beater Shaft Assembly............................... |
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Figure 3 |
MTS—RMT Hose Assembly........................ |
3 |
Figure 4 |
1 Ph Mix Transfer System — RMT............... |
4 |
Figure 5 |
3 Ph Mix Transfer System — RMT............... |
6 |
Figure 6 |
Cabinet Parts............................................. |
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Figure 7 |
Spigot Switch Assemblies.......................... |
9 |
Figure 8 |
Capacitor & Relay Box............................... |
9 |
Figure 9 |
Switch Box................................................. |
10 |
Figure 10 |
Panel Breakdown ...................................... |
12 |
Figure 11 |
Air Cooled Side/Back View......................... |
14 |
Figure 12 |
Water Cooled Side/Back View.................... |
16 |
Figure 13 |
Gear Reducer............................................ |
18 |
Figure 14 |
Evaporator Mix Tube Assembly.................. |
19 |
Figure 15 |
Air Cooled Remote Condenser................... |
20 |
Accessories............................................................... |
21 |
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O-Ring Chart.............................................................. |
23 |
184583 |
vii |
Twin Twist Soft Serve Freezer Model GEN-103
1 |
Introduction |
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The GEN-103 Freezer is designed to |
Be sure all personnel responsible for |
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produce DQ frozen soft serve ice cream |
equipment operation completely read and |
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or DQ yogurt, with a product serving |
understand this manual before operating |
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temperature of 18 to 19ºF (-8 to -7ºC). |
the freezer. When properly operated and |
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If such products are prepared from |
maintained, your freezer will produce a |
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powdered concentrate, they should |
consistent quality product. |
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be precooled to 40°F (4°C) prior to |
If you require technical assistance, please |
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introduction to the freezer. Use of other |
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contact your local authorized H.C. Duke & |
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products in this machine is considered |
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Son, LLC service company: |
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misuse (see Warranty.) |
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This manual has been prepared to assist |
Name ______________________ |
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in the training of personnel on the proper |
Address_____________________ |
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operation and general maintenance of |
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____________________________ |
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your Duke freezer. |
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Your freezer will not compensate for or |
Phone_______________________ |
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correct any assembly or priming errors |
or H.C. Duke & Son, LLC Service Dept. |
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made during the initial start-up. Therefore |
for factory service assistance. |
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it is extremely important to follow the |
Phone: |
(309) 755-4553 |
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assembly and priming procedures |
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Fax number: |
(800) 755-4545 |
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detailed in this manual. |
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(309) 755-9858 |
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E-mail: service@hcduke.com |
2 Note to Installer
This freezer must be installed and serviced by a service technician in accordance with the installation instructions.
After installation the warranty registration card must be completed and returned to validate warranty.
184583 |
1 |
Twin Twist Soft Serve Freezer Model GEN-103
2.1Uncrating and Inspection
CAUTION |
note the damage on the carrier’s freight |
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Be sure to properly support |
bill and notify the carrier’s local agent |
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the machine when removing |
immediately. Also note on the freight bill |
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bolts and installing legs or |
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1. 1. Remove the carton from the |
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casters. |
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pallet, and move the machine as close |
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When the unit is received and while |
as possible to the permanent location. |
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the carrier is still present, inspect the |
2. 2. Remove the shipping bolts on the |
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shipping carton for any damage that |
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bottom of the freezer (figure 2-1) and |
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may have occurred in transit. If the |
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install either the legs or casters (figure |
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SHOCKWATCH® label indicates red and/ |
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2-2). |
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or the carton is broken, torn, or punctured |
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Figure 2-1 Machine bolted to Shipping Base
NOTE: Screw casters or legs all the way in coupling, then adjust out to level side to side with 1/4 inc (6mm) slope to the front.
Figure 2-2 Installing Mounting Legs or Casters
— continued
2 |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
2.2Installation
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CAUTION |
water waste connection. Both water |
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All materials and connections |
condensers are tied together so that |
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must conform to local |
one water inlet and one water waste |
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requirements and be in |
is all that is required. The connections |
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compliance with the National |
are found on the bottom under the |
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Electrical Code (NEC). |
compressor mounting area and are |
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clearly tagged - “Water Inlet” and |
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1. 1. This freezer is designed for indoor |
“Water Waste”. A manual shut-off |
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valve should be installed in the water |
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use and must be protected from |
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inlet line at the time of installation. |
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outdoor weather conditions. |
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The water pressure must be between |
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2. |
2. Where codes permit, we |
35-140 psig (241-965kPa) for proper |
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recommend that the freezer be |
operation. |
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installed on casters and have flexible |
5. 5. Place the freezer in the final |
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water and electrical connections for |
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location and level the machine by |
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service and cleaning ability. |
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adjusting the legs or casters so that |
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3. |
3. All models require a minimum 6 |
the unit is level side-to-side, and the |
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inch (15cm) clearance on either the |
front is approximately ¼” lower than |
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side panels and 0 inch in the rear |
the rear, to allow proper drainage of |
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or 6 inch (15cm) in the rear and 0 |
the freezing cylinder. |
inch on the side panels for adequate |
6. |
6. |
Water Cooled Do not allow |
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ventilation. Freezers require a least |
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freezer to be in ambient where |
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24 inches (61cm) clearance above the |
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air temperature goes below 0°C |
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top panel and be free of obstructions. |
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(32°F),the freezing temperature of |
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Anything blocking ventilation of the |
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water. |
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freezer (including cone dispensers) |
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will reduce the efficiency of the |
7. |
7. |
Water consumption increases |
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freezer. |
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if temperature of entering water is |
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4. 4. Water cooled double models will |
above 20°C (65°F) |
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require a 1/2” MPT water inlet and |
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2.3Electrical Requirements
CAUTION |
2. |
2. Supply voltage must be within |
To prevent accidental |
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+ 10% of voltage indicated on the |
electrical shock, a positive |
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nameplate. Also, on three-phase |
earth ground is required. |
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systems, voltage between phases |
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must be balanced within 2%. (More |
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than a 6 volt difference between any |
1. 1. Always verify electrical |
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two voltage measurements at 208-230 |
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volts indicates a possible imbalance.) |
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specifications on the data plate of |
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Request your local power company to |
each individual freezer. Data plate |
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correct any voltage problem. |
specifications will always supersede |
3. |
3. An easily accessible main power |
the information in this manual. (See |
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Figure 3-2) |
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disconnect must be provided for all |
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poles of the wiring to the freezer. |
184583 |
3 |
Twin Twist Soft Serve Freezer Model GEN-103
2.4Electrical Connections
CAUTION |
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provided for proper power |
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To prevent accidental |
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electrical shock, a positive |
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connections. |
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earth ground is required. |
4. 4. Electrical connections are made |
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in the junction boxes located mid-level |
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Important! |
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behind the left side panel. |
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A positive earth ground is required for |
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Important |
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electronic VQM system |
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Set switch next to the connection |
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to operate correctly. |
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box “UP” for 220-230v or “DOWN” |
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1. 1. Double freezers with two |
for 208-219V. Failure to set switch to |
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proper voltage will cause damage to |
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compressors require one power |
the electrical components and will void |
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supply for each side of the freezer. |
all warranties. |
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Each side of the freezer operates |
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independently. |
5. |
5. Use a flexible connection when |
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2. 2. Check the data plate for fuse |
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permissible. |
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size, wire ampacity, and electrical |
6. |
6. Beater Shaft Rotation Freezers |
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specifications. (See Figure 3-2) |
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are designed for clockwise rotation |
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3. 3. Refer to the wiring diagram |
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when viewed from front of freezer. |
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1ph machines are prewired for proper |
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rotation. On 3phase machines, phase |
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wires to freezer should be connected |
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WARNING |
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to produce proper beater rotation. |
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This is to be done by a freezer |
technician.
Warning: When installing the machine, insert an all pole disconnect, adequately sized according to freezer nameplate marking with electrical contact spacing of 3mm minimum. This should be within sight of the freezer.
4 |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
3 Specifications
3.1Particulars
Always check and verify voltage and amperage on the data plate located on the back panel of each freezer.
GEN-103
Width-in./cm |
26/66 |
Height-in./cm |
67.5/171 |
Depth-in./cm |
36.5/93 |
Weight-lbs./kg |
847/384 |
Compressor (2) |
2 H.P. /19000 BTUH |
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2.2 kw (Motor) |
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3.2 kw (Cooling) |
Compressor Cabinet (1) |
1/6HP/650BTUH |
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125w (Motor) |
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190w (Cooling) |
Beater Motor (2) |
2 H.P/1.5 kw |
Refrigerant |
404a |
Charge* |
3.75 lb/1.7 kg |
Mix Container** (2) |
24 Qts./22.7 Liters |
Cylinder (2) |
4 Qts./3.8 Liters |
ACR |
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Noise: The Steady acoustic pressure level, for both air cooled and water cooled freezers, is less than 70dB(A).
Water Cooled units: Water consumption increases if temperature of entering water is above 20°C (65°F)
*Approximate for each side. See nameplate for actual charge. ** Do not add mix above line marked on side of mix tank wall.
184583 |
5 |
Twin Twist Soft Serve Freezer Model GEN-103
3.2Dimensions
The dimensions of the GEN-103 are provided in Figure 3-1, below.
Figure 3-1
3.3Data Plate
The data plate provides important information that the operator should record and have available for parts ordering, warranty inquiries, and service requests.
Figure 3-2 Data Plate
6 |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
3.4Reference Information
Write in
Reference
Information HERE!
Fill in the following information below as soon as you receive the GEN-103. (The item numbers—encircled, below— correspond with the callout numbers above.)
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IMPORTANT: Complete for reference: |
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1.) |
Model Number:___________________ |
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2.) |
Serial Number:___________________ |
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3.) |
Electrical Spec: |
Voltage ________ |
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Phase _______ Hertz _____________ |
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4.) |
Minimum Circuit Ampacity:_________ |
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5.) |
Maximum Fuse Size: _____________ |
3.5Installation Date
Installation Date ___________________________
Installed by ___________________________
Address ___________________________
___________________________
Phone ___________________________
3.6WEEE (Waste Electrical and Electronic Equipment)
In conformity with EU 2002/96/EC, this freezer, at the end of life cycle, is not to be discarded with normal urban waste. Instead, it is the user’s
responsibility to dispose of this product by returning it to a collection point designated for the recycling of electrical, electronic components and separation of reclaimable, recyclable materials. Contact your local distributor or authority for correct disposal.
184583 |
7 |
Twin Twist Soft Serve Freezer Model GEN-103
4Virtual Quality Management System (VQM) Terminology
Beater Run: This D.O.B. timer used to delay the beater motor after the refrigeration shuts down. Beater Run Range: 0 to 10 seconds
Demand Run Comp: The D.O.B. timer used to delay the compressor when product is being drawn. Demand Run Comp. Range: 0 to 12 seconds
Differential/ Hyst: Symbolizes the differential setting. Differential range: 7 to 20°F i.e. if your cut in is at 18°F and your Differential is at 10°F your unit will cut out at 8°F
Dual Diff: The differential used when product is being drawn out of the center spigot. Dual Differential range: 7 to 20°F
Idle: When the unit is cycling on temperature and no product is being dispensed
Idle Run Comp: Delay on break (D.O.B.) timer used for the compressor when the unit is in idle mode/no product being drawn. Idle Run Comp. Range: 0 to 20 seconds
Lock outs: Allows the function of a specific feature/button to be temporarily disabled to deter un-necessary usage of that feature.
Main P.C. Board: Main Control board for the unit, housed behind the trim strip panel. This board has many connectors on it and is responsible for the main operations of the unit.
Membrane Switch: The black Electro Freeze decal visible on the front of the unit, which houses the hidden operator, technician, soft, and hard keys used to navigate the menus
Relay Board A control board located in the main electrical control box. This Board contains no software, only solid state control relays to operate system components.
Single Diff: The differential used when product is being drawn out of one barrel. Single Hysteresis range: 7 to 20°F
Slope/Demand Slope: Utilizes a function within the system to watch the temperature change as the unit freezes a barrel. If utilizing the slope feature and the unit sees a lack of temperature change during freeze down, the unit will cycle off. This will prevent a freeze up condition due to a long run time. Demand Slope range: 0 to -0.2
8 |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
4Virtual Quality Management System (VQM) Terminology (continued)
Temp. Comp.: Temperature compensation, utilized when the slope feature is turned on. It prevents the system from seeing the slope temperature curve until a determined temperature is reached. Once that temperature has been reached then the system will examine the curve and shut down if necessary. Temp. Comp. Range: -10 to 22°F
Temperature Offset: A function that allows temperature adjustment to the operator. Adjustable from 1-9 and 5 being neutral/no change, Lower than 5= colder and greater than 5=warmer
Transducer: An electronic control used to measure the cylinder pressure for mix pump operation.
U.I./ User Interface: The board that lies directly behind the membrane switch on the front panel. This board houses the LED screen that displays the menus and operations. The membrane switch is connected to this board via a ribbon cable. This board also has its own software.
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9 |
Twin Twist Soft Serve Freezer Model GEN-103
5 Part Names and Functions
Figure 5-1 Head Assembly
10 |
184583 |
Twin Twist Soft Serve Freezer Model GEN-103
5 Part Names and Functions (continued)
The following descriptions apply to figure 5-1. The number preceding the part name corresponds to the number in the figure.
1.) |
HEAD: |
10.) |
PLUG-AIR BLEED (BLEEDER |
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Encloses the freezing cylinder and |
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ASSY.): |
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provides an opening for product to be |
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Seals the air bleed opening in the |
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dispensed. NOTE: Beater motors will |
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head when closed. Allows excess |
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not operate with the head removed |
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air to be removed from the cylinder |
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from the freezer. |
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when priming. |
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2.) |
SPIGOT - ASSEMBLY SIDE WITH |
11.) |
HANDLE-TAPERED BLACK |
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HANDLE (STAINLESS STEEL): |
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(PLASTIC): |
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Seals the product opening in the head |
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Black plastic handle that fits onto the |
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when closed. Allows product to flow |
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stainless steel handle. |
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when open. |
12.) SPIGOT-LONG CENTER WITHOUT |
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3.) |
O-RING - SPIGOT: |
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HANDLE (STAINLESS STEEL): |
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Seals the spigot in the head. Must be |
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Seals the product opening in the |
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lubricated to seal and slide properly. |
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dispense head when closed. Allows |
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4.) |
O-RING - SPIGOT EXTENSION: |
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product to flow when open. |
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13.) |
ROD-HANDLE CENTER SPIGOT |
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Holds the extension on to the spigot. |
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5.) |
ROD - SPIGOT: |
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(STAINLESS STEEL): |
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Opens and closes the spigot to start |
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Starts the freezer when dispensing. |
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and stop the flow of product from the |
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Must be in place before freezer will |
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freezer. |
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operate. |
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6.) |
KNOB-HAND: |
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Secures the head to the freezing |
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cylinder. |
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7.) |
EXTENSION - SPIGOT: |
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(ACCESSORY) |
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Extends the product opening down to |
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shape the product as it is dispensed. |
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8.) |
O-RING - HEAD: |
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Seals the head to the freezing |
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cylinder. Must be lubricated. |
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9.) |
O-RING-AIR BLEED PLUG: |
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Seals the air bleed plug in the head. |
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Twin Twist Soft Serve Freezer Model GEN-103
|
5 Part Names and Functions (continued) |
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Figure 5-2 Beater Shaft Assembly |
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184583 |
Twin Twist Soft Serve Freezer Model GEN-103
5 Part Names and Functions (continued)
The following descriptions apply to figure 5-2. The number preceding the part name corresponds to the number in the figure.
1.) BUSHING - CYLINDER:
Holds the beater in place at the front of the cylinder.
2.) SHAFT - BEATER:
Rotates in the freezing cylinder, blending air and mix as it ejects product.
3.) BLADE - SCRAPER:
Scrapes the frozen product from the freezing cylinder wall
4.) O-RING-SHAFT SEAL:
Seals the beater shaft to the shaft seal. Is inserted into the shaft seal washer. Must be lubricated.
5.) WASHER-SHAFT SEAL:
Holds the shaft seal o-ring. Lightly lubricate the side opposite the cup seal.
6.) SEAL(CUP)-BEATER SHAFT:
Seals the opening between the freezing cylinder and the beater shaft. Do not lubricate rubber cup portion.
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Twin Twist Soft Serve Freezer Model GEN-103
5 Part Names and Functions (continued)
TO CYLINDER
CLAMP-SOFT TUBE |
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11 TUBE-AIR |
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10 |
FLOW |
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12 |
AIR METER |
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PORT-AIR/MIX |
9 |
MIX |
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CORDSET-MIX OUT |
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13 AIR METER RETAINER |
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8 |
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CLAMP-SOFT TUBE 7
ARM-SWING CLAMP 6
SHOE SPRING 5
KNOB-HAND 4
TUBING-MIX PICKUP 3
MIX FLOW
14CLAMP SOFT HOSE
15HOSE-MIX BRAIDED
16HOSE-TRANSFER RED LINE
17SUPPORT-ROLLER BEARING
18SHOE-ROLLER
19ROLLER-ASSY COMPLETE
20COVER-MTS
BAG ADAPTOR 2
DUCKBILL-INLET 1
Figure 5-3 Mix Transfer System (MTS)
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184583 |
Twin Twist Soft Serve Freezer Model GEN-103
5 Part Names and Functions (continued)
The following descriptions apply to figure 5-3. The number preceding the part name corresponds to the number in the figure.
1.) |
DUCKBILL: |
14.) |
CLAMP - ASSY. SOFT HOSE 5/8”: |
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A rubber check valve that prevents |
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Prevents mating parts from leaking. |
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mix from falling back into the mix |
15.) |
HOSE - ASSY. MIX BRAIDED: |
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container. |
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2.) |
ADAPTER - MIX BAG: |
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Connecting tube between the Mix |
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Transfer System and the cylinder |
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Connects the mix inlet tube to the |
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inlet. |
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mix bag. |
16.) HOSE - TRANSFER RED: |
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3.) |
TUBE - ASSEMBLY MIX INLET: |
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Special “red-lined” hose that is |
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Carries mix from mix container to |
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squeezed by rollers to transfer mix to |
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MTS. |
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freezer. |
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4.) |
KNOB - HAND: |
17.) |
SUPPORT - ROLLER BEARING: |
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Locks roller shoe in position. |
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Holds roller assembly in place. |
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5.) |
SHOE - SPRING: |
18.) |
SHOE - ROLLER: |
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Holds clamp in place. |
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Provides an opening to insert the |
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6.) |
ARM - SWING CLAMP: |
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mix transfer hose. Squeezes transfer |
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hose against rollers. |
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Swings hand knob into position over |
19.) |
ROLLER ASSEMBLY COMPLETE: |
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roller shoe. |
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7.) |
CLAMP - ASSY. SOFT HOSE 5/8”: |
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Squeezes mix/air through tubing to |
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freezing cylinder. |
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Prevents mating parts from leaking. |
20.) |
COVER - MTS: |
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8.) |
CORDSET - SOFT TUBE: |
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Protection against moving parts. |
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Cover must be in place for the MTS |
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9.) |
PORT - AIR/MIX: |
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to operate. |
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Blends air and mix as it flows into |
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the transfer hose. |
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10.) |
CLAMP - ASSY. SOFT HOSE 5/8”: |
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Prevents mating parts from leaking. |
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11.) |
TUBE - AIR: |
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Provides connection for the air |
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meter. |
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12.) |
AIR METER: |
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Regulates the amount of air being |
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drawn into the system. |
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13.) |
RETAINER - AIR TUBE: |
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Holds air meter tube in the “up” |
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position. |
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Twin Twist Soft Serve Freezer Model GEN-103
6 Operator Controls
4 |
5 |
6 |
7 |
8 |
9 |
4 |
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LEFT |
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RIGHT |
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OFF |
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OFF |
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Figure 6-1 10 |
2 |
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3 |
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L1 |
L2 |
R1 |
R2 |
2 |
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1 |
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The following paragraphs describe the |
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CAUTION |
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operator controls. Refer to Fig. 6-1 for |
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Test operation of the head |
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numbered items in description. Note the |
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switch prior to placing the |
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left side controls operates the left side |
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freezer in service. See Section |
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cylinder and hopper. Operation for right |
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11, Routine Maintenance, |
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side controls is the same. |
The display |
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Monthly. |
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window has three levels of display: |
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Operators Menu, Technician Menu, and |
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Factory Menu. The last two menus |
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NOTE: The dispense head must be in |
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are restricted and reserved for use by |
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qualified personnel. |
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place before the freezer will operate. |
1.Function Buttons (Four)
Pressing any of these buttons will activate the icon directly above in the display screen. Left side (L1 & L2), Right Side (R1& R2).
2. OFF Key
When this symbol is pressed, the left side of unit will shut off. The beater motor and compressor will not operate.
3.Navigation Pad (Up/Down = Cabinet ON/OFF)
Used to navigate the menu structure. Up/Down arrows are used to turn the cabinet on/off when both cylinders are off. Used by technicians for programming and setting changes. See Troubleshooting section for Operator accessible controls.
4. Freeze Symbol
When this symbol is pressed, the unit will enter the automatic freeze mode. Both the hopper and cylinder compressors will energize to refrigerate product to settings in program. Use this button for DAY mode operation to maintain product in “ready to serve” state.
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184583 |
Twin Twist Soft Serve Freezer Model GEN-103
6 Operator Controls (continued)
5.Left or Right side Control Indicator
Left indicates controls for left side cylinder and hopper. “Right” Indicates controls for right side of freezer cylinder and hopper.
6.Mode of Operation Indicator
There are three primary modes of operation:
a.OFF –This is the indicator when power is applied to freezer and when (OFF) button is pressed. In this mode, the refrigeration and beater motor will not operate.
b.FRZ – This is the indicator when Freeze button is pressed. In this mode, the freezer is in automatic freeze mode and both the beater motor and refrigeration will activate as needed. Use this position for dispensing product from freezer. Hopper will also be refrigerated as needed to maintain product below 41°F.
Important: Do not use the freeze position with water or sanitizer in the cylinder or hopper. The freezer will be damaged.
c. Night – This is the indicator when Night button is pressed. In this mode, an energy-saving feature will activate and reduce product refrigeration. The freezer will automatically cycle to maintain temperatures in the cylinder and hopper below 41°F and keep product from deteriorating. Use this position when the freezer will not be in use for periods of more than one hour.
7.Wash or Clean Mode
Press the function button directly below icon to activate clean mode.
8.Information Window
This window is normally blank when unit is functioning properly. This window will give you indication when mix in hopper is low and other error messages. Refer to Troubleshooting Section of manual for details on error messages.
9.Standby Indicator
This is the indicator when Night button is pressed. In this mode, an energy-saving feature will activate and reduce product refrigeration. The freezer will automatically cycle to maintain temperatures in the cylinder and hopper below 41°F and keep product from deteriorating. Use this position when the freezer will not be in use for periods of more than one hour.
10. Hidden Operator Menu Key
Press this key to enter the operator menu to adjust the freezers settings.
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Twin Twist Soft Serve Freezer Model GEN-103
6 Operator Controls (continued)
12 Power Switch See Figure 6-3
In the “ON” position, power is supplied to the beater motors. Use this position to operate the freezer. Select the ”OFF” position for disassembly and cleaning. See Operators Display Menu for use of this switch in recording cleaning cycles.
Figure 6-3
7 Operator Display Menus
4 |
5 |
6 |
7 |
8 |
9 |
4 |
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LEFT |
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RIGHT |
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OFF |
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OFF |
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10 |
2 |
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3 |
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L1 |
L2 |
R1 |
R2 |
2 |
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Figure 7-1 |
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1 |
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To Enter the Operator Menu, push and hold the hidden key (11) under the F for 3 seconds
(figure 7-1).
Figure 7-2
The operator menu will show up on the screen (figure 7-2). The cursor will highlight the selected sub-menu (i.e. Basic Setting, Actual Temps, etc.), use the Arrow Buttons to move the cursor up or down to the desired sub-menu. Once the desired menu is highlighted, in
this example we will use Basic Settings, press the select ( ) button to enter the sub-menu. Product Type and Temperature Offset will be shown for left and right barrel. Use the Arrow Buttons to move the cursor to highlight the value to be changed, once highlighted press the select button and the cursor will now be blinking. While the cursor is blinking the value may now be changed using the left or right Arrow Buttons, once you have reached the desired
setting press select ( ) one more time, the cursor will now stop blinking, this indicates that the value change has been stored. Follow these steps to change any other desired settings, once complete you may use the far right Function button to exit the operator menu or just wait
and the menu will time out and return to the Home screen.
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184583 |
Twin Twist Soft Serve Freezer Model GEN-103
7 Operator Display Menus (continued)
Below is a list of the menu categories that are displayed upon entering the
Operator’s menu.
Operator’s Menu Options
•Basic Settings
•Actual Temps
•Event Log
•Error Log
•Lockouts
•Screen Settings
•Date/Time
•Last Clean
•Software Version
The following information explains more about each of the menu options.
Basic Settings: |
Information Shown |
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Product Type: |
Alt 1 (Preset for DQ Product) |
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Temperature Offset 1-9 |
5 |
is Neutral |
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Cabinet Temp. |
6 |
is Default setting |
Actual Temps: |
Information Shown |
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Cabinet Temperature |
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Cylinder Temperature: Left or Right Cylinder |
Event Log: Allows the operator to look at logged events i.e. power switch cycle, low mix, etc. The log will display the last 50 events with the newest event at the top.
Error Log: Allows the operator to look at logged errors i.e. Barrel refrigeration timeout, low/high refrigeration pressure, etc. The log will display the last 50 events with the newest event at the top.
Statistics: Shows the number of starts that the compressor/compressors, switches and beater motors have seen. Also displays the cumulative run time in hours for compressors and beater motors.
Information Shown |
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On Time |
Left & Right Barrel |
Freeze Mode |
Left & Right Barrel |
Standby Mode |
Left & Right Barrel |
Off |
Left & Right Barrel |
Last PWR Fail |
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All PWR Fail Time |
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All PWR Fails |
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Spigot |
Left & Right Barrel |
184583 |
19 |
Twin Twist Soft Serve Freezer Model GEN-103
7 Operator Display Menus (continued)
Statistics Cont. |
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Center Spigot |
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Spigot Hours |
Left & Right Barrel |
C Spigot Hours |
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Comp. Starts |
Left & Right Barrel |
Comp. Hours |
Left & Right Barrel |
Beater Starts |
Left & Right Barrel |
Beater Hours |
Left & Right Barrel |
Cab Comp. Starts |
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Cab Comp. Hours |
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Pump Starts |
Left & Right Barrel |
Pump Hours |
Left & Right Barrel |
Lockouts: Allows the operator to lock out the clean, freeze, and night function so that on the home screen when the button is pressed the unit will not react.
Information Shown |
Y or N |
Freeze Mode |
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Clean Mode |
Y or N |
Cab Only Mode |
Y or N |
Cones Left |
5 |
Screen Settings: Operator can turn on or off the following functions:
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Display Cabinet Temperature |
Y or N |
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(Will or will not display Cabinet temp. on home screen) |
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Alternate Moon |
Y or N |
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Beep Function |
Y or N |
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(unit will or will not beep when a button is pressed) |
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Hide Clock Error |
Y or N |
Date/Time: |
Allows user to set the Real Time Clock and current date in the unit. |
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Last Clean: |
Displays the Last time the unit has been cleaned |
Software Versions: Has current software version numbers for both the U.I. and
Main board |
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Main ——— |
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U.I. ———— |
|
Model |
GEN |
Cyl Count |
2 |
Compressors |
2 |
Hopper |
Y or N |
Cabinet |
Y or N |
Product Table |
GEN or SLX |
Cabinet Temperature Map for user adjustment. User will only see 1 through 9 but the table below shows the differences with each number change. 6 is default setting
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184583 |