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Operator’s Manual |
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with Illustrated Parts List |
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360 |
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FREEDOM |
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Series |
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Soft Serve Twist Freezer |
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Model 88TN-CMT |
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P/N 184833 2/03 |
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H.C. Duke & Son, Inc. |
P/N 184833 February 2003 |
Printed In U.S.A. |
Operator’s Manual
for
Electro Freeze Freedom 360° Series
Soft Serve Twist Freezer
Model 88TN-CMT
All contents © Copyright 2003 H.C. Duke & Son, Inc., 2116 Eighth Avenue, East Moline, Illinois 61244 i
ELECTRO FREEZE Soft Serve Model 88TN-CMT
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SAFETY |
FIRST! |
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these four steps to safety .... |
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Recognize Safety Information ....Look for this |
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manual, be alert to the potential for personal injury. |
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Follow recommended precautions and safe operating |
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practices. |
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The signal words — DANGER, WARNING and CAU- |
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TION — are used with the safety alert symbol (DANGER |
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DANGER |
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decals on the freezer may or may not have the safety |
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alert symbol, but the message is the same). Decals with |
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the freezer. DANGER identifies the most serious hazard. |
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WARNING |
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cally near specific hazards on the freezer. General pre- |
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cautions are listed on CAUTION safety decals. In this |
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CAUTION |
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SAFETY |
FIRST! |
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Follow Safety Instructions .... |
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Read and understand all safety messages in this |
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Safety |
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manual. Read and understand the decal safety |
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First! |
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all decals on the freezer and keep the safety decals in |
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good condition. Check them periodically and replace |
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missing, damaged or illegible safety decals. The safety |
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decals must remain in place and legible for the life of |
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the freezer. If you need new decals, use the information |
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and illustrations on pages iv and v of this manual to |
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identify the decal and call or write your local Electro |
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Freeze Distributor or H.C. Duke & Son, Inc. |
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DO NOT attempt to operate the freezer until you read |
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and understand all safety messages and the operating |
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instructions in this manual. |
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2345678901234 |
5 |
Operate Safely .... |
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234567890123423456789012344.55 |
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DO NOT allow untrained personnel to maintain or |
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service this machine. Failure to follow this instruction |
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may result in severe personal injury. DO NOT operate |
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the freezer unless all service panels and access doors |
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are secured with screws. DO NOT attempt to repair the |
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freezer until the main power supply has been |
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disconnected. Some freezers have more than one |
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disconnect switch. Contact your local Electro Freeze |
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Distributor for authorized service. |
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iii
ELECTRO FREEZE Soft Serve Model 88TN-CMT
2345678901234 |
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Safety Decal Locations |
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2345678901234 |
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2345678901234 |
5 |
Do not attempt to operate the freezer |
You may contact your local authorized |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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until all safety precautions and operating |
Electro Freeze Distributor, as follows: |
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2345678901234 |
5 |
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2345678901234 |
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instructions in this manual are read and |
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Name: |
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understood. |
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Address: |
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2345678901234 |
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2345678901234 |
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Take notice of all warning, caution, |
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2345678901234 |
5 |
instruction and information decals (or |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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labels) on the freezer as shown in the |
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2345678901234 |
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2345678901234 |
5 |
figure to the right. The labels have been |
Phone: |
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2345678901234 |
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2345678901234 |
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put there to help maintain a safe working |
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or — for factory service assistance — |
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2345678901234 |
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2345678901234 |
5 |
environment. |
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contact H. C. Duke & Son, Inc., Electro |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
The labels have been designed to |
Freeze Service Department by phone or |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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withstand washing and cleaning. All |
FAX: |
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2345678901234 |
5 |
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2345678901234 |
5 |
labels must remain legible for the life of |
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2345678901234 |
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2345678901234 |
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Phone: |
(309) 755-4553 |
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2345678901234 |
5 |
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2345678901234 |
5 |
the freezer. Check labels periodically to |
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2345678901234 |
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2345678901234 |
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FAX: |
(309) 755-9858 |
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2345678901234 |
5 |
be sure they can be recognized as |
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2345678901234 |
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warning labels. |
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2345678901234 |
5 |
If it is necessary to replace any label, |
(The decals on the next page are num- |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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please contact your local authorized |
bered 1, 2, and 3. Those numbers |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Electro Freeze Distributor or H. C. Duke |
correspond to the numbers in the table |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
& Son, Inc. When ready to order, you will |
below. The table provides the part |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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need to determine the (1) part number, |
number, description, and quantity for |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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(2) type of label, (3) location of label, and |
each decal.) |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
5 |
(4) quantity required, and include a |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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return shipping address. |
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2345678901234 |
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2345678901234 |
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No. |
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Part No. |
Description (Qty) |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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1 |
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2345678901234 |
5 |
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2345678901234 |
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P/N 165025 |
Decal — Beater Warning (1) |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2 |
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2345678901234 |
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2345678901234 |
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P/N 165126 |
Decal — Panel Removal Warning (3) |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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P/N 165246 |
Decal — Pressurized System Warning (2) |
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2345678901234 |
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23456789012345 |
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iv
ELECTRO FREEZE Soft Serve Model 88TN-CMT
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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Safety Decal Locations |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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Hazardous rotating beater shaft. Do not operate |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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unit with dispense head removed. |
1 |
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2345678901234 |
5 |
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2345678901234 |
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Before removing dispense head: |
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2345678901234 |
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2345678901234 |
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2345678901234 |
5 |
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1. Turn all control switches to "OFF", and |
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2345678901234 |
5 |
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2. Disconnect main power supply. Unit may |
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2345678901234 |
5 |
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2345678901234 |
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have more than one power supply. |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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INSIDE CABINET |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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! |
WARNING |
2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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Hazardous moving parts. |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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Machine starts automatically. |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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Do not operate with panel |
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2345678901234 |
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2345678901234 |
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removed. |
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2345678901234 |
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2 |
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2345678901234 |
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2345678901234 |
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3 |
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2345678901234 |
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2345678901234 |
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Pressurized system. |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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Depressurize unit |
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2345678901234 |
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2345678901234 |
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before dismantling |
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2345678901234 |
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2345678901234 |
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mix transfer system. |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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23456789012345 |
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v
ELECTRO FREEZE Soft Serve Model 88TN-CMT
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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Table of Contents |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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ii |
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Safety First .................................................................................... |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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iv |
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2345678901234Safety5 Decal Locations .................................................................. |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
5 |
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Part I |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
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2345678901234 |
5 |
Introduction |
1 |
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1 |
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234567890 |
234 |
5 |
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234567890 |
234 |
5 |
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234567890 |
234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901 |
34 |
5 |
Note to Installer |
1 |
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2345678901234 |
5 |
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2345678901 |
34 |
5 |
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2345678901 |
34 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
2.1 |
Uncrating and Inspection |
2 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
2.2 |
Installation |
2 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
2.3 |
Electrical Requirements |
3 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
2.4 |
Electrical Connections |
3 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Specifications |
4 |
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23456789012343 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
3.1 |
Particulars |
4 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
3.2 |
Data Plate |
4 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
3.3 |
Reference Information |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
3.4 |
Installation Date |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
3.5 |
Dimensions |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Part Names and Functions |
6 |
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4 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Operator Controls and Indicators |
9 |
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5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.1 |
Selector Switch |
9 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.2 |
Day–Night Switch |
10 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.3 Mix Transfer System (MTS) Switch |
10 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.4 |
Cabinet Switch |
10 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.5 |
Timer |
10 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.6 |
Reset — Overload |
11 |
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2345678901234 |
5 |
||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.7 Indicator Light — “ADD MIX” |
11 |
||
2345678901234 |
5 |
||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
5.8 Probe — “ADD MIX” |
11 |
||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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23456789012345 |
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vi
|
|
|
|
|
ELECTRO FREEZE Soft Serve Model 88TN-CMT |
|
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
|
Table of Contents — continued |
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||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Disassembly and Cleaning |
12 |
|||
6 |
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5 |
||||
2345678901234 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
6.1 |
Cleaning Accessories |
13 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
6.2 |
Disassembly Instructions |
14 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
6.3 |
Cleaning Instructions |
16 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Assembly |
18 |
|||
23456789012347 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Start-up Instructions |
22 |
|||
23456789012348 |
5 |
|||||
234567 |
901234 |
5 |
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234567 |
901234 |
5 |
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234567 |
901234 |
5 |
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2345678901234 |
5 |
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||
2345678901234 |
5 |
8.1 |
Sanitizing Instructions |
22 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
8.2 |
Priming |
23 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Closing Procedures |
24 |
|||
23456789012349 |
5 |
|||||
2345678 |
01234 |
5 |
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2345678 |
01234 |
5 |
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2345678 |
01234 |
5 |
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2345678901234 |
5 |
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||
2345678901234 |
5 |
9.1 |
Night Switch Operation |
24 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
9.2 |
Draining Product |
24 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Soft Serve Information |
26 |
|||
10 |
|
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
10.1 |
Overrun |
26 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
10.2 |
Overrun Adjustment |
27 |
||
2345678901234 |
5 |
|||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Routine Maintenance |
28 |
|||
234567890123411 |
5 |
|||||
234567890 |
234 |
5 |
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234567890 |
234 |
5 |
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234567890 |
234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
Troubleshooting Tables |
35 |
|||
12 |
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|||||
2345678901 |
34 |
5 |
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2345678901 |
34 |
5 |
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2345678901 |
34 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
|
Part II |
|
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
88TN-CMT Replacement Parts Manual with Illustrations |
* |
|||
Model |
||||||
2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
|
* Refer to Part II Table of Contents for help with locating part numbers and |
|||
2345678901234 |
5 |
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||||
2345678901234 |
5 |
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||
2345678901234 |
5 |
|
illustrations. |
|
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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5 |
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5 |
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5 |
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2345678901234 |
5 |
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5 |
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5 |
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2345678901234 |
5 |
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5 |
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5 |
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5 |
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5 |
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2345678901234 |
5 |
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5 |
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5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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5 |
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5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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2345678901234 |
5 |
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23456789012345 |
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||
vii
ELECTRO FREEZE Soft Serve Model 88TN-CMT
|
234567890123456 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
Introduction |
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|
1 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
|
The Model 88TN-CMT Freezer is de- |
Make sure all personnel responsible for |
|||
|
23456789012345 |
|
|||||
|
23456789012345 |
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23456789012345 |
|
signed to produce soft serve ice cream, |
equipment operation completely read |
|||
|
23456789012345 |
|
|||||
|
23456789012345 |
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23456789012345 |
|
ice milk, yogurt, and similar frozen dairy |
and understand this manual before |
|||
|
23456789012345 |
|
|||||
|
23456789012345 |
|
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23456789012345 |
|
products, with a product serving tem- |
operating the freezer. When properly |
|||
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23456789012345 |
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|||||
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23456789012345 |
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23456789012345 |
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23456789012345 |
|
perature range of 15 to 25°F |
operated and maintained, the freezer will |
|||
|
23456789012345 |
|
|||||
|
23456789012345 |
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(-9 to -4°C). If such products are pre- |
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pared from powdered concentrate, they |
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If you require technical assistance, |
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should be precooled to 40ºF (4°C) prior |
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please contact your local authorized |
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to introduction to the freezer. Use of |
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Electro Freeze Distributor as follows: |
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other products in this machine is consid- |
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ered misuse (see Warranty). |
Name __________________________ |
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This manual has been prepared to assist |
Address: _______________________ |
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you in the proper operation and general |
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_________________________ |
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maintenance of the Electro Freeze Soft |
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Serve Model 88TN-CMT. |
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Phone: _________________________ |
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Your freezer will not compensate for or |
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For factory service assistance — contact |
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correct any assembly or priming errors |
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H. C. Duke & Son, Inc., Electro Freeze |
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made during the initial start-up; there- |
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Service Department as follows: |
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fore, it is important to follow the assem- |
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bly and priming procedures detailed in |
Phone: |
(309) 755-4553 |
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this manual. |
FAX: |
(309) 755-9858 |
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Note to Installer |
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This freezer must be installed and serviced by an Electro Freeze Distributor or |
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authorized service technician in accordance with the installation instructions. |
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After installation, the warranty registration card must be completed and |
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returned to validate the warranty. |
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184833 |
1 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
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123456789012341123456789012341234567890123423456789012342.1 5555 |
Uncrating and Inspection |
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CAUTION |
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note the damage on the carrier’s freight |
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Be sure to properly support |
bill and notify the carrier’s local agent |
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the machine when remov- |
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ing bolts and installing legs |
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or casters. |
1. |
Remove the carton from the pallet, |
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and move the machine as close as |
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possible to the permanent location. |
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When the unit is received and while |
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the carrier is still present, inspect the |
2. |
Remove the shipping bolts on the |
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shipping carton for any damage that |
bottom of the freezer (figure 2-1) and |
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may have occurred in transit. If the |
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carton is broken, torn, or punctured, |
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Figure 2-1 Machine bolted to Shipping Base |
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then adjust out to |
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Figure 2-2 Installing Mounting Legs or Casters |
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Installation |
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CAUTION |
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1. This freezer is designed for indoor |
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All materials and connections |
use and must be protected from outdoor |
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must conform to local require- |
weather conditions. |
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ments and be in compliance with |
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– continued |
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the National Electrical Code |
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(NEC). |
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2 |
184833 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
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23456789012345 |
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Installation – continued |
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234567890123452.2 |
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23456789012345 |
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23456789012345 |
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2. |
Where codes permit, we recom- |
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4. |
Water cooled models will re- |
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23456789012345 |
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23456789012345 |
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mend that the freezer be installed on |
quire a 3/8 inch MPT water inlet and |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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casters and have flexible water and |
water waste connection. The connec- |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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electrical connections for service and |
tions are found on the bottom under the |
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23456789012345 |
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cleaning ability. |
compressor mounting area and are |
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23456789012345 |
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23456789012345 |
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clearly tagged “Water Inlet” and “Water |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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3. |
Air cooled models require a |
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23456789012345 |
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Waste.” A manual shut-off valve should |
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23456789012345 |
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23456789012345 |
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minimum 6 inch (15 cm) clearance on |
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23456789012345 |
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be installed in the water inlet line at the |
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23456789012345 |
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23456789012345 |
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either the side panels or the rear panel |
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23456789012345 |
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time of installation. The water pressure |
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23456789012345 |
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23456789012345 |
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for adequate ventilation. Freezers |
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23456789012345 |
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23456789012345 |
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must be between 35-140 psig (241-965 |
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23456789012345 |
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designed with top air discharge require |
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23456789012345 |
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23456789012345 |
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kPa) for proper operation. |
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23456789012345 |
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at least 18 inches (45 cm) above the top |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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panel be free of obstructions. Anything |
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5. |
Place the freezer in the final |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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blocking ventilation of the freezer (includ- |
location and level by adjusting the legs |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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ing cone dispensers) will reduce the |
or casters so that it is level side-to-side |
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23456789012345 |
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23456789012345 |
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efficiency of the freezer. |
and the front is approximately ¼ inch (6 |
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23456789012345 |
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23456789012345 |
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mm) lower than the rear to allow proper |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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drainage of the freezing cylinder. |
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23456789012345 |
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23456789012345 |
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234567890123452345678901234523456789012345234567890123452.3 |
|
Electrical Requirements |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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2. |
Supply voltage must be within + |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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CAUTION |
10% of voltage indicated on the name- |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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To prevent accidental |
plate. Also, on three-phase systems, |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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electrical shock, a positive |
voltage between phases must be bal- |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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earth ground is required. |
anced within 2%. (More than a 6 volt |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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difference between any two voltage |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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measurements at 208-230 volts indicates |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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1. |
Always verify electrical specifica- |
a possible imbalance.) Request your |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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local power company to correct any |
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23456789012345 |
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tions on the data plate of each freezer. |
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|
23456789012345 |
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23456789012345 |
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voltage problem. |
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|
23456789012345 |
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Data plate specifications will always |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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supersede the information in this |
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23456789012345 |
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23456789012345 |
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3. |
An easily accessible main power |
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23456789012345 |
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23456789012345 |
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manual. |
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|
23456789012345 |
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disconnect must be provided for all poles |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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of the wiring to the freezer. |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
Electrical Connections |
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234567890123452.4 |
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234567890123 |
5 |
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234567890123 |
5 |
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234567890123 |
5 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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CAUTION |
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|
23456789012345 |
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3. |
Electrical connections are made in |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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To prevent accidental |
the junction boxes located mid-level |
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23456789012345 |
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|
23456789012345 |
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electrical shock, a positive |
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|
23456789012345 |
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behind the left side panel. |
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|
23456789012345 |
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23456789012345 |
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earth ground is required. |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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4. |
Use a flexible connection when |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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permissible. All materials and connec- |
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23456789012345 |
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|
23456789012345 |
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||
|
23456789012345 |
1. |
Check the data plate for fuse size, |
tions must conform to local codes and |
|||||||
|
23456789012345 |
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|
23456789012345 |
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|
23456789012345 |
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wire ampacity, and electrical specifica- |
the National Electrical Code. |
|||||||
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23456789012345 |
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23456789012345 |
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23456789012345 |
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tions. |
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23456789012345 |
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|
23456789012345 |
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5. |
For 3 phase freezers, beater shaft |
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|
23456789012345 |
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|
23456789012345 |
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|
23456789012345 |
2. |
Refer to the wiring diagram provided |
rotation must be clockwise as viewed |
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23456789012345 |
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|
23456789012345 |
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|
23456789012345 |
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for proper power connections. |
from the front of the freezer. |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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234567890123456 |
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||
184833 |
3 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
123456789012345 |
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|
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
Specifications |
||
|
3 |
|
||
1 |
2345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
Particulars |
|
|
123456789012343.1 |
5 |
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||
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
Always check and verify voltage and amperage on the data |
||
12345678901234 |
5 |
|||
12345678901234 |
5 |
|||
12345678901234 |
5 |
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12345678901234 |
5 |
plate located on the back panel of each freezer. |
||
12345678901234 |
5 |
|||
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
88TN-CMT |
|
|
12345678901234 |
5 |
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||
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
Width (in/cm) |
24/61 |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
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|
|
12345678901234 |
5 |
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|
12345678901234 |
5 |
Height (in/cm) |
68/173 |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
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|
|
12345678901234 |
5 |
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|
12345678901234 |
5 |
Depth (in/cm) |
30.5/77.5 |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
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|
12345678901234 |
5 |
Weight (lbs/kg) |
680/308 |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
Compressor* |
2 HP/13000 BTUH |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
1.5 kw (Motor) |
|
12345678901234 |
5 |
|
||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
3.8 kw (Cooling) |
|
12345678901234 |
5 |
|
||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
Beater Motor |
2 HP/1.5 kw |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
Refrigerant |
404a |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
Charge |
3.75 lb/1.7 kg |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
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|
12345678901234 |
5 |
|
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|
12345678901234 |
5 |
Mix Container (2) |
24 Qts/22.7 Liters |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
|
|
|
12345678901234 |
5 |
Cylinder (2) |
3 Qts/2.8 Liters |
|
12345678901234 |
5 |
|||
12345678901234 |
5 |
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|
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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|
12345678901234 |
5 |
*Contact factory for other voltages |
||
12345678901234 |
5 |
|||
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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Figure 3-1 |
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184833 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
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Reference Information
Write in
Reference Informa-
tion HERE!
Fill in this information as soon as you receive the Electro Freeze 88TN-CMT Soft Serve Twist Freezer. The item numbers, encircled, correspond with the callout numbers in figure 3-1.
1Model Number: ________________
2Serial Number: ________________
3Electrical Spec: Voltage _________
Phase _______ Hertz __________
4Maximum Fuse Size: ____________
5Minimum Circuit Ampacity: _______
Installation Date
Fill in the date of installation, and the name, address, and phone number of the installer in the space provided below. This information will be needed when ordering parts or service for the 88TN-CMT Freezer.
Date of installation: __________________________________
Installed by: __________________________________
Address: __________________________________
__________________________________
Phone: __________________________________
Dimensions
Figure 3-2
184833 |
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ELECTRO FREEZE Soft Serve Model 88TN-CMT
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PLUG - AIR BLEED Seals the |
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HEAD Encloses the freezing |
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PIN - HANDLE Secures the |
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PLUNGER Seals the product |
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Figure 4-2 |
Beater Shaft Assembly |
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5 |
BUSHING - DISPENSE HEAD |
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1 |
SHAFT - BEATER |
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Rotates in the freezing cylinder, |
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Holds the beater in place at the |
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front of the cylinder. |
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blending air and ejecting |
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product. |
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2 |
BLADE - SCRAPER FRONT |
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Scrapes the frozen product |
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from the freezing cylinder. |
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3 |
BLADE - SCRAPER REAR |
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Scrapes the frozen product |
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from the freezing cylinder. |
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4 |
SEAL - ASSY. SHAFT |
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Seals the opening between the |
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freezing cylinder and the beater |
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shaft. Consists of the following |
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4A, 4B, and 4C. |
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4A |
SEAL - BEATER SHAFT |
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(CUP SEAL) |
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4B |
WASHER - SHAFT SEAL |
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(BUSHING) |
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4C |
O-RING - SEAL |
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184833 |
7 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
123456789012345 |
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12345678901234 |
5 |
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12345678901234 |
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5 |
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5 |
Part Names and Functions |
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4 |
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5 |
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1 |
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12345678901234 |
5 |
Figure 4-3 Mix Transfer System (MTS) |
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12345678901234 |
5 |
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12345678901234 |
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12345678901234 |
5 |
1 |
MIX TRANSFER SYSTEM |
4 |
MTS SLIDE Sets the transfer |
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1234567890123412345678901234 |
55 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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Transfers mix and air from the |
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hose in proper position under |
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5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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storage cabinet to the freezing |
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rollers. |
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12345678901234 |
5 |
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12345678901234 |
5 |
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5 |
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cylinder. |
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5 |
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12345678901234 |
5 |
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5 |
PICKUP TUBE Carries mix |
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5 |
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12345678901234 |
5 |
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12345678901234 |
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from mix container to MTS. |
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5 |
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12345678901234 |
5 |
2 |
MTS HANDLE Moves the MTS |
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12345678901234 |
5 |
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12345678901234 |
5 |
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Slide up and down to engage the |
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Duckbill check valve prevents |
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5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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transfer hose with MTS rollers. |
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mix from returning to mix |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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Allows access to transfer hose. |
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container. |
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5 |
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12345678901234 |
5 |
3 |
MTS SWING CLAMP Secures |
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5 |
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12345678901234 |
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5 |
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the MTS Slide in position, |
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5 |
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5 |
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12345678901234 |
5 |
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ensuring contact with rollers. |
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5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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MTS will operate only when |
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5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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swing clamp is secured. |
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8 |
184833 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
234567890123456 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345234567890123452345678901234523456789012345 |
Operator Controls and Indicators |
||
5 |
|||
23456789012345 |
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23456789012345 |
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23456789012345 |
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Figure 5-1 |
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CAUTION |
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The following paragraphs describe the |
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Test operation of the head |
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operator controls and indicators. Refer to |
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switch prior to placing the |
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figure 5-1 for location of these controls |
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freezer in service. See Section |
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and indicators on the freezer. |
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11, Routine Maintenance, |
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NOTE: The head must be in place before |
Monthly. |
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the beater will operate. |
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Selector Switch 1 |
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5.1 |
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This three-position switch controls the |
Important: |
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Do not use the “AUTO” position with |
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operating mode of your freezer. |
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water or sanitizer in the cylinder — |
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a. |
“CLEAN” (left) — This position |
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the freezer will be damaged. |
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operates the beater only (no refrigera- |
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tion). Always use this mode when per- |
c. “AUTO” (right) — This position |
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forming cleaning and sanitizing opera- |
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activates both the beater motor and |
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tions. |
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refrigeration unit. This is the normal |
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operating position. |
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b. |
“OFF” (center) — In this position |
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the beater motor and no refrigeration will |
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be provided to the cylinder |
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184833 |
9 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
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5 |
Operator Controls and Indicators (continued) |
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5 |
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123456789012341234567890123412345678901234123456789012345.25555 |
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DAY-NIGHT Switch |
2 |
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5 |
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This two-position switch controls the day |
b. |
“NIGHT” (right) — The medium- |
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and night refrigeration modes. |
temperature thermostat controls the |
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system refrigeration to maintain a mix |
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“DAY” (left) — The low tempera- |
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holding temperature of 40°F (4ºC) or |
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ture thermostat controls the system |
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below. |
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refrigeration to maintain the product |
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serving temperature between 18 to 21°F |
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Mix Transfer System (MTS) Switch |
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This two-position switch controls the |
b. |
"OFF" (right) — In this position |
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operation of the MTS located in the |
the MTS will not operate. Use this |
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refrigerated mix storage cabinet. |
position for night mode operation. |
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"MIX ON" (left) — This position |
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is the normal operating mode. This |
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position is for priming the cylinder, |
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cleaning, and day mode operation. |
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Cabinet Switch |
4 |
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5.4 |
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This two-position switch controls the |
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b. |
“OFF” (right) — The cabinet will |
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cabinet refrigeration. |
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not be refrigerated if the SELECTOR |
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switch is also in the “OFF” position. |
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NOTE: Cabinet door must be closed |
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for cabinet refrigeration to operate. |
NOTE: The cabinet is automatically |
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“ON” when the SELECTOR switch is |
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“ON” (left) — The cabinet |
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in the “AUTO” position. |
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thermostat controls the system refrigera- |
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tion to maintain a mix temperature of 36 |
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to 41°F (2 to 5°C) in the storage cabinet. |
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Use this position when mix is in the |
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storage cabinet but not in the cylinder. |
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Timer |
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5.5 |
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This control will bypass the thermostat, |
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forcing the compressor and beater motor |
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Excessive use of the timer causes |
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to run up to 3 minutes. Use the timer for |
freeze-up and damage to the freezer. |
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for quick start-ups or fast recovery when |
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dispensing large portions. |
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10 |
184833 |
|
ELECTRO FREEZE Soft Serve Model 88TN-CMT |
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234567890123456 |
Operator Controls and Indicators (continued) |
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5 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
Figure 5-1 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
Reset — Overload |
6 |
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5.6 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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Important: |
23456789012345 |
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23456789012345 |
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23456789012345 |
This control protects the beater motor |
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23456789012345 |
If the overload trips frequently, your |
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23456789012345 |
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23456789012345 |
against failure from an overload condi- |
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23456789012345 |
freezer should be checked for proper |
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23456789012345 |
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23456789012345 |
tion by automatically shutting down the |
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23456789012345 |
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23456789012345 |
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product temperature, overrun and |
23456789012345 |
freezer. To restart the freezer properly, |
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23456789012345 |
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23456789012345 |
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voltage. Contact your Electro Freeze |
23456789012345 |
turn the SELECTOR switch to “OFF” and |
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23456789012345 |
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23456789012345 |
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Distributor. |
23456789012345 |
wait 2-3 minutes. Then depress the red |
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23456789012345 |
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23456789012345 |
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23456789012345 |
reset button and turn the SELECTOR |
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23456789012345 |
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23456789012345 |
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23456789012345 |
switch back to the “AUTO” or “CLEAN” |
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23456789012345 |
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23456789012345 |
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23456789012345 |
position. |
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234567890123452345678901234523456789012345234567890123455.7 |
Indicator Light — “ADD MIX” |
7 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
When flashing, this light indicates the |
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23456789012345 |
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23456789012345 |
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Important: |
23456789012345 |
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23456789012345 |
mix in the mix container is at a low level |
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23456789012345 |
If proper mix level is not maintained, |
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23456789012345 |
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23456789012345 |
and should be refilled as soon as pos- |
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23456789012345 |
a freeze-up may occur and cause |
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23456789012345 |
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23456789012345 |
sible. Always maintain at least 2 inches |
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23456789012345 |
damage to the freezer. |
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23456789012345 |
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23456789012345 |
(5 cm) of mix in the container. For best |
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23456789012345 |
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23456789012345 |
operating results keep container full. |
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23456789012345 |
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23456789012345 |
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23456789012345 |
Probe — “ADD MIX” |
8 |
(not |
shown) |
5.8 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
For the “ADD MIX” indicator lights to work, |
into the receptacles located in the back |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
the probes must be installed in the mix |
of the cabinet. |
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23456789012345 |
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23456789012345 |
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23456789012345 |
container, with cords attached and plugged |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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This chart shows the correct |
23456789012345 |
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23456789012345 |
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23456789012345 |
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positions of the switches for day |
23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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and night operations. |
23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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To turn the entire machine off, |
23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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switches numbered 1, 3, and 4 |
23456789012345 |
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23456789012345 |
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23456789012345 |
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must be in the “OFF” position. |
23456789012345 |
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23456789012345 |
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23456789012345 |
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23456789012345 |
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234567890123456 |
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184833 |
11 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
123456789012345 |
|
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|
||
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|
|||
12345678901234 |
5 |
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||
12345678901234 |
5 |
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|
||
12345678901234 |
5 |
Disassembly and Cleaning |
|||
|
6 |
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|||
12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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1 |
2345678901234 |
5 |
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5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
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12345678901234 |
5 |
Safety Information |
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||
12345678901234 |
5 |
It is important that the freezer |
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sembled, cleaned, or serviced. The |
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safety instructions in this manual will |
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remind you when to check to make sure |
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the freezer is depressurized. When you |
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see this CAUTION statement |
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CAUTION |
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sanitize hands and forearms with an |
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the following steps should be taken: |
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1. Make sure both MTS switches and |
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both selector switches are in the “OFF” |
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position. |
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pense head. |
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CAUTION |
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contact with moving parts, |
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make sure all switches are |
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in the “OFF” position and |
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that the main power supply |
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is disconnected. Some |
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freezers have more than |
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one disconnect switch. |
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ELECTRO FREEZE Soft Serve Model 88TN-CMT
Cleaning Accessories
The following accessories shipped with the freezer are necessary for cleaning, sanitizing, and disassembly/assembly:
1.Bottle, Wash: used to flush the hose cavity, roller assembly and plunger.
2.Brush, Cylinder: used to clean the cylinder.
3.Brush, 7/16 inch diameter with an overall length of 12 inches: used to transfer hose, air meter hose, and air relief opening in the dispense head.
4.Brush, 9/16 inch diameter with and overall length of 30 inches: used to clean drain tube, mix feed tube in the ceiling of the cabinet, and the pickup tube.
5.Brush, 1 inch diameter 12 inches long: used to clean plunger openings in the dispense head, head bushing and serrated nozzle. Also used to clean disassembled shaft seal.
6.Kit, O-ring: contains all O-rings and seals needing replacement on a regular basis.
7.Lubricant, Petrol Gel: approved lubricant for moving parts and O-rings.
8.Sanitizer, Sample: approved sanitizer, Stera-Sheen, also available in 4 lb. jar.
BOTTLE WASH ML 500
Figure 6-1 Cleaning Accessories
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789017890178901 |
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Disassembly Instructions - continued |
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6.2 |
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1. |
If there is product in the freezer, |
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refer to Section 9, Closing Procedures, |
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CAUTION |
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9.2 Draining Product. |
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To avoid electrical shock or |
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contact with moving parts, |
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2. Remove the plunger rods (6, |
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make sure all switches are |
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figure 6-2) by lifting up and swinging the |
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in the “OFF” position and |
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bottom out and down. Remove hand |
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that the main power supply |
knobs (10) and pull the dispensing head |
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is disconnected. Some |
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(1) straight out. |
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freezers have more than |
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one disconnect switch. |
3. Remove the head bushings and |
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beater shafts from the cylinders. |
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4. |
Remove scraper blades and shaft |
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CAUTION |
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seals from the beater shafts. |
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Make sure freezer is |
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depressurized before |
5. |
Remove the drip tray (see Re- |
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proceeding. |
placement Parts Manual, figure 6 - Panel |
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Assembly) and drip tray insert from the |
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front of the freezer. |
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CAUTION |
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To prevent bacteria growth, |
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6. |
Remove the air bleed plugs (7) |
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remove ALL O-rings when |
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and remove the two O-rings (8) on each |
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disassembling for cleaning. |
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one, Figure 6-2. |
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Failure to do so could create |
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a health hazard. |
7. |
Remove the handle pin (9), |
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handles (11), plungers (4) and nozzles |
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(12) from the dispense head. |
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8. Remove O-rings (3) from the |
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SEAL |
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(CUP) |
dispense head and O-rings (5) from the |
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plungers (4). |
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9. |
Remove the cup seals (figure 6- |
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WASHER |
3) and O-rings from the washers on the |
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shaft seal assemblies. |
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O-RING |
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10. Remove mix containers, covers |
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and low mix probes. |
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Figure 6-3 Shaft Seal |
11. Remove MTS hose assemblies |
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from the Mix Transfer Systems by un- |
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locking the swing clamps and pulling the |
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MTS handles down (figure 6-4). Loosen |
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the three clamps and separate the parts |
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as shown in figure 7-5. |
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Figure 6-4 MTS |
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184833 |
15 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
123456789012345 |
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5 |
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5 |
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5 |
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5 |
Cleaning Instructions |
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123456789012346.3 |
5 |
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5 |
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5 |
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5 |
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5 |
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5 |
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CAUTION |
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5 |
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5 |
CAUTION |
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5 |
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5 |
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Electrical shock hazard. |
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5 |
To prevent bacteria growth, |
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5 |
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5 |
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Do not splash water on |
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5 |
remove all O-rings when |
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5 |
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5 |
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switches or allow water to |
12345678901234 |
5 |
cleaning. Failure to do so |
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5 |
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5 |
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flow onto electrical |
12345678901234 |
5 |
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5 |
could create a health |
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5 |
components inside the |
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5 |
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5 |
hazard. |
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5 |
machine. |
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5 |
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5 |
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5 |
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5 |
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5 |
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5 |
NOTE: It is your responsibility to be |
NOTE: The sanitizer should be mixed |
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5 |
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5 |
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5 |
aware of, and conform to, the require- |
according to the manufacturer’s instruc- |
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5 |
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5 |
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5 |
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5 |
ments for meeting all federal, state, and |
tions to yield 100PPM available chlorine |
12345678901234 |
5 |
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5 |
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5 |
local laws concerning the frequency of |
solution (example: Stera-Sheen Green |
12345678901234 |
5 |
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5 |
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5 |
cleaning and sanitizing the freezer. |
Label.) Use warm water (100° to 110°F |
12345678901234 |
5 |
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5 |
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5 |
|
or 38° to 43°C) to wash, rinse, and |
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5 |
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5 |
1. Prepare a three-compartment |
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5 |
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5 |
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sanitize. |
12345678901234 |
5 |
sink for cleaning, rinsing, and sanitizing |
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5 |
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5 |
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5 |
parts removed from the freezer, per |
2. Wash all parts removed from the |
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5 |
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5 |
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5 |
applicable local health codes. Also |
freezer thoroughly with dish detergent. |
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5 |
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5 |
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5 |
prepare a clean surface to air-dry all |
Clean the following parts with the appro- |
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5 |
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5 |
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5 |
parts. |
priate supplied brush: |
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5 |
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5 |
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5 |
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5 |
Important: |
a. The mix container, pickup |
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5 |
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5 |
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5 |
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5 |
Do not use unapproved sanitizer or |
tube assemblies, hoses, and probes. |
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5 |
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5 |
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5 |
laundry bleach. These materials may |
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5 |
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5 |
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b. The head plunger openings, |
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5 |
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5 |
contain high concentrations of chlo- |
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5 |
center plunger ports, O-ring grooves, |
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5 |
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5 |
rine and will chemically attack freezer |
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5 |
dispense nozzle mounting rings, and mix |
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5 |
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5 |
components. |
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5 |
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5 |
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ports, as shown in figure 6-5. |
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5 |
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5 |
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5 |
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|
— continued |
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55 |
Figure 6-5 Clean head ports and openings with brush. |
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16 |
184833 |
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|
ELECTRO FREEZE Soft Serve Model 88TN-CMT |
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23456789012345 |
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234567890123452345678901234523456789012345234567890123456.3 |
Cleaning Instructions — continued |
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c. The shaft cup seals, washers, |
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and O-rings, plunger O-ring grooves and |
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nozzles, as shown in figure 6-6. |
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d. The air bleed plug O-ring |
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grooves. |
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e. The beater shaft and the |
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scraper blade pin holes as shown in |
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figure 6-7. |
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Important: |
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Figure 6-6 Clean O-ring grooves, |
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Do not leave parts in sanitizer for |
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||
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|
seal and nozzle with brush. |
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more than 15 minutes. |
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3. |
After all parts are washed, rinse |
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||
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|
23456789012345 |
and then place them in the sanitizer |
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solution. For proper sanitizing, the parts |
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must remain fully immersed in the |
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sanitizer for 5 minutes. Allow parts to air- |
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dry after sanitizing. |
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4. |
Use the sanitizing solution to |
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thoroughly brush the mix feed tubes |
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from the refrigerated cabinet to the |
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cylinders. |
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5. |
Brush the inside of the cylinders |
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with sanitizer and brush, making certain |
Figure 6-7 Clean scraper blade holes. |
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to clean back walls. |
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6. |
Brush the inside of the drain |
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tube, as shown in figure 6-8. |
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Replace worn brushes. |
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Use only Electro Freeze |
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original or authorized |
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replacement parts. See |
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Accessories parts list in |
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Part II of this Manual to |
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order new brushes. |
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Figure 6-8 Brush inside of drain tube |
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184833 |
17 |
ELECTRO FREEZE Soft Serve Model 88TN-CMT
123456789012345 |
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5 |
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5 |
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5 |
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123456112345612345612345623456 |
89012348901234890123489012348901234 |
55555 |
Assembly |
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5 |
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5 |
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5 |
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5 |
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5 |
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Correct assembly of the freezer is |
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5 |
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5 |
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5 |
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5 |
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essential to prevent leakage of the |
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5 |
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5 |
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5 |
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product and damage to the freezer. To |
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5 |
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5 |
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5 |
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assemble the freezer you will need an |
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5 |
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5 |
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5 |
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approved lubricant (such as Petrol-Gel). |
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5 |
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5 |
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5 |
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Make sure all parts of the assemblies |
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5 |
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5 |
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5 |
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have been washed and sanitized before |
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5 |
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5 |
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assembling. Persons assembling the |
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5 |
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5 |
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freezer must first wash and sanitize their |
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5 |
WASHER |
hands and forearms with an approved |
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5 |
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5 |
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sanitizer. Follow these directions for |
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5 |
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5 |
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5 |
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each cylinder of the freezer. |
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5 |
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5 |
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5 |
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5 |
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CAUTION |
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5 |
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5 |
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5 |
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To avoid electrical shock or |
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5 |
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5 |
Figure 7-1 Shaft Seal Assembly |
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5 |
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5 |
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contact with moving parts, |
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5 |
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5 |
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5 |
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make sure all switches are |
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5 |
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5 |
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5 |
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in the “OFF” position and |
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5 |
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5 |
SEAL-BEATER SHAFT |
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that the main power supply |
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5 |
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5 |
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5 |
WASHER(BUSHING)-SHAFT SEAL |
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5 |
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is disconnected. Some |
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5 |
O-RING-SHAFT SEAL |
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5 |
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freezers have more than |
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5 |
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5 |
BLADE-SCRAPER REAR |
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one disconnect switch. |
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5 |
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5 |
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5 |
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5 |
SHAFT-BEATER |
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5 |
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5 |
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5 |
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5 |
SEAL-ASSY |
1. To assemble the shaft seal, |
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5 |
SHAFT |
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5 |
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12345678901234BLADE-SCRAPER5 |
install the cup seal and O-ring on the |
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5 |
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5 |
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washer (see figure 7-1). Apply a light |
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5 |
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5 |
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amount of approved sanitary lubricant |
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5 |
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5 |
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(such as Petrol-Gel) to the O-ring and |
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5 |
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the face of the plastic washer opposite |
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the bell portion of the seal. Do not allow |
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5 |
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5 |
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any lubricant to come into contact with |
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5 |
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the bell-shaped rubber portion of the |
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5 |
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5 |
BUSHING-DISPENSE |
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seals. |
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HEAD |
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5 |
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5 |
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2. |
Install the shaft seal over the |
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5 |
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5 |
Figure 7-2 Beater Shaft Assembly |
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5 |
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5 |
rear of the beater shaft, with the bell- |
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5 |
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5 |
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5 |
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shaped portion facing the rear, as |
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5 |
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5 |
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shown in figure 7-2. |
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5 |
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5 |
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5 |
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5 |
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3. |
Place the scraper blades on the |
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5 |
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5 |
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5 |
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5 |
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beater shaft, making sure the blades |
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5 |
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5 |
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5 |
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are installed properly (see figure 7-3). |
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5 |
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5 |
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5 |
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5 |
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5 |
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4. |
Insert the assembled beater |
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5 |
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5 |
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5 |
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shaft into the cylinder by placing the |
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5 |
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5 |
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5 |
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rear blade on the bottom of the cylinder. |
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5 |
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5 |
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5 |
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This will center the beater and allow |
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5 |
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5 |
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5 |
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alignment with the drive coupling. |
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5 |
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5 |
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5 |
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5 |
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Rotate the beater assembly while |
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5 |
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5 |
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5 |
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pushing, until the shank has engaged |
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5 |
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5 |
Figure 7-3 Scraper Blade Installation |
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5 |
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5 |
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the coupling. Repeat for second cylinder |
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5 |
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5 |
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assembly. |
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5 |
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5 |
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5 |
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5 |
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-continued |
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5 |
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5 |
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5 |
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18 |
184833 |
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