When you see this symbol on your freezer or in this
manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating
practices.
The signal words — DANGER, W ARNING and CAU-
DANGER
TION — are used with the safety alert symbol (DAN-
GER decals on the freezer may or may not have the
safety alert symbol, but the message is the same).
Decals with the words DANGER, WARNING or CAU-TION appear on the freezer. DANGER identifies the
most serious hazard. Decals with the words DANGER
or WARNING are typically near specific hazards on
the freezer. General precautions are listed on CAU-TION safety decals.
In this manual, CAUTION messages with the safety
alert symbol
ii
call attention to safety messages.
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ELECTRO FREEZE Cocktail/Slush Freezer Model 812
SAFETY FIRST!
3. Follow Safety Instructions ....
Read and understand all safety messages in this
manual. Read and understand the decal safety
messages on your freezer. Take notice of the location
of all decals on the freezer and keep the safety decals
Safety
First!
4. Operate Safely ....
in good condition. Check them periodically and replace
missing, damaged or illegible safety decals. The safety
decals must remain in place and legible for the life of
the freezer. If you need new decals, use the
information and illustrations on pages iv and v of this
manual to identify the decal and contact your local
Electro Freeze distributor — or H.C. Duke & Son, Inc.
DO NOT attempt to operate the freezer until you read
and understand all safety messages and the operating
instructions in this manual.
DO NOT allow untrained personnel to maintain or
service this machine. Failure to follow this instruction
may result in severe personal injury. DO NOT operate
the freezer unless all service panels and access doors
are secured with screws. DO NOT attempt any repairs
to the freezer until the main power supply has been
disconnected. Contact your local Electro Freeze
Distributor for authorized service.
iii
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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Do not attempt to operate the freezer
until all safety precautions and operating
instructions in this manual are read and
understood.
Take notice of all warning, caution,
instruction and information decals (or
labels) on the freezer as shown in the
figure on the following page. The labels
have been put there to help maintain a
safe working environment.
The labels have been designed to
withstand washing and cleaning. All
labels must remain legible for the life of
the freezer. Check labels periodically to
be sure they can be recognized as
warning labels.
If it is necessary to replace any label,
please contact your local authorized
Electro Freeze Distributor or H.C. Duke
& Son, Inc. When ready to order you will
need to determine the (1) part number,
(2) type of label, (3) location of label,
and (4) quantity required, and include a
return shipping address.
No. Part No.Description (Qty.)
1P/N HC165126Decal — Panel Removal Warning (3)
2P/N HC165025Decal — Beater Warning (1)
iv
You may contact your local authorized
Electro Freeze Distributor, as follows:
Name: ________________________
Address:_______________________
______________________________
Phone: _______________________
or —for factory service assistance —
contact H. C. Duke & Son, Inc., Electro
Freeze Service Department by phone or
FAX:
Phone: (309) 755-4553
(800) 755-4545
FAX: (309) 755-9858
E-mail:service@hcduke.com
(The decals on the next page are numbered 1 and 2. Those numbers correspond to the numbers in the table below.
The table provides the part number,
description, and quantity for each decal.)
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ELECTRO FREEZE Cocktail/Slush Freezer Model 812
Safety Decal Locations
1
Hazardous moving parts.
Machine starts automatically.
Do not operate with panel
removed.
2
!
WARNING
Hazardous rotating beater shaft. Do not
operate unit with dispense head removed.
Before removing dispense head:
1. Turn all control switches to "OFF", and
2. Disconnect all power supplies. Unit may
have more than one power supply.
v
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SAFETY FIRST ..........................................................................ii
with ILLUSTRATIONS ...................................................................................
* Refer to Part II Table of Contents for help with locating part numbers and illustrations.
vii
25
*
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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1 Introduction
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2Note to Installer
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1849461
Model 812 is specifically designed to
dispense a high quality , smooth-frozen,
noncarbonated, water and sugar based
drink that is served in a variety of flavors.
The product can be a neutral base or a
pre-mixed flavor. This model is also
If you require technical assistance,
please contact your local authorized
Electro Freeze Distributor, as follows:
Name:
Address:
designed to dispense a variety of
smooth-frozen alcoholic drinks with less
than 8% alcohol.
This manual has been prepared to assist
you in the proper operation and general
maintenance of your Electro Freeze
Model 812 Slush and Cocktail Freezer.
Your freezer will not compensate for, or
correct, any assembly or priming errors
made during the initial start-up. So it is
important that you follow the assembly
and priming procedures detailed in this
Phone:
or — for factory service assistance —contact
H. C. Duke & Son, Inc., Electro Freeze
Service Department by phone or FAX:
Phone: (309) 755-4553
(800) 755-4545
F AX:(309) 755-9858
E-mail: service@hcduke.com
manual.
Be sure all personnel responsible for
equipment operation completely read
and understand this manual before
operating the freezer . When properly
operated and maintained, your freezer
will produce a consistent quality product.
This freezer must be installed and serviced by an “Electro Freeze” Distributor
or authorized service technician in accordance with the installation instructions.
After installation the warranty registration card must be completed and returned to
validate the warranty.
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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2.1 Uncrating and Inspection
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2 184946
Figure 2-1 Machine Bolted to Shipping Base
Figure 2-2 Installing Mounting Legs or Casters
When the unit is received and while the
carrier is still present, inspect the
shipping carton for any damage that
may have occurred in transit. If the
SHOCKWATCH® label indicates red
and/or the carton is broken, torn, or
CAUTION
Be sure to properly support
the machine when removing
bolts and installing legs or
casters.
punctured, note the damage on the
carrier’s freight bill and notify the
carrier’s local agent immediately.
1. Remove the carton from the
pallet, and move the machine as close
as possible to the permanent location.
2. Remove the shipping bolts on
the bottom of the freezer (figure 2-1)
and install either the legs or casters
(figure 2-2).
NOTE: Screw casters
or legs all the way in
coupling, then adjust
out to level side to
side with a 1/4” slope
to the front.
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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2.2 Installation
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2.3 Electrical Requirements
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1849463
1. Where codes permit, we recommend that the freezer be installed on
casters and have flexible water and
electrical connections for easier service
and cleaning.
2. Air and water cooled models
require a 6-inch (15.2 cm) clearance on all
louvered panels for adequate ventilation.
1. Always verify electrical specifications on the data plate (see figure 3-1) of
each individual freezer. Data plate specifications will always supersede the information in this manual.
CAUTION
All materials and connections
must conform to local
requirements and be in
compliance with the National
Electrical Code (NEC).
CAUTION
T o prevent accident a l
electrical shock, a positive
earth ground is required.
3. Water cooled models require a
3/8-inch MPT water inlet and water waste
connection. The connections are found on
the bottom, under the compressor mounting
area. They are tagged “W ater Inlet” and
“Water W aste.” A manual shut-off valve
should be installed in the water inlet line at
the time of installation.
4. Place the freezer in its final location
and adjust the legs or casters so that it is
level side-to-side and the front is approximately 1/4-inch lower than the rear to allow
proper drainage of the freezing cylinder.
2. Supply voltage must be within ±
10% of voltage indicated on the nameplate. Also, on three-phase systems,
voltage between phases must be balanced within 2%. (More than a 6 volt
difference between any two voltage
measurements at 208-230 volts indicates
a possible imbalance.) Request your
local power company to correct any
voltage problem.
3. An easily accessible main power
disconnect must be provided for all poles
of the fixed wiring to the freezer.
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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2.4 Electrical Connections
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2.4.1 Accessory - 115v Lighted Sign
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4 184946
If you purchased the 1 15v lighted sign accessory with your model 812 freezer, the following
instructions are for installing power to the sign.
1. Check the data plate on the rear
panel for fuse size, wire ampacity, and
electrical specifications.
2. Refer to the wiring diagram
provided for proper power connections.
CAUTION
To avoid electrical shock or
contact with moving parts,
make sure all switches are
in the “OFF” position and
that the main power supply
is disconnected.
1. The lighted sign requires a
separate 1 15 volt power supply. The
service connection box is marked 1 15
volt and is located next to the 230 volt
supply box. The boxes are mid-level,
behind the lower front panel of the
freezer. All connections are made
through the service bracket on the floor
of the lower front panel.
CAUTION
T o prevent accident a l
electrical shock, a
receptacle with a positive
earth ground is required.
3. Electrical connections are made
in the junction box located mid-level
behind the lower front panel.
4. Use a flexible connection when
permissible. All materials and connections must conform to local codes and/or
the National Electrical Code (NEC). Supply
voltage mut be within 10% of voltage indicated on the nameplate.
2. All materials and connections
must conform to local requirements and
be in compliance with the National
Electric Code (NEC). Supply voltage
must be within 10% of voltage indicated
on the nameplate. Use copper conductors only with the insulation rated for 1 15
volt.
3. Adequate strain relief must be
provided if cords are used.
CoolingAir or water
Hopper20 qts/18.9 L
Cylinder 12 qts/11.4 L
*Contact factory for other voltages.
The data plate provides important
information that the operator should
record and have available for parts
ordering, warranty inquiries, and service
requests.
Fill in the following information as soon
as you receive your Electro Freeze 812
(The item numbers correspond to the
callout numbers in figure 3-1,above.)
1 Model Number:_________________
2 Serial Number: _________________
3 Electrical Spec: Voltage_________
Phase_________Hertz__________
4 Maximum Fuse Size:_____________
5 Minimum Circuit Ampacity:_________
1849465
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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3.4 Installation Date
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3.5Dimensions
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6 184946
Fill in the date of installation, and the name, address, and phone number of the
installer in the space provided below. This information will be needed when ordering
parts or service for the Model 812 cocktail/slush machine.
Date of installation:____________________________________
Figure 3-2, below, provides the dimensions of the Electro Freeze 812 cockt ail/
slush machine.
H
Figure 3-2
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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4 Part Names and Functions
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1849467
Figure 4-1
The following numbered paragraphs (1 through 14) refer to figure 4-1, above.
1HEAD (DOOR) Encloses the freezing
cylinder and provides an opening for
product to be dispensed.
2KNOB - HAND Secures the head to
the freezing cylinder.
3O-RING - PLUG Seals the air bleed
plug in the head. Must be lubricated.
4PLUG - ASSY. AIR BLEED Seals the
air bleed opening in the head when
closed. Allows air to be removed from
the cylinder in the filling process.
5NUT - PISTON ROD Keeps piston
assembly from going into the
cylinder if the ball knob is removed.
6KNOB - BALL Used to open and
close the piston to start and stop the
flow of product from the freezer.
7OUTLET - VALVE Shapes the
frozen product when dispensed.
9SPRING - PULL VALVE Enables
the piston to self close after
dispensing.
10 PISTON - VALVE Seals the
product opening in the head when
closed. Allows product to flow
when open.
11 O-RING - PISTON Seals the
piston in the head. Must be
lubricated to seal and glide
properly.
12 O-RING - ROD Holds the piston
in place on the rod. Must be
lubricated.
13 ROD - PISTON Attaches piston to
the knob ball for dispensing.
14 O-RING - HEAD Seals the head
to the freezing cylinder. Must be
lubricated.
8O-RING - OUTLET Seals the nozzle
in the head. Must be lubricated.
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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4 Part Names and Functions (continued)
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8 184946
BARBREAKER
Figure 4-2
The following numbered paragraphs (1 through 8) refer to figure 4-2, above.
1SHAFT - BEATER (REEL) Rotates in
the freezing cylinder to keep product
blended.
2BLADE - SCRAPER Scrapes the
frozen product from the freezing
cylinder wall.
3SPRING - BLADE Holds the blade
against the cylinder wall.
4BAR - BREAKER Keeps product
blended in the center of the beater
shaft.
WASHER-SHAFT SEAL
QUAD RING
BUSHING- SHAFT
SEAL-BEATER
SHAFT
SHAFT-BEATER
BLADE-SCRAPER
SPRING-BLADE
5WASHER - SHAFT SEAL Holds the
cup portion of the shaft seal to the
beater shaft. Must be lubricated.
6SEAL - BEATER SHAFT Seals the
opening between the freezing
cylinder and the beater shaft. Do
not lubricate.
7BUSHING - SHAFT Holds breaker
bar in beater shaft.
8QUAD RING Separates beater
shaft and washer shaft seal.
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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5 Operator Controls and Indicators
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1849469
Figure 5-1
The following paragraphs describe the
operator controls and indicators. Refer to
figure 5-1 for location of these controls
and indicators on the freezer.
NOTE: The head must be in place for the
beater to operate.
CAUTION
T est operation of the head
switch prior to placing the
freezer in service. See
Section 11, Routine
Maintenance, Monthly.
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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5 Operator Controls and Indicators (continued)
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5.1Selector Switch 1
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5.2 Overload – Reset 2
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5.3 Indicator Light –“ADD MIX” (Optional) 3
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10 184946
This three-position (toggle) switch selects
the mode of operation of the freezer.
a. “CLEAN” (left)— This position
operates the beater only (no refrigeration). This position must be used in all
cleaning and sanitizing operations.
b. “OFF” (center) — In this position
the beater motor and refrigeration system
will not operate.
This control protects the beater motor
against failure from an overload condition
by automatically shutting down the
freezer . To restart properly, turn the
selector switch to “OFF”, wait 2-3 minutes, then depress the reset button and
turn the selector switch back to the
“FREEZE” or “CLEAN” position.
When blinking, this light indicates the mix
in the hopper is low and should be refilled
as soon as possible. Always maintain atleast 2 inches (5.1 cm) of mix in the
hopper. For best operating results, keep
hopper full.
Do not use the “FREEZE” position
with water or sanitizer in the cylinder
or hopper—freezer will be damaged.
c. “FREEZE” (right) — This
position activates both the beater motor
and refrigeration unit. This is the normal
operating position.
If the overload trips frequently, your
freezer should be checked for proper
product consistency and voltage.
Contact your Electro Freeze Distributor.
If proper mix level is not maintained, a
freeze-up may occur and damage the
freezer.
Important:
Important:
Important:
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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6 Disassembly and Cleaning
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6.1Cleaning Accessories
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18494611
It is important that the freezer be disassembled, washed, lubricated and sanitized before operation.
NOTE: If freezer has mix in the cylinder,
refer to Closing Procedures, Section 9.2
“Draining Product from the Freezer” before
proceeding.
The following accessories are shipped with
your freezer and are used when cleaning and
sanitizing your freezer.
1. P/N HC158005 BRUSH, Cylinder.
6-inch diameter with a 36-inch handle.
2. P/N HC158077 BRUSH. 9/16-inch
diameter 36-inches long, used for cleaning
the drain tube.
3. P/N HC158026 BRUSH. 1-inch
diameter 12-inches long used to clean the
disassembled shaft seal and bushing.
3
Figure 6-1
T o avoid electrical shock or cont act with
moving parts, make sure all switches are in
the “OFF" position and that the main power
source is disconnected.
158022 BRUSH-1/4” DIA X 6-1/2” OAL158026 BRUSH-1” DIA X 12” LONG
4
CAUTION
The cleaning and sanitizing instructions
explained in this manual are required to
maintain a clean, sanitary freezer . Y our
freezer should be disassembled, cleaned,
reassembled, lubricated and sanitized to
ensure the best possible product and freezer
operation. Persons assembling, cleaning or
sanitizing the freezer must first wash and
sanitize their hands and forearms with an
approved sanitizer.
diameter with 6-1/2-inch handle used for
cleaning the head and beater shaft holes.
Film. Approved lubricant for moving p arts and
O-rings. See Assembly , Section 7 for
lubricating points.
1
158077 BRUSH-9/16” DIA X 36 HANDLE
2
4. P/N HC158022 BRUSH. 1/4-inch
5. P/N HC158054A LUBRICANT , Lubri-
158005 BRUSH-6” DIA X 36 HANDLE
158054A LUBRICANT-LUBRI-FILM 4 OZ TUBE
5
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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12 184946
Figure 6-2 Head Assembly
CAUTION
To avoid electrical shock or
contact with moving parts,
make sure all switches are in
the “OFF” position and that
the main power supply is
disconnected.
CAUTION
To prevent bacteria growth,
remove ALL O-rings when
disassembling for cleaning.
Failure to do so could create
a health hazard.
NOTE: If there is product in the
freezer, refer to Closing Procedures,
Draining Product, paragraph 9-1.
1. Remove the two hand knobs
(figure 6-2, item 2) and pull the dispensing head (1) straight out.
2. Remove the ball knob (6), nut (5),
air bleed plug (4) and outlet valve (7)
from the head (1).
3. Remove the piston assembly (10,
11, 12, 13) and spring (9) by pushing the
piston rod (13) through the back of the
head (1).
4. Remove the o-rings (1 1, 12) from
the piston assembly . Remove the o-ring
(8) from the outlet valve (7). Remove two
o-rings (3) from the air bleed plug (4).
5. Remove the head o-ring (14) from
the head (1).
6. Remove the beater shaft (figure
6-3, item 1) from the cylinder.
7. Remove scraper blades (2),
springs (3), seal (5 and 6), quad ring (8),
breaker bar (4), and bushing (7) from the
beater shaft (1).
8. Remove the cup seal from the
plastic washer on the shaft seal assembly as shown in figure 6-4.
9. Remove hopper cover, drip tray
and insert. (See Replacement Parts
Section - Panels)
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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6.2 Disassembly Instructions (continued)
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BAR-
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18494613
WASHER-SHAFT SEAL
QUAD RING
BUSHING-SHAFT
Figure 6-3 Beater Shaft
6.3 Cleaning Instructions
NOTE: It is your responsibility to be
aware of the requirements for meeting
federal, state and local laws concerning
the frequency of cleaning and sanitizing
your freezer .
CAUTION
T o prevent bacteria growth,
remove ALL O-rings when
cleaning. Failure to do so
could create a health hazard.
CAUTION
Electric shock hazard. Do not
splash water on switches or
allow water to flow onto
electrical components inside
the machine.
SEAL-BEATER
SHAFT
CUP SEAL
SHAFT-BEA TER
BLADE-SCRAPER
SPRING-BLADE
WASHER
Figure 6-4 Shaft Seal Assembly
1. Prepare a three-compartment sink
for cleaning parts removed from the
freezer , per applicable health codes.
Also, prepare a clean surface to air-dry
all parts.
IMPORT ANT:
Do not use unapproved sanitizer or
laundry bleach. These materials may
contain high concentrations of chlorine and will chemically attack freezer
components.
NOTE: The sanitizer should be mixed
according to the manufacturer’s instructions to yield 100 PPM strength chlorine
solution. (example: Stera-Sheen Green
Label.) Use warm water (100° to 110°F
or 38° to 43°C) to wash, rinse, and
sanitize.
– continued
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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6.3 Cleaning Instructions (continued)
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14 184946
2. Wash all p arts removed from the
freezer thoroughly with a warm, mild dish
detergent solution. Clean the following parts
with the appropriate supplied brush:
a. The dispense head piston opening,
breaker bar bushing cavity , air bleed
hole, dispense outlet valve opening, and
the head mounting holes, as shown in
figure 6-5.
b. The shaft cup seal, washer, outlet
valve, piston, and rod as shown in
figure 6-6.
c. The beater shaft inside spring
mounting holes and the scraper
blade mounting indentations as
shown in figure 6-7.
Important:
Do not leave parts in sanitizer for
more than 15 minutes.
3. After ALL parts are washed, rinse
and place in the sanitizing solution. For
proper sanitizing, the parts must remain
fully immersed in the sanitizer for 5
minutes. Allow parts to air-dry after
sanitizing.
4. Remove the hopper cover and
the bottle rack, take to the sink area to
wash with the dish detergent solution.
Rinse with clean water.
5. With the dish detergent solution
thoroughly brush the inside of the hopper ,
the mix feed port to the cylinder , the drain
tube (figure 6-8), and the inside of the
cylinder making certain to clean the back
wall of the cylinder. Rinse with clean
water.
6. Wipe down the freezer with the
dish detergent solution and rinse with
clean water.
Replace worn brushes.
Use only Electro Freeze original
or authorized replacement
parts. See Accessories Parts list
in Part II of this manual to order
new brushes.
Figure 6-5
ROD-PISTON
CUP SEAL
PISTON
OUTLET-VALVE
WASHER
Figure 6-6
Figure 6-7
Figure 6-8
ELECTRO FREEZE Cocktail/Slush Freezer Model 812
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7 Assembly
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18494615
Figure 7-1Shaft seal assembly
Figure 7-2Install shaft seal assem-
bly on beater shaft
Figure 7-3Install blade springs
Correct assembly of the freezer is
essential to prevent leakage of product
and damage to the freezer. To assemble the freezer you will need an
approved lubricant (such as Lubri-Film).
Make sure all parts of the assemblies
have been washed and sanitized before
assembling. Persons assembling the
WASHER
BUSHING-SHAFT
freezer must first wash and sanitize their
hands and forearms with an approved
sanitizer.
CAUTION
To avoid electrical shock or
contact with moving parts,
make sure all switches are
in the “OFF” position and
that the main power supply
is disconnected.
1. Assemble the cup seal on the
plastic washer to complete the beater
shaft seal (see figure 7-1). Apply a
moderate amount of approved sanitary
lubricant, such as Lubri-Film, to the
internal surface and the face of the plastic
washer opposite the bell shaped portion
of the seal.
NOTE: Do not allow any lubricant to
come into contact with the bell-shaped
rubber portion of the seal.
2. Place the quad ring over the rear
of the beater shaft and lubricate. Install
the beater shaft seal (figure 7-2) over the
rear of the beater shaft, with the bellshaped portion facing the rear and the
washer portion against the quad ring.
3. Apply lubricant to the shaft
bushing (figure 7-2) and slide onto the
breaker bar.
4. Insert the breaker bar into center
of beater shaft. Lubricate the bearing
surfaces and insert the breaker bar into
the hole in rear beater shaft disc (figure
7-2).
Important:
The beater shaft bushing (shown in
figure 7-2) must be installed or the
freezer will be damaged.
5. Attach the blade springs to the
beater plates as shown in figure 7-3.
6. Insert the scraper blades into
proper beater plate slots so that end of
the spring rests in groove on the bottom
side of blade.
—continued
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