E-flite Tensor 4D ARF User Manual

Assembly Manual
Tensor 4D
Table of Contents
Introduction ..................................................... 2
Specifications .................................................. 2
Warning ......................................................... 3
Additional Required Equipment ......................... 3
Additional Tools and Adhesives ......................... 3
Contents of Kit/Parts Layout ..............................4
Required Items ................................................ 5
Other E-flite™ Accessories ................................ 5
Before Starting Assembly .................................. 5
Using the Manual ............................................ 5
Warranty Information ....................................... 6
Fuselage Assembly ...........................................7
Radio Installation ........................................... 11
Wing Installation ...........................................18
Carbon Rod Installation .................................. 21
Aileron Servo Installation ................................ 26
Installing the Electronics .................................. 32
Landing Gear Installation ................................ 35
Final Assembly ..............................................37
Control Throws ..............................................38
Center of Gravity ........................................... 39
General Set-up Tips for 3D Flight ....................39
Trimming and Flying the Tensor 4D ..................41
Basic Guide for Learning to Fly 3D Maneuvers . 43 2004 Official AMA
National Model Aircraft Safety Code ............... 46

Introduction

A true breakthrough in electric flight, the Tensor 4D lightweight design takes extreme 3D aerobatics to a new level. The Tensor is designed by Aerodynamicist George Hicks, a top-level Unlimited Aerobatic ace. The Tensor features unique side force generators for maximum yaw authority and knife–edge flight, light wing loading, carbon fiber wing and tail support for reinforcement and added strength, and precision laser cut pre-painted flat foam construction.

Specifications

Wingspan: 27 in (685 mm) Length: 30 in (760 mm) Wing Area: 393 sq in (25 sq dm) Weight w/o Battery: 8 oz (230 g) Weight w/Battery: 9.5 oz (270 g)
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Warning

An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.

Additional Required Equipment

Recommended JR® Systems
Servos: JR 241 Sub-micro servo (3) Receiver: JR R610M 6-channel micro FM Rx or R610UL Radio: JR 4-channel system
Battery and Speed Control Requirements
Li-Po Battery: 7.4V 860 2-Cell Speed Control: 10 amp brushless

Additional Tools and Adhesives

Tools
Square Hobby knife Ruler T-pin Razor saw Drill bit: 1/16", 1/8" Drill Small Phillips screwdriver
Motor/Gearbox
E-flite™ Park 370 Outrunner, 1080KV Propeller: 10x4.7
Adhesives
Foam-safe CA Servo tape Thin CA
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Contents of Kit/Parts Layout

Large Replacement Parts:
EFL2101 Wing Set w/Struts EFL2102 Vertical Fuselage w/Rudder EFL2103 Horizontal Fuselage EFL2104 Tail Assembly EFL2105 Wheel Pants EFL2106 Firewall Mount w/Hardware EFL2110 Landing Gear
Small Replacement Parts:
EFL2108 Carbon Fiber Wing Supports EFL2109 Pushrods and Control Rods EFL2107 Nylon String (120") EFLA200 Micro Control Horns EFLA201 Micro Pushrod Keepers EFLA202 Micro Control Connectors EFLA221 Foam Park Wheels, 1.5" EFLA2086 Hook and Loop Tape
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Required Items

Before Starting Assembly

EFLP1047 10x4.7 Slow Flyer Propeller (2) JRP4487 Quattro UL, R610UL, 2-S241 JRPS241 S241 Sub-micro Servo EFLB1000 7.4v 860mAh 2-cell Li-Po, JST THP13602SJ 7.4v 860mAh 2-cell Li-Po, JST EFLM1200 Park 370 Outrunner, 1080KV CSEPHX10L Phoenix 10-Amp Brushless ESC

Other E-flite™ Accessories

EFLM1205 Park 370 Outrunner, 1360KV EFLC3005 Celectra™ 1- to 3-cell
Li-Po Charger EFLM110 Power Meter EFLA208 Foam CA 1 oz/
Activator 2 oz pack
Before beginning the assembly of your Tensor 4D, remove each part from its bag for inspection. Closely inspect the fuselage, wing panels, rudder and stabilizer for damage. If you find any damaged or missing parts, contact the place of purchase.

Using the Manual

This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section.
Remember to take your time and follow the directions.
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Warranty Information

Horizon Hobby, Inc. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damage by use or modification. In no case shall Horizon Hobby’s liability exceed the original cost of the purchased kit. Further, Horizon Hobby reserves the right to change or modify this warranty without notice.
In that Horizon Hobby has no control over the final assembly or material used for the final assembly, no liability shall be assumed nor accepted for any damage resulting from the use of the final assembled product. By the act of using the assembled product, the user accepts all resulting liability.
Please note that once assembly of the model has been started, you must contact Horizon Hobby, Inc. directly regarding any warranty question. Please do not contact your local hobby shop regarding warranty issues, even if that is where you purchased it. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
Horizon Hobby, Inc.
4105 Fieldstone Road
Champaign, Illinois 61822
(877) 504-0233
www.horizonhobby.com
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Fuselage Assembly

Required Parts
Vertical fuselage Horizontal fuselage Horizontal fuselage support (2) Elevator/stabilizer Carbon elevator joiner brace
Required Tools and Adhesives
Foam-safe CA Square
1. Carefully remove the horizontal fuselage
supports from the horizontal fuselage.
2. Slide the horizontal fuselage partially into
position. The unpainted side will face the bottom of the fuselage.
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3. Use foam-safe CA to attach the carbon
stabilizer joiner brace to the bottom of the elevator.
4. Slide the elevator/stabilizer assembly
into position.
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5. Slide the horizontal fuselage fully forward in the
fuselage. Center it in the main fuselage, making sure the notch at the rear fits with the stabilizer.
Note: There are small notches along the center of the horizontal fuselage to aid in alignment.
6. Use foam-safe CA to glue the horizontal
fuselage to the vertical fuselage.
Note: Do not use accelerator unless you are sure it will not harm the foam or paint on your model.
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7. Slide the stabilizer forward against the
horizontal fuselage. Use a square to check the alignment to the fuselage.
8. Use foam-safe CA to glue the stabilizer
into position.
9. Use foam-safe CA to glue the horizontal
fuselage supports into position on the bottom of the fuselage support.
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Radio Installation

Required Parts
Fuselage assembly Micro control connector (2) Control connector backplate (2) 2mm x 4mm screw (2) Micro control horn (2) Micro control horn backplate (2) .065" x 16" carbon pushrod (2) 1/32" x 2" pushrod end (4) Micro pushrod keeper (2) String
Required Tools and Adhesives
Foam-safe CA Servo tape Razor saw
1. Plug in the aileron, elevator and rudder servos
to the receiver following the instructions from your radio system. Turn on the radio and center the trims on the transmitter. Install long servo arms on the servos.
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Note: The control horns can be modified to greatly increase surface throws. Remove the back flange of the horn using scissors. Install the horn by sliding the horn through the control surface. Slide the backplate onto the horn and use foam-safe CA to glue the backplate into position.
2. Attach the micro control horn to the elevator
using the micro control horn backplate. Place a few drops of foam-safe CA on the backplate to ensure its security.
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3. Install the rudder control horn, making sure it is
on the opposite side of the elevator horn.
4. Trim one of the servo arms from the elevator
servo. Cut a hole in the horizontal fuselage support to fit your servo. The servo must rest flush with the support. Use double-sided tape or foam-safe CA to attach the servo to the fuselage support. The arm faces the front of the fuselage, and the aft edge of the servo aligns with the aft edge of the fuselage spine support.
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5. Repeat Step 4 for the rudder servo.
6. Prepare one of the .065" x 16" carbon
pushrods by attaching one of the 1/32" x 2" pushrod ends using 10" of string and thin CA. Make a 90-degree bend 1/4" from the end of the pushrod end.
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7. Pass the bend in the pushrod through on of the
holes in the elevator control horn. Use the outer hole for minimum throw and the inner hole for maximum throw.
8. Tape the elevator so it will remain centered.
Measure back 1/2" from the elevator servo arm on the pushrod. Cut the pushrod at this location using a razor saw.
9. Attach another 1/32" x 2" pushrod end to
the pushrod.
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