E-flite LR-1A Pogo ARF 15e User Manual

LR-1A Pogo 15e
Assembly Manual
2 E-flite LR-1A Pogo 15e ARF Assembly Manual
3E-flite LR-1A Pogo 15e ARF Assembly Manual
Notice
All instructions, warranties and other collateral documents are subject to change at the sole discretion of Horizon Hobby, Inc. For up to date product literature, visit http://www.horizonhobby.com.
Meaning of Special Language
WARNING: Procedures, which if not properly followed, create the likely probability of physical property damage AND may lead to a dangerous condition or cause death or serious injury to the user, OR procedures, which if not followed, create the high probability of superficial injury.
WARNING: Read the ENTIRE instruction manual
to become familiar with the features of the product before operating. Failure to operate the product correctly can result in damage to the product, personal property and cause serious injury.
This is a sophisticated hobby product and NOT a toy. It must be operated with caution and common sense and requires some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the product or other property. This product is not intended for use by children without direct adult supervision. Do not attempt disassemble, use with incompatible components or augment product in any way without the approval of Horizon Hobby, Inc. This manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or serious injury.
Table of Contents
Notice ................................................................... 2
Meaning of Special Language ................................. 2
Introduction ........................................................... 2
Product Support ..................................................... 2
Specifications ......................................................... 3
Contents of Kit/Parts Layout .................................... 3
Warnings .............................................................. 3
Important Information Regarding
Warranty Information ........................................ 4
Using the Manual ................................................... 4
Covering Colors ..................................................... 4
Recommended Radio Equipment ............................. 4
Required Tools and Adhesives ................................. 4
Recommended Sport Setup ..................................... 4
Recommended Racing Setup ................................... 5
Optional Accessories .............................................. 5
Hinging the Ailerons .............................................. 5
Joining the Wing Panels ......................................... 7
Installing the Aileron Servo ..................................... 8
Hinging the Elevators ........................................... 12
Tail Wheel Installation and Hinging the Rudder ...... 14
Motor and Speed Control Installation .................... 17
Cowling Installation .............................................. 19
Propeller and Spinner Installation .......................... 21
Wing and Stabilizer Installation ............................ 21
Rudder and Fin Installation ................................... 23
Servo and Receiver Installation .............................. 25
Rudder and Elevator Linkage Connections .............. 26
Battery and Wing Installation ................................ 30
Landing Gear Installation ...................................... 30
Center of Gravity ................................................. 32
Control Throws..................................................... 33
Preflight ............................................................... 34
Flying Your LR-1A Pogo 15e ................................. 34
Range Test Your Radio .......................................... 35
Safety Do’s and Don’ts for Pilots ............................ 35
Daily Flight Checks ............................................... 35
Warranty and Repair Policy .................................. 36
Warranty Services ................................................ 36
Compliance Information for the European Union .... 37
2010 Official Academy of
Model Aeronautics Safety Code ....................... 38
Introduction
Congratulations on buying the LR-1A Pogo airplane. You have purchased what is arguably one of the most fun airplanes in the marketplace today. Originally designed as a fast sport flyer to bring an adrenaline rush to the mid to advanced pilots, the project quickly advanced to an even greater purpose. Working with legendary designer Jerry Small we developed the airplane into the standard for the upcoming Electric Formula One racing class from the NMPRA (National Miniature Pylon Racing Association).
Jerry designed a unique cowl system that includes all the graceful curves of the front of the fuselage into one piece that stretches back to the mid canopy point. This allows for very easy maintenance, easy mounting of equipment, and great cooling for the EP power system. We also elected to use mini servos throughout to save weight and expense; for the same reasons there is only one aileron servo.
Power for your airplane can be anything from our Power 15 motor on a 3S setup and a 10 x 10E prop (prop clearance limits anything longer) to a full blown race setup with our new Power 25 1250Kv on 4S and an 8 x 8E prop turning about 15,000 rpm. The sport setup will put you in the 80 mph range while the race setup has been clocked at about 115 mph.
The airplane is a smooth flyer and goes exactly where you point it. Make sure all your friends pick up one of these kits then challenge each other to some impromptu racing for bragging rights at your local field. You’ll have a blast!
Product Support
For technical assistance with this product, please contact the appropriate Horizon Product Support office. See page 36.
Specifications
Wingspan: 49.0 in (1244mm) Length: 36.3 in (922mm) Wing Area: 375 sq in (24.19 sq dm) Weight w/ Battery: 3.10–3.35 oz (1.40–1.50 kg) Weight w/o Battery: 2.60–2.75 lb (1.18–1.25 kg)
Contents of Kit/Parts Layout
Replacement Parts
EFL420001 Fuselage with Canopy EFL420002 Main Wing Set EFL420003 Tail Set (Horizontal and vertical
stabilizers) EFL420004 Landing Gear with Axles EFL420005 Wheel Pant Set - Painted EFL420006 7mm EP Standoff Set EFL420007 Cowl – Painted EFL420008 Wing Tube EFL420012 Hardware Bag - Complete EFL420013 Landing Gear Axles Only (2) EFL420014 Wing Mounting Bolts (2)
Not Shown/Included (available separately)
EFL420009 Cowl – All White EFL420010 Wheel Pants Set – All White EFL420011 Fuselage Hatch (Canopy) - Clear
Warnings
Read and follow all instructions and safety precautions before use. Improper use can result in fire, serious injury and damage to property.
COMPONENTS
Use only with compatible components. Should any compatibility questions exist please refer to the product instructions, the component instructions or contact Horizon Hobby, Inc.
FLIGHT
Fly only in open areas to ensure safety. It is recommended flying be done at AMA (Academy of Model Aeronautics) approved flying sites.
PROPELLER
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller as injury can occur.
BATTERIES
Notes on Lithium Polymer Batteries
Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/Ni-MH batteries used in RC applications. Always follow the manufacturer’s instructions when using and disposing of any batteries. Mishandling of Li-Po batteries can result in fire and explosion causing serious injury and damage.
SMALL PARTS
This kit includes small parts and should not be left unattended near children as choking and serious injury could result.
During the course of building your LR-1A Pogo we
suggest you use a soft base for the building surface.
Such things as a foam stand, large piece of bedding
foam or a thick bath towel will work well and help
protect the model from damage during assembly.
LR-1A Pogo 15e Safe Operating Recommendations
- Inspect your model before every flight to make certain it is airworthy.
- Be aware of any other radio frequency user who may present an interference problem.
- Always be courteous and respectful of other users of your selected flight area.
- Choose an area clear of obstacles and large enough to safely accommodate your flying activity.
- Make certain this area is clear of friends and spectators prior to launching your aircraft.
- Be aware of other activities in the vicinity of your flight path that could cause potential conflict.
- Carefully plan your flight path prior to launch.
- Abide by any and all established AMA National Model Aircraft Safety Code.
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Important Information
Regarding Warranty Information
Please read our Warranty and Repair Policy section on Page 36 before building this product. If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of its completion. Steps with a single circle () are performed once, while steps with two circles ( ) indicate the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.
Covering Colors
HANU870 White HANU884 Cub Yellow HANU885 Midnight Blue
Recommended Radio Equipment
You will need a minimum 4-channel transmitter, receiver and four servos. You can choose to purchase a complete radio system. If you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal­free, interference-free Spektrum™ DX6i 2.4GHz DSM® 6-channel system. If using your own transmitter, we recommend the JR SPORT™ MN48 Mini servos.
If you own a Spektrum radio, just add a DSM2 and three JR SPORT MN48 mini servos. We show the installation of the AR6200 receiver in the manual.
Transmitter
SPM6600 DX6i 6-Channel Full Range w/o
Servos MD2
Or Purchase Separately
SPMAR6200 DSM2 AR6200 6-Channel
Receiver Ultralite
Servos
JSP20040 MN48 Mini Servo (3)
Or
SPMSH5000 SH5000 High-Speed
Mini Servo (3)
Additional Items
JSP98100 3-inch (76mm) Servo
Extension (2)
receiver
Required Tools and Adhesives
Tools & Equipment
Drill Epoxy brush Felt-tipped pen Flat blade screwdriver Low-tack tape Hook and loop strap Light machine oil Hook and loop tape Long nose pliers Mixing cup Mixing sticks Needle nose pliers Paper towels Pencil Pin vise Phillips screwdriver: #1, #2 Rubbing alcohol Ruler Sandpaper T-pins Side cutter Square Straight edge Toothpicks Open end or box wrench: 10mm Hobby knife with #11 blade Hex wrench or ball driver: 2.5mm, 3/32-inch, 3mm Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm),
1/8-inch (3mm), 5/32-inch (4mm)
Adhesives
30-minute epoxy Thin CA Medium CA Threadlock
Recommended Sport Setup
Motor: Power 15 Brushless 975Kv
Outrunner (EFLM4015A)
Speed Control: 40A Pro Switch-Mode BEC BL
ESC (EFLA1040)
Battery: 3200mAh 3S 11.1V 30C Li-Po
Battery (EFLB32003S30)
Spinner: 2-inch Aluminum Spinner
(EFLSP200)
Propeller: 10 x 10E (APC10010E)
Recommended Racing Setup
Motor: Power 25 BL 1250Kv Outrunner
(EFLM4025B)
Speed Control: 60A Pro Switch-Mode BEC BL
ESC (EFLA1060)
Battery: 2500mAh 4S 14.4V 30C Li-Po
Battery (EFLB25004S30)
Spinner: 2-inch Aluminum Spinner
(EFLSP200)
Propeller: 8 x 8E (APC08080E)
Optional Accessories
EFLA110 Power Meter EFLC505 Intelligent 1- to 5-Cell
Balancing Charger
Hinging the Ailerons
Required Parts
Left wing panel with aileron Right wing panel with aileron
Required Tools and Adhesives
T-pin Thin CA Pin vise Drill bit: 1/16-inch (1.5mm)
 1. Remove the foam protectors from the wing.
 2. Remove the aileron from the wing panel.
 3. Use a pin vise and 1/16-inch (1.5mm) drill bit
to drill a hole in the center of each hinge slot. Drill holes in both the aileron and wing at this time. This creates a tunnel for the CA to wick into, making a better bond between the hinge and surrounding wood.
 4. Place a T-pin in the center of each of the three
hinges. This will center the hinges when installed in the aileron.
The Spektrum trademark is used with permission
of Bachmann Industries, Inc.
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 5. Place the hinges in the aileron as shown.
When gluing the hinges, do not use CA
accelerator. The CA must be allowed to
soak into the hinge to provide the best bond
between the hinge and surrounding wood.
 7. Press the aileron tightly against the wing. Center
the aileron in the opening and check that it can move freely without binding at the root or tip. Wick thin CA into the top and bottom of all three hinges.
 9. Flex the aileron through its range of motion a
number of times to break in the aileron hinges.
Joining the Wing Panels
Required Parts
Left wing panel Right wing panel Aluminum wing tube
Required Tools and Adhesives (optional)
30-minute epoxy Mixing cups Mixing sticks Paper towels Rubbing alcohol Epoxy brush
1. Slide the aluminum wing tube into one of the
wing panels. The tube will only slide in half-way. Do not force the tube to slide further than it will easily slide.
2. Mix 1/2-ounce (15ml) of 30-minute epoxy. Use
an epoxy brush to apply a thin layer of epoxy on the root of both the left and right wing panels as shown.
4. The tab from the right wing panel will key into
the left wing panel. Rotate the panels as shown to insert the tab from the right panel into the left panel.
A nylon tube has been installed in the aileron
to accept the torque rod. It is not necessary
to glue the torque rod into the aileron.
 6. Slide the aileron back into position. Make sure
the torque rod enters the nylon tube installed in the aileron.
5. Rotate the panels so they are in alignment. Use
a paper towel and rubbing alcohol to remove any excess epoxy from the wing. Set the wing aside until the epoxy fully cures.
 8. Once the CA has fully cured. Gently pull on the
aileron to make sure the hinges are secure. If any hinges are loose, reapply CA to the hinge.
10. Repeat Steps 1 through 9 to hinge the
remaining aileron.
3. Slide the remaining wing panel onto the
aluminum wing tube.
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Installing the Aileron Servo
Required Parts
Wing assembly Aileron servo mount Metal clevis (2) Aileron servo with hardware Transmitter Receiver 2mm nut (2) Battery Silicone keepers (2) Nylon pushrod keeper (2) 2mm x 12mm sheet metal screw (4) Aileron linkage wire, 43/4-inch (120mm) (2)
Required Tools and Adhesives
Low-tack tape Hobby knife with #11 blade Pin vise Ruler Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm) Thin CA Felt-tipped pen Needle nose pliers Flat blade screwdriver Side cutter Phillips screwdriver: #1
When cutting the covering make sure not to cut into
the underlying wood and weaken the underlying
structure. Another option is to use a soldering
iron or hot knife to melt the covering, rather than
cutting, to avoid damaging the stabilizer.
1. Use a hobby knife with a #11 blade to remove
the covering from the inside of the aileron servo mount as shown.
2. Use a T-pin to poke holes through the covering
in the locations for the mounting screws at each corner of the mount.
3. Position the aileron servo mount on the wing.
Align the opening in the mount with the opening in the wing. Use low-tack tape to hold the mount to the wing.
4. Use a pin vise and 1/16-inch (1.5mm) drill bit
to drill the holes through the mount and into the wing. Use care not to drill holes through the bottom of the wing.
5. Place 2–3 drops of thin CA in each hole to
harden the surrounding wood. This harder surface makes the screws more secure when installed.
6. Use a #1 Phillips screwdriver to install the four
2mm x 12mm sheet metal screws to secure the mount to the wing.
7. Follow the instructions provided with the servo to
install the rubber grommets and brass eyelets in the servo mounting tabs.
10. Place 2–3 drops of thin CA in each hole to
harden the surrounding wood. This harder surface makes the screws more secure when installed.
Install the rubber grommets and eyelets in the
rudder and elevator servos at this time as well.
8. Place the aileron servo in the mount with the
output of the servo facing the leading edge of the wing. Use a felt-tipped pen to transfer the locations for the servo mounting screws onto the mount.
11. Place the servo back into the mount. Use a
#1 Phillips screwdriver to install the four screws included with the servo to secure the aileron servo in position.
9. Use a pin vise and 1/16-inch (1.5mm) drill bit
to drill the holes through the mount and into the wing. Use care not to drill holes through the bottom of the wing.
When using a computer radio, it is recommended
to start with a new model that has been reset
to remove any sub-trims or programming.
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12. Use the radio system to center the aileron
servo. Install the servo horn so it is perpendicular to the servo center line as shown. The servo horn has an odd number of splines, so rotate it until the arms are aligned, rather than using the sub-trim function from the radio.
 18. Use needle nose pliers to bend the pushrod
wire 90-degrees at the mark made in the previous step.
 20. Insert the linkage wire into the appropriate
hole in the servo horn for your particular flying application.
22. Repeat Steps 14 through 21 to install the
remaining linkage.
When installing the aileron linkage there are two
locations we suggest. One is for racing, making
the aircraft smoother and easier to control.
The other position is for general sport flying
which makes the aircraft more responsive.
13. Remove the servo horn from the servo. Use
side cutters to remove any unused arm from the horn. Use a pin vise and 5/64-inch (2mm) drill bit to enlarge the appropriate holes in the horn as shown.
 14. Slide a silicone keeper on the metal clevis.
Thread the nut on the 43/4-inch (120mm) linkage wire back so the metal clevis can be installed. The threads on the linkage should just be visible between the forks of the clevis.
 15. Use a piece of low-tack tape to keep the
aileron centered when installing the linkage.
 16. Use a flat blade screwdriver to open the forks
of the clevis enough to connect it to the aileron control horn.
 17. Use a felt-tipped pen to mark the linkage wire
where it crosses the appropriate hole in the servo horn.
 19. Use side cutters to trim the wire 3/8-inch
(10mm) from the bend as shown.
 21. Secure the linkage to the servo horn using a
nylon pushrod keeper. Slide the keeper on the bend of the wire under the horn, then use pliers to snap the rear portion of the keeper onto the linkage wire.
23. Remove the low-tack tape from the ailerons.
Use the radio to check the operation of the ailerons. Adjust the clevises if necessary so both ailerons are centered when the servo is centered. Use pliers to tighten the nut against the clevis to prevent the clevis from changing positions in flight. Slide the silicone keepers over the forks of the clevis to keep them from accidentally opening in flight.
24. Disconnect the power and servo from the
receiver and turn the transmitter off at this time.
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Hinging the Elevators
Required Parts
Stabilizer and elevator assembly
Required Tools and Adhesives
Pin vise Drill bit: 1/16-inch (1.5mm) Sandpaper Toothpicks 30-minute epoxy Low-tack tape Square Felt-tipped pen Thin CA T-pins Mixing cups Mixing sticks Paper towels Rubbing alcohol Ruler or straight edge
2. Use a pin vise and 1/16-inch (1.5mm) drill
bit to drill a hole in the center of each hinge slot. Drill holes in both the elevators and stabilizer at this time. This creates a tunnel for the CA to wick into, making a better bond between the hinge and surrounding wood.
4. Mix a small amount of epoxy. Use a toothpick to
apply the epoxy to the joiner where it contacts the elevators.
Steps 6 through 13 can be performed while
the epoxy is curing on the joiner wire.
6. Insert the joiner wire into both elevator halves.
Use low-tack tape to keep the joiner wire in position while the epoxy cures. Use a straight edge to make sure the elevator halves are in alignment with each other.
8. Use a ruler to determine the center of the
stabilizer. Use a square and felt-tipped pen to mark the center line on the top of the stabilizer. This will help in aligning the stabilizer on the fuselage later.
10. Slide the elevators in position on the stabilizer.
1. Remove the stabilizers from the elevator. Also,
remove the elevator joiner connecting the elevators.
3. Use sandpaper to roughen the ends of the joiner
wire. This provides a surface for the epoxy to bond to when the joiner is installed.
5. Use a toothpick to apply epoxy into the hole for
the joiner wire and to the exposed wood where the joiner wire fits the elevators.
11. Make sure the tips of the elevators are aligned
with the tips of the stabilizer.
9. Place the hinges in the stabilizer as shown.
7. Place a T-pin in the center of each of the four
hinges. This will center the hinges when installed in the stabilizer.
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