E-flite L-4 User Manual

Piper L-4 Grasshopper ARF
Assembly Manual
Specifications
Wingspan: 38.2 in (970mm) Length: 23.7 in (600mm) Wing Area: 210 sq in (13.5 sq dm) Weight w/o Battery: 8.00–8.70 oz (227–247 g) Weight w/Battery: 9.00–9.70 oz (255–275 g)
Table of Contents

Introduction

Product Registration

Introduction ........................................................... 2
Important Warranty Information .............................. 2
Using the Manual ................................................... 2
Age Requirements .................................................. 2
Product Registration................................................ 2
Contents of Kit/Parts Layout .................................... 2
UltraCote Covering Colors ...................................... 2
Recommended Radio Equipment ............................. 3
Optional Accessories .............................................. 3
Brushless Outrunner Setup ...................................... 3
Required Tools and Adhesives ................................. 3
Note on Lithium Polymer Batteries ........................... 3
Warning ................................................................ 3
Covering Warning ................................................. 3
Landing Gear Installation ........................................ 4
Servo Installation .................................................... 4
Receiver and Speed Control Installation ................... 5
Linkage Installation ................................................. 7
Motor and Cowling Installation for
use with Prop Saver........................................... 9
Motor and Cowling Installation for
use with Prop Adapter ..................................... 11
Battery Installation ................................................ 13
Front Windscreen Installation ................................ 13
Aileron Servo Installation ...................................... 14
Wing Attachment, Struts and
Top Windscreen Installation ............................. 17
Control Throws..................................................... 18
Center of Gravity ................................................. 19
Range Test Your Radio .......................................... 19
Flying Your L-4 Grasshopper ................................. 20
Safety Do’s and Don’ts for Pilots ............................ 20
Daily Flight Checks ............................................... 20
Warranty Information ........................................... 20
CE Compliance Information for
the European Union ........................................ 22
2009 Official Academy of
Model Aeronautics Safety Code ....................... 22
Combining the compact size of a classic balsa free­flight model with full 4-channel control, the Piper L-4 Grasshopper 250 is an exciting alternative to the usual park flyer experience. Its exceptionally low parts count and time saving features like the magnetically-secured plug-in wings make assembly about as easy as it gets for an ARF.
In the air, its docile flight characteristics and gorgeous scale appearance will reward you with one of the most enjoyable park flying experiences available. Plus, it’s small enough and slow enough to fly in a large indoor venue whenever the park isn’t an option.

Important Warranty Information

Please read our Warranty and Liability Limitations section on Page 20 before building this product. If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.

Using the Manual

This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each major section. In addition, check boxes have been placed next to each step to keep track of its completion. Steps with a single circle () are performed once, while steps with two circles ( ) indicate that the step will require repeating, such as for a right or left wing panel, two servos, etc.
Remember to take your time and follow the directions.

Age Requirements

Age Recommendation: 14 years or over. This is not a toy. This product is not intended for use by children without direct adult supervision.
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Contents of Kit/Parts Layout

EFL5026 Fuselage EFL5027 Wing Panels L&R EFL5028 Tail Set EFL5029 Landing Gear EFL5030 Cowling EFL5031 Main Wheel Set EFL5032 Windshields EFL5033 Hardware EFL5034 Pushrods EFL5035 Main Struts
UltraCote® Covering Colors
HANU874 Black HANU0811 ParkLite™ Olive Drab HANU0816 ParkLite™ Gray HANU870 White
2 E-flite Piper L-4 Grasshopper ARF Assembly Manual

Recommended Radio Equipment

Optional Accessories

Warning

You will need a minimum of a 4-channel transmitter, receiver and four servos. You can choose to purchase a complete radio system. If you are using an existing transmitter, just purchase the other required equipment separately. We recommend the crystal­free, interference-free Spektrum™ DX6i 2.4GHz DSM® 6-channel system. If using your own transmitter, we recommend using four 6.0-Gram Super Sub-Micro servos from Spektrum.
If you own a Spektrum radio, just add an AR6300
DSM2 servos. The SPMAR6300F flight pack works perfectly for this application. We show the installation of the AR6300 receiver in the manual.
Transmitter
Receiver and Servos
Servos only
Receiver only
Also required
receiver and four 6.0-Gram Super Sub-Micro
SPMR6600 DX6i 6-Channel Full Range
w/o Servos or Receiver
SPMAR6300F AR6300 DSM2 Nanolite
6-Channel Receiver FlightPack
SPMDSP60J 6.0-Gram Super Sub-Micro
Digital Programmable Servo JST (4)
SPMAR6300 AR6300 DSM2 Nanolite
6-Channel Receiver, Air
SPMYHJST3UL 3-inch Y-Harness JST Ultra
Lightweight
SPMEXJST3UL 3-inch JST Extension Ultra
Lightweight OR SPMEXJST6UL 6-inch Y-Harness JST Ultra
Lightweight (2)(Optional for
computer radios)
The Spektrum trademark is used with permission
of Bachmann Industries, Inc.
EFLA110 Power Meter EFLC3005 Celectra™ 1- to 3-Cell
Li-Po Charger
EFLC505 Intelligent 1- to 5-Cell
Balancing Charger

Brushless Outrunner Setup

EFLM1130 Park 250 Brushless Outrunner
Motor, 2200Kv GWSEP6050 6 x 5 Slow Flyer Propeller EFLA1010 10-Amp Pro Brushless ESC EFLB4302SJ 430mAh 2S 7.4V 20C Li-Po,
20AWG JST
Optional battery:
THP7302SJPL2 730mAh 2S 7.4V 20C
Pro Lite V2 Li-Po, JST

Required Tools and Adhesives

Tools & Equipment
Cardstock Clear tape Hobby scissors Hobby knife (#11 blade) Low-tack tape Medium grit sandpaper Pencil Pin vise Pliers Ruler (EFLA264) Hex wrench: .050-inch Phillips Screwdriver: #00, #0 Flat blade screwdriver: 1.5mm Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm)
Adhesives
Medium CA Threadlock

Note on Lithium Polymer Batteries

Lithium Polymer batteries are significantly more volatile than alkaline or Ni-Cd/ Ni-MH batteries used in RC applications. All manufacturer’s instructions and warnings must be followed closely. Mishandling of Li-Po batteries can result in fire. Always follow the manufacturer’s instructions when disposing of Lithium Polymer batteries.
An RC aircraft is not a toy! If misused, it can cause serious bodily harm and damage to property. Fly only in open areas, preferably at AMA (Academy of Model Aeronautics) approved flying sites, following all instructions included with your radio.
Keep loose items that can get entangled in the propeller away from the prop, including loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.

Covering Warning

The Piper L-4 Grasshopper is built very light to achieve the best flight performance possible. When using an iron or heat gun to shrink the covering or to tighten up any wrinkles, it is very important that care is taken not to warp any of the surfaces. It is possible to induce warps into the surfaces during this procedure. We suggest taking your time and care to make sure that no warps are caused as this will affect the flight performance of the airplane.
During the course of building your model we suggest
that you use a soft base for the building surface.
Such things as a foam stand, large piece of bedding
foam or a thick bath towel will work well and help
protect the model from damage during assembly. This is not shown in the assembly photographs to
display the detail of the actual building of the model.
Your L-4 Grasshopper has been assembled using the
techniques that keep the weight as low as possible
for the best flight performance. Please handle the
airframe with care during assembly and during
transportation to keep from damaging it accidentally.
3E-flite Piper L-4 Grasshopper ARF Assembly Manual

Landing Gear Installation

Required Parts
Fuselage assembly Landing gear
Required Tools and Adhesives
Medium CA
2. Press the landing gear in the slots in the bottom
of the fuselage. The landing gear should fit flush against the fuselage.

Servo Installation

Required Parts
Fuselage assembly Servo with hardware (2)
Required Tools and Adhesives
Phillips screwdriver: #00, #0
1. Locate the landing gear. The gear will fit in the
two slots on the bottom of the fuselage. Note that the straight edge and the wheels will be to the front of the aircraft.
Use care not to damage the fuselage
when installing the landing gear.
1. Use a #00 Phillips screwdriver to remove the
servo horns from the rudder and elevator servos. Set the horns and screws aside for later.
3. The landing gear will fit snugly into the slot
in the fuselage. If you do not plan to remove the landing gear at any time then we suggest that you tack glue it in the slot with medium CA. If you do not glue the landing gear in, you will need to check it periodically to make sure that it does not become loose over time.
2. Use the tab on the battery hatch to remove it
from the fuselage. Set the battery hatch aside in a safe place for later.
4 E-flite Piper L-4 Grasshopper ARF Assembly Manual
4. Insert the second servo in the fuselage. Slide it to
the other side of the fuselage and align both servos with the predrilled holes in the servo rails.
Receiver and
Speed Control Installation
Required Parts
Fuselage assembly Receiver Adapter plug Y-harness Hook and loop tape Speed control Servo extension, 3-inch (76mm)
Required Tools and Adhesives
Hobby scissors
3. Place one of the servos in the fuselage. You will
notice a slot in the rear servo rail. This is clearance for the servo wire. The output shaft will face to the rear of the aircraft. Once the servo is set on the rails slide it to one side of the fuselage. Do not secure the servo until instructed to do so.
5. Use a #0 Phillips screwdriver and the screws
provided with the servos to secure them in the fuselage.
1. Plug the 3-inch (76mm) extension into the
aileron port of the receiver and the Y-harness into the extension. The adapter will be plugged into the port for the throttle/speed control. It will also be easier to bind the receiver to the transmitter now before installing it in the fuselage.
2. Plug the rudder and elevator servos into their
respective ports of the receiver.
5E-flite Piper L-4 Grasshopper ARF Assembly Manual
3. Use hobby scissors to cut a piece of hook and
loop tape that is the same width as your receiver.
4. Apply the hook and loop tape to the bottom of
the receiver.
6. Use hobby scissors to cut another piece of hook
and loop tape to the size of your speed control. Apply the hook and loop tape to the speed control and place the speed control in the motor box as shown.
7. Use hobby scissors to cut a piece of hook and
loop tape the size of the battery. Place the hook part of the tape on the bottom of the motor box as shown.
8. Connect the lead from the speed control to the
adapter plugged into the throttle channel of the receiver. Tuck the leads neatly inside the fuselage so it doesn’t interfere with the battery when it is installed.
5. Insert the receiver into the fuselage. It will fit
above the motor box and battery tray as shown in the photo. Route the Y-harness up through the fuselage so that it can be accessed later.
6 E-flite Piper L-4 Grasshopper ARF Assembly Manual

Linkage Installation

Required Parts
Fuselage assembly Micro pushrod keeper (2) Radio system Flight battery 2mm x 4mm machine screw (2) Micro brass pushrod connector with backplate (2) Rudder pushrod wire, 17-inch (432mm) Elevator pushrod wire, 163/4-inch (425mm)
Required Tools and Adhesives
Threadlock Pin vise Pliers Ruler Phillips screwdriver: #00, #0 Drill bit: 5/64-inch (2mm)
 3. Slide a micro pushrod keeper over the end of
the pushrod wire.
5. Repeat Steps 1 through 4 to install and secure
the 163/4-inch (425mm) elevator pushrod wire to the outer hole of the elevator control horn.
 1. Slide the 17-inch (432mm) rudder pushrod into
the tube inside the fuselage.
 2. Insert the bend in the pushrod wire through the
outer hole of the rudder control horn.
 4. Use a small pair of pliers to snap the micro
pushrod keeper onto the pushrod wire.
 6. Use a pin vise and 5/64-inch (2mm) drill bit to
enlarge the hole on the servo horn that is 7/16­inch (11mm) from the center of the servo horn.
 7. Insert a micro brass pushrod connector into the
hole made in the previous step.
7E-flite Piper L-4 Grasshopper ARF Assembly Manual
 8. Use pliers to install the backplate on the
connector to secure the connector to the servo horn.
9. Repeat Steps 6 through 8 to prepare a second
servo horn.
 11. Use a ruler to make sure the rudder and fin are
in alignment with each other.
Always use threadlock on metal-to-metal fasteners
to prevent them from vibrating loose.
 12. Use a #00 Phillips screwdriver to install the
2mm x 4mm machine screw to secure the pushrod wire to the brass connector.
13. Repeat Steps 10 through 12 to install the
elevator servo horn and secure the pushrod wire to the connector.
 10. Turn the radio system on and check the
operation of the rudder and elevator servos. Make sure the sticks and trims for the rudder and elevator are centered. Slide the brass connector on the pushrod wire for the rudder. Secure the servo horn on the rudder servo so it is perpendicular to the rudder servo.
8 E-flite Piper L-4 Grasshopper ARF Assembly Manual
Remember to unplug the motor battery and
turn off the radio system before proceeding.
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