Efd ValveMate 7000 Operating Manual

ValveMate
7000 Controller
Operating Manual
POWER
RUN
SETUP
Test
Clear
Purge
Run
Setup Program
Fast Slow
Time Set
Steady
Fast Slow
Time Set
STOP
Pressure
Time
®
A NORDSON COMPANY
VALVEMATE 7000
Electronic pdf files of EFD®manuals are also available at www.efd-inc.com/manuals.html
USA: 800-556-3484 or +1-401-434-1680 Europe: 0800 585733 or +44 (0) 1582 666334 Asia: +86 (21) 5854 2345 technical@efd-inc.com www.efd-inc.com
A NORDSON COMPANY
EFD ONE YEAR LIMITED WARRANTY
All components of the EFD ValveMate 7000 are warranted for one year from date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident, faulty installation or by dispensing material incompatible with equipment) when the equipment is installed and operated in accordance with factory recommen­dations and instructions. EFD will repair or replace free of charge any part of the equipment thus found to be defective, on authorized return of the part prepaid to our factory during the warranty period.
In no event shall any liability or obligation of EFD arising from this warranty exceed the purchase price of the equipment. This warranty is valid only when oil-free, clean, dry, filtered air is used.
EFD makes no warranty of merchantability or fitness for a particular purpose. In no event shall EFD be liable for incidental or consequential damages.
Contents
Warranty ....................................................inside cover
Introduction..................................................................2
Specifications ..............................................................3
Features and Controls ..............................................4-5
Indicator Lamps .......................................................... 6
Typical Setup................................................................7
Setup ......................................................................8-10
Installing the Valve ....................................................11
Schematic and Replacement Parts List ....................12
Troubleshooting..........................................................13
Input/Output Connection Instructions..................14-15
Connecting More than One 7000 ........................16-17
IMPORTANT: The primary
control of deposit size is the valve open time. The ValveMate 7000 provides easy access and “on the fly” adjustment of valve open time.
2 / Introduction
Introduction
The ValveMate 7000 is an EFD dispense valve controller, incorporating programmable dispense time, digital time and air pressure readout, microprocessor interface, small size and universal mounting.
Other features include:
• Push-button time setting input or one­touch time programming.
• Floating decimal, providing dispense time ranges of 0.001 to 9.999 and 00.01 to
99.99 seconds.
• Bright red LED that displays both time setting and dispensing pressure in psi or bar scale.
• Push-button purge feature.
• Low air-pressure alarm and End-of-Cycle feedback signals.
The ValveMate 7000 has been designed with the machine builder and operator in mind. The objectives are to bring dispens­ing control close to the point of application, and to provide the features necessary to make setup and operation as easy and precise as possible.
The ValveMate is easy to operate. Once you have reviewed the features, you will understand the benefits and the ease of control the ValveMate provides.
As with all EFD products, the ValveMate has been produced to exacting specifications and thoroughly tested prior to shipment.
To obtain maximum performance from this equipment, please read the instructions carefully.
Note: Specifications and technical
details are subject to engineering changes without prior notification.
Size: 14 cm W x 14 cm D x 6 cm H (5.5”W x 5.6” D x 2.5” H)
Weight: 1.0 kg (2.3 lb)
Cabinet: Aluminum
Input Voltage: Selectable 100/120/220 VAC 50/60 Hz 10/9VA
Internal Voltage: 12 VDC
Feedback Circuits: 5 to 24 VDC NC solid-state switch 250mA maximum
Initiate Circuit: 5 to 24 VDC signal or foot pedal
Air Input: 70 psi (4.8 bar)
Air Consumption: Approximately 1.5 SCFM at 400 cycles per minute
Cycle Rate: Exceeds 600 per minute
Time Range: Programmable 0.001 to 9.999, or 00.01 to 99.99 seconds
Specifications
The small size and adjustable mounting bracket allow for positioning of the ValveMate close to the point of valve operation and provide convenient access to setup and dispensing adjustment controls.
Digital readout is shown for both dispensing time and air pressure.
“On the fly” time adjustment allows adjustment of valve output while the equipment is running. This feature eliminates the need to shut down parent machinery to change or adjust dispense time settings.
Other features and explanations of controls are detailed in the diagrams on pages 4 and 5.
3 / Specifications
Slow
14 cm (5.5")
14.2 cm (5.6")
6.4 cm (2.5")
8.6 cm (3.4")
RUN
POWER
Run
Setup
Steady
Test
Purge Fast
FastClear
Slow
Program Time Set
Time Set
STOP
SETUP
CYCLE
Pressure
Time
®
A NORDSON COMPANY
VALVEMATE 7000
Meets CSA and CE standards.
1. Digital time and air pressure LED display
Programmable floating decimal provides time range readout from 0.001 to 99.99 seconds.
Pressure readout can be programmed to read either in psi or bar. (Details on page 10.)
2. RUN / SETUP
Press to change the mode of operation between RUN and SETUP.
The SETUP mode provides access to the MEMORY, CLEAR, TEST and TIME SET functions. While in the SETUP mode, time values can be changed.
The RUN mode locks in the time displayed and locks out access to the CLEAR and TIME
SET functions.
3. STEADY / TEST
In the RUN mode, press this button to place
the ValveMate into the STEADY mode (no timer) and display will show dashes (---). Press again to return the ValveMate to the timed mode.
In the SETUP mode, this button initiates the ValveMate through one complete cycle. Use to test dispensing before going into the RUN mode.
4. CLEAR
In the RUN mode, the function is inoperative.
In the SETUP mode, press to clear time and
display to zero.
5. TIME SET (down)
Use to scroll time display down. Left button scrolls fast. Right button scrolls slowly.
6. STOP
This button, when pressed, stops the 7000 immediately. Also, holding this button in while turning the power switch on will deactivate or reactivate the low air pressure alarm.
7. PRESSURE / TIME
In the RUN mode, press to change the display
from time to pressure. Press a second time to change pressure back to time.
In the SETUP mode, press and hold for 3.0 seconds to toggle pressure display from psi to bar. Press a second time for 3.0 seconds to toggle pressure display back to psi.
8. TIME SET (up)
Use to scroll time display up. Left button scrolls fast. Right button scrolls slowly.
9. PURGE / PROGRAM
The RUN mode opens the valve for as long as
the button is held in. Use for priming or purging air from the system.
The SETUP mode opens the valve and sets time for as long as the button is held in. Use for setting deposit amount when a specific time value is not known.
Features and Controls
4 / Features and Controls
POWER
RUN
SETUP
CYCLE
STOP
Clear
Purge
Run
Setup Program
Fast Slow
Time Set
Steady
Test
Pressure
Time
Fast Slow
Time Set
34 5
7
6
89
1
2
®
A NORDSON COMPANY
VALVEMATE 7000
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