Eaton MVX9000 User Manual
Model MVX9000
June 2006
MVX9000 Adjustable Frequency Drives
Contents
Description Page
MVX9000 Open Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MVX9000 Enclosed Drives
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cover Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Modification Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1
Note: Supplement to Publication CA08102001E — Tab 40.
Frequency Drives
MVX9000 Adjustable
CA04000002E For more information visit:
www.EatonElectrical.com
MVX9000 Adjustable Frequency Drives
2
Open Drives
Product Description
Cutler-Hammer
vector adjustable frequency AC Drives
from Eaton’s electrical business are
designed to provide adjustable speed
control of three-phase motors. These
microprocessor-based, sensorless
vector drives have standard features
that can be programmed to tailor the
drive’s performance to suit a wide
variety of application requirements.
The MVX9000 sensorless vector prod-
uct line utilizes a 32-bit microprocessor
and insulated gate bipolar transistors
(IGBTs) which provide quiet motor
operation, high motor efficiency and
smooth low speed performance. The
size and simplicity of the MVX9000
make it ideal for hassle free installation
where size is a primary concern.
®
MVX9000 sensorless
Models rated at 480 volts, three-phase,
50/60 Hz are available in sizes ranging
from 1 to 10 hp. Models rated at 240
volts, single- or three-phase, 50/60 Hz
are available in sizes ranging from 1/2
to 7-1/2 hp. Models rated at 115 volts,
single-phase, 50/60 Hz are available in
the 1/4 to 1 hp size range.
The standard drive includes a digital
display, operating and programming
keys on a removable keypad.
The display provides drive monitoring
as well as adjustment and diagnostic
information. The keys are utilized for
digital adjustment and programming
of the drive as well as for operator
control. Separate terminal blocks for
control and power wiring are provided
for customer connections. Other features
provided as standard include built-in
DC braking, RS-485 serial communica-
tions and PID control.
Features and Benefits
Table 1. Features and Benefits
Feature Customer Benefit
Sensorless Vector Control with auto tuning. Provides 200% starting torque and advanced low
Clearly laid out and easy to understand keypad
with 4-character LED display, 7 status indicating
LEDs, speed potentiometer, and 6 function keys.
2 analog inputs
6 programmable, intelligent digital inputs
1 programmable digital output
1 programmable relay
PID control of a process variable such as pressure,
flow, temperature, liquid level, etc.
Built-in dynamic braking chopper. Superior deceleration performance.
Serial communication port (RS-485). Direct connection to serial communications
Single-phase or three-phase input capability on
240V AC rated units, 3 hp and below.
speed torque control.
Most informative operator’s interface in this
class of VFD, provided as standard. All parameters,
diagnostic information and metering values are
displayed with a bright 4-character LED display.
Provide enhanced application flexibility.
Eliminates requirement for separate setpoint
controller.
networks.
Operate three-phase motor with single-phase
supply.
June 2006
For more information visit: www.EatonElectrical.com
CA04000002E
June 2006
Technical Data and
Specifications
Output Ratings
■
Horsepower;
❑
90 – 132V, 1/4 – 1 hp
❑
200 – 240V: 1/2 – 7-1/2 hp
❑
380 – 480V: 1 – 10 hp
❑
425 – 660V: 1 – 10 hp
■
Frequency Range: 0.1 – 400 Hz
■
Overload Rating: 150% for 60 seconds
■
Frequency Resolution:
❑
Digital: 0.1 Hz
❑
Analog: Max. (Set Frequency/1000) Hz
■
Frequency Accuracy
❑
Digital: ± 0.01% of max. frequency
❑
Analog: ± 0.2% of max. frequency
■
Undervoltage Carryover Limit:
0.3 to 25 seconds
Motor Performance
■
Motor Control:
■
Constant and Variable Torque:
Standard
■
Speed Regulation:
Input Power
■
Voltage at 50/60 Hz ± 3 Hz
❑
100V – 120V, -10% +10% / 1-phase
❑
200V – 240V, -10% +5% / 1-phase
❑
200V – 240V, -10% +5% / 3-phase
❑
380V – 480V, -10% +10% / 3-phase
❑
500V – 600V, -15% +10% / 3-phase
■
Displacement Power Factor:
Better than 0.95
■
Efficiency: Typically greater than 95%
Design Type
■
Microprocessor: 32-Bit
■
Converter Type: Diode
■
Inverter Type: Insulated Gate Bipolar
Transistor
■
Waveform: Sensorless Vector
Environment
■
Operating Temperature:
❑
-10°C to +50°C
❑
-10°C to +40°C (above 7-1/2 hp)
■
Humidity: 20 to 90% non-condensing
■
Maximum Elevation: 1000 meters
(3300 ft.)
Codes and Standards
■
NEMA, IEEE, NEC: Design Standards
■
UL Listed
■
cUL Listed
■
CE Marked (Requires EMI filter)
Enclosure
■
Standard: Protected Chassis (IP20)
Sensorless Vector
0.5% of base speed
MVX9000 Adjustable Frequency Drives
Open Drives
■
Protective Features
■
Ground Fault: Standard
■
Overload Protection: Standard
■
Overcurrent: Standard
■
Overvoltage: Standard
■
Undervoltage: Standard
■
Overtemperature: Standard
■
Overload Limit: Standard
Set Up Adjustments, Performance
Features, Operator Control and
External Interface
Keypad
■
Alphanumeric Display:
Standard, 1 x 4 character
■
Digital Indications:
Frequency (Hz), Motor Current
(amps), User-Defined RUN/STOP,
FORWARD/REVERSE and Parameters
■
Diagnostics: Last 3 trips with cause
■
LED Status Indicators: 8
(RUN/STOP, FORWARD/REVERSE,
Hz, Amps, User Defined, and Input
Speed)
■
Operator Functions:
START/STOP, Speed control (digital
or potentiometer), RESET, SETUP
Keys and ENTER.
I/O Terminal Block
■
Analog Inputs:
❑
2 Inputs: 0 – 10V DC, 4 – 20 mA
❑
Potentiometer: 1K ohm to 2K ohm
❑
Analog Voltage: Nominal 10V DC
(10K ohm input impedance)
❑
Analog Current: Nominal 4 – 20
mA (250 ohm)
■
Digital Inputs: 6 Programmable
Inputs
■
Digital Outputs: 1 Programmable
Open collector and 1 Form C Relay
contact
Table 2. Heat Loss Data
Model Watts Lost
MVXF25A0-1 (1-phase)
MVXF50A0-1 (1-phase)
MVX001A0-1 (1-phase)
MVXF50A0-2 (1-phase)
MVXF50A0-2 (3-phase)
MVX001A0-2 (1-phase)
MVX001A0-2 (3-phase)
MVX002A0-2 (1-phase)
MVX002A0-2 (3-phase)
MVX003A0-2 (1-phase)
MVX003A0-2 (3-phase)
MVX005A0-2
MVX007A0-2
at 9 kHz
20
20
38
20
20
38
38
75
75
110
110
185
275
Analog Monitor Output:
❑
■
Dynamic Brake Chopper
Programmable Parameters
■
Out of the Box: Factory settings
loaded for quick start-up.
■
Accel. and Decel.: 2 separately
adjustable Linear or S Curve times:
0.1 – 3000 seconds
■
Auto Restart:
Overcurrent, overvoltage and
undervoltage with 4 selectable retry
restart modes
■
DC Injection Braking
■
External Fault: Terminal input
■
Jog: Terminal input
■
Fault Reset: STOP/RESET or terminal
input
■
I/O: NO/NC Selectable
■
Jump Frequencies: 3 (with adjustable
width)
■
Parameter Security: Programmable
software lock
■
Preset Speeds: 7 preset speeds
■
PID Controller: PID process control
■
Reversing: Keypad or terminal
■
Speed Setting: Keypad, terminal
or pot
■
START/STOP Control: Keypad or
terminal
■
Stop Modes: Decel, coast or DC
injection
Reliability
■
Pretested Components: Standard
■
Surface Mount Technology:
Standard (PCBs)
■
Computerized Testing: Standard
■
Final Test with Full Load: Standard
■
Eaton’s Cutler-Hammer Engineering
Systems and Service: National net-
work of AF drive specialists
Model Watts Lost
MVX001A0-4
MVX002A0-4
MVX003A0-4
MVX005A0-4
MVX007A0-4
MVX010A0-4
MVX001A0-5
MVX002A0-5
MVX003A0-5
MVX005A0-5
MVX007A0-5
MVX010A0-5
—
Analog meter – frequency or
output current
at 9 kHz
38
75
110
185
275
375
—
—
—
—
—
—
—
Watts Lost
at 6 kHz
—
—
—
—
—
—
30
58
83
132
191
211
—
3
CA04000002E For more information visit:
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MVX9000 Adjustable Frequency Drives
4
Open Drives
Table 3. All Braking Resistors & Braking Units Used in AC Drives
Applicable
Motor
hp kW
115V Series
1/4
1/2
1
230V Series
1/2
1
2
3
5
7-1/2
480V Series
1
2
3
5
7-1/2
10
575V Series
1
2
3
5
7-1/2
10
.20
.37
.75
.37
.75
1.5
2.2
3.7
5.5
.75
1.5
2.2
3.7
5.5
7.5
.75
1.5
2.2
3.7
5.5
7.5
Braking Resistor
Kit P/N
K13-000034-0821
K13-000034-0821
K13-000034-0821
K13-000034-0821
K13-000034-0821
K13-000034-0824
K13-000034-0824
K13-000034-0825
K13-000034-0826
K13-000034-0841
K13-000034-0843
K13-000034-0843
K13-000034-0844
K13-000034-0845
K13-000034-0846
K13-000034-0851
K13-000034-0851
K13-000034-0852
K13-000034-0852
K13-000034-0852
K13-000034-0853
Qty of
Resistors in
Kit & Wiring
1
1
1
1
1
1
1
1
2 in Parallel
1
1
1
1
2 in Parallel
3 in Parallel
1
1
—
—
—
—
Total Resistance
and Wattage
applied to MVX
80W 200 Ω
80W 200 Ω
80W 200 Ω
80W 200 Ω
80W 200Ω
300W 70Ω
300W 70Ω
400W 40Ω
500W 30Ω
80W 750Ω
300W 250Ω
300W 250Ω
400W 150Ω
500W 100Ω
1000W 75Ω
300W 400Ω
300W 400Ω
600W 200Ω
600W 200Ω
600W 200Ω
2000W 100Ω
Full Load
Torque (kgf-m)
of System
.108
.216
.427
.216
.427
.849
1.262
2.080
3.111
.427
.849
1.262
2.080
3.111
4.148
.427
.849
1.262
2.080
3.111
4.148
Braking
Torque @
10%ED
with Kit
220%
220%
125%
220%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
125%
June 2006
Wiring Diagrams
RO2
RO3
NC Relay Output
Factory Setting:
Inverter Fault
NO Relay Output
Figure 1. Control Terminal Wiring (Factory Settings)
RO1 DI1 DI2 DI3 DI4 DI5 DI6 COM AO+ AI1 +10V AI2 COM DO1 DOC
Forward/ Stop
Reverse/ Stop
Preset Speed 1
Preset Speed 2
Preset Speed 3
Reset
4 – 20 mA
Bias
Potentiometer
Full Scale Voltmeter:
0 to 10V DC
Factory Setting:
Output Frequency
Factory Setting:
Inverter Running
Digital Output
For more information visit: www.EatonElectrical.com
CA04000002E
MVX9000 Adjustable Frequency Drives
5
June 2006
Main Circuit Power
L1
L2
L3
Factory
Default
Start/ Stop
Reverse/ Forward
Preset Speed 1
Preset Speed 2
Preset Speed 3
Reset
Common
Reference Frequency Setting
Factory Default Is Potentiometer
Which Is on the Digital Keypad
3
Potentiometer
3K – 5KΩ
VR
2
1
Open Drives
Braking Resistor
(Optional)
B1 B2
L1
L2
L3
DI1
DI2
DI3
DI4
DI5
DI6
COM
+10V 10 mA (Max)
AI1 (0 – 10V DC)
AI2 (4 – 20 mA)
COM
RS-485
Series
Interface
T1
T2
T3
Grounding Resistance
240V: Less Than 100Ω
480V: Less Than 10Ω
Factory Default: Inverter Fault
RO3
NO Relay Output
(120V AC/24V DC 5A)
RO1
NC Relay Output
(120V AC/24V DC 5A)
RO2
DO1
Digital Output (48V DC 50 mA)
Factory Default: Inverter Running
DOC
AO+
COM
RJ-11
6 to 1
Factory Default:
Output Frequency
1,6: NC
2: GND
3: SG-
4: SG+
5: +EV
Main Circuit (Power) Terminals
Control Circuit Terminals
AC
Motor
Analog Output
DC 0 to 10V
Shielded Leads
Figure 2. Basic Wiring Diagram
Note: Do not plug a modem or telephone line to the RS-485 commu-
nication port, permanent damage may result. Terminals 2 and 5 are
the power sources for the optional copy keypad and should not be
used while using RS-485 communication.
■ For single-phase application select correct model, and
select any of the two input terminals for main circuit
power.
CA04000002E For more information visit: www.EatonElectrical.com
MVX9000 Adjustable Frequency Drives
6
Open Drives
Dimensions
Table 4. Approximate Dimensions and Shipping Weights for Basic Controller
Description Dimensions in Inches (mm) Shipping Weight
Horsepower Volts Width Height Depth
1/4
1/2
1
1/2
1
2
3
5
7-1/2
1
2
3
5
7-1/2
10
1
2
3
5
7-1/2
10
100 – 120 3.9 (100)
200 – 240 3.9 (100)
380 – 480 3.9 (100)
500 – 600 3.9 (100)
3.9 (100)
3.9 (100)
3.9 (100)
3.9 (100)
4.9 (100)
4.9 (125)
4.9 (125)
3.9 (100)
3.9 (100)
4.9 (125)
4.9 (125)
4.9 (125)
3.9 (100)
3.9 (100)
4.9 (125)
4.9 (125)
4.9 (125)
5.9 (151)
5.9 (151)
5.9 (151)
5.9 (151)
5.9 (151)
5.9 (151)
8.6 (220)
8.6 (220)
8.6 (220)
5.9 (151)
5.9 (151)
5.9 (151)
8.6 (220)
8.6 (220)
8.6 (220)
5.9 (151)
5.9 (151)
5.9 (151)
8.6 (220)
8.6 (220)
8.6 (220)
5.7 (145)
5.7 (145)
5.7 (145)
5.7 (145)
5.7 (145)
5.7 (145)
7.6 (193)
7.6 (193)
7.6 (193)
5.7 (145)
5.7 (145)
5.7 (145)
7.6 (193)
7.6 (193)
7.6 (193)
5.7 (145)
5.7 (145)
5.7 (145)
7.6 (193)
7.6 (193)
7.6 (193)
Lbs. (kg)
6.2 (2.8)
6.2 (2.8)
6.2 (2.8)
6.2 (2.8)
6.2 (2.8)
6.2 (2.8)
12.1 (5.5)
12.1 (5.5)
12.1 (5.5)
6.2 (2.8)
6.2 (2.8)
6.2 (2.8)
12.1 (5.5)
12.1 (5.5)
12.1 (5.5)
6.2 (2.8)
6.2 (2.8)
6.2 (2.8)
12.1 (5.5)
12.1 (5.5)
12.1 (5.5)
June 2006
(151.0)
6.34
(161.0)
5.94
5.51
(140.0)
.91
(23.0)
3.94 (100.0)
3.50 (89.0)
.55
(14.0)
MOTOR
Braking
T1 T2 T3 B1 B2
.18 (4.5)
Dia. Typ.
3.35
(85.0)
.39
(10.0)
5.62 (142.7)
5.22 (132.5)
.39 (10.0)
.08
(2.0)
MVXF25A0-1 (115V, 1 ph 1/4 hp)
MVXF50A0-1 (115V, 1 ph 1/2 hp)
MVX001A0-1 (115V, 1 ph 1 hp)
MVXF50A0-2 (230V, 1 ph/3 ph, 1/2 hp)
MVX001A0-2 (230V, 1 ph/3 ph, 1 hp)
MVX002A0-2 (230V, 1 ph/3 ph, 2 hp)
MVX001A0-4 (460V, 3 ph, 1 hp)
MVX002A0-4 (460V, 3 ph, 2 hp)
MVX003A0-4 (460V, 3 ph, 3 hp)
MVX001A0-5 (575V, 3 ph 1 hp)
MVX002A0-5 (575V, 3 ph 2 hp)
MVX003A0-5 (575V, 3 ph 3 hp)
1.77
(45.0)
Figure 3. 1/4 to 3 hp Drive Approximate Dimensions in Inches (mm)
For more information visit: www.EatonElectrical.com CA04000002E
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