Duke FBB-1C-230-AU Installation Manual

Installation & Operation Manual
BURGER KING FLEXIBLE BATCH BROILER
Australia Version
Please read this manual completely before attempting
to install, operate or service this equipment
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Phone: 314-231-1130
Toll Free: 1-800-735-3853
Fax: 314-231-2460
www.dukemfg.com
P/N 175187J
Installation & Operation Manual for Flexible Batch Broiler Australian Units
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Installation & Operation Manual for Flexible Batch Broiler
Australian Units
TABLE OF CONTENTS
PAGE
I. General Information ......................................................................................................5
A. Batch Broiler Specications ......................................................................................5
A-1.0 Model Number Key ......................................................................................5
A-2.0 Broiler Dimensions ......................................................................................6
II. Installation Instructions ................................................................................................7
A. Qualied Personnel ..................................................................................................7
B. Delivery and Inspection ............................................................................................7-8
C. Broiler Assembly ......................................................................................................9
D. Adjustments at Installation .......................................................................................11
E. Location of the Broiler ..............................................................................................12
F. Gas Piping ................................................................................................................12
G. Electrical Connections .............................................................................................12
H Ventilation ................................................................................................................12
III. Operation Instructions .................................................................................................13
A. Broiler Controls .........................................................................................................13
B. Cooking Product .......................................................................................................13
B-1.0 Lighting the Broiler.......................................................................................13
B-2.0 Cook Product ...............................................................................................14
B-3.0 Cook Cycle Complete ..................................................................................15
B-4.0 Fine Cooking Adjustment.............................................................................15
B-5.0 Cancel a Cook Cycle ...................................................................................15
B-6.0 Checking the Broiler Temperature ...............................................................15
B-7.0 Checking the Set Point Temperature ...........................................................15
B-8.0 Shutdown the Broiler ...................................................................................15
C. Cleaning....................................................................................................................15-16
C-1.0 Four (4) Hour Cleaning ...............................................................................17
C-2.0 Daily Cleaning .............................................................................................18-19
C-3.0 Weekly Cleaning .........................................................................................20-22
C-4.0 Monthly Cleaning.........................................................................................23
D. Troubleshooting ........................................................................................................24-26
IV. Service and Repair .......................................................................................................27
V. Replacement Parts List ................................................................................................28-29
VI. Wiring diagram .............................................................................................................30
VII. Customer Assistance .................................................................................................31
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Installation & Operation Manual for Flexible Batch Broiler Australian Units
IMPORTANT WARNING AND SAFETY INFORMATION
Post In A Prominent Location Instructions To Be Followed In The Event The User Smells Gas. This Information Shall Be Obtained By Consulting The Local Gas Supplier.
FOR YOUR SAFETY:
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
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Installation & Operation Manual for Flexible Batch Broiler
I. GENERAL INFORMATION
A. Batch Broiler Specications
NATURAL GAS PROPANE GAS
ALTITUDE (MAXIMUM) 607 m 607 m GAS PIPE CONNECTION 12.7mm BSPT 12.7mm BSPT BURNER AERATION
SHUTTER SETTING
Supply Pressure (KPa) 1.13 2.75 IR Burner Pressure (KPa) 0.93 1.99 Lower Burner Pressure (KPa) 0.93 1.99
ORIFICE – Front IR Burner (mm) 2.35 1.55 ORIFICE – Rear IR Burner (mm) 2.50 1.61 ORIFICE – Lower Burner (mm) 3.05 1.85
SHIPPING WEIGHT 204 Kg (450 lbs)
SHIPPING DIMENSIONS
ELECTRICAL RATING
OPEN
9.55 mm
121.9 cm x 99.1 cm x 172.7 cm (48” x 39” x 68”)
230V~ 50Hz 1.1A 250W
OPEN
8.00 mm
Australian Units
A-1. Model Number Key FBB-XY-230
X identies Gas Conguration Y = C with Catalyst
DESCRIPTION MODEL
X = 1 Propane Gas with Catalyst FBB-1C-230-AU
X = 2 Natural Gas with Catalyst FBB-2C-230-AU
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Installation & Operation Manual for Flexible Batch Broiler Australian Units
A-2. Broiler Dimensions
Note: Dimension shown in centimeters, bracketed [ ]are in inches
44"
111.9
20 3/4"
52.9
8 1/2"
21.6
50 3/8"
128
39 1/2"
100.3 34 3/4"
88.4
GAS CONNECTION* 3/4" BSPT FEMALE
3 7/8"
9.7
36 1/4"
92.2
HIGH POSITION
53 5/8"
136.1
31 1/2"
80
HIGH POSITION
ELECTRICAL CONNECTION* FOR 250cm [98"] LONG INTERNATIONAL ELECTRICAL CORDSET
28 1/4"
71.9
LOW POSITION
63 5/8"
161.7
45 5/8"
115.8
55 5/8"
141.4
23 1/2"
59.8
LOW POSITION
Note: Refer to Australian Service Agent, as per clause 2.10.2.4(c) of AS4563.
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Installation & Operation Manual for Flexible Batch Broiler
II. INSTALLATION INSTRUCTIONS
Australian Units
A. QUALIFIED PERSONNEL
These installation instructions are for the use of qualied installation and service personnel only. Installation or service by other than qualied personnel may result in damage to the broiler and/or injury to the operator.
Qualied installation personnel are those individuals, rms, companies or corporations which either in person or through an agent is engaged in and responsible for:
Compliance with the installation in force in the country in which the appliance is to be installed.
This appliance shall be installed with sufcient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which the appliance is installed.
Caution - the appliance is mounted on 4 wheels. Care must be taken not to hit kitchen walls or similar hard objects while moving or installing the appliance.
Parts protected by the manufacturer, agent, or assignee shall not be adjusted by the installer.
B. DELIVERY AND INSPECTION
Duke Manufacturing Co. does everything within its power to insure you received your broiler in good condition. They are strapped down on heavy wooden skids and packed to prevent shipping damage. They have all been carefully inspected before they were packaged and consigned to the carrier.
Upon delivery of your Duke broiler:
Look over the shipping container, carefully noting any exterior damage on the delivery receipt, which must also be signed by the driver/ delivery person.
Unpack and check for any damage, which was not evident on the outside of the shipping container.
Caution: The Broiler is very heavy!
Use adequate help for lifting.
This appliance shall be installed in accordance with the requirements of AS5601, local authorities, gas, electricity and any other relevant statutory regulations.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
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Installation & Operation Manual for Flexible Batch Broiler Australian Units
1. Using a utility knife, cut away plastic wrap (Not shown).
2. Remove Training Material Box.
3. Remove the top cardboard and inner cap
4. Re mo ve ca rd bo ar d f ro m t he co rn er s (4 places).
5. Remove cardboard on the ends (2 places).
6. Remove banding straps (Cut with utility knife or scissors: 5 places).
7. Remove box of attachable parts & accessories from the front.
8. Safely lift one end of broiler and tap block towards center and then sideways to remove. Repeat for remaining blocks. This allows casters to touch the pallet.
9. While carefully supporting broiler, slowly roll it off the pallet taking care not to damage the casters.
10. Remove blue tape from broiler panels.
Check for concealed damage. The carrier must be notied within fteen (15) days of the delivery of the broiler and the carton, skid and all packaging materials must be retained for inspection.
Duke Manufacturing Co. cannot assume liability for loss or damage suffered in transit. The carrier assumes full responsibility for delivery in good order when the shipment was accepted. However, we are prepared to assist you with ling your claim.
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5
8
6
2
4
3
5
4
7
4
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Installation & Operation Manual for Flexible Batch Broiler
C. BROILER ASSEMBLY
Before assembling and installing the broiler, please check to make sure that all necessary parts are present.
Australian Units
ITEM
#
1 PRODUCT PAN SHELF 175353 2 DISCHARGE CHUTE 175340 3 DISCHARGE HOOD 175362 4 DISCHARGE PAN HOLDER 175358 5 DISCHARGE GREASE PAN 175357 6 “V” GREASE PAN 175325 7 MAIN GREASE PAN 175329 8 LOADER 175444 9 LOADER TRAY 175430 10 LOADER BRACKET 175438 11 DOOR 175429 12 LOADER RAMP 175741 13 CATALYST 175480 14 CATALYST GUARD 175482 15 SANITATION PAIL 175842
PART NAME
Setup: Install all items as shown below.
Note: Install loader bracket with (4) ¼-20 nuts. Use supplied extension tool to remove and reinstall nuts. (Nuts are shipped installed on loader mounting studs.)
PART
#
Loader Install Tool
(Included with Broiler Tools Kit)
I.R. BURNER VALVE
BOTTOM BURNER MODULE
BOTTOM BURNER VALVE
TOP
TOP
FRONT I.R.
REAR I.R.
BURNER
BURNER
MODULE
MODULE
CONTROLLER
Control Panel
(For Reference Only)
13 14
11
1
2
3
12
10
9
8
4
5
6
7
15
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Installation & Operation Manual for Flexible Batch Broiler Australian Units
OPTIMAL SERVICE PARTS & ACCESSORIES
PARTS KIT – NATURAL GAS (w/ Controller & Cook Chain)
PARTS KIT – PROPANE GAS (w/ Controller & Cook Chain)
PARTS KIT - NATURAL AND PROPANE GAS (Burner & Flame Arrestor)
175850
175852
175520
PARTS KIT - NATURAL AND PROPANE GAS (Burner, Arrestor, Loader, & Burner Shield)
KIT – CE GAS HOSE CONNECTOR
175526
175831
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