D. Troubleshooting ........................................................................................................24-26
IV. Service and Repair .......................................................................................................27
V. Replacement Parts List ................................................................................................28-29
VI. Wiring diagram .............................................................................................................30
VII. Customer Assistance .................................................................................................31
3
Installation & Operation Manual for Flexible Batch Broiler
Australian Units
IMPORTANT WARNING AND SAFETY INFORMATION
Post In A Prominent Location Instructions To Be Followed In The Event The
User Smells Gas. This Information Shall Be Obtained By Consulting The Local
Gas Supplier.
FOR YOUR SAFETY:
• Do not store or use gasoline or other ammable vapors or liquids in the
vicinity of this or any other appliance.
• Do not spray aerosols in the vicinity of this appliance while it is in
operation.
: Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly before installing or
servicing this equipment.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
4
Installation & Operation Manual for Flexible Batch Broiler
I. GENERAL INFORMATION
A. Batch Broiler Specications
NATURAL GASPROPANE GAS
ALTITUDE (MAXIMUM)607 m607 m
GAS PIPE CONNECTION12.7mm BSPT12.7mm BSPT
BURNER AERATION
ORIFICE – Front IR Burner (mm)2.351.55
ORIFICE – Rear IR Burner (mm)2.501.61
ORIFICE – Lower Burner (mm)3.051.85
SHIPPING WEIGHT204 Kg (450 lbs)
SHIPPING DIMENSIONS
ELECTRICAL RATING
OPEN
9.55 mm
121.9 cm x 99.1 cm x 172.7 cm (48” x
39” x 68”)
230V~ 50Hz 1.1A 250W
OPEN
8.00 mm
Australian Units
A-1. Model Number Key
FBB-XY-230
X identies Gas Conguration Y = C with Catalyst
DESCRIPTIONMODEL
X= 1Propane Gas with CatalystFBB-1C-230-AU
X = 2Natural Gas with CatalystFBB-2C-230-AU
5
Installation & Operation Manual for Flexible Batch Broiler
Australian Units
A-2. Broiler Dimensions
Note: Dimension shown in centimeters, bracketed [ ]are in inches
44"
111.9
20 3/4"
52.9
8 1/2"
21.6
50 3/8"
128
39 1/2"
100.3
34 3/4"
88.4
GAS CONNECTION*
3/4" BSPT FEMALE
3 7/8"
9.7
36 1/4"
92.2
HIGH POSITION
53 5/8"
136.1
31 1/2"
80
HIGH POSITION
ELECTRICAL CONNECTION*
FOR 250cm [98"] LONG
INTERNATIONAL
ELECTRICAL CORDSET
28 1/4"
71.9
LOW POSITION
63 5/8"
161.7
45 5/8"
115.8
55 5/8"
141.4
23 1/2"
59.8
LOW POSITION
Note: Refer to Australian Service Agent, as per clause 2.10.2.4(c) of AS4563.
6
Installation & Operation Manual for Flexible Batch Broiler
II. INSTALLATION INSTRUCTIONS
Australian Units
A. QUALIFIED PERSONNEL
These installation instructions are for the use of
qualied installation and service personnel only.
Installation or service by other than qualied personnel
may result in damage to the broiler and/or injury to the
operator.
Qualied installation personnel are those individuals,
rms, companies or corporations which either in person
or through an agent is engaged in and responsible
for:
• Compliance with the installation in force
in the country in which the appliance is to
be installed.
• This appliance shall be installed with sufcient
ventilation to prevent the occurrence of unacceptable
concentrations of substances harmful to health in
the room in which the appliance is installed.
• Caution - the appliance is mounted on 4
wheels. Care must be taken not to hit kitchen walls
or similar hard objects while moving or installing
the appliance.
• Parts protected by the manufacturer, agent, or
assignee shall not be adjusted by the installer.
B. DELIVERY AND INSPECTION
Duke Manufacturing Co. does everything within its power
to insure you received your broiler in good condition.
They are strapped down on heavy wooden skids and
packed to prevent shipping damage. They have all been
carefully inspected before they were packaged and
consigned to the carrier.
Upon delivery of your Duke broiler:
• Look over the shipping container, carefully noting
any exterior damage on the delivery receipt,
which must also be signed by the driver/ delivery
person.
• Unpack and check for any damage, which
was not evident on the outside of the shipping
container.
Caution: The Broiler is very heavy!
Use adequate help for lifting.
• This appliance shall be installed in accordance
with the requirements of AS5601, local authorities,
gas, electricity and any other relevant statutory
regulations.
• This appliance is not intended for use by persons
(including children) with reduced physical, sensory
or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety.
7
Installation & Operation Manual for Flexible Batch Broiler
Australian Units
1. Using a utility knife, cut away plastic wrap
(Not shown).
2. Remove Training Material Box.
3. Remove the top cardboard and inner cap
4. Re mo ve ca rd bo ar d f ro m t he co rn er s
(4 places).
5. Remove cardboard on the ends (2 places).
6. Remove banding straps (Cut with utility knife or
scissors: 5 places).
7. Remove box of attachable parts & accessories
from the front.
8. Safely lift one end of broiler and tap block towards
center and then sideways to remove. Repeat for
remaining blocks. This allows casters to touch the
pallet.
9. While carefully supporting broiler, slowly
roll it off the pallet taking care not to damage the
casters.
10. Remove blue tape from broiler panels.
• Check for concealed damage. The carrier must be
notied within fteen (15) days of the delivery of
the broiler and the carton, skid and all packaging
materials must be retained for inspection.
• Duke Manufacturing Co. cannot assume liability
for loss or damage suffered in transit. The carrier
assumes full responsibility for delivery in good order
when the shipment was accepted. However, we
are prepared to assist you with ling your claim.
4
5
8
6
2
4
3
5
4
7
4
8
Installation & Operation Manual for Flexible Batch Broiler
C. BROILER ASSEMBLY
Before assembling and installing the broiler,
please check to make sure that all necessary
parts are present.
Note: Install loader bracket with (4) ¼-20 nuts. Use
supplied extension tool to remove and reinstall nuts.
(Nuts are shipped installed on loader mounting
studs.)
PART
#
Loader Install Tool
(Included with Broiler Tools Kit)
I.R. BURNER VALVE
BOTTOM
BURNER
MODULE
BOTTOM BURNER VALVE
TOP
TOP
FRONT I.R.
REAR I.R.
BURNER
BURNER
MODULE
MODULE
CONTROLLER
Control Panel
(For Reference Only)
13 14
11
1
2
3
12
10
9
8
4
5
6
7
15
9
Installation & Operation Manual for Flexible Batch Broiler
Australian Units
OPTIMAL SERVICE PARTS & ACCESSORIES
PARTS KIT – NATURAL GAS (w/
Controller & Cook Chain)
PARTS KIT – PROPANE GAS (w/
Controller & Cook Chain)
PARTS KIT - NATURAL AND PROPANE
GAS (Burner & Flame Arrestor)
175850
175852
175520
PARTS KIT - NATURAL AND PROPANE
GAS (Burner, Arrestor, Loader, & Burner
Shield)
KIT – CE GAS HOSE CONNECTOR
175526
175831
10
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