Duke AHPO Installation Manual

OWNER’S MANUAL
PROOFER OVEN
IMPORTANT INFORMATION
READ BEFORE USE
PLEASE SAVE THESE INSTRUCTIONS
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
502821F
CONTENTS
Manufacturing Introduction 2 Safety Instruction 3 Spec Sheets 4 Main Features 5 Installation Instructions 6-9 Oven Start-Up 10 Proofer Operating Instructions 10-11 Oven Operating Instructions 12- 13 Care and Cleaning 14 Troubleshooting 15-16 Door Adjustments and Gasket Maintenance 17 -2 2 Air-wash door Information and Cleaning Instructions 23 Bulb Mounting Details 24 Parts List and Illustrations 25 -27 Wiring Diagrams 28 Customer Assistance 29
Manufacturers Introduction
The Duke AHPO or EPO Proofer Oven were developed in response to Customer’s need for uniform baking capabilities to provide consistently high, “just baked” bread quality .
The Duke Proofer Oven utilizes Duke’s unique directional convection airflow technology that provides even heat distribution and a uniform bake without the need for turning pans during the bake cycle. This enhances the quality and consistency of the baked products while reducing food scrap/waste and simplifying operating procedures.
The low profile oven won’t block the view of menu boards and will easily roll through a standard height door . The oven and proofer doors are field reversible with a drip channel on the proofer door to prevent water from dripping on the floor.
Full width doors on the oven and proofer help to display and merchandise fresh baked bread to the customer.
The controls are simple to operate, there are two timers for independent timing of the proofer and oven.
The full width oven and proofer cavity will accept standard ½ size or full size sheet pans.
Supplier Name: Duke Manufacturing Co. Address: 2305 N. Broadway
St. Louis, MO 63102
Model #:
AHPO-6/18-208 AHPO-6/18-230
Note:“230V” can be used for 220-240V
1Ph or 3Ph
AHPO-6/18-400 EPO-3/9-208 EPO-3/9-230
3N (3Ph w/neutral) Note:“230V” can be used
for 220-240V 1Ph or 3Ph
EPO-3/9-400
3N (3 Ph w/neutral)
Serial #: Date
Received: Date
Installed: T elephone: (800) 735-DUKE (3853)
(314) 231-1 130 Fax: (314) 231-5074 Service
Referral #: Local
Service Name:
Local Service #:
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
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IMPORTANT SAFETY INSTRUCTIONS
Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
W ARNING
GENERAL WARNING. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/ or severe bodily injury or death.
CAUTION
GENERAL CAUTION. Indicates informa­tion important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
Read all instructions before using equipment.
For your safety, the equipment must be furnished with a properly grounded cord connector. Do not attempt to defeat the grounded connector.
Install or locate the equipment only for its intended use as described in this manual.
Do not use corrosive chemicals in this equipment.
Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
This equipment should be serviced by qualified per­sonnel only. Contact the nearest Duke authorized service facility for adjustment or repair .
Do not block any openings on the unit.
A minimum clearance of 6” (152,4 mm) from the top of the unit to the ceiling must be provided.
This appliance must be secured to building structure (Restraining Device Kit).
Keep cord away from heated surfaces.
To prevent tipping, securely attach unit to the wall using brackets provided.
W ARNING
ELECTRICAL WARNING. Indicates infor­mation relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.
W ARNING
HOT SURFACE WARNING. Indicates in­formation important to the handling of equipment and parts. Failure to observe caution could result in personal injury.
The following warnings and cautions appear throughout this manual and should be carefully observed.
Turn the unit off, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
The procedures in this manual may include the use of chemical products. You must read the Material Safety Data Sheets before using any of these prod­ucts.
The unit should be grounded according to local elec­trical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with sepa­rate electrical lines, protected by fuses or circuit breaker of the proper rating.
All electrical connections must be in accordance with local electrical codes and / or any other applicable codes.
Disposal of the unit must be in accordance with lo­cal environmental codes and/or any other applicable codes.
SAVE THESE INSTRUCTIONS
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
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SPEC SHEET
U.S. Patent. Other US and Foreign Patents Pending
Model AHPO or EPO
Shipping Weight: Carton Box
Shipping Weight: Wooden Crate
208 1 60 6650 32.0 208 1 50 6650 32.0 230 (220-240) 1 6 0 6650 32.0
AHPO /
EPO
230 (220-240) 1 5 0 6650 32.0 230 (220-240) 3 6 0 6650 16.7 230 (220-240) 3 5 0 6650 16.7 400 (380-415) 3N 60 6650 16.7 400 (380-415) 3N 50 6650 16.7
625lbs/284 Kg
760lbs/345 Kg
Volts Phase Hz Watts Amps
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
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MAIN FEATURES
LOW VOL T AGE
LIGHTING SYSTEM
12V HALOGEN LAMP
CONVECTION OVEN
CONTROL P ANEL
PROOFER
DRIP P AN
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
www.dukemfg.com
5 of 29
INSTALLATION
Unpacking Unit
Inspect the shipping carton and/or container, care­fully noting any exterior damage on the delivery re­ceipt, which was not evident on the outside of the shipping container (concealed damage). Contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered by the warranty .
Follow the instructions on the Carton Box for unpack­ing the unit.
Inspect unit for damage such as, broken glass, etc.
Report any dents or breakage to source of purchase immediately .
Do not attempt to use unit if damaged.
Remove all materials from unit interior.
If unit has been stored in extremely cold area, wait a few hours before connecting power.
Unit Placement
Do not install unit next to source of heat, such as deep fat fryer, etc.
Install unit on level surface floor.
A Minimum Clearance of:
Unit Clearance
Right Side 0 ”
W ARNING
T o avoid risk of electrical shock or death, this unit must be grounded or field con­nection must not be altered.
Earthing Instructions
Unit MUST be grounded.
Grounding reduces risk of electric shock by providing an escape wire for the electric current if an electrical short occurs. When using an ap-
propriate plug it must be plugged into an outlet that is properly installed and grounded.
Consult a qualified electrician or servicer if grounding instructions are not completely understood, or if doubt exists as to whether the oven is properly grounded.
Do not use an extension cord. This unit should be plugged or field connected into a separate circuit with the electrical rating as provided in product specifications.
All electrical connections must be in accordance with local electrical codes and/or any other applicable codes.
Left Side 0”
External Equipotential
Rear 0” Ceiling 6”
Must be maintained between the unit and any combustible or non-combustible substance.
Proper airflow around unit cools electrical components. With restricted airflow, unit may not operate properly and life of electrical parts is reduced.
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
Earthing Terminal
Equipment has secondary earthing terminal.
Terminal provides external earthing connection used in addition to earthing prong on plug. Located on outside of oven back, terminal is marked with this symbol.
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INSTALLATION
1. Compare the voltage and phase from the oven specification label to the power supply for the oven and call Duke if there is a difference. If the phase is wrong, a qualified service technician can change the wire connections inside the oven to correct the problem. See the illustration on page 4 for phase conversions. If the voltage is wrong, the heat elements must be changed. Call Duke to get new elements.
WARNING Risk of Injury
2. This appliance must be secured to building structure. A restraining device kit (#153586) was provided with the unit to limit the movement of the appliance without depending on or transmitting stress to the electrical conduit. Installation instruction is in the kit. Permanent installation of the unit requires that the utility connection be of sufficient length to allow the equipment to be moved for cleaning.
RESTRAINING DEVICE
KIT (PART # 153586)
WARNING Risk of Electric Shock
This Restraining Device MUST always be connected when the Appliance is in Service. Disconnect for movement, servicing and or cleaning, then reconnect when the appliance has been returned to its normal position.
The appliance shall be installed using flexible conduit or equivalent to meet the local electrical codes and shall be of sufficient length to allow the equipment to be moved for cleaning.
3. IMPORTANT: A minimum clearance of 6” from the top of unit to the ceiling must be provided.
4. TO PREVENT FROM TIPPING: Unit must be permanently attached to wall using wall-mounting brackets. Refer page 9 for the instructions on Installation of Wall Brackets to the wall.
5. Check the swing of the door. The hinge side can be changed by following the instructions on the following pages. The door swing direction can be changed in the field after you have a new drip channel for the proofer door. Call Duke to get the new drip channel for the proofer door.
6. Check the door seal and make sure both doors close completely. If they do not close and seal properly, call Duke for assistance.
7. Place the wire racks in the oven and proofer.
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax www.dukemfg.com
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INSTALLATION
Illustration of the Wiring connection for single phase and three phase connections.
Duke Manufacturing Co.
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
8 of 29
INSTALLATION
Instruction for the installation of W all Brackets to the wall for tipping!
1. Mount the Wall Mounting Bracket with screws provided to the Proofer Oven & extend the Wall Mounting Bracket towards the wall by sliding it thru the slot provided. Do not tighten the screws.
2. Mark on the Wall & Drill in the Wall for fixing anchors for screws.
3. Insert the wall anchors into the already drilled holes on the wall.
4. Butt the Wall Mounting Bracket against the wall.
5. Insert the screws provided into the Wall Mounting Bracket to firmly secure it against the wall.
6. Please re-ensure that the Bracket is firmly secured to the wall. Tighten the screws into the unit.
HOLE DRILLED IN
WALL
WALL FOR FIXING
BRKT
WALL
WALL MOUNTING BRACKET
2305 N. Broadway • St. Louis, MO 63102
800.735.3853 • 3.231.1130 • 314.231.5074 Fax
www.dukemfg.com
Duke Manufacturing Co.
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