Duke 613-G1-G4 NAT-LP User Manual

613 & E SERIES GAS-FIRED CONVECTION OVEN
Installation and
Operation Manual
POWER
OVEN OFF
COOL
COOK
DOWN
LIGHT OFF OVEN READY
TEMPERATURE
TIME
Qualied Energy Star Models:
613-G1V 613-G2V 613-G1XX 613-G2XX 613Q-G1V 613Q-G2V 613Q-G1XX 613Q-G2XX E101-G E102-G
CAUTION:
Please read this manual completely before attempting to install, operate or service this equipment
GAS SHUTOFF
ON
OFF
This manual is Copyright © 2018 Duke Manufacturing Co. All rights reserved.
Reproduction without written permission is prohibited. Duke is a registered
trademark of the Duke Manufacturing Co.
Duke Manufacturing Co.
2305 N. Broadway
St. Louis, MO 63102
Toll Free: 1-800-735-3853
Fax: 314-231-5074
www.dukemfg.com
P/N: 153810
REV AD 4/5/2018
Installation and Operation of 613 & E Series Gas Fired Convection Oven
CAUTION
CAUTION
IMPORTANT WARNING AND SAFETY INFORMATION
POST IN A PROMINENT LOCATION instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier.
FOR YOUR SAFETY:
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.
: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
IMPORTANT SAFETY INSTRUCTIONS
Throughout this manual, you will nd the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment.
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
Indicates electrical shock hazard which, if not avoided, could
Indicates hot surface which, if not avoided, could result in
Indicates Important Information
result in death or serious injury and/or equipment damage.
minor or moderate injury.
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Installation and Operation of 613 & E Series Gas Fired Convection Oven
In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of the unit.
Read all instructions before using equipment.
For your safety, the equipment is furnished with a properly grounded cord connector. Do not attempt to remove or disconnect the grounded connector.
Install or locate the equipment only for its intended use as described in this manual.
Do not use corrosive chemicals on this equipment.
Do not operate this equipment if it has a damaged cord or plug, if it is not working properly, or if it has been damaged or dropped.
This equipment should be serviced by qualied personnel only. Contact the nearest Duke authorized service facility for adjustment or repair.
Do not block or cover any openings on the unit.
Do not immerse cord or plug in water.
Keep cord away from heated surfaces.
Do not allow cord to hang over edge of table or counter.
The following warnings and cautions appear throughout this manual and should be carefully observed.
Turn the unit o, disconnect the power source and allow unit to cool down before performing any service or maintenance on the unit.
The procedures in this manual may include the use of chemical products. You must read the Material Safety Data Sheets before using any of these products.
The unit should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with dedicated electrical lines, protected by fuses or circuit breaker of the proper rating, in accordance with all applicable regulations.
Disposal of the unit must be in accordance with local environmental codes and/or any other applicable codes.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
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Installation and Operation of 613 & E Series Gas Fired Convection Oven
TABLE OF CONTENTS
IMPORTANT WARNING AND SAFETY INFORMATION ......................................................................... 23
SPECIFICATIONS
............................................................................................................................................................................... 5
INSTALLATION INSTRUCTIONS ...................................................................................................................................................... 6
A. QUALIFIED PERSONNEL .......................................................................................................................................................... 6
B. DELIVERY AND INSPECTION .................................................................................................................................................. 6
C. LOCATION OF THE OVEN ......................................................................................................................................................... 6
D. GAS PIPING ................................................................................................................................................................................... 7
E. ELECTRICAL CONNECTIONS ................................................................................................................................................... 7
F. VENTILATION ................................................................................................................................................................................. 7
G. OVEN ASSEMBLY ........................................................................................................................................................................ 8
H. ADJUSTMENTS ASSOCIATED WITH INSTALLATION ..................................................................................................... 9
I. DOUBLE SECTIONS ..................................................................................................................................................................... 9
OPERATING INSTRUCTIONS ........................................................................................................................................................... 10
A. VCONTROLLER ........................................................................................................................................................................ 12
B. XX CONTROLLER ...................................................................................................................................................................... 13
GENERAL GUIDELINES FOR OPERATION ................................................................................................................................... 14
CLEANING OF THE OVENS ..............................................................................................................................................................15
SUGGESTED COOK TIMES & TEMPERATURES ..........................................................................................................................16
MAINTENANCE INSTRUCTIONS ....................................................................................................................................................17
A. ADJUSTMENTS ...........................................................................................................................................................................17
B. DOOR AJUSTMENT ...................................................................................................................................................................17
C. DOOR SWITCH ADJUSTMENT ............................................................................................................................................... 17
D. THERMOSTAT CALIBRATION .................................................................................................................................................18
E. GAS PRESSURE REGULATION AND ADJUSTMENT .......................................................................................................18
F. VENTILATION SYSTEM .............................................................................................................................................................. 19
ELECTRICAL SCHEMATIC ................................................................................................................................................................. 20
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Installation and Operation of 613 & E Series Gas Fired Convection Oven
SPECIFICATIONS
NATURAL GAS PROPANE GAS
3
HEATING VALUE 1000 BTU 37.3 MJ/m SPECIFIC GRAVITY 0.63 0.63 1.53 1.53 GAS PRESSURE AT MANIFOLD 3.5" W.C. 0.87 kPa 10" W.C. 2.49 kPa
OVEN INPUT  STANDARD DEPTH
NATURAL GAS PROPANE GAS PER BURNER 20,000 BTU/HR 5.9 kW 17,500 BTU/HR 5.1 kW PER OVEN 40,000 BTU/HR 11.8 kW 35,000 BTU/HR 10.3 kW
OVEN INPUT  DEEP DEPTH
NATURAL GAS PROPANE GAS
2550 BTU 90.0 MJ/m
3
PER BURNER 23,000 BTU/HR 6.8 kW 23.000 BTU/HR 6.8 kW PER OVEN 46,000 BTU/HR 13.5 kW 46,000 BTU/HR 13.5 kW
BURNER ORIFICE SIZE
NATURAL GAS PROPANE GAS STANDARD DEPTH #44 2.18mm (1) #55, (1) #57 (1)1.32mm, (1)1.09mm DEEP DEPTH #43 2.26mm #54 1.40mm
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Installation and Operation of 613 & E Series Gas Fired Convection Oven
INSTALLATION INSTRUCTIONS
A. QUALIFIED PERSONNEL
These installation instructions are for the use of qualied installation and service personnel only. Installation or service by other than qualied personnel may result in damage to the oven and/or injury to the operator.
Qualied installation personnel are those individuals, rms, companies or corporations which either in person or through an agent is engaged in and responsible for:
• The installation or replacement of gas piping or the connection, installation, repair or servicing of equipment, who are experienced in such work, familiar with all precautions required, and have complied with all requirements of state and local authorities having jurisdiction. See: National Fuel Gas Code NFPA 54 (ANSI Z223.1).
• The installation of electrical wiring from the electric meter, main control box or service outlet to the electrical appliance. Qualied installation personnel must be familiar with all precautions required and have complied with all requirements of state and local authorities having jurisdiction. See: National Electrical Code, ANSI/NFPA70.
The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 as applicable, including:
The appliance and its individual shuto valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shuto valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
For an oven equipped with casters, the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69/CSA 6.16 and a quick­disconnect device that complies with the Standard for Quick­Disconnect Devices for Use with Gas Fuel, ANSI Z21.4/CSA 6.9. When installing the oven with casters and quick-disconnect hose, adequate means must be provided to limit the movement of the oven without depending on the connector and the quick disconnect device or its associated piping to limit the oven movement. Restraining means may be attached to the vertical portion of the base frame in the rear of the oven.
B. DELIVERY AND INSPECTION
Duke Manufacturing Co. does everything within its power to insure you received your oven in good condition. They are strapped down on heavy wooden skids and surrounded by heavy “tri-wall” cartons to prevent shipping damage. They have all been carefully inspected before they were packaged and consigned to the carrier.
Upon delivery of your Duke oven:
Look over the shipping container, carefully noting any exterior damage on the delivery receipt, which must also be signed by the driver/ delivery person.
Uncrate and check for any damage, which was not evident on the outside of the shipping container. This is called concealed damage. The carrier must be notied within fteen (15) days of the delivery of the oven and the carton, skid and all packaging materials must be retained for inspection.
Duke Manufacturing Co. cannot assume liability for loss or damage suered in transit. The carrier assumes full responsibility for delivery in good order when the shipment was accepted. However, we are prepared to assist you in ling your claim.
C. LOCATION OF THE OVEN
Proper planning and placement of the oven will give you the best results in terms of long-term user convenience and satisfactory performance. We urge you to give adequate thought in the placement of your oven prior to its arrival.
• The oven should be placed in an area that is free from drafts and accessible for proper operation and servicing.
• The area around the oven must be kept clear of combustible materials. A minimum clearance must be maintained between the oven and any combustible or non-combustible surface.
MINIMUM CLEARANCES
Combustible Non-Combustible
RIGHT SIDE 1" 0"
LEFT SIDE 1" 0"
REAR 3" 3"
FLOOR 8" 8"
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