Druck DPI 620, DPI 620 Genii, DPI 620-IS Data sheet

Page 1

Oil & Gas

DPI 620 Genii

Advanced Modular Calibrator and HART®/ Foundation Fieldbus

Combines an advanced multi-function calibrator and HART/Foundation Fieldbus communicator with world-class pressure measurement and generation. ATEX and IECEx approved intrinsically safe versions are available for use in hazardous areas.

™

Communicator

GE imagination at work

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A ﬂ exible modular system

The Druck DPI 620 Genii Series - Advanced Modular Calibrator and HART/Fieldbus Communicator comprises four system components to provide the multi-functionality to perform duties formerly requiring a wide range of di erent instruments. These system components are:

• DPI620G - Multi-function calibrator, HART/Fieldbus Communicator

• PM620 - Interchangeable pressure modules

• MC620G - Pressure module carrier

• PV62XG - Pressure generating stations

Note: All previous generation DPI 620 series and the new DPI 620 Genii series products (including accessories) are compatible with each other.

DPI620G Multifunction Calibrator and Communicator

• DPI620G-IS - Intrinsically Safe Multi-function calibrator, HART/Fieldbus Communicator

• PM620-IS - Intrinsically Safe Interchangeable pressure modules

• MC620-IS - Intrinsically Safe pressure module carrier

• PV62X-IS - Intrinsically Safe pressure generating stations

MC620G Pressure Module Carrier. Securely attaches to the DPI620G when pressure measurement is required

PM620 Pressure Module

Features

• Multi-function capabilities: electrical, frequency, temperature and pressure

• Optional HART and Foundation Fieldbus Communicators

• ATEX and IECEx approved for hazardous area use

• Modular re-rangeable and expandable concept

• Individual components can be used as stand-alone instruments

• Allows signiﬁ cant inventory reductions

• Simpliﬁ es training and improves operator safety

• Reduces cost of ownership

Measure and source mA, mV, V, ohms, frequency, RTD’s and thermocouples

PM620

DPI620G

Re-rangeable pressure measurement and generation from 25 mbar (10 inH2O) to 1,000 bar (15,000 psi)

Re-rangeable dual channel pressure measurement from 25 mbar (10 inH

O) to 1000 bar (15000 psi)

PV62XG Pressure Station. The DPI620G securely attaches to the pressure stations when pressure generation and measurement is required

Page 3

DPI 620 Genii Advanced Modular Calibrator and HART/Foundation Fieldbus Communicator

This ultra-compact electrical, frequency and temperature calibrator with full HART communicator and optional Foundation Fieldbus communicator provides simultaneous measurement and source capabilities for the setup, testing and calibration of most types of process instruments including transmitters, transducers, gauges/indicators, switches, proximity detectors, counters, RTDs, thermocouples and valve positioners.

Features

• High resolution touch display and UI (user interface) supporting gestures and swipes for a ﬂ atter menu structure and greater ease of use

• HART and Foundation Fieldbus digital communication with complete device description libraries, internal modems and free of charge upgrades

• ATEX and IECEx approved system for use in zone 1 and 2 classiﬁ ed hazardous areas

• UI DASHBOARD to quickly launch applications such as CALIBRATOR, HART and Foundation Fieldbus

• TASK menu allows single touch conﬁ guration for common devices such as pressure and temperature transmitters, transducers, switches, and valve positioners. Most used and user conﬁ gured tasks can be added to FAVOURITES.

• All ﬁ rst generation DPI620 and the new Genii system components are fully interchangeable eg pressure stations, pressure modules and all accessories

Dashboard applications (model dependant):

Calibrator

• One touch selection of common tasks, e.g. P to I for a pressure transmitter

• Highest accuracy for measuring, sourcing and simulating electrical, frequency, temperature and pressure

• Simulate device inputs and measure outputs simultaneously

• Calculates errors between inputs/outputs

• Pressure system generates 100 bar/1,500 psi pneumatic and 1,000 bar/15,000 psi hydraulic pressures.

• Interchangeable pressure modules from 25 mbar/10 inH

O to 1,000 bar/15,000 psi

Documenting

• Data log up to six channels simultaneously

• Automate calibration procedures and Document As Found and As Left results

• Store a complete plant database of procedures and results

• View standard o ce documents, including images, text ﬁ les, spreadsheets and presentations

• Compatible with calibration management software

HART Communicator

• Measure and source analogue variables without secondary calibration equipment

• No power during shutdown? Genii provides loop power 24 V or 28 V (Genii-IS series 15V)

• Need a 250 ohm resistor? Just select from the menu

• It’s easy to upgrade Genii with free of charge software and latest DD library

• View, change, clone and store device conﬁ gurations

• Work o -line to create and change conﬁ gurations

• Transfer device conﬁ gurations to your PC

Foundation Fieldbus communicator - optional

• Fully featured ﬁ eldbus communicator for device conﬁ guration and calibration

• Complete device description library

• It’s easy to upgrade Genii with free of charge software and latest DD library

Page 4

“Simply, the most advanced

test tool available“

“Simply, the most advanced

test tool available“

Page 5

Technical Speciﬁ cations

DPI620G general speciﬁ cation for safe area use

Processor and memory 800 MHz Processor

Display Size: 110 mm (4.3 in) diagonal; 480 x 800 pixels

File Viewers A Windows

EMC Electromagnetic compatibility: BS EN 61326-1:2006 Electrical safety Electrical – BS EN 61010-1: 2010 Pressure safety Pressure Equipment Directive - Class: Sound Engineering Practice (SEP) Approved CE Marked Size (L: W: H) 183 x 114 x 42 mm (7.2 x 4.5 x 1.7 in) Weight 575 g (1.3 lb) – battery included Power supply

Duration Measure functions (CH1):  12 hours continuous. Dual Function, mA measure (CH2):  7 hours (24 V Source at 12 mA) Connectivity USB Type A, USB Type Mini B

512 MB 800 MHz SDRAM 4 GB Internal ﬂ ash memory 8 GB Removable microSD card - provided as standard (Accepts cards up to 32 GB)

LCD: Colour display with touch-screen Protected by 2 mm toughened glass, impact tested in accordance with BS EN 61010-1:2010 (0.5 kg object from 1 m)

documents, Excel spreadsheets, PDF ﬁ les and PowerPoint ﬁ les

Lithium-Polymer battery (GE Part number: IO620-Battery); Capacity: 5040 mAh (minimum), 5280 mAh (typical); Nominal voltage: 3.7 V. Charge temperature: 0° to 40°C (32° to 104°F) Discharge temperature: -20° to 60°C (-4° to 140°F). Note: For best battery performance, keep the temperature less than 60°C (140°F). Charge/discharge cycles: > 500 > 70% capacity

desktop is available for managing ﬁ les, running third party applications and viewing simple images, Word

Intrinsically safe DPI620G-IS general speciﬁ cations for hazardous area use

Processor and memory 800 MHz Processor

Display Size: 110 mm (4.3 in) diagonal; 480 x 800 pixels

File Viewers A Windows

Languages English {Default}, Chinese, French, German, Italian, Portuguese, Russian, Spanish, Dutch, Japanese Operating temperature -10° to 50°C (14° to 122°F) Storage temperature -20° to 70°C (-4° to 158°F) Ingress Protection IP54 Humidity 0 to 90% RH Non condensing Shock / Vibration BS EN 61010-1:2010; MIL-PRF-28800F for Class II equipment, 1 m Drop Tested EMC Electromagnetic compatibility: BS EN 61326-1:2006 Electrical safety Electrical – BS EN 61010-1: 2010 Pressure safety Pressure Equipment Directive - Class: Sound Engineering Practice (SEP) Approval CE Marked

Size (L: W: H) 183 x 114 x 55 mm (7.2 x 4.5 x 2.2 in) Weight 1.1 kg (2.4 lb) – battery included. Power supply

Duration Measure functions (CH1):  7 hours continuous. Dual Function, mA measure (CH2):  5 hours (Loop enabled at 12 mA) Connectivity USB Type Mini B (client)

512 MB 800 MHz SDRAM 8 GB Internal ﬂ ash memory

LCD: Colour display with touch-screen Protected by 2 mm toughened glass, impact tested in accordance with BS EN 61010-1:2010 (0.5kg object from 1 m)

documents, Excel spreadsheets, PDF ﬁ les and PowerPoint ﬁ les

Baseefa 16ATEX0002X Ex II 1 G Ex ib IIC T4 Gb (-10°C  Ta  +50°C) IECEx BAS 16.0010X

Lithium-ion battery (GE Part number: IO620G-IS-BATTERY); Capacity: 4800 mAh. Nominal voltage: 3.75 V. Charge temperature: 0° to 40°C (32° to 104°F) Discharge temperature: -10° to 50°C (14° to 12°F). Charge/discharge cycles: > 500 > 70% capacity. Safe area charging only using external charger IO620G-IS-CHARGER and universal mains adaptor IO620-PSU. The battery is detached from the instrument using two thumb screws and mounted on the charger. The battery can be taken into a hazardous area without being connected to an instrument and can be attached and detached in the hazardous area. The battery has an LED indicator to show the charge state of the battery without having to turn the instrument on or when it is not attached to an instrument

desktop is available for managing ﬁ les, running third party applications and viewing simple images, Word

Page 6

Electrical Measurement and Source

NLH&R1 ±1°C (2°F) for 24 hrs (note 2)

%Rdg + %FS %Rdg + %FS %Rdg/°C + %FS/°C

Measure mode

DC Voltage Thermocouple Please refer to Thermocouple speciﬁ cation table CH1

AC Voltage (note 1)

Not applicable to DPI620G-IS versions

Current +/- 20 mA 0.006 0.005 0.012 (0.016) 0.006 (0.0065) 0 0.0005 0.0001 CH1 CH2

Resistance (True, 4 wire)

Resistance (4 wire)

Frequency 0 to 1000 Hz 0.0003 0.0002 0.003 0.0002 0.0001 CH1

Pressure 25 mbar to 1000 bar Please refer to PM 620 pressure range table P1 P2

TC mode -10 to 100 mV 0.0045 0.008 0.007 (0.009) 0.01 0 0.0005 0.001 CH1 +/- 200 mV 0.0045 0.004 0.01 0.005 0 0.0005 0.001 CH1 CH2 +/- 2000 mV 0.004 0.003 0.0095 (0.01) 0.005 0 0.0005 0.01 CH1 CH2 +/- 20 V 0.0025 0.002 0.0145 0.002 0 0.0005 0.00001 CH1 CH2 +/- 30 V 0.0035 0.0035 0.0145 0.004 0 0.0005 0.0001 CH1 CH2 0 to 2000 mVAC 0.125 0.125 0.2 0.15 0.005 0.005 0.1 CH1

0 to 20 VAC 0.1255 0.125 0.2 0.15 0.005 0.005 0.001 CH1

0 to 300 VAC 1 0.06 1.5 0.1 0.05 0.005 0.01 CH1

+/- 55 mA 0.005 0.005 0.016 (0.019) 0.005 (0.006) 0 0.0005 0.0001 CH1 CH2 RTD Please refer to RTD speciﬁ cation table CH1 0 to 400  0.0055 (0.006) 0.001 (0.002) 0.009 0.0012 0 0.0005 0.001 CH1 0 to 4000  0.0055 (0.006) 0.001 (0.002) 0.009 0.0012 0 0.0005 0.01 CH1 RTD Please refer to RTD speciﬁ cation table CH1 0 to 400  0.012 0.005 0.015 0.006 0 0.001 0.001 CH1 0 to 4000  0.0115 0.0045 0.015 0.006 0 0.001 0.01 CH1

1 kHz to 50 kHz (5 kHz) 0.0003 0.0004 0.003 0.0004 0.00001 CH1 0 to 999999 CPM Refer to range table above for equivalent frequency 0.01 CH1 0 to 999999 CPH Refer to range table above for equivalent frequency 0.01 CH1 Trigger level Automatic and adjustable 0 to 20 V 0.1 Trigger level Automatic or manual setting 0 to 20 V 0.1

Total Uncertainty 10° to 30°C (50° to 86°F) for 1 year (note 3)

Additional error

-10° to 10°C (14° to 50°F) 30° to 50°C (86° to 122°F)

Resolution Display

reading window

IDOS external module USB port Please refer to GE Sensing for compatible devices USB

Please refer to IDOS UPM datasheet. Cable P/N IO620-IDOS-USB required IDOS

Source mode

DC Voltage TC mode Please refer to Thermocouple speciﬁ cation table

Current 0.2 to 24 mA with ext.

Resistance

Frequency 0 to 1000 Hz 0.0003 0.00023 0.003 0.00023 0.1 CH1

Notes:

Values in () apply to DPI620G-IS models

1. Speciﬁ cation applies, 45 to 65 Hz and between 10% and 100% of full scale

2. Speciﬁ cation applies when calibration temperature is between 10 and 30°C

3. Total uncertainty includes reference standard uncertainty, NLH&R and typical long term stability for one year (K=2)

Multiple parameter display capability

The display can be conﬁ gured to show a maximum of 6 (5 for IS versions) simultaneous reading windows as follows: CH1, CH2, P1, P2, IDOS (not IS versions), HART/Fieldbus)

TC mode -10 to 100 mV 0.009 0.008 0.014 0.01 0 0.0005 0.001 CH1 0 to 200 mV 0.0045 0.004 0.01 0.005 0 0.0005 0.1 CH1 0 to 2000 mV 0.004 0.003 0.009 0.005 0 0.0005 0.1 CH1 0 to 20 V (12 V) @ 3 mA

max.

loop power

0.2 to 24 mA with int. loop power

Internal loop power

RTD Please refer to RTD speciﬁ cation table CH1 0 to 400  (0.1 mA) 0.024(0.026) 0.0035 (0.0045) 0.03 (0.035) 0.0075 (0.012) 0 0.001 0.01 CH1 0 to 400  (0.5 mA) 0.004 0.0025 0.008 0.003 0 0.001 0.01 CH1 400 to 2000  (0.05 mA) 0.048 0.0035 0.06 0.006 0 0.001 0.01 CH1 2 k to 4 k (0.05 mA) 0.048 0.0035 0.06 0.0045 0 0.001 0.01 CH1 Maximum input current 0-400  5 mA, 400-2000  1mA, 2000-4000  0.5 mA

1 kHz to 50 kHz (5 kHz) 0.0003 0.000074 0.003 0.000074 0.001 CH1 Output waveform Square, positive swing up to 20 V (12V) adjustable, negative swing -120 mV (ﬁ xed)

Square wave peak output 0 to 99999 CPM Please refer to range table above for equivalent frequency 1 CH1 0 to 99999 CPH Please refer to range table above for equivalent frequency 1 CH1

0.006 0.002 (0.0035) 0.0145 (0.015) 0.002 (0.004) 0 0.0005 0.001 CH1

0.01 0.004 0.015 0.005 0 0.0005 0.001 CH1 CH2

0.01 0.004 0.015 0.005 0 0.0005 0.001 CH2

24/28V ±10% (15V ±10%; 100 output impedance)

Sine and Triangular, adjustable amplitude and o set within the limits -2.5 (-0.5) to +20 V (+12 V) 0 to 20 V +/-20 mV (3 mA maximum)

Page 7

“True Ohms” RTD Measure Mode (4-wire)

Type Temperature

coe cient

Pt 50 3.85 -200 850 -328 1562 0.012 0.05 0.09 Pt 100 3.85 -200 850 -328 1562 0.012 0.04 0.07 Pt 100 3.92 -200 850 -328 1562 0.012 0.04 0.07 Pt 200 3.85 -200 260 -328 500 0.01 0.03 0.051

Pt 500 3.85 -200 -60 -328 -76 0.01 0.026 0.044

Pt 1000 3.85 -200 -150 -328 -238 0.009 0.024 0.04

Cu 10 4.27 -200 0 -328 32 0 0.14 0.25

D 100 6.18 -200 0 -328 32 0.01 0.035 0.06

Ni 100 6.72 -60 0 -76 32 0 0.026 0.047

Ni 120 6.72 -80 0 -112 32 0 0.022 0.04

Temperature range Total Uncertainty

10° to 30°C (50° to 86°F) for 1 year

°C °F Rdg Tos

From To From To % °C °F

260 850 500 1562 0.15 0.077 0.14

-60 0 -76 32 0.015 0.05 0.086 0 850 32 1562 0.012 0.05 0.086

-150 0 -238 32 0.011 0.036 0.061 0 850 32 1562 0.012 0.036 0.061

0 260 32 500 0 0.17 0.3

0 640 32 1184 0.012 0.035 0.06

0 250 32 482 0 0.03 0.055

0 270 32 518 0 0.028 0.05

270 320 518 608 0 0.057 0.1

Standard RTD Measure Mode (4-wire)

Type Temperature

coe cient

Pt 50 3.85 -200 850 -328 1562 0.021 0.16 0.28 Pt 100 3.85 -200 0 -328 32 0.017 0.1 0.175

Pt 100 3.92 -200 0 -328 32 0.017 0.1 0.175

Pt 200 3.85 -200 0 -328 32 0.017 0.069 0.12

Pt 500 3.85 -200 -60 -328 -76 0.0165 0.051 0.09

Pt 1000 3.85 -200 -150 -328 -238 0.016 0.044 0.074

Cu 10 4.27 -200 0 -328 32 0.035 0.66 1.18

D 100 6.18 -200 0 -328 32 0.019 0.1 0.174

Ni 100 6.72 -60 0 -76 32 0 0.071 0.13

Ni 120 6.72 -80 270 -112 518 0 0.06 0.11

Temperature range Total Uncertainty

10° to 30°C (50° to 86°F) for 1 year

°C °F Rdg Tos

From To From To % °C °F

0 850 32 1562 0.0215 0.1 0.174

0 260 32 500 0.018 0.069 0.12

260 850 500 1562 0.033 0.33 0.6

-60 0 -76 32 0.017 0.16 0.29 0 850 32 1562 0.024 0.16 0.28

-150 0 -238 32 0.018 0.1 0.175 0 850 32 1562 0.0215 0.1 0.174

0 260 32 500 0.01 0.66 1.18

0 640 32 1184 0.02 0.1 0.174

0 250 32 482 0.002 0.071 0.13

270 320 518 608 0 0.2 0.36

Page 8

RTD Simulate Mode (0.1 mA min, 0-400 Ω; 0.05 mA min, 400-4000 Ω)

Type Temperature

coe cient

Pt 50 3.85 -200 850 -328 1562 0.043 (0.052) 0.24 (0.35) 0.42 (0.63) Pt 100 3.85 -200 850 -328 1562 0.04 (0.047) 0.16 (0.22) 0.28 (0.40) Pt 100 3.92 -200 850 -328 1562 0.04 (0.047) 0.16 (0.22) 0.28 (0.40) Pt 200 3.85 -200 260 -328 500 0.0345 (0.041) 0.12 (0.16) 0.21 (0.29)

Pt 500 3.85 -200 -60 -328 -76 0.33 (0.038) 0.095 (0.12) 0.169 (0.22)

Pt 1000 3.85 -200 -150 -328 -238 0.32 (0.037) 0.085 (0.11) 0.15 (0.20)

Cu 10 4.27 -200 260 -328 500 0 0.85 (1.40) 1.53 (2.52) D 100 6.18 -200 640 -328 1184 0.38 (0.046) 0.16 (0.22) 0.28 (0.40) Ni 100 6.72 -60 250 -76 482 0 0.12 (0.16) 0.22 (0.29) Ni 120 6.72 -80 270 -112 518 0 0.11 (0.14) 0.20 (0.25)

Note:

These ﬁ gures relate to DPI 620 Genii uncertainties only Values in () apply to DPI620G-IS models

For RTD Measure and Source functions the uncertainty is given by:-

Urtd = T(°C) x %Rdg + Tos (°C)

Urtd = T(°F) x%Rdg + Tos (°F)

where T( ) is the measurement expressed in °C or °F

Measurement resolution:

0.01 °C/F Simulation resolution 0.1 °C/F

Excitation current:

Measure mode 0 to 400  2.5 mA, 400  to 4000  0.5 mA;

Simulate mode 0 to 400  5 mA max, 0.4 to 2 k 1 mA max and 2 to 4 k 0.5 mA max

Simulate mode pulsed excitation current minimum duration 10 ms

Temperature range Total Uncertainty

10° to 30°C (50° to 86°F) for 1 year

°C °F Rdg Tos

From To From To % °C °F

260 850 500 1562 0.087 0.28 0.50

-60 850 -76 1562 0.078 0.23 0.41

-150 260 -238 500 0.0675 0.19 0.34 260 850 500 1562 0.082 0.17 0.31

270 320 518 608 0 0.25 0.45

Page 9

Thermocouple Measurement and Simulation

Type Standard Temperature range Total Uncertainty

°C °F °C °F °C °F

From To From To

B IEC 584 250.00 500.00 482.00 932.00 4.00 7.20 4.00 7.20

500.00 700.00 932.00 1,292.00 2.00 3.60 2.00 3.60

700.00 1,200.00 1,292.00 2,192.00 1.50 2.70 1.50 2.70

1,200.00 1,820.00 2,192.00 3,308.00 1.00 (1.10) 1.80 (1.98) 1.10 1.98

E IEC 584 -270.00 -200.00 -454.00 -328.00 2.00 3.60 2.00 3.60

-200.00 -120.00 -328.00 -184.00 0.50 0.90 0.50 0.90

-120.00 1,000.00 -184.00 1,832.00 0.25 0.45 0.30 0.54

J IEC 584 -210.00 -140.00 -346.00 -220.00 0.50 0.90 0.50 0.90

-140.00 1,200.00 -220.00 2,192.00 0.30 0.54 0.40 0.72

K IEC 584 -270.00 -220.00 -454.00 -364.00 4.00 7.20 4.00 7.20

-220.00 -160.00 -364.00 -256.00 1.00 1.80 1.00 1.80

-160.00 -60.00 -256.00 -76.00 0.50 0.90 0.50 0.90

-60.00 800.00 -76.00 1,472.00 0.30 (0.40) 0.54 (0.72) 0.40 0.72

800.00 1,370.00 1,472.00 2,498.00 0.50 0.90 0.60 1.08

L DIN 43710 -200.00 -100.00 -328.00 -148.00 0.40 0.72 0.40 0.72

-100.00 900.00 -148.00 1,652.00 0.25 0.45 0.30 0.54

N IEC 584 -270.00 -200.00 -454.00 -328.00 7.00 12.60 7.00 12.60

-200.00 -40.00 -328.00 -40.00 1.00 1.80 1.00 1.80

-40.00 1,300.00 -40.00 2,372.00 0.40 0.72 0.50 0.90

R IEC 584 -50.00 360.00 -58.00 680.00 3.00 5.40 3.00 5.40

360.00 1,760.00 680.00 3,200.00 1.00 1.80 1.10 1.98

S IEC 584 -50.00 70.00 -58.00 158.00 3.00 5.40 3.00 5.40

70.00 320.00 158.00 608.00 1.50 2.70 1.50 2.70

320.00 660.00 608.00 1,220.00 1.10 1.98 1.20 2.16

660.00 1,740.00 1,220.00 3,164.00 1.00 (1.10) 1.80 (1.98) 1.20 2.16

T IEC 584 -270.00 -230.00 -454.00 -382.00 3.00 5.40 3.00 5.40

-230.00 -50.00 -382.00 -58.00 1.00 1.80 1.00 1.80

-50.00 400.00 -58.00 752.00 0.30 0.54 0.30 0.54

U DIN 43710 -200.00 -50.00 -328.00 -58.00 0.60 1.08 0.60 1.08

-50.00 600.00 -58.00 1,112.00 0.30 0.54 0.30 0.54

C 0.00 1,600.00 32.00 2,912.00 0.80 (0.90) 1.44 (1.62) 1.00 1.80

1,600.00 2,000.00 2,912.00 3,632.00 1.00 (1.10) 1.80 (1.98) 1.20 2.16 2,000.00 2,300.00 3,632.00 4,172.00 1.40 (1.50) 2.52 (2.70) 1.70 3.06

D 0.00 100.00 32.00 212.00 1.10 1.98 1.10 1.98

100.00 270.00 212.00 518.00 0.80 1.44 0.80 1.44

270.00 1,200.00 518.00 2,192.00 0.60 (0.70) 1.08 (1.26) 0.70 1.26

1,200.00 1,800.00 2,192.00 3,272.00 0.80 (0.90) 1.44 (1.62) 1.00 1.80

Measurment Simulation

10° to 30°C (50° to 86°F) for 1 year

Values in () apply to DPI620G-IS models

Measurement resolution 0.01 °C/F

Simulation resolution 0.1 °C/F

Cold Junction (CJ) Uncertainty 0.2°C (0.4°F) in ambient range 10 to 30°C (50 to 86°F)

Add 0.01° CJ Uncertainty/° outside of this ambient range

Page 10

PM620 Pressure Modules

MC620G Module Carrier

PM620 Pressure Modules

Features

• Fully interchangeable with no need for set-up or calibration

• Simple screw ﬁ t - hand tight no tools required

• Ranges from 25 mbar to 1,000 bar (10 inH

• Accuracy from 0.005% FS

• Safe and Hazardous area Versions available

The PM620 is the latest development in digital output sensor technology incorporating a number of key innovations to allow pressure re-ranging of compatible equipment. A simple screw ﬁ t makes both the pressure and electrical connections without the need for tools, sealing tape, cables or plugs and digital characterisation allows interchangeability without set-up or calibration

O to 15,000 psi)

MC620G Module Carrier

Features

• 2 independent pressure channels

• Simple to re-range

• Pressure protection

• Safe and Hazardous area Versions available

The MC620 module carrier attaches to the head of the DPI620 to provide two independent pressure measurement channels. These can be ﬁ tted with any PM620 pressure module from 25 mbar to 1,000 bar (10 inH are required and ensures both a high integrity pressure seal and a reliable digital interface. Even the pressure adapters are interchangeable and only require a ﬁ nger tight ﬁ t

The carrier is designed for pressure safety and will automatically seal if a module is not ﬁ tted or if the user attempts to remove it

O to 15,000 psi). A simple screw ﬁ t means no tools

MC620G Specification

Maximum pressure 400 bar (5,800 psi) pneumatic

Pressure media Compatible with stainless steel and nitrile

Pressure safety Pressure equipment directive class SEP Size and weight 80 mm x 100 mm x 110 mm, 640 g

1,000 bar (15,000 psi) hydraulic

seals

MC620-IS Specification (where different to MC620G)

Size and weight 78 mm x 100 mm x 110 mm, 820 g

Page 11

PM620 Specification

Maximum intermittent pressure 2 x FS Maximum working pressure 110% FS Sealing IP 65 (protected against dust and

jets of water)

Operating temperature -10 to 50°C (14 to 122°F) Storage temperature -20 to 70°C (-4 to 158°F) Humidity 0 to 90% RH non condensing Shock and vibration BS EN 61010-1:2010;

MIL-PRF-28800F for Class II equipment, 1 m Drop Tested

EMC BS EN 61326-1:2006 Electrical safety BS EN 61010-1:2010 Pressure safety Pressure equipment directive class

SEP

Approval CE marked Size and weight L. 56 mm, Dia. 44 mm,

106 g maximum

PM620-IS Pressure Module Specification (where different from PM620)

Operating temperature -10 to 40°C (14 to 104°F) Approval Baseefa 16ATEX0012X

IECEx BAS 10.0004X Ex II 1 G Ex ia IIC T4 Ga (-10°C  Ta  +50°C)

EN60079-0:2009 Electrical apparatus for Potentially

Explosive Atmospheres - General Requirements. (Harmonized) (IEC 60079-0:2007 Edition 5)

EN60079-11:2007 Electrical apparatus for Potentially

Explosive Atmospheres - Intrinsic Safety ‘i’. (Harmonized) (IEC 60079-11:2006 Ed 5)

Gauge Ranges (referenced to atmosphere)

Media NLH&R

bar psi %FS %FS %FS ±0.025 ±10 inH ±0.07 ±1 ±0.2 ±3 ±0.35 ±5 ±0.7 ±10 ±1 -14.5 to 15

-1 to 2 -14.5 to 30

-1 to 3.5 -14.5 to 50

-1 to 7 -14.5 to 100

-1 to 10 -14.5 to 150

-1 to 20 -14.5 to 300 0 to 35 0 to 500 0 to 70 0 to 1,000 0 to 100 0 to 1,500 0 to 135 0 to 2,000 0 to 200 0 to 3,000

1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2

20°C ± 2°C (68°F ± 4°F)

24 hr

Gauge Gauge Gauge

0.090 0.090 0.100

0.025 0.030 0.047

0.020 0.027 0.045

0.020 0.025 0.044

0.015 0.020 0.041

0.015 0.020 0.025

0.010 0.020 0.025

0.005 0.020 0.025

NLH&R

0° to 50°C

(32° to 122°F)

24 hr

Total

uncertainty

0° to 50°C

(32° to 122°F)

for 1 year

NLH&R Non-linearity, hysteresis and repeatability

 Compatible with non-corrosive gas/ﬂ uid  Compatible with stainless steel

* The reading can be referenced to ambient air pressure via a software feature of the DPI620

Genii, allowing the same module to be switched between absolute and sealed gauge

measurement DPI620 Genii pressure resolution: adjustable 4 to 7 digits. Uncertainty conﬁ dence level 95% (K=2)

Absolute Ranges (referenced to vacuum)

Media NLH&R

bar psi %FS %FS %FS %FS %FS %FS 0 to 0.35 0 to 5 2 0.030 0.050 0.080 0 to 1.2 0 to 35 inHg 0 to 2 0 to 30 0 to 3.5 0 to 50 0 to 7 0 to 100 0 to 10 0 to 150 0 to 20 0 to 300 0 to 35 0 to 500 0 to 70 0 to 1,000 0 to 100 0 to 1,500 0 to 135 0 to 2,000 0 to 200 0 to 3,000 0 to 350 0 to 5,000 0 to 700 0 to 10,000 2 0.015 0.005 0.033 0.020 0.049 0.025 0 to 1000 0 to 15,000 2 0.015 0.005 0.033 0.020 0.049 0.025

2 2 2 2 2 2 2 2 2 2 2 2

20°C ± 2°C

(68°F ± 4°F)

24 hr

Absolute *Sealed

0.020 0.036 0.070

0.015 0.036 0.052

0.015 0.036 0.050

0.015 0.005 0.030 0.020 0.047 0.025

0.015 0.005 0.030 0.020 0.046 0.025

0.015 0.005 0.033 0.020 0.049 0.025

NLH&R

20°C ± 2°C

(68°F ± 4°F)

24 hr

Gauge

NLH&R

0° to 50°C

(32° to 122°F)

24 hr

Absolute *Sealed

NLH&R

0° to 50°C

(32° to 122°F)

24 hr

Gauge

Total uncertainty

0° to 50°C

(32° to 122°F)

for 1 year

Absolute *Sealed

Gauge

Page 12

The PV621, 622 and 623 Pressure Generating Stations

Features

• A uniquely capable, re-rangeable and self contained pressure test system

• Advanced pressure generation

- 95% vacuum to 20 bar (300 psi) pneumatic

- 95% vacuum to 100 bar (1,500 psi) pneumatic

- 0 to 1000 bar (15,000 psi) hydraulic

• Stand alone replacements for hand pumps

• Bench top use as comparators

• Safe and Hazardous area Versions available

There are three pressure generation stations: the PV621, a pneumatic pressure generator for pressures 95% vacuum to 20 bar (300 psi); the PV622, a pneumatic pressure generator for pressures 95% vacuum to 100 bar (1,500 psi); and the PV623, a hydraulic pressure generator for pressures up to 1,000 bar (15,000 psi). Each pressure station is designed for stand-alone operation as a pressure generator and can replace conventional hand pumps to provide greater e ciency and ease of use. They can also be used on the workbench as comparators

PV621G, PV622G and PV623G Specification

Maximum pressure PV621G 20 bar (300 psi) pneumatic

Pressure media PV621G and PV622G non-corrosive gases,

Operating temperature -10° to 50°C (14° to 122°F)

Storage temperature Shock and vibration BS EN 61010-1:2010; MIL-PRF-28800F for Class

Pressure safety Size and weight 450 mm x 280 mm x 235 mm,

PV622G 100 bar (1,500 psi) pneumatic PV623G 1,000 bar (15,000 psi) hydraulic

PV623G de-mineralized water or mineral oil (ISO viscosity grade < 22)

For water +4 to +50°C (39 to 122°F)

-20 to 70°C (-4 to 158°F) (must be empty of water)

II equipment, 1 m drop tested Pressure equipment directive class SEP

PV621G 2.65 kg, PV622G 3.30 kg, PV623G 3.75 kg

PV621-IS, PV622-IS and PV623-IS Specification (where different from above table)

Maximum pressure PV621-IS 20 bar (300 psi) pneumatic

Operating temperature -10 to 40°C (14 to 104°F) Approval Baseefa 10ATEX0011X

EN60079-0:2009 Electrical apparatus for Potentially Explosive

EN60079-11:2007 Electrical apparatus for Potentially Explosive

PV622-IS 100 bar (1,500 psi) pneumatic PV623-IS 1,000 bar (15,000 psi) hydraulic

IECEx BAS 10.0003X Page 11 of 46 TR0753 Issue 1 Ex II 2 G

Atmospheres - General Requirements. (Harmonized) (IEC 60079-0:2007 Edition 5)

Atmospheres - Intrinsic Safety ‘i’. (Harmonized) (IEC 60079-11:2006 Ed 5)

Combining any of the pressure stations with a PM620 pressure module and the DPI620 calibrator creates a uniquely capable, self-contained pressure calibrator

PV622G

PV622-IS

Page 13

Ordering Information

Systems for safe area use

Ordering Information

Systems for safe area use

Please order the following model numbers and part numbers as separate line items.

Model DPI620G

Genii advanced modular calibrator and HART communicator

Model DPI620G-FF

Genii advanced modular calibrator and HART/Fieldbus communicator

Model DPI620G-L

Genii advanced modular calibrator retains all the features of Model DPI620G, but does not include the HART or Fieldbus communicator

The DPI620G are supplied with a rechargeable lithium polymer battery P/N IO620-BATTERY, universal mains adaptor/charger P/N IO620-PSU, P/N IO620-AC 300 VAC true rms measurement probe, test leads, calibration certiﬁ cate, and quick reference guide

(P/N IO620-BATTERY) Spare/Rechargeable lithium polymer battery (not compatible with DPI620G-IS models)

The PV621G, 622G and 623G are supplied with G1/8 female and 1/8 NPT female adaptors, carry strap, and quick reference guide. In addition, the PV623G includes a plastic reﬁ ll bottle for hydraulic ﬂ uid

Accessories for safe area use

(P/N IO620-AC) Replacement AC voltage measurement probe

Attaches to the DPI620G, 30 V sockets to provide 300 VAC true rms measurement. Is supplied as standard with all new DPI620G

(P/N IO620-CASE-1) Carrying case

Protective carrying case with belt loop, shoulder strap and large detachable pocket for test leads and accessories

(P/N IO620-PSU) Spare/replacement universal mains adaptor Input voltage 100 to 240 VAC 50/60 Hz Mains socket adaptors are provided

Model MC620G

Genii pressure module carrier Supplied with G 1/8 female and 1/8 NPT female adaptors (2 of each)

Model PM620 “pressure range” and “type”

Pressure module supplied with calibration certiﬁ cate. Please state model number, pressure range and type gauge or absolute e.g., PM620 20 bar (300 psi) gauge (see page 11 for pressure ranges)

Model PV621G

Pneumatic pressure generating station vacuum to 20 bar (300 psi)

Model PV622G

Pneumatic pressure generating station vacuum to 100 bar (1,500 psi)

Model PV623G

Hydraulic pressure generating station 0 to 1,000 bar (15,000 psi)

(P/N IO620-CASE-2) System carrying case

Protective carrying case for system components including the DPI620G, MC620G, PM620 modules, test leads, hose and adaptors

(P/N IO620-CHARGER) Battery charging station

External battery charging station allows a spare battery to be charged independently of the DPI620G for minimum instrument down time. Power is provided by the standard mains adaptor (P/N I0620-PSU). A complete charge cycle takes approximately 6.5 hours. The charging station can be connected to a USB port to provide a top-up charge (full charge in 13 hours)

(P/N IO620-USB-PC) USB cable

Connects the DPI620G or DPI620G-IS to a PC

Page 14

PV621, 622, 623 and MC620 Accessories

(P/N IO620-IDOS-USB)

Intrinsically safe systems for hazardous area use

IDOS to USB converter

Allows connection of an IDOS universal pressure module to the DPI620G. P/N IO620-USB-PC is also required to connect the converter to the DPI620G USB port.

(not compatible with DPI620G-IS)

Model PM620-IS “pressure range” and “type”

Intrinsically safe pressure module supplied with calibration certiﬁ cate. Please state model number, pressure range and type gauge or absolute e.g., PM620-IS 20 bar (300 psi) gauge (see page 11 for pressure ranges)

(P/N IO620-USB-RS232) USB to RS 232 cable

Connects the DPI620G to an RS 232 interface

(not compatible with DPI620G-IS)

Intrinsically safe systems for hazardous area use

Model DPI620G-IS

Genii Intrinsically safe advanced modular calibrator and HART communicator

Model DPI620G-IS-FF

Genii intrinsically safe advanced modular calibrator and HART/Fieldbus communicator

Model DPI620G-IS-PB

Genii Intrinsically safe advanced modular calibrator and HART/Proﬁ bus communicator

Model DPI620G-IS-FFPB

Genii intrinsically safe advanced modular calibrator and HART/Foundation Fieldbus and Proﬁ bus communicator

Model DPI620G-IS-L

Genii intrinsically safe advanced modular calibrator without communicator. Retains all the features of Model DPI620G-IS, but does not include the HART or Fieldbus communicator

The DPI 620G-IS Series are supplied with a rechargeable lithium ion battery P/N IO620G-IS-BATTERY, universal mains adaptor P/N IO620-PSU and charger P/N IO620G-IS-CHARGER, test leads, calibration certiﬁ cate, and quick reference guide

(P/N IO620G-IS-BATTERY) Spare/replacement rechargeable battery (P/N IO620-PSU) Spare/replacement universal mains adaptor (P/N IO620G-IS-CHARGER) Spare/replacement charger (PSU not

included)

Model MC620-IS

Pressure module carrier for DPI620G-IS series. Supplied with G 1/8 female and 1/8 NPT female adaptors (2 of each)

Model PV621-IS

Intrinsically safe pneumatic pressure generating station vacuum to 20 bar (300 psi)

Model PV622-IS

Intrinsically safe pneumatic pressure generating station vacuum to 100 bar (1,500 psi)

Model PV623-IS

Intrinsically safe hydraulic pressure generating station 0 to 1,000 bar (15,000 psi)

The PV621-IS, 622-IS and 623-IS are supplied with G1/8 female and 1/8 NPT female adaptors, carry strap, and quick reference guide. In addition, the PV623-IS includes a plastic reﬁ ll bottle for hydraulic ﬂ uid

Accessories for hazardous area use

(P/N IO620-CASE-2-IS)

System carrying case

A protective carrying case for system components including the DPI620G-IS, MC620-IS, PM620-IS modules, test leads, hose and adaptors

PV621, 622, 623 and MC620 Accessories

Note: unless otherwise stated the following accessories are suitable for hazardous area use

Dirt moisture trap

Prevents contamination of the PV621 and 622 pneumatic systems and cross contamination from one device under test to another. The IDT connects directly to the PV621 and 622 pressure port and replicates the quick ﬁ t connection for compatibility with the hose and adaptor kits

P/N IO620-IDT621: Maximum working pressure 20 bar (300 psi) P/N IO620-IDT622: Maximum working pressure 100 bar (1,500 psi)

Page 15

Pressure relief valve

When ﬁ tted to a PV62X pressure station a relief valve protects the PM620 pressure module and the device under test from overpressure

Relief Valve Table

Part number For use with Factory

setting

bar psi bar psi IO620-PRV-P1 PV621G PV622G 1 15 0.2 to 1 3 to 15 IO620-PRV-P2 PV621G PV622G 5 100 3 to 7 45 to 100 IO620-PRV-P3 PV621G PV622G 30 435 16 to 32 230 to 460 IO620-PRV-P4 PV622G 60 870 30 to 60 435 to 870 IO620-PRV-P5 PV622G 100 1,500 60 to 100 870 to 1,500 IO620-PRV-P6 PV621G PV622G 3 45 1.1 to 3 16 to 45 IO620-PRV-P7 PV621G PV622G 12 170 6.1 to 12 90 to 170 IO620-PRV-P8 PV621G PV622G 18 260 12.1 to 18 175 to 260 IO620-PRV-H1 PV623G 50 725 10 to 50 145 to 725 IO620-PRV-H2 PV623G 200 3000 50 to 200 725 to 2,900 IO620-PRV-H3 PV623G 400 6000 200 to 400 2,900 to 5,800 IO620-PRV-H4 PV623G 700 10,000 300 to 700 4,350 to 10,000

IO620-PRV-H5 PV623G 1,000 15,000 600 to 1,000 8,700 to 15,000

Adjustable range

Pneumatic hose

Pneumatic hose terminated with quick ﬁ t connectors compatible with the test point adaptors supplied with the PV62XG, MC620G and the adaptor sets

Safe area use

P/N IOHOSE-NP1: 1 m/3.28 ft pneumatic hose. Maximum pressure 20 bar/300 psi

P/N IOHOSE-NP2: 2 m/6.56 ft pneumatic hose. Maximum pressure 20 bar/300 psi

P/N IO620-HOSE-P1: 1 m/3.28 ft pneumatic hose. Maximum pressure 400 bar (5,800 psi)

P/N IO620-HOSE-P2: 2 m/6.56 ft pneumatic hose

Maximum pressure 400 bar (5,800 psi)

Hazardous area use

P/N IO620-HOSE-P1-IS: 1 m/3.28 ft pneumatic hose. Maximum pressure 400 bar (5,800 psi)

P/N IO620-HOSE-P2-IS: 2 m/6.56 ft pneumatic hose. Maximum pressure 400 bar (5,800 psi)

Hydraulic hose

A high pressure hydraulic hose rated to 1,000 bar (15,000 psi) and terminated with quick ﬁ t connectors compatible with the test point adaptors supplied with the PV62XG, MC620G and the adaptor sets. The hose is self sealing to avoid leakage when disconnected

Safe area use

P/N IO620-HOSE-H1: 1 m/3.28 ft hydraulic hose P/N IO620-HOSE-H2: 2 m/6.56 ft hydraulic hose

(P/N IO620-CASE-4) Modular system transit case

A rigid transit case with wheels and an extendable handle. Accommodates two PV62XG pressure stations, DPI620G, MC620G and PM620 modules, with ample storage space for accessories. Size: 736 mm x 554 mm x 267 mm. Weight: 8,5 kg empty

Pressure station carrying case

A protective carrying case with shoulder strap and large pocket for accessories. Also accommodates the assembled system including the DPI620G and PM620.

P/N IO620-CASE-3: Safe area use P/N IO620-CASE-3-IS: Hazardous area use

Hazardous area use

P/N IO620-HOSE-H1-IS: 1 m/3.28 ft hydraulic hose P/N IO620-HOSE-H2-IS: 2 m/6.56 ft hydraulic hose

Pressure adaptor set

A set of test point adaptors to connect the tool less quick ﬁ t PV62XG, MC620G and the extension hoses to the device under test

P/N IO620-BSP: G1/8 male and G¼ male, G¼ female, G3/8 female and G½ female

P/N IO620-NPT: 1/8” male and ¼” male, ¼” female, 3/8” female, and ½” female

P/N IO620-MET: 14 mm and 20 mm female

Page 16

(P/N IO620-COMP) Comparator adaptor

Allows the PV62XG pressure station to be used as a comparator. The adaptor connects to the stations pressure port and provides two outlet ports for making gauge comparisons. Compatible with the test point adaptors supplied with the PV62XG and the adaptor sets

(P/N IO620-BLANK) Blanking plug

Allows the PV621G and 622G to be used as pressure generators independently of the DPI620G and PM620 by blanking the PV62XG pressure module port. Not required for the PV623G as the port is self-sealing

(P/N IO620-104 ADAPT)

DPI 104 Gauge adaptor

Allows a DPI 104 digital pressure gauge to be connected to the PV62XG pressure module port in place of DPI620G and PM620 to provide a simple low cost pressure calibrator

All speciﬁ cations are subject to change for product improvement without notice. GE® is a registered trademark of General Electric Co. Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not a liated with GE.

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