Dremel 220 User Manual

DM 2610921728 8-05E 8/23/05 9:15 AM Page 1

Owner’s Manual

Manual Contents

Power Tool Safety Rules . . . . . . . . . . . . . . . . . . . . . . .2

Safety Rules for Drill Press . . . . . . . . . . . . . . . . . .3 - 4

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 5

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 8

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

Parlez-vous français? Voir page . . . . . . . . . . . . . .12

Habla español? Ver página . . . . . . . . . . . . . . . . . . .25

Work Station

MODEL 220

Form No. 2610921728 08/05

4915 21st Street

Racine, WI 53406

1-800-437-3635

http://www.dremel.com

DM 2610921728 8-05E 8/23/05 9:15 AM Page 2

Power Tool Safety Rules

WARNING

Keep your work area clean and well lit.

Cluttered benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

tools create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

Double Insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way.

Insulation eliminates the need for the three wire grounded power cord and grounded power supply system. Before plugging in the tool, be certain the outlet voltage supplied is within the voltage marked on the nameplate. Do not use “AC only” rated tools with a DC power supply.

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.

of electric shock if your body is grounded. If operating the power tool in damp locations is unavoidable, a Ground Fault Circuit Interrupter must be used to supply the power to your tool. Electrician’s rubber gloves and footwear will further enhance your personal safety.

Don't expose power tools to rain or wet conditions.

increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.

damaged cords immediately. Damaged cords increase the risk of electric shock.

When operating a power tool outside, use an outdoor extension cord marked "W or "W."

use and reduce the risk of electric shock.

Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.

Power

Electrical Safety

Double

There is an increased risk

ater entering a power tool will

Replace

These cords are rated for outdoor

operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.

long hair can be caught in moving parts. Keep handles dry, clean and free from oil and grease.

Avoid accidental starting. Be sure switch is “OFF” before plugging in.

with your finger on the switch or plugging in tools that have the switch “ON” invites accidents.

Remove adjusting keys or wrenches before turning the tool ON.

key that is left attached to a rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance at all times.

balance enables better control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

shoes, hard hat, or hearing protection must be used for appropriate conditions.

Use clamps or other practical way to secure and support the workpiece to a stable platform.

or against your body is unstable and may lead to loss of control.

Do not force tool. Use the correct tool for your application.

job better and safer at the rate for which it is designed.

Do not use tool if switch does not turn it ON or OFF

trolled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source before making any adjustments,

-A"

changing accessories, or storing the tool.

Such preventive safety measures reduce the risk of starting the tool accidentally.

Personal Safety

A moment of inattention while

Loose clothes, jewelry, or

Carrying tools

A wrench or a

Proper footing and

Dust mask, non-skid safety

Tool Use and Care

Holding the work by hand

The correct tool will do the

Any tool that cannot be con

DM 2610921728 8-05E 8/23/05 9:15 AM Page 3

Store idle tools out of reach of children and other untrained persons.

dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean.

tained tools, with sharp cutting edges are less likely to bind and are easier to control. Any alteration or modification is a misuse and may result in a dangerous condition.

Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using.

are caused by poorly maintained tools. Develop a periodic maintenance schedule for your tool.

Use only accessories that are recommended by the manufacturer for your

Accessories that may be suitable for

model.

Tools are

Properly main-

Many accidents

Safety Rules for Drill Press

Unplug tool before setting up in table, making adjustments or changing bits.

Accidental start-up of the tool can cause injury.

Securely fasten table to a stable platform or workbench

platforms or workbenches may shift or tip causing loss of control and injury.

Securely fasten tool to table before operating.

tend to walk down from clamp and tool may fall while bit is still spinning.

Know how to shut off the tool! Position the tool so that switch is readily accessible to quickly shut off in an emergency.

Route the cord away from the bit or cutting area.

may result in a shock, burn or electrocution. Wear eye protection and dust mask. Use

only in well-ventilated area. Using personal safety devices and working in safe environment reduces risk of injury.

Do not wear gloves, necktie or loose clothing during operation of the tool.

back long hair or use a hair net. Clothing or hair can become caught in the spinning bit and injury may occur.

Match the appropriate bit and its speed to your application. Do not use bits that have a cutting diameter that exceed the capacity of the tool.

intended primarily for light duty use on wood.

. During operation unstable

If tool loosens during operation it will

Cutting into live electrical wires

Tie

The drill press stand is

one tool, may become hazardous when used on another tool.

Service

ool service must be performed only by

qualified repair personnel.

maintenance performed by unqualified personnel could result in a risk of injury. For example: internal wires may be misplaced or pinched, safety guard return springs may be improperly mounted.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.

Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.

Overloading the tool can lead to personal injury or tool failure.

Never use dull or damaged bits. Sharp bits must be handled with care.

bits can snap during use. Dull bits require more force to push the workpiece, possibly causing the bit to break.

Always make sure the workpiece is free from nails and other foreign objects.

Cutting into a nail will damage the bit and can cause the workpiece to jump causing loss of control.

Before operation clamp workpiece or brace against column. Never hold a small workpiece in one hand and bring the drill down.

to use both hands to control the tool. Securing workpiece will prevent spinning or climbing on the drill during operation.

Use a “V” block for supporting round stock such as tubes or rods when drilling.

Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to "bite" or the workpiece to jump toward you.

You must set and lock tool head into the desired position and depth of cut when performing operations other than drilling. Bring the workpiece to the tool and allow for sufficient space, at least 150 mm (6"), between your hand and the spinning bit.

Contact with the spinning bit will cause injury.

Clamping the workpiece allows you

Service or

Damaged

DM 2610921728 8-05E 8/23/05 9:15 AM Page 4

Safety Rules for Drill Press (continued)

This Drill Press was designed for drilling, sanding, brushing, polishing or grinding applications, other applications may present hazards that cannot be adequately guarded.

If the side of to perform the work, for example a sanding drum, the workpiece must be positioned on the side of the accessory that rotates against the feed direction of the workpiece. Placing the workpiece on the side of the accessory where the feed direction and accessory rotation are same may cause the workpiece to be pulled by the rotating accessory and lead to loss of control during operation.

Never start the tool when the bit is engaged in the material.

edge may grab the material causing loss of control of the workpiece.

Do not reach in the area of the spinning bit.

The proximity of the spinning bit to your hand may not always be obvious. Workpiece could shift or your hand could slip during operation.

WARNING

grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:

any rotating accessory is used

The bit cutting

Some dust created by power sanding, sawing,

• Lead from lead-based paints,

• Crystalline silica from bricks and cement

• Arsenic and chromium from chemically-

After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are securely tightened.

unexpectedly shift, causing loss of control, loose rotating components will be violently thrown.

Never touch the bit during or immediately after the use.

cause injury and after use the bit is too hot to be touched by bare hands.

Do not leave a running tooling unattended, turn power off.

to a complete stop it is safe to remove workpiece and clean the stand.

THINK SAFETY! Safety is a combination of operator COMMON SENSE and ALERTNESS at all times when the tool is being used.

Use only grinding wheels, sanding disks/drums and drill bits when using the tool in the Work Station and any other accessory will cause injury to the user.

and other masonry products, and

treated lumber.

Loose adjustment device can

Contact with a spinning bit will

Only when tool comes

Assembly

ATTACHMENT FOR USE WITH DREMEL ROTARY MODELS 275, 285, 295, 300, 395, 398, 400, 780 AND 800.

ATTENTION:

manual carefully before using your Dremel Workstation. Retain instructions for future reference. Your Dremel Workstation 220 will convert rotary tools to a drill press for drilling, to a tool holder for sanding or polishing, or to a flex shaft tool stand.

1. Assemble the tube to the base and secure with hex bolt and square nut.

Read this entire instruction

2. Insert the square nut (short end first) into the tube support assembly and install the height adjustment lever. Slide the press onto the larger section of the tube and tighten.

3. Install the crow’s nest onto the larger section of the tube with small holes facing up.

4. Install the cord holder. Install the hanger wire and cap.

6. If desired, base may be secured to a workbench using the appropriate size hardware (not supplied).

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Cap

Drill Press

Assembly

Hanger

Height

Adjustment Lever

Square Nut

(assembled to inside of

tube support assembly)

Hanger W

Cord Holder

Crow’s Nest

ire

Wrench

Tool Holder

Base

Square Nut

(assembled to

inside of drill

press)

Angle Lock

Knob

Tube Assembly

Figure 1. Work Station 220 Components

Base Hex Bolt

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Operation

IMPORT

only one tool at time. Do not hang a tool on hanger assembly when another tool is mounted in the press.

The Crow’s Nest tool storage will hold the following tools:

• Drill bit set (Model 628 or 631)

• Rotary tool wrench

• Mounting wrench

• Bits with shank size less than or equal to 1/8"

• Rotary tool collets

NOTE: The drill bits are held in the tool by a collet system. The bit may be installed before or after the rotary tool is installed in the drill press.

ANT!Work Station is for use with

(Models 480, 481, 482, 483)

1. Depress and hold the shaft lock button while rotating the collet nut and shaft. Continue to rotate the collet nut and shaft until the lock engages and holds the shaft (Figure 2).

2. Use the wrench from your Dremel Rotary Tool and turn the collet nut counterclockwise to loosen it.

3. Release the shaft lock button.

Figure 2. Loosening/Tightening Collet

4. Insert the drill bit into the collet as deep

5. Re-engage the shaft lock button and tight-

Shaft Lock

Button

as possible to ensure proper gripping of the bit and to minimize run out. Do not insert the bit so far that the flutes touch the collet or collet nut to avoid chipping or cracking the bit.

en the collet nut; first by hand, then using the wrench until bit is held securely.

Cord should be positioned to the side when drill press is used.

Clamp Nut

Figure 3. Installing Rotary Tool

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6. Remove nose cap from rotary tool.

7. Insert the rotary tool into the press with the shaft lock to the front. Clamp the tool to the tool bracket by tightening the clamp nut Figure 3).

NOTE: Model 398 mounts with shaft lock to the back and cord to the right. Models 400 and 800 mount with shaft lock to the right.

NOTE: When clamping rotary tool in holder, make sure tool is seated properly and vent openings are not covered.

8. Twist the top tube counterclockwise to loosen and enable the tube to be adjusted up or down. After desired height is achieved, turn tube clockwise to tighten it (Figure 4).

NOTE: Tube should not be extended when tool is being used in tool holder.

Insert the cord into the cord clips (Figure

2). Holder will keep cord away from the work area. Make sure there is sufficient slack to keep the cord from being pulled taut when the full stoke of the press is used.

9. The Depth Stop is used when you wish to drill holes to a measured depth. A scale on the press housing is provided for your convenience.

Set the depth stop adjustment to the desired depth and tighten depth stop lock knob (Figure 5). Four set screws are also provided on the depth gauge and left side of the housing assembly (See Figure 5). These screws allow for micro adjustments to the drill press. Use

1.5mm allen wrench to make adjustments. Be carefull not to overtighten set screws.

10. The small and large Angle Lock knobs are used to secure the tool either verti-

Height Adjustment Lever

urn tube counter-

T clockwise to loosen, adjust tube up or down, turn tube clockwise to tighten.

NOTE: T not be extended when tool is being used in tool holder.

ube should

Figure 4. Adjusting Tube Height

cally or at a 90° angle. Tool may be used at a 15°, 30°, 45°, 60°, 75° or 90° angle for sanding, polishing or wire wheel application.

Loosen the large and small knobs and rotate the tool, then securely tighten both angle lock knobs.

11. The Height Adjustment Lever is used to secure the press on the tube at the proper height.

Loosen the lever and move the press/tool assembly to the desired position, then tighten the height adjustment lever.

Large Angle

Lock Knob

Small Angle

Lock Knob

Set Screws

Depth Stop Adjustment Lock Knob

Set Screws

Figure 5. Setting Depth and Height Adjustments

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Operation (continued)

12. Mark the hole locations on the workpiece and center punch at these loca tions. Center punching will prevent walking of the drill point and ensure proper hole location. The benefits of center punching are less drill breakage and better hole size tolerance.

13. Secure the workpiece to the base before drilling. This will keep the workpiece from climbing the drill bit or spinning. The benefit is safety and better quality work. Hold down clamps (not included) are very good for holding workpieces, or use a small utility vise for holding the workpiece when drilling (Figure 6).

14. Loosen the Height Adjustment Lock lever 1/2 turn and move the press on the tube until drill bit tip is near the workpiece. (A maximum of 1/4" between drill bit tip and workpiece is recommended.) Retighten lock lever.

15. Grasp the Press Handle and pull down to drill hole.

Figure 6. Workpiece Hold Downs

Clamps (not supplied)

Figure 7. Round Workpiece

Helpful hints

When drilling round pieces, use a “V” block or vise. To drill a hole in the center of a round piece, a center punch mark is necessary (Figure 7). Use center punch to make center punch mark (not included).

Avoid force feeding to such an extent that the motor speed is noticeably reduced. Also, feed carefully when approaching point of breakthrough. This will avoid making ragged breakthrough edges.

For accurate drilling, lower the tool to a location where the end of the drill bit is within 1/4" of the workpiece before advancing the handle for feeding the drill. Using minimum stroke and center punching at the location to be drilled will ensure accurate drilling.

Making optional hold down clamps for

your Work Station 220

Hold down clamps can be fabricated out of wood, steel or aluminum, depending on your application.

1. Cut or saw material to desired length, width and height.

2. Drill a hole using a 5/16" or 21/64" drill bit in the desired location, through the clamp.

3. Mount the hold down clamps using a 5/16"-18 x 1-1/2" or 2" length carriage

Wing Nut

Washer

Hold Down

Spacer

Carriage Bolt

Figure 8. Making Optional Hold

Down Clamps

bolts with matching washers and wing nuts.

4. Mount to base by sliding the head of the carriage bolt up through the bottom of the base with the wing nuts on top.

When using hold down clamps on workpieces larger than 1/4" in thickness, always use a spacer block to support the back side of the clamp (Figure 8). For the best support, the spacer block should be cut about 1/8" shorter in height than the workpiece.

DM 2610921728 8-05E 8/23/05 9:15 AM Page 9

Dremel Limited Warranty

Your Dremel product is warranted against defective material or workmanship for a period of one year from date of purchase. In the event of a failure of a product to conform to this written warranty, please take the following action:

1. DO NOT return your product to the place of purchase.

2. Carefully package the product by itself, with no other items, and return it, freight prepaid, along with:

A. A copy of your dated proof of purchase (please keep a copy for yourself). B. A written statement about the nature of the problem. C. Your name, address and phone number to:

UNITED STATES Dremel Service Center Dremel Service Center 4915 21st Street OR 4631 E. Sunny Dune Racine, WI 53406 Palm Springs, CA 92264

CANADA OUTSIDE

Giles Tool Agency CONTINENTAL UNITED STATES 6520 Lawrence Av. East See your local distributor or write to Scarborough, Ont Dremel, 4915 21st Street Canada M1C 4A7 Racine, WI 53406

We recommend that the package be insured against loss or in transit damage for which we cannot be responsible.

This warranty applies only to the original registered purchaser. DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, UNAUTHORIZED REPAIRS OR ALTERATIONS, UNAPPROVED ATTACHMENTS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIPARE NOT COVERED BY THIS WARRANTY.

No employee, agent, dealer or other person is authorized to give any warranties on behalf of Dremel. If Dremel inspection shows that the problem was caused by problems with material or workmanship within the limitations of the warranty, Dremel will repair or replace the product free of charge and return product prepaid. Repairs made necessary by normal wear or abuse, or repair for product outside the warranty period, if they can be made, will be charged at regular factory prices.

DREMEL MAKES NO OTHER WARRANTY OF ANY KIND WHATEVER, EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE ABOVE MENTIONED OBLIGATION ARE HEREBY DISCLAIMED BY DREMEL AND EXCLUDED FROM THIS LIMITED WARRANTY.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state. The obligation of the warrantor is solely to repair or replace the product. The warrantor is not liable for any incidental or consequential damages due to any such alleged defect. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not apply to you.

For prices and warranty fulfillment in the continental United States, contact your local Dremel distributor.

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Parts Diagram

asher

Assembly

Ref. Part No. Description

1 2610921769 Screw (6) 2 2610929316 Outer Shell-Left 3 2610928604 Housing Cover 4 2610930418 Pinion 5 2610928594 Torsion Spring 6a 2610933097 Small Set Screw (4) 6b 2610935514 Large Set Screw (2) 7 2610928605 Main Housing 8 2610928596 Rack 9 2610928607 Tool Holder 10 2610921755 Washer 11 2610921738 Hex Bolt 12 2610921768 Hex Nut

2610921767

13 14 2610921766 Depth Rod 15 2610933108 Knob 16 2610928717 Stop piece 17 2610928598 Depth Gauge 18 2610933939 Screw 19 2610933107 Washer 20 2610928597 21 2610921716 Angle Lock Knob 22 2610923737 Square Nut 23 2610929317 Outer Shell Right 24 2610921756 Screw

Handle

25 23

Ref. Part No. Description

25 2610921980 Washer (2) 26 2610921749 Wing Knob 27 2610921722 Crow’s Nest 28 2610917207 Wrench 29 2615297527 Grommet 30 2615297529 Hanger 31 2610923471 Cord Holder 32 2610921746 Pin

2610921747 Square Nut

33 34 2610921719 Height Adjustment

35 2610921736 Extension Tube

36 2610921732 Hex Bolt

2610

2610921710

38 39 2610921745 Shaft Support

101010

921731

Assembly

Square Nut

Assembly

Base

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NOTES

+ 25 hidden pages