Doyon DBBQ12, RPBBQ User Manual

DBBQ12 and RPBBQ

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

DANGER

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,

CAREFULLY FOLLOW THESE INSTRUCTIONS

TABLE OF CONTENTS

SECTION «A» DESCRIPTION PAGE

Installation and maintenance manual for the oven DBBQ12 . . . . . . . . . . . . . . . . . . A1

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6

Instructions for oven . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7

Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8

Instructions for the food warmer RPBBQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9

For more information, please contact our office : . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10

SECTION «B» DIMENSIONS

DBBQ12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1

RPBBQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5

SECTION «E» COMPONENTS PARTS

DBBQ12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1

RPBBQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5

SECTION «G» ELECTRIC SCHEMATICS

DBBQ12 208V, 220V et 240 V/1PH, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G1

DBBQ12 230V/1PH/50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2

RPBBQ 120V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3

Warranty

DBBQ12.DOC

REV. 01-11-2004

A1

INSTALLATION AND MAINTENANCE MANUAL

The manufacturer suggests to read this manual carefully.

This Jet Air oven is manufactured with first quality material by experienced technicians. Proper
installation and maintenance will guarantee a reliable service for years to come.

A nameplate fixed to the side of the oven specifies the serial number, model number, number of
phase, amperage, voltage and frequency.

Drawings, electrical diagram and replacement part numbers are included in this manual. The
electrical diagram is affixed in the control panel at the back of the oven.

ATTENTION

DOYON is not responsible for damages to the property or the
equipment caused by personnel who is not certified by known
organizations. The customer is responsible for finding qualified
technicians.

A2

C O N S T R U C T I O N

You just bought the most advanced electric oven in the world, the "DOYON" technology at its best.
This oven is manufactured using the highest quality components and material.

This oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON
ovens are designed with parts that are easy to find.

S H I P P I N G

For your safety, this equipment is verified by qualified technicians and carefully crated before
shipment. The freight company assumes full responsibility concerning the delivery in good condition
of the equipment in accepting to transport it.

IMPORTANT

RECEPTION OF THE MERCHANDISE

Take care to verify that the received equipment is not damaged before signing the delivery receipt. If
a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after carrier left,
contact immediately the freight company in order that they do their inspection.

We do not assume the responsibility for damages or losses that may occur during transportation.

A3

W A R N I N G S

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.

POWER FAILURE WARNING

WHEN YOU HAVE A POWER FAILURE, SHUT OFF THE OVEN POWER SWITCH

TO PROTECT THE ELECTRONIC COMPONENTS WHEN THE POWER COMES

BACK.

IMPORTANT

INSTALLATION AND SERVICE

Installation and service must be done by specialized technicians. Contact a certified electrician and
plumber for set up.

The oven must be connected to the utility and electrically grounded in conformity to the effective
local regulations. If these are not established, the oven must be connected according to the Canadian
Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last
edition year for XX.

A4

DISTANCES TO RESPECT

A) Back of the oven: 4 inches

B) Top of the oven: a clearance of 36 inches to the ceiling must exist to permit adequate venting

of hot parts.

C) Floor: 4 inches minimum

D) Sides of the oven: Do not install other than easily removable equipment for service and

maintenance (not closer than 4 inches).

E) It is recommended to have a certain length of electric cable between oven and wall to help

gain access for service.

A5

I N S T A L L A T I O N

IN GENERAL

Take off the packaging material with care. Take off all the material used for packing and accessories.

Each unit is set up to be used with the electrical supply specified on the nameplate fixed on the front
of the oven.

1. To the electrician

Electrical supply installation must be in accordance with the electrical rating on the nameplate.

WARNING

The electrician must make sure that the supply cable does not
come in contact with the oven top which becomes hot.

A6

O P E R A T I O N

1. Turn the switch to the " ON " position.

2. Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below).

N.B. The red light must be "ON" (If not, press the breaker on the front).

3. Heat the unit until you reach the baking temperature.

When the desired temperature is reached, the red light goes out and turns green.

If the light is still "ON" and the oven does not produce heat, call for service.

THERMOSTAT INSTRUCTIONS

To obtain a very good thermal stability, we use a digital temperature controller with thermocouple.
The Omron E5CS thermostat controls the heat of every element at the SP (set point).

The temperature of the oven is always shown on the display of the thermostat and an arrow indicates
if the temperature is over the SP or below. When the green light is lit, it indicates that the temperature
is at the SP ± 1 %.

To adjust the SP value, you just have to press the key on the left and use the up and down keys to set
the temperature. Press the left key to return to run mode.

COOKING TIMER H5CX

The timer scale graduation is 1 min to 99hr 59min.
Set the baking time required with the small push button on the timer. The green display is the setting
time and the red display is the countdown time (Ex #1: 25 minutes = set 0025 on green display. Ex
#2 : 2hr 20min = 0220 on green display).

After setting: Push the START/STOP button. When the time will expire, the buzzer will ring, then,
push the START/STOP button again to stop the buzzer.
If you want to restart the time in the middle of the countdown, press on the yellow RST button on the
timer.
P.S. The timer is simply a reminder for the approximate duration of the baking time.

POWER FAILURE

When the power comes back, the oven will start automatically. It is recommended to turn off the
power to avoid the oven to start without supervision.

A7

INSTRUCTIONS FOR OVEN

Preheat the oven at: 375oF (190oC) - at least 20 minutes

o

Baking temperature: 375

F (190oC)

Baking time: 90 minutes for a 2-3 lbs chicken

PROCEDURE TO FOLLOW FOR BAKING

1. Add two litres of water directly inside the oven, at the bottom. Make sure there is always
some water left. Turn the oven on.

2. Make 2 incisions of 1" (2,5 mm) on the breast of the chicken, near the legs.

3. Season your product.

4. When the oven temperature is stabilized, put chicken on the spits. Insert the back end of the
chicken first on the tree, the breast facing downward so that the fat can drip out of the 2
incisions. The legs must be tied in back of the chicken (above the chicken). Start the baking
timer (see instruction below).

5. After each baking, clean the oven with a soft detergent. Scrub with a plastic pad.

CAUTION: Never use products such as "Steel wool".

6. After baking, adjust the thermostat at 150

o

F (65oC). The oven can be used as a warmer for

one hour maximum.

7. Baking: Place the grills inside the oven.

o

Bread-pastry: 350

F (177oC)

Pie: 375oF (190oC)

CAUTION

To take out the extra grease inside the oven, open slowly the faucet located in front of the oven and
let flow in a pan. Operate with care as it is a mixture of hot grease and water. Please wear protective
oven mitts.

A8

OVEN MAINTENANCE AND CLEANING

Step by step Recommendations

Clean the inside of the oven with water and
soap.

After cleaning the inside of the oven, apply a
silicone base oven protector. It avoids food
from sticking to the metal.

Clean the oven windows with products like
Brasso or equivalents. They are copper
cleaners but good for this use.

Clean the oven exterior with a stainless steel
polish.

We recommend and sell:
Dirt Buster III : Action foam cleaner
CHEMCO
Part number : NEB201
We recommend and sell:
316 Silicone base protector and lubricant for
oven
Dow Corning
Part number : EXS400
We recommend and sell:
Wright’s : Cream copper cleaner
J.A. Wright & Co.
Part number : EXC300
We recommend and sell:
Stainless steel cleaner
SANY or CURTIS (comestible)
Part number : NES201

INSTRUCTIONS FOR FOOD WARMER RPBBQ

1. Turn main switch to « ON ».

2. Set heat thermostat at 150º F or less.

A9

A10

FOR MORE INFORMATION,

PLEASE CONTACT OUR OFFICE :

DOYON EQUIPMENT INC.

1255, rue Principale,

Linière, Qc, Canada G0M 1J0

Tel. : [phone]

Canada : 1 [phone]

U.S. : 1 [phone]

FAX : [phone]

Internet: www.doyon.qc.ca

E-Mail : [e-mail]

SECTION B

DIMENSIONS

B1

B2

B3

B4

B5

SECTION E

COMPONENT PARTS

E1

E2

Item Part Number Description Quantity

1 P2325 DOOR 23 1/2" X 25 1/2", 1/4" GLASS 1
2 QUP520 MAGNETIC HANDLE 1
3 ELB096 5A BREAKERMODEL 208,220,240V 60HZ) 3

OR ELB096 5A BREAKER(MODEL 230V 50HZ) 2

4 ELA350 HALOGEN BULB 100 WATTS 120VMODEL 208,220,240V 60HZ) 1

OR ELA285 BULB 50W 240V(MODEL 230V 50HZ) 1

5 ELI550 MAIN SWITCH (SELECTOR) 1

AND ELI555 CONTACT BLOCK 1NO 1

6 ELT515 ELECTRONIC THERMOSTAT 1

AND ELT522 THERMOCOUPLE J TYPE 1

7 ELP994 PUSH-BUTTON (BLACK) 1

AND ELI555 CONTACT BLOCK 1NO 1

8 ELM616 ELECTRONIC TIMER OMRON H5CX-L8 1
AND ELM629 ELECTRONIC TIMER 8 PIN SOCKET 1
AND ELM726 PANEL MOUNTING 1

9 ELS950 BUZZER 120V 1

10 QUP320 DOOR HINGE 2
11 QUF100 FILTER 1
12 PAP600 ADJUSTABLE CHROMED LEG 4
13 PLV100 VALVE 1
14 ELB098 2A BREAKER 1

Model : DBBQ12 View : FRONT

E3

E4

Item Part Number Description Quantity

1 ELC612 RELAY 1HP 2P COIL 120V 1

2 ELO215 OVERLOAD RELAY SINGLE PHASE 2 TO 7 AMPS. 1
AND ELO220 OVERLOAD RELAY BASE 1

3 ELE110 STRAIGHT ELEMENT 208V 2500W(MODEL 220V 50 & 60Hz) 2

OR ELE120 STRAIGHT ELEMENT 240V 2500W 2

4 ELM760 MOTOR BLOWER 1

5 ELM790 MOTOR 1/3HP 1PH 115/230V 1800RPM 1

6 ELC908 HEATING CONTACTOR 1

7 ELB071 TERMINAL BLOCK 2P 175A 1

8 ELLO75 SMALL GROUND LOG 1

9 ELT725 TRANSFORMER 240/120 250VA 1
AND ELT715 TRANSFORMER 240>120 100VA(MODEL 220V 50Hz) 1

10 ELT506 HIGH LIMIT TEMPERATURE 1
11 ELF100 PLUG 250V 30A/ 50A (NEMA 6-50P) 1

Model : DBBQ12 View : BACK

E5

E6

Item Part Number Description Quantity

1 PAR100 SWIVEL CASTER #72336 4

2 QUA200 DOOR MAGNET 2

3 P2325 DOOR 23 1/2" X 25 1/2", 1/4" GLASS 1

4 QUP465 DOOR HANDLE STAINLESS TUBING 1

5 ELD050 INCANDESCENT LIGHT SOCKET 1

6 QUP320 DOOR HINGE 2

7 ELT610A THERMOSTAT 250F, LOCKED AT 175F 1
AND ELT615 THERMOSTAT KNOB 250F 1
AND ELT620 THERMOSTAT BEZEL 1

8 ELL650 RED PILOT LIGHT 1

9 ELI635 SWITCH 20A/130V - 15A/240 V P. LIGHT 1

Model : RPBBQ View : FRONT

E7

E8

Item Part Number Description Quantity

1 ELE125 STRAIGHT ELEMENT 120V 1000W 1

2 ELF030 PLUG, 2 POLES 3 WIRES 125V 15A 1

Model : RPBBQ View : SIDE

SECTION G

ELECTRIC SCHEMATICS

R1

G1

1 / 1

BBQ12

STANDARD

HIGH

LIMIT

600°F

7 8

THERMOSTAT

OL1

95 96

9 10

COOKING TIMER

C1

M

COOKING

H5CX (MODE A−1)

1

4

8

6

7

2

FAN

SWITCH

BUZZER

250VA

240−480V

120−240V

X1

H1

X3H3

X2

H4 X4

H2

ALTERNATE TRANSFORMER

208 25.5A 25.5A

BBQ12 1 PHASE 60 HZ

14/06/04 M. FAUCHER 3

240 22A 22A

1/3HP

MOTOR

220 27A 27A

TOTAL POWER: 5.3 Kw 60 Hz

10

TOTAL POWER: 5.9 Kw 60 Hz

5 A.

X3

X1

240V

250VA

120−240V

120−

H3H4H2

H1

OVEN

SWITCH

2 A.

L2L1

100W

BULB

X2

HALO.

X4

EACH

2.5KW − 240V

ELEMENT

2.5KW − 208V

2.8KW − 220V

C

5A

5A

BROWN

L2 T2L1 T1

R

2 4

NOIR

R

L3 T3

6 8

BLUE

RED

G2

T°

HIGH

LIMIT

9 10

7 8

THERMOSTAT

OL1

95 96

R1

C1

M

COOKING TIMER

H5CX (MODE A−1)

1

8

7

SWITCH

COOKING

4

BUZZER

6

2

X1

H1

X3

H3

100VA

50VA OR

X2

H2

120−240V

120−240V

DBBQ12 230V 1 PHASES 50 Hz

X4H4

ALTERNATE TRANSFORMER

1 / 1

BBQ122R1

STANDARD

10

20/08/04 M. FAUCHER 8

230 26A 26A

TOTAL POWER: 6 Kw 50 Hz

1/3HP

BLOWER

FAN

5 A.

X1H1

100 VA

220/110 V.

BULB

OVEN

SWITCH

2 A.

L1

N

H4 X4

C

ELEMENTS

2.8 KW AT 220 VOLTS

2.5 KW AT 208 VOLTS,

C

R

BLEU

L2 T2L1 T1

2 4

MOTOR

NOIR

BRUN

L3 T3

R

6 8

ROUGE

G3

1 / 1

RPBBQ_1

P.L.

STANDARD

T°

HEAT

1.0 KW

BULB

04/11/04 M. FAUCHER 0

120 8.7A 8.7A

NONE

RPBBQ 120V 1 PHASE 60 Hz

TOTAL POWER: 1.1 Kw 60 Hz

L1N

POWER

G4

LIMITED WARRANTY

(Continental United States Of America And Canada Only)

Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in
material and workmanship, under normal use.

This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting
from handling, abuse, misuse, nor shall it extend to any unit from which the serial number has been
removed or altered, or modifications made by unauthorized service personnel or damage by flood,
fire or other acts of God. Nor will this warranty apply as regards to the immersion element damaged
by hard water.

The extent of the manufacturer’s obligation under this warranty shall be limited to the replacement or
repair of defective parts within the warranty period. The decision of the acceptance of the warranty
will be made by Doyon Equipment service department, which decision will be final.

The purchaser is responsible for having the equipment properly installed, operated under normal
conditions with proper supervision and to perform periodic preventive maintenance.

If any parts are proven defective during the period of one year from date of purchase, Doyon
Equipment Inc. hereby guarantees to replace, without charge, F.O.B. Linière, Quebec, Canada, such
part or parts.

Doyon Equipment Inc will pay the reasonable labor charges in connection with the replacement
parts occurring within one year from purchase date. Travel over 50 miles, holiday or overtime
charges are not covered. After one year from purchase date, all labor and transportation charges in
connection with replacement parts will be the purchaser’s responsibility.

Doyon Equipment Inc. does hereby exclude and shall not be liable to purchaser for any consequential
or incidental damages including, but not limited to, damages to property, damages for loss of use,
loss of time, loss of profits or income, resulting from any breach or warranty.

In no case, shall this warranty apply outside Canada and continental United States unless the
purchaser has a written agreement from Doyon Equipment Inc.