Doyon JA4SCG, JAOP3G, AOP3G User Manual

Page 1
JAOP3G & JA4SCG
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
TABLE OF CONTENTS
SECTION « A » DESCRIPTION PAGE
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A1
Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6
Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A8
Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A14
For more information, please call our office: . . . . . . . . . . . . . . . . . . . . . . . A15
Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16
Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A17
SECTION « B » DIMENSIONS
JAOP3G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
JA4SCG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
SECTION « C » BURNER ADJUSTMENTS
NATURAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
PROPANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
SECTION « E » COMPONENT PARTS
Component parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1
SECTION « F » CONTROL PANELS
JAOP3G - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . F1
JAOP3G - 208V/1PH & 240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
JAOP3G – 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
JAOP3G - 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . F7
JA4SCG - 120V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
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SECTION « G » ELECTRIC SCHEMATICS
JAOP3G - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . G1
JAOP3G - 208V/1PH & 240V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . G2
JAOP3G - 220V/1PH/50HZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3
JAOP3G - 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . G4
JA4SCG - 120V/1PH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G5
JA4SCG - 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . . . . . G6
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CAUTION
In case of strong gas odors, shut off the gas input valve
and contact a specialised gas technician.
JAOP3GA.DOC Rev. 05-2003
Page 3
A1
INTRODUCTION
The manufacturer suggests to read this manual carefully.
This Jet Air gas fired oven is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come.
A nameplate fixed to the front or right side of the oven specifies the model number, type of combustible, BTU rating, operating pressures, serial number, voltage and amperage.
Drawings, electrical diagrams and replacement parts numbers are included in this manual. The electrical diagram is affixed in the control panel at the back of the oven.
ATTENTION
DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations. The customer is responsible for finding qualified technicians in gas, electricity and plumbing for the installation of the oven.
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A2
CONSTRUCTION
You just bought the most advanced gas fired oven in the world, "DOYON" technology at its best. This gas fired oven is manufactured using the highest quality components and material.
The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON gas fired oven is designed with parts that are easy to find.
SHIPPING
For your safety, this equipment has been verified by qualified technicians and carefully crated before shipment. The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it.
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier has left, contact immediately the freight company in order that they do their inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.
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A3
INSTALLATION WARNINGS
The DOYON gas fired ovens are designed to be used with the gas specified on the descriptive nameplate. Refer to National Fuel Gas Code, ANSI-Z223.1-XX and CAN/CGA-B149-XX. Refer to last edition year for XX. Copies of these are available at:
American Gas Association, 1515 Wilson Boulevard, Arlington, Virginia, 22209. Association canadienne du gaz, 55 rue Scarsdale, Don Mills, Ontario, Canada, M3B 2R3.
POWER FAILURE WARNING
WHEN YOU HAVE A POWER FAILURE, SHUT OFF THE OVEN POWER SWITCH TO
PROTECT THE ELECTRONIC COMPONENTS WHEN THE POWER COMES BACK.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.
INSTALLATION AND SERVICE
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Installation and service must be done by specialised technicians. Contact a certified gas technician, electrician and plumber for set up.
The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1- XX) or National Electrical Code (NFPA 70-XX). Refer to last edition year for XX. Installation must also allow proper access for service (24 inches each side and back).
The ovens must be installed with a proper ventilation like:
under a vent hood
or an exhaust pipe connected directly to the oven chimney flue using the draft hood provided with
the oven.
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A4
A type B gas vent approved for use with gas appliances must be utilized.
Make sure that provision for adequate air supply is provided for the operation of the oven.
CAUTION
Make sure that the adjustments mentioned in the "Installation" section are correctly done prior to firing the oven or converting to a new gas.
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A5
DISTANCES TO RESPECT
A) Back and sides of the oven: 1 inch.
B) Top of the oven: a clearance of 12 inches to the ceiling must exist to permit adequate venting
of the exhaust pipe and hot parts and to give proper access to a technician. The draft hood must have a clearance of 2 inches minimum all around.
C) Floor: 4 inches minimum.
D) Sides of the oven: do not install other than easily removable equipment for service and
maintenance (not closer than 1 inch).
E) It is recommended to have a certain length of water pipe, electric cable and gas pipe between
oven and wall to help gain access for service.
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A6
INSTALLATION
IN GENERAL
Take off the packaging material with care. Take off all the material used for packing and accessories. Install the draft hood on the chimney of the oven.
Each unit is set up to be used with the type of gas and electrical supply specified on the nameplate fixed on the oven.
The installation must be conform with the National fuel gas code ANSI Z223.1-XX and CAN/CGA­B149-XX, Gas Installation Code and local Codes where applicable. Refer to last edition year for XX.
The oven's combustion system consists of a very safe gas burner certified in accordance to the American Gas Association Standard in USA and with the Canadian Gas Association in Canada.
1. To the certified gas technician
The burner installed on DOYON gas fired ovens is set up and adjusted at the plant for a first class operation. It is nevertheless necessary to verify on site the pressure at the burner input. The following table indicates the pressures that must be set up to remain conform to the A.G.A. standards or C.G.A.
GAS TYPE ALTITUDE
(FT)
INPUT
(BTU) EACH OVEN
SECTION
REGULATOR
INPUT
PRESSURE
(Water column
inches)
BURNER
INPUT
PRESSURE
(Water column
inches)
BURNER
ORIFICE SIZE
(DMS)
Propane 0-2000 52,000 11,0 7,5 42 Propane 2000-4500 52,000 11,0 7,5 42 Natural 0-2000 52,000 7.0 3,3 28 Natural 2000-4500 52,000 7.0 3,3 28
The burner used is adjusted to be used with the gas indicated on the nameplate. It is nevertheless possible to convert the burner to another gas by doing the modifications indicated in the
CONVERSION PROCEDURE provided with the oven. These modifications must be done carefully and
completely under the company's instruction to remain conform to A.G.A. or C.G.A standards. Refer to Doyon Equipment to get the right CONVERSION KIT.
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A7
The installation must be made with a connector that meets with the standard for connectors movable gas appliances ANSI Z21.69-XX and a Quick-disconnect device that complies with the standard for Quick-disconnect devices for use with gas fuel ANSI Z21.41-XX and addenda Z21.41a-XX and Z21.41b-XX. Refer to last edition year for XX. It must also be installed with restraining device (chain comes with the oven) to guard against transmission of strain to the gas supply and connectors. The pipe fittings compound must be certified for gas.
The customer must install a manual shut off valve at the end of the gas supply pipe near the burner which is approved by the American Gas Association Standard in the United States and with the Canadian Gas Association in Canada.
Exhaust: A draft hood is provided with the unit and it must be used when the chimney is directly connected to a gas vent pipe. The exhaust pipe must be certified for use of gases.
Clean the air contained in the gas supply pipe at the installation to insure a successful firing on the first try. The gas pipe sealing compound tightness must be verified using a solution of water and soap prior to firing the unit.
WARNING
Make sure not to obstruct the overpressure opening on the gas regulator.
NOTE: If there's any modification done to the system or change of the type of gas used,
make sure that the regulator pressure of the burner is adjusted as recommended in this manual.
2. To the electrician
Electrical supply installation must be in accordance with the electrical rating on the nameplate.
WARNING
The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot.
3. To the plumber
This equipment is to be installed to comply with the applicable federal, state or local plumbing codes.
Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240).
Do not adjust the needle valves, it has been done at the factory.
WARNING
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A8
OPERATION OF THE OVEN
1. Turn the switch to the " ON " position.
The light inside the oven must light up.
2. Adjust the thermostat at the desired setting (see THERMOSTAT INSTRUCTIONS below).
N.B. The red light must be "ON" (If not, press the breaker on the front).
3. Heat the unit until you reach the baking temperature.
When the desired temperature is reached, the red light goes out and turns green.
If the light is still "ON" and the oven does not produce heat, call for service.
4. Load the oven as fast as possible to avoid letting out too much heat.
5. Set the timer to the desired value and start it. (See "TIMER" adjustment on next page.)
NOTE: The timer does not shut the oven off at the end of its cycle. It simply activates the buzzer.
6. Wait until the product is ready. Do not open the doors until the product is done.
VERY IMPORTANT
This oven has an overheat warning alarm to protect the electrical components against overheating. If
the red pilot light (OVERHEAT WARNING) is lit and you hear a buzzer, see troubleshooting.
THERMOSTAT INSTRUCTIONS
To obtain a very good thermal stability, we use a digital temperature controller with thermocouple. The Omron E5CS thermostat controls the heat of every element at the SP (set point).
The temperature of the oven is always shown on the display of the thermostat and an arrow indicates if the temperature is over or below the SP. When the green light is lit, it indicates that the temperature is at the SP ± 1 %.
To adjust the SP (set point) value, you just have to press the key on the left and use the up and down keys to set the temperature. Press the left key to return to run mode.
Page 11
A9
INSTRUCTIONS FOR OVEN
BAKING
350oF (Croissants, Sweet doughs, Small rolls) 375oF (Baguette bread, round loaf, 16 oz. bread and more) 375oF (If the oven is filled to its capacity)
Place product in the oven only when the pilot light has gone out.
OPENING AND CLOSING OF THE DOORS
To open the doors: Open one of the doors up to 2" and wait 2 seconds to let the fan reduce its spinning before opening completely. To close the doors: Close the first door completely and the second door down to 2" and wait 2 seconds before closing completely and then hold the door closed for 2 seconds.
P.S. Open the doors as little as possible. This will affect the baking.
COOKING TIMER H5CL
Set the baking time required with the small push button on the timer. The green display is the setting time and the red display is the countdown time (Ex: 25 minutes = set 2500 on green display).
After setting: Push the START/STOP button then, when the time expires, the buzzer will ring. Push the START/STOP button again to stop the buzzer. If you want to restart the time in the middle of the countdown, press on the yellow RST button on the timer.
P.S. The timer is simply a reminder for the approximate duration of the baking time.
STEAM TIMER H3DE
VERY IMPORTANT
Steam injection will only work when the ventilator of the oven is working.
To inject steam in the oven, press and release the STEAM TIMER button. The light comes on inside the steam button during the steam injection. Steam injection has been factory preset. To have more steam, press steam button a second time, after the light is off.
P.S. Do not inject steam more than once each time you bake. Wait at least 10 minutes before re-
timing the steam injection system.
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A10
OPERATION OF THE PROOFER
1. Switch "ON".
2. Set the thermostat control at 100o F.
3. Set the humidity control at approximately : 3 for JAOP-3 & JAOP-6 4 or 5 for JAOP-10 5 for JAOP-14
4. If there is too much fog and water drips from the glass doors, adjust humidity control to a lower
number.
5. When the temperature is stabilised, put the products in the proofer.
(Leave them inside until they are ready to bake.)
6. IMPORTANT : When proofing cycle is completed, turn the humidity switch to "OFF" and
let the motor blower and air heat element run for 10-15 minutes to let dry the proofer. Then, turn the main switch off, and leave the door ajar to prevent moulding.
When the proofer is not in operation, open the doors to let out the humidity, and to prevent mould.
P.S. The doors should not be opened unnecessarily to conserve the heat and humidity in the
proofer.
Every day cleaning of the water pan under the proofer's doors should be exercised.
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A11
TROUBLESHOOTING
BEFORE CALLING FOR SERVICE
ANSWERS TO MOST FREQUENT QUESTIONS
Always cut off the main power before replacing any parts. Take care of water and gas piping system when pulling the oven.
Control parts on the front and proofer control:
Gas and motor system on the back of the oven:
Questions Solutions
The oven does not turn on.
The oven does not produce heat.
Remove the side panels of the oven and the proofer by screwing out the screws.
Pull the oven and screw out of the panels.
Check the breakers on the front panel. Check the breakers of the building. Check if the doors are tightly closed. Check the motor fuses and the overload relays located in the electrical control panel.
Make sure: the thermostat is adjusted to a
temperature high enough to turn on the pilot light.
1. If the oven blowers are not on, check the overload relays located in the control compartment. If anyone of these is disengaged, call for a qualified technician.
2. If the oven blowers are on:
Check that the manual shut-off valve is open correctly.
To start it over, simply put the thermostat to the "OFF" position, wait at least 10 seconds, then reset it at the desired temperature. The burner will start up and you can see the flame through the hole near the gas input. You can repeat this operation three times. If it does not start up again, contact our company or a certified gas technician.
Page 14
A12
The burner goes to lock-out because of:
a) Flame failure:
b) The spark is irregular or not present:
c) The air pressure switch does not close its contact. Uneven baking.
The burner is equipped with multiple interlocked safety devices. In the event of a failure of the flame or any blockage of the combustion air supply, the burner will "lock out" in the safety condition.
Air has not been bled from the gas line.
Porcelain insulators cracked (very little
crack is enough).
Spark probe grounded.
It may be disconnected, incorrectly set or
defective or maybe the blower is not running.
Make sure that the grills do not obstruct the air flow. Do not use foil on the grills.
Verify the temperature of the oven by using an oven thermometer and make sure that it is even with the thermostat setting.
The steam works in the oven but the light inside the steam button does not lite. If steam device of the oven does not work properly.
If the oven is baking too much on the sides, it is possible that the fan is not cycling properly. (Verify if the motor turns 2.5 minutes in a direction, stops 30 seconds and starts for 2.5 minutes in the opposite direction.
Replace the inside button bulb light.
The oven must have been heating for at least half an hour before you use the steam system. If not, water will appear at the bottom of the oven.
Check if the water supply valve (of the building) is open. Check if the water needle valve (of the oven) is open one eighth of a turn. Just close it and open it one eighth of a turn maximum. Check the solenoid valve. Check the preset steam timer in the back control box. Be sure to inject steam while the fan is running. The steam button light should lite during the steam injection.
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A13
If the OVERHEAT WARNING light is on, and you hear the warning buzzer.
OPTIONAL Manual fill water pan. The warning red light in the front control panel stays on when the water pan is full.
If there is no light in the proofer.
If there is no heat in the proofer.
If there is no humidity in the proofer.
Check if the cooling fan airflow is not obstructed. Check the cooling fan if it is running. If not, call a qualified technician to replace it. (Electrical components may be damaged if it is not repaired immediately.) You have no more water in the principal water pan. Check if the water line is not in air lock condition. Disconnect the water line at the inlet of the green solenoid valve and clean the strainer filter. Also clean the principal water pan and the float switch.
1.Verify every breaker in front of the proofer.
2.Verify the main proofer switch and the main
proofer contactor.
1.Verify every breaker in front of the proofer.
2.Verify whether the pilot light will function by
raising the thermostat to a higher setting. If yes, verify element. If not, verify pilot light, thermostat or contactors. Verify whether the pilot light works when you increase the humidity to the position high. If yes, verify if water comes in the reservoir and check the water level switch box and the float switch. Verify if limestone obstructs the waterflow. If the float switch is working fine, verify the contactor P1 and the immersion element. If the pilot light does not lite, verify the pilot light and the infinite switch.
Do not allow any obstruction to free the airflow of the burner.
Never try to modify the burner controls. This must be done only by a qualified technician and under the company's instructions.
CAUTION
Page 16
A14
OVEN MAINTENANCE AND CLEANING
MAINTENANCE OF THE BURNER
Once a year, you should ask a certified technician to make a tune up. Make sure everything works properly, verify and clean especially:
1. The gas mixer air inlet.
2. The spark rod and porcelain insulators.
3. The flame detection rod.
4. Verify the burner input pressure.
5. Verify every adjustments.
6. Clean every moving pieces.
MAINTENANCE OF THE OVEN
It is recommended to use a water filter and to clean or replace it regularly to avoid
accumulation of minerals inside the unit.
Once a year or as needed, clean the reservoir of the proofer (see parts description for
localization).
Step by step Recommendations
Clean the inside of the oven and the proofer with water and soap.
Take out the grills (the grills of the oven could be cleaned with "Easy-Off"). After cleaning the inside of the oven, apply a silicone base oven protector. It avoids food from sticking to the metal.
Clean the oven windows with products like Brasso or equivalents. They are copper cleaners but good for this use.
Clean the oven exterior with a stainless steel cleaner.
We recommend and sell: Dirt Buster III : Action foam cleaner CHEMCO Part number : NEB201
We recommend and sell: 316 Silicone base protector and lubricant for oven Dow Corning Part number : EXS400 We recommend and sell: Wright's: Cream copper cleaner J.A. Wright & Co. Part number : EXC300 We recommend and sell: Stainless steel cleaner SANY or CURTIS (comestible) Part number : NES201
Page 17
A15
FOR MORE INFORMATION,
PLEASE CONTACT OUR OFFICE:
DOYON EQUIPMENT INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Tel. : 1 (418) 685-3431
Canada : 1 (800) 463-1636
U.S. : 1 (800) 463-4273
FAX : 1 (418) 685-3948
Internet: http://www.doyon.qc.ca
E-Mail : doyon@doyon.qc.ca
Page 18
A16
AUTOMATIC STEAM OPTION
INTERVALS TIMES SETTING (GREEN) INJECTION TIMES SETTING (RED)
INTERVALS MULTIPLICATOR SETTING
STEAM INJECTION MULTIPLICATOR SETTING
SCALE ADJUSTMENT
By pushing the GREEN button, the button will light up and the automatic system injection will start. The injection will be done as per the pre-adjustment time on the automatic steam timer. The standard steam timer (white light) will light up during the steam injection. Push the RED button to stop the automatic steam injection and then, the GREEN button will turn off.
Timer adjustments
EXAMPLE : For 5 seconds of steam injection every 10 minutes : Set the interval multiplicator screw (OFF) at MIN and the GREEN needle at 10. Set the injection multiplicator screw (ON) at SEC and the RED needle at 5.
EXAMPLE : For 2 seconds of steam injection every 25 seconds : Set the interval multiplicator screw (OFF) at SEC and the GREEN needle at 25. Set the injection multiplicator screw (ON) at SEC and the RED needle at 2.
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A17
WATLOW CONTROL OPERATION
1. Turn the switch to the " ON " position. (See next paragraph for the factory-preset program on your watlow control).
The light inside the oven must light up.
2. Adjust the WATLOW control at the desired setting (see watlow programming procedure next page).
Digital display must light up, if not, verify the breaker on the front panel.
3. Let the oven heat until the set temperature is reached, the LOAD1 red light on the watlow control will go off when the temperature is stabilized.
4. Load the oven as fast as possible to avoid letting out too much heat.
5. Wait until the product is ready before opening doors.
FACTORY PRESET BAKING PROGRAM
MENU # 1 PREHEAT 400°F. MENU # 2 375°F STEAM 15 SEC., COOKING TIMES 22 MINUTES WITH BUZZER MENU # 3 350°F STEAM 15 SEC., COOKING TIMES 25 MINUTES WITH BUZZER. MENU # 4 325°F NO STEAM, COOKING TIMES 25 MINUTES WITH BUZZER.
325°F (Muffins) 350°F (Croissants, Sweet Doughs, Small rolls) 375oF (Baguette bread, round loaf, 16 oz. bread and more)
o
F (If the oven is filled to its capacity)
375
OPENING AND CLOSING OF THE DOORS
To open the doors: Open one of the doors up to 2" and wait 2 seconds to let the fan reduce its spinning before opening completely. To close the doors: Close the first door completely and the second door down to 2" and wait 2 seconds before closing completely and then hold the door closed for 2 seconds.
P.S. Open the doors as little as possible. This will affect the baking.
When the power comes back, the oven will start automatically on the menu #1. Then it is recommended to turn off the oven to avoid that it starts without supervision.
POWER FAILURE
Page 20
A18
WATLOW PROGRAMMING
The Watlow temperature control can record 12 different menus. It must be programmed before use. It will save its programs in case of power failure.
Each menu includes 3 "STEPS" and each step includes :
Symbol
temperature SP
time t
"EVENT" E (steam 0001, auto steam 0100, buzzer 0010 or
no event 0000)
To access the programming mode :
Press both arrows simultaneously for 5 seconds. Both lights light up to show that the programming mode is working.
Unlock the read only mode (if necessary), press 12 and "CLOCK", LOC appears. Use the arrows to get 0 and press "CLOCK" again. (To put back on read only mode, you have to have 1 before pressing on "CLOCK".)
EXAMPLE 1 (preheat program)
- For menu #1, we will program it so that we have a preheat time of 20 minutes at 400°F followed
by a 15 seconds buzzer.
Step #1
Press both arrows simultaneously for 5 seconds. Both lights light up to show that the programming mode is working.
Select the program number (Ex : #1)
Suggested values
SP1 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1)
t1 appears Use the arrows to select the desired timing (20:00) Press on the number of the menu to confirm (ex. # 1)
E1 appears Use the arrows to select the appropriate code (0000 for no event) Press on the number of the menu to confirm (ex. # 1)
Step #2 Suggested values
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A19
SP2 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1)
t2 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex. # 1)
E2 appears Use the arrows to select the appropriate code (0010 for buzzer) Press on the number of the menu to confirm (ex. # 1)
Step #3 Suggested values
SP3 appears. Use the arrows to adjust to the desired temperature (400°F) Press on the number of the menu to confirm (ex. # 1)
t3 appears Use the arrows to select the desired timing (00:01) Press on the number of the menu to confirm (ex. # 1)
E3 appears Use the arrows to select the desired code (0000 for no event) Press on the number of the menu to confirm (ex. # 1)
To get out of the programming mode, press #12 and then press "CLOCK" twice (#12, CLOCK, CLOCK). The screen will show 00:00.
Note: You should always use menu #1 for preheating because the controls starts automatically with
this menu.
WARNING
Never use program #1 for a steam cycle because it will start automatically when the oven is
turned on.
Page 22
A20
EXAMPLE 2 (Cooking program with steam cycle)
-For menu #2, we will program it so that we have a steam injection of 20 seconds, a cooking time of
20 minutes at 375°F followed by a 15 seconds buzzer.
To access the programming mode:
Press both arrows simultaneously for 5 seconds. Both lights light up to show that the programming mode is working.
Select the menu number (Ex. #2)
Step #1 Suggested values
SP1 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2)
t1 appears Use the arrows to select the desired timing (00:20) Press on the number of the menu to confirm (ex. # 2)
E1 appears Use the arrows to select the appropriate code (0001 for the steam) Press on the number of the menu to confirm (ex. # 2)
Step #2 Suggested values
SP2 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2)
t2 appears Use the arrows to select the desired timing (20:00) Press on the number of the menu to confirm (ex. # 2)
E2 appears Use the arrows to select the appropriate code (0000 for no event) Press on the number of the menu to confirm (ex. # 2)
Page 23
A21
Step #3 Suggested values
SP3 appears. Use the arrows to adjust to the desired temperature (375°F) Press on the number of the menu to confirm (ex. # 2)
t3 appears Use the arrows to select the desired timing (00:15) Press on the number of the menu to confirm (ex. # 2)
E3 appears Use the arrows to select the desired code (0010 for the buzzer) Press on the number of the menu to confirm (ex. # 2)
To get out of the programming mode, press #12 and then press "CLOCK" twice (#12, CLOCK, CLOCK). The screen will show 00:00.
After fulfillment of this program:
The oven will continue to heat because there was a temperature included in step 3. If the temperature at that step would have been of 0°F, the oven would have stopped at the end of the program.
In this example, the inside buzzer will work 15 seconds while the outside buzzer will start and will not stop until another program is selected.
If you want to end a program already running, press the button corresponding to that menu and then choose a pause menu. If you stop a program that was running without choosing another menu, it will be paused in the conditions in which it was stopped. Ex: If there is an interruption during a steam cycle, it will keep running until you choose another menu. However, there is a 45 seconds limit time for the steam, independent from the Watlow controller.
Page 24
SECTION
B
DIMENSIONS
Page 25
16 1/4
JAOP3G
B1
32 1/2
ETUVE
PROOFER
DISJONCTEURS\BREAKERS
HEATING TEMPERATURE
60
100
HUMIDITY STABILIZER
MUST BE SET AT 6
OFF
OFF
LO
250
HI
2
6
200
3
5
1 5
0
4
FOUR OVEN
ARRET MARCHE
MARCHEARRET
ONOFF
ONOFF
BAKING
THERMOSTAT
TIMER
OMRON E5CS
84 1/2
71
OVEN
INTERIOR DIMENSIONS
HEIGHT
WIDTH
DEPTH
17 1/4" 27 1/4"
18"
PROOFER
INTERIOR DIMENSIONS
HEIGHT
WIDTH
DEPTH
28 3/4"
26"
22 1/2"
JAOP3G
Page 26
B2
JAOP3G
42 1/2
ENTRÉE DE GAZ 1/2" GAS INLET 1/2"
JAOP3G
58 3/4
Page 27
B3
JAOP3G
JAOP3G
ENTRÉ ÉLECTRIQUE ELECTRICAL INLET
ENTRÉE D’EAU 1/4" WATER INLET 1/4"
Page 28
16 1/2
B4
JA4SCG
32 1/2
71
OVEN
INTERIOR DIMENSIONS
HEIGHT
WIDTH
DEPTH
17 3/4" 27 1/2" 18 1/2"
JA4SCG
Page 29
B5
43 1/4
JA4SCG
22 5/8
ENTRÉE DE GAZ 1/2" GAS INLET 1/2"
71
59 1/2
JA4SCG
Page 30
B6
JA4SCG
JA4SCG
ENTRÉE ÉLECTRIQUE ELECTRICAL INLET
ENTRÉE D’EAU 1/4" WATER INLET 1/4"
Page 31
SECTION
C
BURNER ADJUSTMENTS
Page 32
C1
PIECE #2
THICKNESS 1/8 (3.2mm)
ADJUSTMENT BURNER JAOP3G NATURAL GAS
2 9/16
[65.09]
ON Ø1 5/8 [Ø41.28]
4 HOLES Ø7/16 [Ø11.10]
1
ON Ø1 5/8 [Ø41.28]
4 HOLES Ø5/16 [Ø7.94]
PIECE #1
THICKNESS 3/32 (2.4mm)
SPACER
#29 (3.5mm)
2 3/8
5/32
5/32
[3.97]
[60.33]
[3.98]
1 1/2
[38.10]
GROUND PLATE
MINERAL WOOL
PROTECTOR FOR
NOZZLE
COMBUSTION−CHAMBER
INSULATION
COMBUSTION−CHAMBER
2
1 1/8
[28.62]
JAOP3G−N
(3.6mm)
NOZZLE #28
SUPPLY PRESSURE: 7" W.C. (20/25 Mbar)
MANIFOLD PRESSURE: 3.3" W.C. (8.25 Mbar)
DETECTION WIRE: 11"
IGNITION WIRE: 16"
THERMOSTAT: OMRON E5CS−X
HIGH LIMIT: 700° F
LOCKED: 600° F
BTU: 52 000
Page 33
PIECE #2
THICKNESS 1/8 (3.2mm)
C2
ADJUSTMENT BURNER
JAOP3G PROPAN GAS
2 9/16
[65.09]
ON Ø1 5/8 [Ø41.27]
4 HOLES Ø7/16 [Ø11.10]
2 3/8
5/32
5/32
[3.97]
[60.33]
[3.98]
1 1/2
[38.10]
GROUND PLATE
MINERAL WOOL
PROTECTOR FOR
NOZZLE
COMBUSTION−CHAMBER
PIECE #1
THICKNESS 3/32 (2.4mm)
SPACER
1
#29 (3.5mm)
2
INSULATION
COMBUSTION−CHAMBER
1 1/8
[28.62]
JAOP3G−P
(2.4mm)
NOZZLE #42
SUPPLY PRESSURE: 11" W.C. (28/50 Mbar)
MANIFOLD PRESSURE: 7.5" W.C. (18.75 Mbar)
DETECTION WIRE: 11"
IGNITION WIRE: 16"
THERMOSTAT: OMRON E5CS−X
HIGH LIMIT: 700° F
LOCKED: 600° F
BTU: 52 000
Page 34
SECTION
E
COMPONENT PARTS
Page 35
11
JAOP3G
E1
10
12
HEATING TEMPERATURE
9
ETUVE
PROOFER
DISJONCTEURS\BREAKERS
HUMIDITY STABILIZER
MUST BE SET AT 6
OFF
OFF
LO
250
HI
2
6
60
200
3
5
100
1
5
0
4
FOUR OVEN
MARCHEARRET
OFF
ONOFF
AUTO. DELAY
BAKING
THERMOSTAT
TIMER
OMRON E5CS
14
8
15
7
6
5
4
JAOP3G
3
12
Page 36
11
E2
JA4SCG
4
5
3
12
13
14
15
1
JA4SCG
Page 37
E3
Item Part Number Description Quantity 1 PAR800 SWIVEL CASTER 2 AND PAR850 SWIVEL CASTER WITH BRAKE 2 2 P1430ED RIGHT DOOR OF JA-4-SC 1 AND P1430EG LEFT DOOR OF JA-4-SC 1 AND QUE500 DOOR GASKET(10`) 1 3 QUA200 DOOR MAGNET 6 4 QUP320 DOOR HINGE 8 5 QUP465 DOOR HANDLE STAINLESS TUBING 4 6 ELI550 MAIN SWITCH (SELECTOR) 2 AND ELI555 CONTACT BLOCK 1NO 2 7 ELI220 INFINITY SWITCH 120V (HUMIDITY CONT.) 1 OR ELI230 INFINITY SWITCH 240V (HUMIDITY CONT.)(240 VOLTS) 1 AND ELI240 INFINITY SWITCH KNOB 1 8 ELT627 THERMOSTAT 110F 1 AND ELT628 THERMOSTAT KNOB 110F 1 AND ELT620 THERMOSTAT BEZEL 1 9 ELB096 5A BREAKER 1 AND ELB097 20A BREAKER 2 AND ELB098 2A BREAKER(NO 110 VOLTS) 2 10 ELL650 RED PILOT LIGHT 2 11 P1419FD RIGHT OVEN DOOR 19 3/8 X 14 9/16 1 AND P1419FG LEFT OVEN DOOR 19 3/8 X 14 9/16 1 AND QUE500 DOOR GASKET(10`) 1 12 ELM570 DOOR SWITCH 1 13 ELM616 ELECTRONIC TIMER OMRON H5CX-L8 1 AND ELM629 ELECTRONIC TIMER 8 PIN SOCKET 1 14 ELS950 BUZZER 120V 1 15 ELT515 ELECTRONIC THERMOSTAT 1 AND ELT522 THERMOCOUPLE J TYPE 1 16 ELP994 PUSH-BUTTON (BLACK) 1 AND ELI554 MECHANICAL HOLD (ON-OFF) CONTACT 1 AND ELI555 CONTACT BLOCK 1NO 1 17 ELL775 HIGHLITED PUSH BUTTON SOCKET WHITE 1 AND ELL756 PUSH BUTTON SOCKET (N.O.) 1 AND ELL645 MINIATURE LAMP 3 WATTS 130 VOLTS 1
Model : JAOP3 G NEUTRE ET PAS DE NEUTRE View : FRONT (Steam)
Page 38
E4
JAOP3G
10
11
9
8
7
6
4
5
12
13
6
14
3
2
1
JAOP3G
15
16
17
18
Page 39
E5
10
JA4SCG
11
9
8
7
6
4
5
12
13
6
14
3
JA4SCG
16
Page 40
E6
Item Part Number Description Quantity
1 ELE130 COIL ELEMENT 120V 1500W 1 OR ELE131 COIL ELEMENT 208V 1500W 1 OR ELE132 COIL ELEMENT 240V 1500W(FOR 220 VOLTS) 1
2 ELM730 PROOFER FAN BLOWER 1
3 GAB500 ELECTRONIC CONTROL WITH ALARM CONTACT 1
4 GAP300 PRESSURE SWITCH 1
5 GAT100 TRANSFORMER 120/25V 20VA. 1
6 GAD200 FLAME DETECTION ROD 1
AND GAD190 IGNITION ROD 1
7 GAM200 ATMOSPHERIC MIXER 1
8 GAC240 NATURAL GAS VALVE #VR8305M2102B 1
AND GAC241N NATURAL GAS PRESSURE REGULATOR 1
OR GAC241P PROPANE GAS PRESSURE REGULATOR 1
9 ELT680 THERMOSTAT 700°F 1
AND ELT681 THERMOSTAT KNOB 700°F 1 AND ELT620 THERMOSTAT BEZEL 1
10 ELV590 NEEDLE VALVE 2 11 ELS880 SOLENOID VALVE 110/120V 50/60Hz 2 12 ELM800M MOTOR .75HP 1PH 115/208-230V 60Hz/50Hz A.O. SMITH 1 13 PLF100 WATER FILTER 1 14 (PAN 208V OR 240V 1PH (PJAOP3GV)
15 ELD050 INCANDESCENT LIGHT SOCKET 3 AND ELA350 HALOGEN BULB 100 WATTS 120V(OVEN) 1 AND ELA275 BULB 60W 130V(PROOFER) 2
OR ELA290 BULB 60W, 240 V 2 OR ELA290 BULB 60W 240V 2
AND ELA295 BULB 100W 240V 1
16 PLCU160 MAIN WATER INLET 1
17 QUF350 ELECTRIC FLOAT 1
18 ELE165 IMMERSION ELEMENT 120V 1500W 1
OR ELE166 IMMERSION ELEMENT 208V 1500W 1 OR ELE167 IMMERSION ELEMENT 240V 1500W(FOR 220 VOLTS) 1
Model : JAOP3 G NEUTRE ET PAS DE NEUTRE View : BACK
Page 41
SECTION
F
CONTROL PANELS
Page 42
F1
OR
VOLTS
208
240
1 PHASE
JAOP3 GAS
3
1
O
A
L
D
VAC
INPUT
19−240
MAX
1 AMP
2481632
64
256
512
1
128
ON
DIGIT SELECT
9
8
7
SEC
6
45
3
1
2
56
1
8
TIME DELAY
IN SECONDS
TO ACCUMULATE
PUSH SWITCHES ON
10
11
12
0
H3DE−M1
3
VAC
INPUT
19−240
2481632
1
ON
DIGIT SELECT
O
L
1 AMP
64
128
1
A
D
MAX
256
512
TO ACCUMULATE
PUSH SWITCHES ON
TIME DELAY
IN SECONDS
910
16
7
4
3
12 11
X2X4 X3 X1
H3H1 H2 H4
13
14
15
PJAP3GV1
2
1
Page 43
F2
Item Part Number Description Quantity 1 ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON 1 2 ELF960B LITTLE-FUSE HOLDER 30A 300V, 2POLES 1 AND ELF732 LITTLE-FUSE 15A SLO-BLO 2 3 ELC515 MOTOR REVERSING CONTACTOR 2HP 1 AND ELC950 SPRECHER AUXILIARY CONTACT BLOCK 2
ELC520 CONTACTOR COIL (ONLY) 4 ELO215 OVERLOAD RELAY SINGLE PHASE 2 TO 7 AMPS. 1 AND ELO220 OVERLOAD RELAY BASE 1 5 ELM614 OMRON STEAM TIMER H3DE 1 6 ELC660 RELAY 10A 120V, 2NO-2NF 1 7 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR 1 AND ELM729 11 PIN BASE 1 8 ELB073 TERMINAL BLOCK 30A 11 9 ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 2 10 ELB072 TERMINAL BLOCK 3P 175A 1 11 ELL050 GROUND LUG 1 12 ELD060 BRIDGE RECTIFIER 1000V, 35A 1 13 ELT705 TRANSFORMER 120/240 A 12/24, 100VA 1 14 ELC860 CONTACTOR 2P 30A 110V 1 15 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 AND ELM736 LOAD FOR TIMER 1 16 ELC630 CONTROL RELAY 12A COIL 120V 1 AND ELC640 CONTROL RELAY BASE 1
Model : JAOP3-G 1 PHASE 120/208V OU 120/240V View : ELECT. PANEL (See OVEN BACK)
Page 44
F3
OR
VOLTS
16
8
208
240
1 PHASE
JAOP3 GAS
X2X4 X3 X1
SEC
1
H3H1 H2 H4
9
10
8
11
7
12
6 5 4
3
2
1
0
H3DE−M1
3
VAC
INPUT
19−240
2481632
1
ON
DIGIT SELECT
O
L
1 AMP
64
128
A
D
MAX
256
512
PUSH SWITCHES ON
1
TIME DELAY
IN SECONDS
TO ACCUMULATE
X2X4 X3 X1
3
INPUT
19−240
2481632
1
ON
DIGIT SELECT
H3H1 H2 H4
1
O
A
L
D
VAC
MAX
1 AMP
64
256
512
128
TIME DELAY
IN SECONDS
TO ACCUMULATE
PUSH SWITCHES ON
17
7
6 5
4
3
1112 10 9
X2X4 X3 X1
H3H1 H2 H4
13
14
15
PJAP3GV1
2
1
Page 45
F4
Item Part Number Description Quantity 1 ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON 1 2 ELF960B LITTLE-FUSE HOLDER 30A 300V, 2POLES 1 AND ELF732 LITTLE-FUSE 15A SLO-BLO 2 3 ELC515 MOTOR REVERSING CONTACTOR 2HP 1
ELC520 CONTACTOR COIL (ONLY) 1 AND ELC950 SPRECHER AUXILIARY CONTACT BLOCK 2 4 ELO215 OVERLOAD RELAY SINGLE PHASE 2 TO 7 AMPS. 1 AND ELO220 OVERLOAD RELAY BASE 1 5 ELM614 OMRON STEAM TIMER H3DE 1 6 ELC660 RELAY 10A 120V, 2NO-2NF 1 7 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR 1 AND ELM729 11 PIN BASE 1 8 ELB073 TERMINAL BLOCK 30A 1 9 ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 2 10 ELB072 TERMINAL BLOCK 3P 175A 1 11 ELL050 GROUND LUG 1 12 ELD060 BRIDGE RECTIFIER 1000V, 35A 1 13 ELT705 TRANSFORMER 120/240 A 12/24, 100VA 1 14 ELC860 CONTACTOR 2P 30A 110V 1 15 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 AND ELM736 LOAD FOR TIMER 1 16 ELT725 TRANSFORMER 240/120 250VA 2 17 ELC630 CONTROL RELAY 12A COIL 120V 1 AND ELC640 CONTROL RELAY BASE 1
Model : JAOP3-G 1 PHASE 208V ou 240 View : ELECTRICAL PANEL (See OVEN BACK)
Page 46
F5
VOLTS
220
1 PHASE
JAOP3 GAS
16
56
8
17
7
1
TIME DELAY
IN SECONDS
TO ACCUMULATE
X2X4 X3 X1
3
INPUT
19−240
2
1
ON
DIGIT SELECT
H3H1 H2 H4
1
O
A
L
D
VAC
MAX
1 AMP
4
32
256
8
64
512
16
128
TIME DELAY
IN SECONDS
TO ACCUMULATE
PUSH SWITCHES ON
910
X2X4 X3 X1
SEC
1
H3H1 H2 H4
9
10
8
11
7
12
6
45
3
2
1
0
H3DE−M1
3
VAC
INPUT
19−240
2
4
32
8
1
16
ON
DIGIT SELECT
O
L
1 AMP
64
128
A
D
MAX
256
512
PUSH SWITCHES ON
12 11
X2X4 X3 X1
H3H1 H2 H4
4
3
PJAP3GV1
13
14
15
2
1
Page 47
F6
Item Part Number Description Quantity 1 ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON 1 2 ELF960 LITTLE-FUSE HOLDER 30A 300V 1 AND ELF732 LITTLE-FUSE 15A SLO-BLO 1 3 ELC515 MOTOR REVERSING CONTACTOR 2HP 1 AND ELC950 SPRECHER AUXILIARY CONTACT BLOCK 2
ELC520 CONTACTOR COIL (ONLY) 4 ELO215 OVERLOAD RELAY SINGLE PHASE 2 TO 7 AMPS. 1 AND ELO220 OVERLOAD RELAY BASE 1 5 ELM614 OMRON STEAM TIMER H3DE 1 6 ELC660 RELAY 10A 120V, 2NO-2NF 1 7 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR 1 AND ELM729 11 PIN BASE 1 8 ELB073 TERMINAL BLOCK 30A 11 9 ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 2 10 ELB071 TERMINAL BLOCK 2P 175A 1 11 ELL050 GROUND LUG 1 12 ELD060 BRIDGE RECTIFIER 1000V, 35A 1 13 ELC860 CONTACTOR 2P 30A 110V 1 14 ELC860 CONTACTOR 2P 30A 110V 1 15 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 AND ELM736 LOAD FOR TIMER 1 16 ELT725 TRANSFORMER 240/120 250VA 2 17 ELC630 CONTROL RELAY 12A COIL 120V 1 AND ELC640 CONTROL RELAY BASE 1
Model : PJAP3GV1 (220) View : ELECT. PANEL (See OVEN BACK)
Page 48
F7
VOLTS
120
1 PHASE
JA4SC GAS
3
1
A
O
L
D
VAC
INPUT
19−240
MAX
1 AMP
2481632
256
512
64
1
128
ON
9
8
DIGIT SELECT
TIME DELAY
IN SECONDS
TO ACCUMULATE
PUSH SWITCHES ON
10
11
7
12
9
10
8
11
7
SEC
12
6
45
3
1
2
1
0
5 6
H3DE−M1
X2X4 X3 X1
H3H1 H2 H4
13
4
3
PJA4G120
2
1
Page 49
F8
Item Part Number Description Quantity
1 ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON 1 2 ELF960 LITTLE-FUSE HOLDER 30A 300V 1
AND ELF732 LITTLE-FUSE 8A SLO-BLO 1
3 ELC515 MOTOR REVERSING CONTACTOR 2HP 1
AND ELC950 SPRECHER AUXILIARY CONTACT BLOCK 2
ELC520 CONTACTOR COIL (ONLY)
4 ELO215 OVERLOAD RELAY SIMPLE PHASE 2 TO 7 AMPS. 1
AND ELO220 OVERLOAD RELAY BASE 1
5 ELC660 RELAY 10A 120V, 2NO-2NF 1 6 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR 1
AND ELM729 11 PIN BASE 1
7 ELB073 TERMINAL BLOCK 30A 11 8 ELM614 OMRON STEAM TIMER H3DE 1
9 ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 2 10 ELL050 GROUND LUG 1 11 ELB071 TERMINAL BLOCK 2P 175A 2 12 ELD060 BRIDGE RECTIFIER 1000V, 35A 1 13 ELT705 TRANSFORMER 120/240 A 12/24, 100VA 1 14 ELC860 CONTACTOR 2P 30A 110V 1 15 ELC615 RELAY 10A 2P COIL 110V 1
AND ELC617 BASE 1 AND ELM736 LOAD FOR TIMER 1
Model : JAOP3-G 3 PHASES View : ELECT. PANEL (See OVEN BACK)
Page 50
F9
VOLTS
120
1 PHASE
JA4SC GAS
3
1
A
O
L
D
VAC
INPUT
19−240
MAX
1 AMP
2481632
256
512
64
1
128
ON
9
8
DIGIT SELECT
TIME DELAY
IN SECONDS
TO ACCUMULATE
PUSH SWITCHES ON
10
11
7
12
9
10
8
11
7
SEC
12
6
45
3
1
2
1
0
5 6
H3DE−M1
X2X4 X3 X1
H3H1 H2 H4
13
4
3
PJA4G120
2
1
Page 51
F10
Item Part Number Description Quantity
1 ELM715 PRESET TIMER 25SEC. OFF - 150SEC. ON 1 2 ELF975 FUSE HOLDER 30A 250V 1P 1
AND ELF830 FUSE 15A 250V 1
3 ELC515 MOTOR REVERSING CONTACTOR 2HP 1
ELC520 CONTACTOR COIL (ONLY) 1
AND ELC950 SPRECHER AUXILIARY CONTACT BLOCK 2
4 ELO215 OVERLOAD RELAY SINGLE PHASE 2 TO 7 AMPS. 1
AND ELO220 OVERLOAD RELAY BASE 1
5 ELM614 OMRON STEAM TIMER H3DE 1 6 ELC660 RELAY 10A 120V, 2NO-2NF 1 7 ELM720 OMRON CONTROL TIMER (11 PIN) H3CR 1
AND ELM729 11 PIN BASE 1
8 ELB073 TERMINAL BLOCK 30A 1
9 ELM735 SOLID STATE TIMER ICM FOR CH460,JAOP3-G, FC2-G AND E233 1 10 ELB071 TERMINAL BLOCK 2P 175A 1 11 ELL050 GROUND LUG 1 12 ELD060 BRIDGE RECTIFIER 1000V, 35A 1 13 ELT705 TRANSFORMER 120/240 A 12/24, 100VA 1
Model : PJA4G120 View : ELECTRICAL PANEL (See OVEN BACK)
Page 52
SECTION
G
ELECTRIC SCHEMATICS
Page 53
G1
SWITCH
DOOR
L2L1N
F2F1
LOAD
5 A.
PROOFER
SWITCH
20 A.
7
P1
2
L1 T1
L2 T2
L3 T3
M1
L1 T1
L2 T2
L3 T3
TIMER T2
5 SEC.
AV
AR
OVEN
SWITCH
C2
C2
8
R1
7
L2 T2
HALO. BULB
LIQUID
LEVEL
PROOFER
VALVE
OL1
L1 T1
5
R1
3
L3 T3
BULB
22
OL1
95 96
7
2
R2
312132
VA
N
8
6
1
4
BUZZER
FAN
THERMOSTAT
7
9
COOKING TIMER
H5CX (MODE A−1)
COOKING
SWITCH
INFINIT
SWITCH
P
L1
L2
T1
T4
T5
OVEN
BLOWER
3/4HP
MOTOR
SPARKING
STEAM
SWITCH
120V
120/24V
PILOT LIGHT
T1
4
A1
A2110
ELECTRODE
24V
24V
B1 15
TV
212222
2
6
T1R2
AV−M1
8
P1
1 4
8 5
43 44
13 14
AR−M1
HUMIDITY
H2
R2
RECTIFIER
10
M
H1
H2
T8
T3T2
M1−BM1−A
PILOT LIGHT
1.5KW
+
PRESSURE
SWITCH
HL2
1.5KW HEAT
24V
HIGH LIMIT
100VA
DETECTION
FLAME ROD
IGNITION
BOX
STEAM TIMER H3DE
18
A2
A1
MODE E
AVAR
AUX. CONTACT
VALVE
VALVE
GRND
BURNER
21
VL
OVEN
VALVE
ELECT.
GAS
VALVE
TH
TR
VA
N1
6 SEC.
TIMER T3
ELECTRONIC
TIMER
100 VA
120−240V>
12−24V
AR
AV
X1
X3
X2
X4
M1
A2 A1
AV
M1
A2 A1
AR
H1
H3
H2
H4
ALTERNATE TRANSFORMER
2
1
34
ST
T1: MODE A
DELAY ON 5 SEC
120 / 208 13.5A 17.0A 14.0A
120 / 240 13.5A 17.0A 14.0A
TOTAL POWER: 4.0 Kw 60 Hz
JAOP3 GAS 1 PHASE 60 Hz
03/11/05 M. FAUCHER 9
5
STEAM
JAOP3G_1
1 / 1
Page 54
G2
L2
L1
F2
F1
5 A.
PROOFER
SWITCH
20 A.
PH1 PX1
250VA
120−240V>
120−240V
H1
H3
H2
H4
AV
L1 T1
L2 T2
L3 T3
M1
OVEN
SWITCH
LOAD
X1
X3
X2
X4
H1
H3
H2
H4
5 A.
7
P1
2
L2 T2
250VA
120−240V>
120−240V
TIMER T2
OL1
L1 T1
L3 T3
OX1OH1
X1
X3
X2
X4
5 A.
HALO. BULB
R2
22
8
R1
7
PROOFER
312132
LIQUID LEVEL
VALVE
OL1
95 96
7
2
5
R1
3
T1
T4
T5
8
6
BUZZER
C2
C2
MOTOR
THERMOSTAT
8107
9
COOKING TIMER
H5CX (MODE A−1)
1
4
COOKING
BULB
3/4HP
HL1
SWITCH
FAN
M
R2
43 44
13 14
AV−M1
M1−BM1−A
AR−M1
RECTIFIER
INFINIT
SWITCH
P
L1
L2
+
PRESSURE
SWITCH
STEAM SWITCH
H1
H2
24V
P1
1 4
8 5
100VA
HIGH LIMIT
B1
TV
120V
SPARKING
ELECTRODE
120/24V
STEAM TIMER
H3DE
15
18
A1
MODE E
PILOT LIGHT
1.5 KW
HUMIDITY
H2
1
T1
4
A1
A2
24V
24V
IGNITION
A2
212222 21
AUX. CONTACT
2
6
T1R2
10
BOX
VL
OVEN
VALVE
VALVE
VALVE
HL2
1.5 KW
DETECTION FLAME ROD
GRND
HEAT
PILOT LIGHT
AVAR
ELECT.
GAS VALVE
TH
TR
BURNER
VA
SWITCH
DOOR
N1
ELECTRONIC
TIMER
6 SEC.
TIMER T3
M1
A2
A1
AV
M1
A2
A1
AR
100 VA
120−240V>
12−24V
H1
H3
H2
H4
ALTERNATE TRANSFORMER
AR
L1 T1
L2 T2
L3 T3
T8
T3T2
VA
N
2
ST
1
AR
34
AV
X1
X3
X2
X4
T1: MODE A
DELAY ON 5 SEC
208 19A 19A
240 17A 17A
TOTAL POWER: 4.0 Kw 60 Hz
JAOP3 GAS 1 PHASE 60 Hz
03/11/5 M. FAUCHER 2
5
STANDARD
JAOP3GR1
1 / 1
Page 55
G3
NL1
F1
OVEN
5 A.
SWITCH
PROOFER
SWITCH
20 A.
PH1 PX1
250VA
120−240V>
120−240V
H1
H3
H2
H4
AV
L1 T1
L2 T2
L3 T3
M1
BULB
X1
X3
X2
X4
LOAD
H1
H3
H2
H4
5 A.
P1
L2 T2
250VA
120−240V>
120−240V
TIMER T2
7
2
OL1
L1 T1
L3 T3
SPARKING
B1
TV
120V
ELECTRODE
120/24V
STEAM TIMER
H3DE
15
18
A1
MODE E
PILOT LIGHT
1.26 KW
HUMIDITY
H2
1
T1
4
A1
A2
A2
T1R2
10
M1−BM1−A
INFINIT
SWITCH
P
L1
L2
+
PRESSURE
STEAM SWITCH
8
6
BUZZER
C2
C2
MOTOR
THERMOSTAT
8
7
10
9
COOKING TIMER
H5CX (MODE A−1)
1
4
COOKING
BULB
3/4HP
HL1
SWITCH
FAN
LIQUID LEVEL
R1
PROOFER
VALVE
312132
OL1
95 96
7
2
5
3
T1
T4
T5
5 A.
OX1OH1
X1
X3
X2
X4
8
R1
7
R2
22
M
R2
43 44
13 14
AV−M1
AR−M1
RECTIFIER
SWITCH
H1
H2
24V
P1
1 4
8 5
100VA
HIGH LIMIT
DETECTION
FLAME ROD
VALVE
24V
VALVE
24V
GRND
IGNITION
BOX
VL
OVEN
VALVE
HL2
1.26 KW HEAT
212222 21
AUX. CONTACT
2
6
AVAR
ELECT.
GAS VALVE
TH
TR
BURNER
VA
PILOT LIGHT
SWITCH
DOOR
N1
6 SEC.
TIMER T3
ELECTRONIC
TIMER
M1
A2
AV
M1
A2
AR
100 VA
120−240V>
12−24V
H1
H3
H2
A1
A1
AR
L1 T1
L2 T2
L3 T3
T8
T3T2
VA
N
2
ST
1
AR
34
AV
X1
X3
X2
T1: MODE A
DELAY ON 5 SEC
JAOP3 GAS 1 PHASE 50 Hz
H4
ALTERNATE TRANSFORMER
X4
220 17A 17A
TOTAL POWER: 3.7 Kw 50 Hz
07/11/05 M. FAUCHER 3
5
STANDARD
JAOP3GR1
1 / 1
Page 56
G4
SPARKING
STEAM
SWITCH
120V
120/24
ELECTRODE
24V
24V
B1 15
TV
PILOT LIGHT
T1
4
A1
A2110
L3
L1
L2N
PROOFER
SWITCH
F3
F2F1
L1 T1
L2 T2
L3 T3
M1
L1 T1
L2 T2
L3 T3
5 A.
20 A.
AV
AR
OVEN
SWITCH
HALO.
C2
BULB
C2
8
R1
7
L1 T1
L2 T2
L3 T3
LIQUID
LEVEL
PROOFER
VALVE
OL1
TIMER T2
5 SEC.
7
P1
2
OL1
95 96
7
2
5
R1
3
BULB
R2
22
312132
VA
8
6
1
4
BUZZER
THERMOSTAT
7
9
COOKING TIMER H5CX (MODE A−1)
COOKING
SWITCH
FAN
1
2
3
OVEN
BLOWER
3/4HP
MOTOR
10
8
M
INFINIT
SWITCH
P
L1
L2
H1
H2
43 44
13 14
R2
AV−M1
AR−M1
P1
1 4
8 5
M1−BM1−A
RECTIFIER
+
PRESSURE
SWITCH
PILOT LIGHT
1.5KW
HUMIDITY
H2
HIGH LIMIT
HL2
1.5KW HEAT
100VA
24V
DETECTION FLAME ROD
VALVE
IGNITION
VALVE
BOX
GRND
BURNER
STEAM TIMER H3DE
18
A2
A1
MODE E
212222
AUX. CONTACT
2
6
T1R2
ELECT.
GAS
VALVE
TH
TR
VA
VL
OVEN VALVE
AVAR
21
SWITCH
N1
TIMER T3
DOOR
ELECTRONIC
6 SEC.
M1
A2 A1
AV
M1
A2 A1
AR
H1
H3
H2
H4
ALTERNATE TRANSFORMER
TIMER
100 VA
120−240V>
12−24V
N
2
ST
1
AR
AV
34
X1
X3
X2
X4
T1: MODE A
DELAY ON 5 SEC
120 / 208 13.5A 15.0A 13.5A 2.0A
120 / 240 13.5A 15.0A 13.5A 2.0A
TOTAL POWER: 4.1 Kw 60 Hz
JAOP3 GAS 3 PHASES 60 Hz
07/11/05 M. FAUCHER 7
5 & 10
STEAM
JAOP3G_3
1 / 1
Page 57
G5
L1N
M1−BM1−A
R1
43 44
13 14
PRESSURE
SWITCH
RECTIFIER
8
6
1
4
BUZZER
T1
T5
T8
T2
THERMOSTAT
8
7
10
9
COOKING TIMER
H5CX (MODE A−1)
COOKING
SWITCH
3
1
OVEN
BLOWER
3/4HP
MOTOR
T2
HL1
OVEN
5 A.
SWITCH
HALO. BULB
F1
L1 T1
L2 T2
OL1
M1
AV
L1 T1
L2 T2
L3 T3
AR
L1 T1
L2 T2
L3 T3
L3 T3
OL1
95 96
7
2
R1
22
VA
R1
312132
AV−M1
AR−M1
M
T4
STEAM
SWITCH
+
HIGH LIMIT
B1
TV
100VA
24V
120/24V
STEAM TIMER
15
A1
MODE E
120V
SPARKING
ELECTRODE
24V
IGNITION
24V
H3DE
18
A2
1
T1
4
A1
A2
DETECTION FLAME ROD
VALVE
VALVE
BOX
GRND
BURNER
VA
VL
OVEN
VALVE
21 22 22 21
AUX. CONTACT
2
6
T1R1
10
AVAR
TH
TR
ELECT.
GAS VALVE
SWITCH
DOOR
N1
ELECTRONIC
TIMER
6 SEC.
TIMER T3
M1
A2 A1
AV
M1
A2 A1
AR
100 VA
120−240V>
12−24V
H1
H3
H2
H4
ALTERNATE TRANSFORMER
AR
AV
X1
X3
X2
X4
2
1
34
ST
T1: MODE A
DELAY ON 5 SEC
JA4SC GAS 1 PHASE 60 Hz
120 8A 8A
TOTAL POWER: 10.4 Kw 60 Hz
12/07/04 M. FAUCHER 2
5
STEAM
JA4SC120
1 / 1
Page 58
G6
SWITCH
DOOR
SPARKING
STEAM
SWITCH
120V
120/24V
T1
4
A1
A2110
ELECTRODE
24V
24V
B1 15
TV
212222
2
6
T1R2
L2L1N
F2F1
M1
5 A.
L1 T1
L2 T2
L3 T3
L1 T1
L2 T2
L3 T3
OVEN
SWITCH
HALO. BULB
AV
AR
L1 T1
L2 T2
OL1
L3 T3
22
OL1
95 96
7
2
R2
312132
VA
N
8
6
1
4
BUZZER
THERMOSTAT
7
9
COOKING TIMER
H5CX (MODE A−1)
COOKING
SWITCH
T1
T4
T5
OVEN
BLOWER
3/4HP
MOTOR
8
10
M
T8
T3T2
R2
43 44
13 14
AV−M1
AR−M1
M1−BM1−A
RECTIFIER
+
PRESSURE
SWITCH
24V
HIGH LIMIT
100VA
DETECTION FLAME ROD
IGNITION
BOX
STEAM TIMER H3DE
18
A2
A1
MODE E
AVAR
AUX. CONTACT
VALVE
VALVE
GRND
BURNER
21
VL
OVEN
VALVE
ELECT.
GAS
VALVE
TH
TR
VA
N1
6 SEC.
TIMER T3
ELECTRONIC
TIMER
100 VA
120−240V>
12−24V
AR
AV
X1
X3
X2
X4
M1
A2 A1
AV
M1
A2 A1
AR
H1
H3
H2
H4
ALTERNATE TRANSFORMER
2
1
34
ST
T1: MODE A
DELAY ON 5 SEC
120 / 208 13.5A 17.0A 14.0A
120 / 240 13.5A 17.0A 14.0A
TOTAL POWER: 4.0 Kw 60 Hz
JAOP3 GAS 1 PHASE 60 Hz
21/06/04 M. FAUCHER 9
5 & 9
STEAM
JAOP3G_1
1 / 1
Page 59
LIMITED WARRANTY
(Continental United States Of America And Canada Only)
Doyon Equipment Inc. guarantees to the original purchaser only that its product are free of defects in material and workmanship, under normal use.
This warranty does not cover any light bulbs, thermostat calibration or defects due to or resulting from handling, abuse, misuse, nor shall it extend to any unit from which the serial number has been removed or altered, or modifications made by unauthorized service personnel or damage by flood, fire or other acts of God. Nor will this warranty apply as regards to the immersion element damaged by hard water.
The extent of the manufacturer’s obligation under this warranty shall be limited to the replacement or repair of defective parts within the warranty period. The decision of the acceptance of the warranty will be made by Doyon Equipment service department, which decision will be final.
The purchaser is responsible for having the equipment properly installed, operated under normal conditions with proper supervision and to perform periodic preventive maintenance.
If any parts are proven defective during the period of one year from date of purchase, Doyon Equipment Inc. hereby guarantees to replace, without charge, F.O.B. Linière, Quebec, Canada, such part or parts.
Doyon Equipment Inc will pay the reasonable labor charges in connection with the replacement parts occurring within one year from purchase date. Travel over 50 miles, holiday or overtime charges are not covered. After one year from purchase date, all labor and transportation charges in connection with replacement parts will be the purchaser’s responsibility.
Doyon Equipment Inc. does hereby exclude and shall not be liable to purchaser for any consequential or incidental damages including, but not limited to, damages to property, damages for loss of use, loss of time, loss of profits or income, resulting from any breach or warranty.
In no case, shall this warranty apply outside Canada and continental United States unless the purchaser has a written agreement from Doyon Equipment Inc.
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