Doyon JA5P1813 Installation Manual

ÉQUIPEMENT DOYON INC.
1255, rue Principale
Linière, Qc, Canada G0M 1J0
Canada: 1 (800) 463-1636
US: 1 (800) 463-4273
FAX: 1 (418) 685-3948
Internet: http://www.doyon.qc.ca
e-mail: doyon@doyon.qc.ca
Product / Produit: Serial number / Numéro de série:
Ebake
JA5P1813 - JA5P2618
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DANGER
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK
CAREFULLY FOLLOW THESE INSTRUCTIONS
TABLE OF CONTENTS
(table des matières :page suivante)
DESCRIPTION _______________________________________________________________ A-1
Introduction________________________________________________________________ A-1 Construction _______________________________________________________________ A-1 Shipping __________________________________________________________________ A-1 Installation warnings_________________________________________________________ A-3 Distances to respect _________________________________________________________ A-3 Installation_________________________________________________________________ A-5 Drain instruction ____________________________________________________________ A-5 Ebake Programmable control - Operating modes___________________________________ A-9 Manual mode______________________________________________________________ A-10 PROGRAMMED COOKING mode____________________________________________ A-12 MODE D'OPÉRATION DU CONTRÔLE PROGRAMMABLE Ebake________________ A-14 MODE Manuel ____________________________________________________________ A-15 mode DE CUISSON PROGRAMMÉ __________________________________________ A-17 Troubleshooting ___________________________________________________________ A-20 Oven maintenance and cleaning _______________________________________________ A-24 Bake chart ________________________________________________________________ A-26
COMPONENT PARTS __________________________________________________________B-1
JA5P EBAKE – Front view ____________________________________________________B-2 JA5P EBAKE – Back view_____________________________________________________B-4
CONTROL PANELS ____________________________________________________________C-1
JA5P 1/3PH 208-240V 60Hz ___________________________________________________C-2 JA5P EBAKE Control ________________________________________________________C-4
JA5P EBAKE [BOOK].doc 01/12
IMPORTANT INSTRUCTIONS DE SÉCURITÉ
CONSERVEZ CE MANUEL D’INSTRUCTIONS
DANGER
AFIN DE RÉDUIRE LES RISQUES D'INCENDIE OU D'ÉLECTROCUTION
SUIVRE CES INSTRUCTIONS AVEC SOIN
TABLE DES MATIÈRES
DESCRIPTION_________________________________________________________________A-2
Introduction_________________________________________________________________A-2 Construction ________________________________________________________________A-2 Expédition__________________________________________________________________A-2 Avertissement lors de l'installation_______________________________________________A-4 Distances à respecter _________________________________________________________A-4 Installation _________________________________________________________________A-6 Instruction pour le drain_______________________________________________________A-6 Dépannage ________________________________________________________________A-22 Entretien et nettoyage du four__________________________________________________A-25 Tableau de cuisson __________________________________________________________A-27
PIÈCES COMPOSANTE _________________________________________________________B-1
JA5P EBAKE – Vue de face ____________________________________________________B-2 JA5P EBAKE – Vue arrière____________________________________________________B-4
PANNEAUX DE CONTRÔLE _____________________________________________________C-1
JA5P 1/3PH 208-240V 60Hz ___________________________________________________C-2 JA5P Contrôle EBAKE ________________________________________________________C-4
JA5P EBAKE [BOOK].doc 01/12
A-1
SECTION A:
DESCRIPTION
INTRODUCTION
The manufacturer suggests to read this manual carefully.
This equipment is manufactured with first quality material by experienced technicians. Proper installation and maintenance will guarantee a reliable service for years to come.
A nameplate fixed to the front or right side of the oven specifies the model number, serial number, voltage and amperage.
Drawings and replacement parts numbers are included in this manual. The electrical diagram is affixed in the control panel at the back of the oven.
ATTENTION
DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations. The customer is responsible for finding qualified technicians in electricity and plumbing for the installation of the oven.
CONSTRUCTION
You just bought the most advanced oven in the world, "DOYON" technology at it’s best. This oven is manufactured using the highest quality components and material.
The oven gives a perfect uniform baking with its unique Jet Air convection system. The DOYON oven is designed with parts that are easy to find.
SHIPPING
For your safety, this equipment has been verified by qualified technicians and carefully crated before shipment. The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it.
IMPORTANT
RECEPTION OF THE MERCHANDISE
Take care to verify that the received equipment is not damaged before signing the delivery receipt. If a damage or a lost part is noticed, write it clearly on the receipt. If it is noticed after the carrier has left, contact immediately the freight company in order that they do their inspection.
We do not assume the responsibility for damages or losses that may occur during transportation.
A-2
DESCRIPTION
INTRODUCTION
Le fabricant suggère de lire attentivement ce manuel et de suivre avec soin les instructions fournies.
Votre équipement est fabriqué avec des matériaux de première qualité par des techniciens d'expérience. Une utilisation normale et un entretien adéquat de l'équipement vous assureront plusieurs années de bon service.
Une plaque signalétique, située sur le coin avant droit ou le côté droit du four, mentionne le numéro de modèle, le numéro de série, la tension et l'ampérage.
Les dessins et les numéros de pièces de rechange sont inclus dans ce manuel. Le plan électrique est affiché dans la boîte de contrôle à l'arrière du four.
ATTENTION
Équipement Doyon Inc. ne peut être tenu responsable pour les dommages causés à la propriété ou à l'équipement par du personnel non certifié par des organismes accrédités. Le client a la responsabilité de retenir les services d'un technicien spécialisé en électricité et d'un plombier qualifié pour l'installation du four.
CONSTRUCTION
Vous avez maintenant en votre possession le four le plus performant présentement disponible sur le marché, un four utilisant la technologie "DOYON" à son meilleur. Ce four est fabriqué avec des matériaux de première qualité.
Avec son système unique de convection «Jet Air», ce four vous permettra d'obtenir une cuisson uniforme. Le four Doyon est fabriqué avec des matériaux et pièces composantes facilement disponibles sur le marché.
EXPÉDITION
Pour votre protection, cet équipement a été vérifié et emballé avec précaution par des techniciens qualifiés avant son expédition. La compagnie de transport assume la pleine responsabilité concernant la livraison de cet équipement en bon état en acceptant de le transporter.
IMPORTANT
RÉCEPTION DE LA MARCHANDISE
Avant de signer le reçu de livraison, prenez soin de vérifier dès la réception si l'équipement n'est pas endommagé. Si un dommage ou une perte est détecté, écrivez-le clairement sur le reçu de livraison ou votre bon de transport et faites signer le livreur. Si le dommage est remarqué après le départ du transporteur, contactez immédiatement la compagnie de transport afin de leur permettre de constater les dommages causés.
Nous ne pouvons assumer la responsabilité pour les dommages ou les pertes qui pourraient survenir pendant le transport.
A-3
INSTALLATION WARNINGS
POWER FAILURE WARNING
WHEN YOU HAVE A POWER FAILURE, SHUT OFF THE OVEN POWER SWITCH TO
PROTECT THE ELECTRONIC COMPONENTS WHEN THE POWER COMES BACK.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY OF THIS OR ANY APPLIANCE.
INSTALLATION AND SERVICE
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Installation and service must be done by specialised technicians. Contact a certified electrician and plumber for set up.
The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations. If these are not established, the oven must be connected according to the Canadian Electrical Code (CSA-C22.1-XX) or National Electrical Code (NFPA 70-XX). Refer to last edition year for XX. Installation must also allow proper access for service (24 inches each side and back).
The ovens must be installed with a proper ventilation according with the local building code.
DISTANCES TO RESPECT
A) Back and sides of the oven: 0 inch.
B) Top of the oven: a clearance of 12 inches to the ceiling must exist to allow adequate venting.
C) Floor: 4 inches minimum.
D) Sides of the oven: do not install other than easily removable equipment for service and
maintenance (not closer than 1 inch).
E) It is recommended to have a certain length of water pipe, electric cable between oven and wall
to help gain access for service.
A-4
AVERTISSEMENT LORS DE L'INSTALLATION
PANNE ÉLECTRIQUE
LORS D'UNE PANNE ÉLECTRIQUE, FERMER L'INTERRUPTEUR DU FOUR POUR
PROTÉGER LES COMPOSANTES ÉLECTRONIQUES.
POUR VOTRE SÉCURITÉ
NE PAS EMMAGASINER OU UTILISER D'ESSENCE OU AUTRES VAPEURS
ET LIQUIDES INFLAMMABLES À PROXIMITÉ DE CET ÉQUIPEMENT
OU DE TOUT AUTRE APPAREIL.
INSTALLATION ET SERVICE
AVERTISSEMENT
UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN
ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA
PROPRIÉTÉ, DES BLESSURES OU LA MORT. LIRE ATTENTIVEMENT LES DIRECTIVES
D'INSTALLATION, D'OPÉRATION ET D'ENTRETIEN AVANT DE FAIRE L'INSTALLATION
OU L'ENTRETIEN DE L'ÉQUIPEMENT.
L'installation et le service doivent être faits par un technicien spécialisé. Contactez un technicien spécialisé en électricité.
Cet appareil doit être branché et mis à la terre (grounded) conformément aux règlements effectifs de votre localité. Si aucune réglementation n'est établie, le four doit être branché conformément au Code Canadien de l’électricité CSA 22.1-XX ou au Code National de l'Électricité NFPA 70-XX. Référez-vous à l’année de la dernière édition pour XX. L'installation doit aussi permettre un accès suffisant pour effectuer le service sur l'équipement (24 pouces sur toutes les faces).
Le four doit être installé sous une ventilation adéquate respectant les norme locales.
DISTANCES À RESPECTER
A) Arrière et côtés du four : 0 pouce.
B) Dessus du four : Il est obligatoire d'avoir au moins 12 pouces entre le dessus du four et le
plafond de manière à permettre une ventilation adéquate.
C) Plancher : Une distance de 4 pouces minimum.
D) Les côtés du four : Installer uniquement des équipements légers et faciles à déplacer pour être en
mesure d'effectuer l'entretien de l'appareil (1 pouce minimum).
E) Il est recommandé d'installer une longueur supplémentaire de tuyau d'eau, de câble électrique
entre le four et le mur pour faciliter l'accès au technicien.
A-5
INSTALLATION
IN GENERAL
Take off the packaging material with care. Take off all the material used for packing and accessories.
If the equipment is delivered with casters, always lock them after installation and use flexible wire. It must also be installed with restraining device (chain comes with the oven) to guard against transmission of strain to the gas supply and connectors.
1. To the electrician
Electrical supply installation must be in accordance with the electrical rating on the nameplate.
WARNING
The electrician must make sure that the supply cable does not come in contact with the oven top which becomes hot.
2. To the plumber
This equipment is to be installed to comply with the applicable federal, state or local plumbing codes.
Connect the steam system (1/4 NPT) to the cold water distribution network. We highly recommend to use a water softener to eliminate minerals in the water. We suggest you to use CUNO # CFS6135 (Doyon part number PLF240).
WARNING
Do not adjust the needle valves, it has been done at the factory.
DRAIN INSTRUCTION
At the rear center of the oven there is a gravity drain connection . When the oven leaves the factory this drain is closed with 2 caps one in the inside of the oven and one at the outside of the oven in case that this drain is not needed . If you need to use this drain remove the caps from the inside and install the filter that is situated at the left side of the back panel.
IMPORTANT: For the outside drain it is very important that the drain is directed towards the floor and should reach the floor drain. The drain must also vented and be conformed to the local code.
A-6
INSTALLATION
EN GÉNÉRAL
Ouvrir avec soin l'emballage de votre équipement. Enlever tous les matériaux utilisés pour l'envelopper ainsi que les accessoires.
Si l'appareil est muni de roulettes, veuillez toujours les bloquer après l'installation et utiliser un cordon flexible. De plus, des équipements de retenues (chaîne comprise avec le four) doivent être installés pour empêcher le tuyau d'alimentation et les connecteurs de subir des tensions lorsque le four est déplacé.
1. À l'électricien
L'installation de l'alimentation électrique des fours doit être conforme avec la source électrique spécifiée sur la plaque signalétique de l’appareil.
AVERTISSEMENT
L'électricien doit s'assurer que le câble d'alimentation ne touche pas le dessus du four à cause du degré élevé de chaleur dégagée par celui-ci.
2. Au plombier
Relier le système de vapeur (1/4 NPT) au réseau de distribution d'eau froide. Il est fortement recommandé d'installer un adoucisseur d’eau à l’entrée de l’appareil afin d’éliminer les minéraux dans l’eau. Nous recommandons la marque CUNO # CFS6135 (numéro de pièce DOYON PLF240).
AVERTISSEMENT
Ne jamais changer l'ajustement des valves à aiguille pré-ajustées.
INSTRUCTION POUR LE DRAIN
Le four possède un raccordement de drain par gravité à l'arrière du four (au centre). À la sortie de l'usine, ce drain est fermé à l’aide de bouchons (intérieur et extérieur) dans le cas où celui-ci ne sera pas utilisé. Pour l’utilisation du drain, enlevez le bouchon à l’intérieur du four, installer le filtre qui est situé à l’arrière du four à gauche.
IMPORTANT: La sortie du drain doit être dirigé en bas vers le plancher, et devrait se rendre directement à un drain de plancher. Le drain doit posséder évent et le raccordement doit être conforme aux normes locales.
A-7
A-8
A-9
EBAKE PROGRAMMABLE CONTROL - OPERATING MODES
The Doyon Ebake controller has two operation modes Manual and Programmable. MANUAL: to use all functions without using a recipe program. PROGRAMMABLE : to use with a recipe program.
Program capacity
Program #1 is always used as the default Manual Cooking mode setting (single stage). Programs #2 to #99 can have up to 8 stages each recipe.
OVEN START UP
Turn on the main power switch. The controller will power up and display:
OFF, PRESS POWER KEY TO START.
Press the red POWER key, the oven will go ON. The display will read PREHEAT and the oven will heat to reach the MANUAL preset temperature. Then, the oven will display READY and the alarm will beep 5 times. This will mean that the oven is at the desired temperature.
To turn the oven OFF, press the red POWER key and hold it for 3 seconds. The oven will run on COOL DOWN mode until it reaches 200°F and then, it will automatically turn OFF. At this moment, the display will show : OFF, PRESS POWER KEY TO START.
DOOR SWITCH
If the door is opened :
Display scrolls recipe NAME and DOOR OPEN. All functions are turned OFF (unless in Cool Down mode, then the fan remains on). All timers pause until the door is closed.
A-10
MANUAL MODE
This mode is used to work one stage program. Turn the dial until MANUAL is highlighted, press the dial to confirm
COOL DOWN FUNCTION
For fast cool down, press on the COOL DOWN key, the fan will remain ON while the door is open.
Note : if the oven reaches 200°F, it will turn OFF automatically. Display will show : OFF, PRESS POWER KEY TO START.
LIGHT KEY FUNCTION
Press LIGHT key to turn light ON/OFF.
TEMPERATURE FUNCTION
To change the temperature set point, press on . Display will show actual temperature set point. Turn the dial to select
.
the desired temperature set point (by increments of 5 degrees) and press the new set point will automatically be saved after exiting if the dial is not pressed after changing the setting. If the dial is
not pressed or turned within 3 seconds, the last set temperature will be saved.
When the oven displays READY, load the product. If a timer is needed, press on timer START/STOP key to start the timer countdown. See timer function below.
to confirm and exit the setting mode. Note that
TIMER FUNCTION
To change the time setting, press on increments of 15 sec.) and press
last set time will be saved.
Press on timer START/STOP key to start the timer countdown. At the end of the countdown, display will show BAKE DONE. If needed, you can add 1 minute by pressing the ADD TIME key. It will automatically add 1 minute without
changing the original time setting. If more then one minutes is needed turn the dial to desired add time and press the countdown is finished, the display will show BAKE DONE.
Also, at any time during the countdown, the time can be paused by pressing on the TIMER START/STOP key or cancelled by pressing and holding the START/STOP key for 3 seconds. When the door is open, the timer pauses and the display indicates DOOR OPEN until the door is closed.
If the remaining time is less than 60 minutes, it will be displayed as MM:SS If the remaining time is 60 minutes or more, it will be displayed as HH:MM
Note : Timer in MANUAL mode is only a reminder.
Display will show time setting. Turn the dial to select the desired timer setting (by
.
to confirm and exit setting. If the dial is not pressed or turned within 3 seconds, the
When
FAN OFF DELAY FUNCTION
By pressing on the FAN OFF DELAY key, the fan remains OFF for a period of time before starting working in normal reversing fan mode. After pressing FAN OFF DELAY key, the display will show NONE. Turn the dial to select HIGH (5
minutes) or LOW (3 minutes) fan off delay and press FAN OFF DELAY will be saved.
To cancel fan off delay, press the FAN OFF DELAY key, turn the dial to NONE and press
If the dial is not pressed or turned within 3 seconds, the last set
.
A-11
FAN CYCLE FUNCTION
You can change the fan cycle time. 3 different settings are available STD (2.5 min ON - 25 sec. OFF), MED (1.5 min ON ­25 sec OFF) and LOW (20 sec ON - 45 sec OFF). Default is STD. To select a different cycle then STD turn the dial to
desired fan cycle type and press This function will change the reversing time cycle of the fan, creating a different air flow.
.
STEAM FUNCTION
Steam output can be turned on only if oven temperature is >= (250°F /121°C).
Pressing PULSE STEAM key : It will create continuous steam injections. If pressed again, it will cancel
the pulse steam function. When active, the display scrolls recipe name and pulse steam.
Pressing SHOT STEAM key : A single steam injection will inject for duration of preset time. The display
will toggles the recipe name and the steam. following the steam injection you will have automatically a FAN OFF DELAY of 30 seconds.
Note: When pressing the SHOT STEAM key, it will force fan ON.
CORE PROBE FUNCTION IN MANUAL MODE
OPTIONAL:
When activated, the core probe temperature can only be used for monitoring food temperature. This will indicate the internal food temperature.
PROGRAMMED COOKING MODE
This mode is used to work with 1 to 8 stages recipe programs.
A-12
To select a programmed recipe, turn the dial until name or number of product is highlighted. Press program. The oven will preheat to the programmed temperature. Display will show READY and the alarm will beep 5 times
when the oven is at the desired temperature.
Press on START/STOP key to start the programmed recipe. The timer will recipe. At the end of the countdown, display will show BAKE DONE. If needed, you can add time pressing the BAKE MORE TIME key. It will automatically add 1 minute without changing the original time setting. If more then one minutes is needed after pressing the BAKE MORE TIME key,
turn the dial to desire add time and press on START/STOP key to stop the recipe.
Also, at any time during the countdown, the recipe can be paused by pressing on the START/STOP timer key or canceled by pressing and holding the key for 3 seconds.
When the door is open, the timer pauses and the display shows DOOR OPEN until the door is closed.
To see current stage information during baking process, press on the TIMER key. It will display recipe name, stage number, stage status and time reminder.
Note : During a programmed recipe, the keys SHOT & PULSE STEAM, FAN CYCLE, FAN OFF DELAY are not functional. All those functions need to be set in the recipe program.
When the countdown is finished, the display will show BAKE DONE. Press
to select product
CORE PROBE COOKING
OPTIONAL:
When activated in the recipe program stage, the core probe can be set to monitoring or cooking function. In cooking mode, the set point temperature of the core probe will manage the cooking without timer. When product temperature is reached, the display will show PRODUCT DONE.
If MONITOR function is set, it will indicate the internal food temperature, but will not control the cooking time.
Cook Program Structure
Each recipe name can have a maximum of 15 character. Up to 10 characters will show a fixe recipe name on the display. If more then 10, the recipe name will scroll on the display and when timer is activate the recipe name will be fixe and show only the 10 first characters. Each recipe can have preheat temps, core probe, cook stage, cook & hold function. Each stage has the following programmable parameters :
Optional Core probe: monitoring or cooking temperature. Timer: the time duration of the current stage. Oven temperature: the oven set point for current stage. Steam: shot or pulse steam injected into the oven. Fan off delay: 0 to 60 second can be programmed after the shot steam injection. Fan off delay: duration of fan OFF Fan cycle: the cycle time between fan ON/OFF
Entering the Programming mode
Press the PROGRAM KEY . If the control is protected by a password. The display reads ENTER CODE. Use the dial to enter the 4 digits code. Select the number and press to go to the next number. After the last number confirmation, you
will enter program mode.
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