Doosan PUMA MX Service Manual

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DOOSAN PUMA MX Series

FANUC Series 31i-Model A5

Programming Examples Manual

tim.markoski@gmail.com

Revision

2012)

2.1

7/17/

- 1 -

DISCLAIMER OF WARRANTY:

This user manual and the accompanying files are sold or supplied "as is" and without warranties as to performance of merchantability or any other Warranties whether expressed or implied.

While every effort has been made to verify the accuracy of the content provided, it is the responsibility of those programming and operating Doosan MX Series Multi-Tasking CNC Machining Centers to abide by standards of safe programming, setup and operation of any CNC Machine Tool.

Because the various machine configurations, programming methods, individual work pieces and setup/operator skill levels all effect the actual operation of the machine, NO WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS OFFERED.

The user must assume the entire risk of using the information provided in this manual and accompanying files.

Any typographical errors should be brought to the attention of AmTTech immediately.

South Texas

10010 Houston Oaks Dr. Houston, TX 77064 (832) 912-2000

North Texas

3301 Pleasant Valley Ln. Arlington, TX 76015 (832) 912-2000

Service & Support

Service Support Center: (888) 823-2967

- 2 -

Standard Turning

Pg 3



ANSI/ISO Holder Identification Pg 4



Insert Identification Pg 5



B-Axis Spindle Function – G490 Pg 9



Programming Example #1 - Upper Pg 10



Programming Example #2 - Lower Pg 13

Pinch Turning

Pg 16



Programming Example #3 – Upper & Lower Pg 17

Simultaneous Turning

Pg 20



Programming Example #4 - Upper & Lower w/Part Transfer Pg 20

Advanced Turning

Pg 25



B-Axis Spindle Function – G400 Pg 26



Programming Example #5 - Upper Pg 28



Programming Example #6 - Upper Pg 31

Advanced Drilling

Pg 34



Programming Example #7 - Upper Pg 34



Programming Example #8 - Upper Pg 36



Programming Example #9 - Upper Pg 38



B-Axis Spindle Tilt Function – G368/G369

- Upper Pg 40



Programming Example #10 - Upper Pg 41

Advanced Milling

Pg 43



Programming Example #11 – Upper (C-Axis/Y-Axis) Pg 43



Programming Example #12 – Upper (C-Axis) Pg 46

Advanced 5-Axis Operations

Pg 51



Programming Example #13 – Upper (5-Axis Milling) Pg 51



Doosan TCP Mode for 5-Axis Machining G700/G701

Pg 53



CAM System Post-Processor Information Pg 55



APT Cutter Location File Generated by CAM System

Pg 56



NC Code File Generated by CAM System Post-Processor

Pg 61

Miscellaneous

Pg 66



Servo Driven Tail Stock Pg 66



Macro-B OD Jaw Program Pg 66

- 3 -

DOOSAN PUMA MX Series – Standard Turning

The Doosan Puma MX Series is a powerful Multi-Task Machining Center. Its core is built upon the concepts a standard CNC Turning Center. As such, it handles standard CNC Turning quite well.

The basic differences in programming are not in the tool path motion but in the following:



Preparation and positioning before a Turning Operation



Tool Changes and Offsets



End of an Operation/Preparation for the next operation.

By standardizing the NC Code data in these areas, we can come up with a basic skeleton or outline for all machining operations. This standardization will aid in the creation of a Post-Processor for any given CAM system that a user may have for generating NC programs.

As ANSI/ISO Stick Tooling is well established for CNC Turning Operations, the first four examples in this user manual will be using this standard stick tooling along with the proper CAPTO® C6 holder and adapters for that tooling.

As all Doosan Puma MX Series Multi-Task Machining Center have the common element of the Nutating B-Axis Head, our first standard turning example will be done using the B-Axis Head for all operations. We will then progress to using the Lower Turret independently and then integrate it into synchronized operations using both the Upper B-Axis Head and the Lower Turret.

- 4 -

- 5 -

Insert Designation Chart

Shape

(e.g. "CNMG432" / "CCMT32.51")

Code Letter

Description

Diagram

Nose Angle

85° parallelogram

85°

82° parallelogram

82°

80° diamond

80°

55° diamond

55°

75° diamond

75°

hexagon

120°

55° parallelogram

55°

rectangle

90°

86° diamond

86°

55° parallelogram

55°

octagon

135°

pentagon

108°

round

full radius

square

90°

triangle

60°

35° diamond

35°

trigon

80°

sp. parallelogram

85°

Clearance or Relief Angle

(e.g. "CNMG432" / "CCMT32.51")

Code Letter

Angle

Diagram

0°

3°

5°

7°

11°

15°

20°

25°

30°

- 6 -

Tolerance

(e.g. "CNMG432" / "CCMT32.51")

Code

Letter

Cornerpoint (inches)

Thickness (inches)

Inscribed Circle (in)

Cornerpoint (mm)

Thickness (mm)

Inscribed Circle (mm)

.0002"

.001"

.005mm

.025mm

.0005"

.005"

.001"

.013mm

.025mm

.001"

.025mm

.0002"

.005"

.0005"

.005mm

.025mm

.013mm

.001"

.025mm

.13mm

.025mm

.0005"

.001"

.0005"

.013mm

.025mm

.013mm

.002"

.001"

.002-.005"

.005mm

.025mm

.05-.13mm

.0005"

.001"

.002-.005"

.013mm

.025mm

.05-.13mm

.001"

.002-.005"

.025mm

.05-.13mm

.002-.005"

.005"

.002-.005"

.05-.13mm

.13mm

.05-.15mm

.005-.012"

.001"

.005-.010"

.06-.25mm

.13mm

.08-.25mm

Hole / Chipbreaker

(e.g. "CNMG432" / "CCMT32.51")

Code Letter

Diagram

Hole

Hole Shape

Chipbreaker Type

Yes

Cylindrical

None

Yes

70-90° double countersink

None

Yes

Cylindrical

None

Double-sided

Yes

Cylindrical

Double-sided

Yes

70-90° single countersink

Single-sided

Yes

Cylindrical, or dbl countersink

Single-sided

None

Yes

Cylindrical

Hi-double positive

Yes

40-60° double countersink

None

Single-sided

Yes

Cylindrical

Hi-double positive

Yes

40-60° double countersink

Single-sided

Yes

40-60° double countersink

Double-sided

Yes

40-60° double countersink

None

Yes

Cylindrical

Double-sided hi-double positive

- 7 -

Size

(e.g. "CNMG432" / "CCMT32.51")

Inscribed Circle Size

ISO Code No. (metric cutting edge length) by shape code letter of insert

ANSI

Code No.

decimal in.

fractional in.

CDRSTVW

0.5

.0625"

1/16

1.2

.15625"

5/32

1.5

.1875"

3/16

04 (4mm)

5mm

04 (4mm)

8mm

1.8

.21875"

7/32

.25"

1/4

06 (6mm)

07 (7mm)

06 (6mm)

11 (11mm)

04 (4mm)

2.5

.3125"

5/16

08 (8mm)

9mm

07 (7mm)

13 (13mm)

05 (5mm)

.375"

3/8

09 (9mm)

11 (11mm)

09 (9mm)

16 (16mm)

06 (6mm)

3.5

.4375"

7/16

11mm

13mm

11 (11mm)

19 (19mm)

19mm

7mm

.5"

1/2

12 (12mm)

15 (15mm)

12 (12mm)

22 (22mm)

08 (8mm)

4.5

.5625"

9/16

14mm

17mm

14 (14mm)

24mm

9mm

.625"

5/8

16 (16mm)

19 (9mm)

15 (15mm)

27 (27mm)

10 (10mm)

5.5

.6875"

11/16

17mm

21mm

17 (17mm)

30mm

11mm

.75"

3/4

19 (19mm)

23 (23mm)

19 (19mm)

33 (33mm)

13 (13mm)

6.5

.8125"

13/16

.875"

7/8

22mm

27mm

22 (22mm)

38mm

15mm

81"1

25 (25mm)

31 (31mm)

25 (25mm)

44 (44mm)

17 (17mm)

1.25"

1-1/4

32 (32mm)

38mm

31 (31mm)

54 (54mm)

21 (21mm)

1.26"

32 (32mm)

Thickness

(e.g. "CNMG432" / "CCMT3

2.5

1")

ANSI

Code No.

ISO

Code No.

Decimal

Value

Fractional

Value

Millimeter

Value

1010.0625"

1/16

1.59mm

0.078"

5/64

1.98mm

1.5020.094"

3/32

2.38mm

0.109"

7/64

2.78mm

2030.125"

1/8

3.18mm

2.5T30.156"

5/32

3.97mm

3040.187"

3/16

4.76mm

0.219"

7/32

5.56mm

4060.25"

1/4

6.35mm

5070.313"

5/16

7.9mm

6090.375"

3/8

9.53mm

0.5"

1/2

12.7mm

Radius

(e.g. "CNMG432" / "CCMT32.51")

ANSI

Code No.

ISO

Code No.

Decimal

Value

Fractional

Value

Millimeter

Value

Null

Wiper flat

VM0000

0.2000.004"

0.1mm

0.004"

0.1mm

0.5

0.008"

0.2mm

0000.008"

0.2mm

0.008"

0.2mm

1040.016"

1/64

0.4mm

0.020"

0.5mm

2080.031"

1/32

0.8mm

0.040"

1.02mm

3120.047"

3/64

1.2mm

4160.062"

1/16

1.6mm

5200.078"

5/64

2mm

6240.094"

3/32

2.4mm

7290.109"

7/64

2.9mm

8320.125"

1/8

3.2mm

- 8 -

Wiper Lead Angle

(e.g. "SEKN42AFTN")

Code Letter

Angle

45°

60°

75°

0°

Wiper Clearance Angle

(e.g. "SEKN42AFTN")

Code Letter

Angle

7°

15°

20°

25-26°

30°

0°

11°

Cutting Edge Preparation

(e.g. "SEKN42AFTN")

Code Letter

Edge Preparation

sharp

honed

T-land

honed T-land

special chamfer

Cutting Direction

(e.g. "SEKN42AFTN")

Code Letter

Direction

right-hand cutting only

left-hand cutting only

both right-hand and left-hand cutting

- 9 -

B-Axis Spindle Function - G490

Automatic Milling Spindle Orientation

(G490)

The B-Axis Head Spindle contains a curvic-coupling on the front

face. This allows for the possible indexing of the milling spindle in 30˚ increments. The Doosan Puma MX series has two functions in commanding for milling spindle

orientation.

The G490 function automatically unclamps the milling spindle and orients to the designated degree of rotation. After orientation, t h e milling spindle is automatically

clamped.

The other function (M279) is needed to command unclamping (M101) for the milling

spindle

before commanding orientation and to command clamping (M100) after

commanding

orientation. But this is only for maintenance by an authorized Service Engineer

Command

Format

G490 S

G490

: automatic milling spindle orientation

command

: orientation degree of milling

spindle

→0˚

S300

→30˚

S1800→180

S3600→360

Note:

G490 S0 is automatically invoked during a Tool Change Sequence. It is not required to command G49 S0 prior to a Tool Change Sequence. However, all examples using the B-Axis Head will show this commanded explicitly for clarity.

- 10 -

EXAMPLE #1 – STANDARD TURNING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6-ASHR-38130-16-A (2) HOLDERS : MCLNR-164D (1), MVJNR-164D (1) INSERTS : CNMG-432 (1), VNMG-431 (1) SPINDLE : LEFT MAIN WORK COORD: G54 ORIGIN : X0.0 = SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : FACE, ROUGH & FINISH TURN HALF OF PART

- 11 -

O0001(MX-EXAMPLE #1 – UPPER UNIT ONLY)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

N1 G00 G18 G40 G49 G80 G99 N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N4 G00 G28 B0.0 (ZERO RETURN B-AXIS) N5 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL CHANGE) N6 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N7 M01

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T01001 (SANDVIK C6-ASHR-38130-16-A - MCLNR-164D - CNMG432) N10 T02000 (STAGE NEXT TOOL) N11 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 G00 G28 B0.0 (ZERO RETURN B-AXIS) N14 M138 (SHOWER BED COOLANT ON) N15 M126 (COOLANT THROUGH TOOL ON) N16 M34 (LEFT SPINDLE C-AXIS MODE OFF) N17 M261 (SPINDLE WINDING LOW - REPLACES M41) N18 G50 S2500 (MAXIMUM RPM CAP) N19 G96 S500 M03 P11 (CONSTANT CUTTING SPEED MODE - 500 FPM - LEFT SPINDLE CLOCKWISE)

(FACE = ROUGH & FINISH)

N20 G00 X3.7 Z0.01 N21 G01 X-0.0625 F0.018 N22 G00 Z0.11 N23 X3.7 N24 Z0.0 N25 G01 X-0.0625 F0.01 N26 G00 Z0.1

(OD CANNED ROUGH)

N27 G00 X3.5 N28 G00 Z0.0615 N29 G71 U0.125 R0.03 N30 G71 P31 Q40 U0.02 W0.01 F0.018 N31 G00 X0.8903 N32 G01 X1.1817 Z-0.0842 N33 G03 X1.2 Z-0.1063 R0.0313 N34 G01 Z-1.125 N35 G01 X2.7875 N36 G03 X2.8317 Z-1.1342 R0.0313 N37 G01 X2.9817 Z-1.2092 N38 G03 X3.0 Z-1.2313 R0.0313 N39 G01 Z-2.225 N40 G01 X3.5 N41 G00 Z0.1

(TOOL CHANGE PREPARATION)

N42 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N43 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N44 G00 G28 B0.0 (ZERO RETURN B-AXIS) N45 T01000 (CANCEL OFFSET FOR CURRENT TOOL) N46 M139 (SHOWER BED COOLANT OFF) N47 M127 (COOLANT THROUGH TOOL OFF) N48 M05 P11 (LEFT SPINDLE STOP) N49 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL CHANGE) N50 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N51 M01

- 12 -

(PREPARATION FOR START OF OPERATION)

N52 G54 (WORK COORDINATE SELECTION) N53 M06 T02002 (SANDVIK C6-ASHR-38130-16-A - MVJNR-164D - VNMG431) N54 T01000 (STAGE NEXT TOOL) N55 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N56 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N57 G00 G28 B0.0 (ZERO RETURN B-AXIS) N58 M126 (COOLANT THROUGH TOOL ON) N59 M34 (LEFT SPINDLE C-AXIS MODE OFF) N60 M262 (SPINDLE WINDING HIGH- REPLACES M42) N61 G50 S2500 (MAXIMUM RPM CAP) N62 G96 S600 M03 P11 (CONSTANT CUTTING SPEED MODE - 600 FPM - LEFT SPINDLE CLOCKWISE)

(OD FINISH)

N63 G00 X3.5 Z0.1 N64 X1.0408 Z0.0661 N65 G01 X0.9701 Z0.0308 F0.006 N66 X1.1908 Z-0.0796 N67 G03 X1.2 Z-0.0906 R0.0156 N68 G01 Z-1.125 N69 X2.8187 N70 G03 X2.8408 Z-1.1296 R0.0156 N71 G01 X2.9908 Z-1.2046 N72 G03 X3.0 Z-1.2156 R0.0156 N73 G01 Z-2.205 N74 X3.0707 Z-2.1697 N75 G00 X3.5 Z0.1

(END PROGRAM/TOOL CHANGE PREPARATION)

N76 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N77 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N78 G00 G28 B0.0 (ZERO RETURN B-AXIS) N79 T02000 (CANCEL OFFSET FOR CURRENT TOOL) N80 M139 (SHOWER BED COOLANT OFF) N81 M127 (COOLANT THROUGH TOOL OFF) N82 M05 P11 (LEFT SPINDLE STOP) N83 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N84 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N85 M30

- 13 -

EXAMPLE #2 – STANDARD TURNING – LOWER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : N/A HOLDERS : MCLNR-164D (1), MVJNR-164D (1) INSERTS : CNMG-432 (1), VNMG-431 (1) SPINDLE : LEFT MAIN WORK COORD: G54 ORIGIN : X0.0 = SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : FACE, ROUGH & FINISH TURN HALF OF PART

- 14 -

O0002(MX-EXAMPLE #2 - LOWER)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, CYCLE CANCEL, UPR FEED)

N1 G00 G18 G40 G80 G99 N2 G00 G28 U0.0 (ZERO RETURN X-AXIS) N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)

(PREPARATION FOR START OF OPERATION)

N4 G54 (WORK COORDINATE SELECTION) N5 T01001 (MCLNR-164D - CNMG432) N6 M138 (SHOWER BED COOLANT ON) N7 M08 (COOLANT ON) N8 M34 (LEFT SPINDLE C-AXIS MODE OFF) N9 M261 (SPINDLE WINDING LOW - REPLACES M41) N10 G50 S2500 (MAXIMUM RPM CAP) N11 G96 S500 M03 P11 (CONSTANT CUTTING SPEED MODE - 500 FPM - LEFT SPINDLE CLOCKWISE)

(FACE = ROUGH & FINISH)

N12 G00 X3.7 Z0.01 N13 G01 X-0.0625 F0.018 N14 G00 Z0.11 N15 X3.7 N16 Z0. N17 G01 X-0.0625 F0.01 N18 G00 Z0.1

(OD CANNED ROUGH)

N19 G00 X3.5 N20 G00 Z0.0615 N21 G71 U0.125 R0.03 N22 G71 P23 Q32 U0.02 W0.01 F0.018 N23 G00 X0.8903 N24 G01 X1.1817 Z-0.0842 N25 G03 X1.2 Z-0.1063 R0.0313 N26 G01 Z-1.125 N27 G01 X2.7875 N28 G03 X2.8317 Z-1.1342 R0.0313 N29 G01 X2.9817 Z-1.2092 N30 G03 X3.0 Z-1.2313 R0.0313 N31 G01 Z-2.225 N32 G01 X3.5 N33 G00 Z0.1

(TOOL CHANGE PREPARATION)

N34 G00 G28 U0.0 (ZERO RETURN X-AXIS) N35 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N36 T01000 (CANCEL OFFSET FOR CURRENT TOOL) N37 M139 (SHOWER BED COOLANT OFF) N38 M09 (COOLANT THROUGH TOOL OFF) N39 M05 P11 (LEFT SPINDLE STOP) N40 M01

(PREPARATION FOR START OF OPERATION)

N41 G54 (WORK COORDINATE SELECTION) N42 T02002 (MVJNR-164D - VNMG431) N43 M08 (COOLANT ON) N44 M34 (LEFT SPINDLE C-AXIS MODE OFF) N45 M262 (SPINDLE WINDING HIGH- REPLACES M42) N46 G50 S2500 (MAXIMUM RPM CAP) N47 G96 S600 M03 P11 (CONSTANT CUTTING SPEED MODE - 600 FPM - LEFT SPINDLE CLOCKWISE)

- 15 -

(OD FINISH)

N48 G00 X3.5 Z0.1 N49 X1.0408 Z0.0661 N50 G01 X0.9701 Z0.0308 F0.006 N51 X1.1908 Z-0.0796 N52 G03 X1.2 Z-0.0906 R0.0156 N53 G01 Z-1.125 N54 X2.8187 N55 G03 X2.8408 Z-1.1296 R0.0156 N56 G01 X2.9908 Z-1.2046 N57 G03 X3.0 Z-1.2156 R0.0156 N58 G01 Z-2.205 N59 X3.0707 Z-2.1697 N60 G00 X3.5 Z0.1

(END PROGRAM/TOOL CHANGE PREPARATION)

N61 G00 G28 U0.0 (ZERO RETURN X-AXIS) N62 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N63 T02000 (CANCEL OFFSET FOR CURRENT TOOL) N64 M139 (SHOWER BED COOLANT OFF) N65 M09 (COOLANT THROUGH TOOL OFF) N66 M05 P11 (LEFT SPINDLE STOP) N67 T12000 (INDEX TO EMPTY TOOL FOR LOWER TURRET CHUCK CLEARANCE) N68 G00 G54 Z0.0 (POSITION LOWER TURRET FOR WORKING ENVELOPE CLEARANCE) N69 M30

- 16 -

PINCH TURNING – SYNCHRONIZED UPPER & LOWER

Pinch Turning

is a way to employ 2 independent and opposing tools on a CNC lathe in order to cut more quickly. When Pinch Turning, one tool follows 180° of spindle rotation behind the other. Each opposing tool is only engaged in the cut for 180° of spindle rotation. The Doosan Puma MX Series T & ST configurations fully support Pinch Turning.

The feed rate that is calculated for each tool is doubled. The tools cut at the same time but are 180° out of phase so that the amount of time needed for the Pinch Turned Operation is 50% less than a standard turning operation.

The tools used in Pinch Turning must be identical in configuration. The opposing tools should both share the same orientation (Right or Left Handed), clearance and relief angles, and most importantly, the inserts used must be identical.

Pinch Turning is also referred to as Balanced Turning. It can be used for either roughing or finishing. With Pinch Turning, both the opposing tools use the same programmed path. However, each program is independent and is a separate control system.

These different control systems are typical classified as Upper & Lower and are synchronized during automatic operation. This synchronization is achieved by the use of Wait Codes (M900-M999) that are placed strategically within the NC code. A Wait Code is included on a line of NC Code where we wish to begin the synchronization. The same wait code is placed at the corresponding point in the NC Code for the opposing tool. When the Upper and Lower Control Systems reach the same point, both Upper and Lower Tools will begin their motion at the same time. If either Control System reaches a Wait Code before the other Control System, that Control System will wait for the other system to “catch up” before beginning synchronized operations.

- 17 -

EXAMPLE #3 – STANDARD TURNING – SYNCHRONIZED UPPER & LOWER

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6-ASHR-38130-16-A (2) HOLDERS : MCLNR-164D (2), MVJNR-164D (2) INSERTS : CNMG-432 (2), VNMG-431 (2) SPINDLE : LEFT MAIN WORK COORD: G54 ORIGIN : X0.0 = SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : FACE WITH UPPER, PINCH TURN ROUGH & FINISH TURN HALF OF PART

- 18 -

O0003(MX-EXAMPLE #3 - UPPER)

(PINCH TURN SYNCHRONIZED WITH LOWER TURRET)

N1 G00 G18 G40 G49 G80 G99 N2 G00 G28 U0.0 V0.0 N3 G00 G28 W0.0 N4 G00 G28 B0.0 N5 G490 S0 N6 G00 B-90.0 N7 M01 N8 G54

N9 M06 T01001 N10 T02000 N11 G490 S0 N12 G00 G28 W0.0 N13 G00 G28 B0.0 N14 M138 N15 M126 N16 M34 N17 M261 N18 G50 S2500 N19 G96 S500 M03 P11

(FACE = ROUGH & FINISH)

N20 G00 X3.7 Z0.01 N21 G01 X-0.0625 F0.018 N22 G00 Z0.11 N23 X3.7 N24 Z0. N25 G01 X-0.0625 F0.01

(OD CANNED ROUGH)

N28 G00 Z0.0615 N29 G71 U0.125 R0.03 N30 G71 P31 Q40 U0.02 W0.01 F0.036 N31 G00 X0.8903 N32 G01 X1.1817 Z-0.0842 N33 G03 X1.2 Z-0.1063 R0.0313 N34 G01 Z-1.125 N35 G01 X2.7875 N36 G03 X2.8317 Z-1.1342 R0.0313 N37 G01 X2.9817 Z-1.2092 N38 G03 X3.0 Z-1.2313 R0.0313 N39 G01 Z-2.225 N40 G01 X3.5 N41 G00 Z0.1

N42 G00 G28 U0.0 V0.0 N43 G00 G28 W0.0 N44 G00 G28 B0.0 N45 T01000 N46 M139 N47 M127 N48 M05 P11 N49 G490 S0 N50 G00 B-90.0 N51 M01

O0003(MX-EXAMPLE #3 - LOWER)

(PINCH TURN SYNCHRONIZED WITH B-AXIS HEAD)

N1 G00 G18 G40 G80 G99 N2 G00 G28 U0.0 N3 G00 G28 W0.0

N4 G54 N5 T01001 N6 M138 N7 M08 N8 M34 N9 M261 N10 G50 S2500 N11 G96 S500 M03 P11

(OD CANNED ROUGH)

N13 G00 Z0.0615 N14 G71 U0.125 R0.03 N15 G71 P16 Q25 U0.02 W0.01 F0.036 N16 G00 X0.8903 N17 G01 X1.1817 Z-0.0842 N18 G03 X1.2 Z-0.1063 R0.0313 N19 G01 Z-1.125 N20 G01 X2.7875 N21 G03 X2.8317 Z-1.1342 R0.0313 N22 G01 X2.9817 Z-1.2092 N23 G03 X3.0 Z-1.2313 R0.0313 N24 G01 Z-2.225 N25 G01 X3.5 N26 G00 Z0.1

N27 G00 G28 U0.0 N28 G00 G28 W0.0 N29 T01000 N30 M139 N31 M09 N32 M05 P11 N33 M01

N26 G00 Z0.1

N27 G00 X3.5 M900 (SYNC POINT)

N12 G00 X3.5

00 (SYNC POINT)

Z0.1 M9

- 19 -

N52 G54 N53 M06 T02002 N54 T01000 N55 G490 S0 N56 G00 G28 W0.0 N57 G00 G28 B0.0 N58 M126 N59 M34 N60 M262 N61 G50 S2500 N62 G96 S600 M03 P11

(OD FINISH)

N63 G00 X3.5 Z0.1 M901 (SYNC POINT) N64 X1.0408 Z0.0661 N65 G01 X0.9701 Z0.0308 F0.012 N66 X1.1908 Z-0.0796 N67 G03 X1.2 Z-0.0906 R0.0156 N68 G01 Z-1.125 N69 X2.8187 N70 G03 X2.8408 Z-1.1296 R0.0156 N71 G01 X2.9908 Z-1.2046 N72 G03 X3.0 Z-1.2156 R0.0156 N73 G01 Z-2.205 N74 X3.0707 Z-2.1697 N75 G00 X3.5 Z0.1

N76 G00 G28 U0.0 V0.0 N77 G00 G28 W0.0 N78 G00 G28 B0.0 N79 T02000 N80 M139 N81 M127 N82 M05 P11 N83 G490 S0 N84 G00 B-90.0 N85 M30

N34 G54 N35 T02002 N36 M08 N37 M34 N38 M262 N39 G50 S2500 N40 G96 S600 M03 P11

(OD FINISH)

N41 G00 X3.5 Z0.1 M901 (SYNC POINT) N42 X1.0408 Z0.0661 N43 G01 X0.9701 Z0.0308 F0.012 N44 X1.1908 Z-0.0796 N45 G03 X1.2 Z-0.0906 R0.0156 N46 G01 Z-1.125 N47 X2.8187 N48 G03 X2.8408 Z-1.1296 R0.0156 N49 G01 X2.9908 Z-1.2046 N50 G03 X3.0 Z-1.2156 R0.0156 N51 G01 Z-2.205 N52 X3.0707 Z-2.1697 N53 G00 X3.5 Z0.1

N54 G00 G28 U0.0 N55 G00 G28 W0.0 N56 T02000 N57 M139 N58 M09 N59 M05 P11 N60 T12000 N61 G00 G54 Z0.0 N62 M30

- 20 -

EXAMPLE #4 – STANDARD TURNING

SIMULTANEOUS UPPER & LOWER OPERATION USING LEFT & RIGHT SPINDLES WITH PART TRANSFER

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6-ASHR-38130-16-A (2) HOLDERS : MCLNR-164D (2), MVJNR-164D (2) INSERTS : CNMG-432 (2), VNMG-431 (2) SPINDLES : LEFT MAIN W/UPPER, RIGHT MAIN W/LOWER WORK COORD: G54=LEFT MAIN W/UPPER, G55=RIGHT MAIN W/LOWER ORIGIN : X0.0 = SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : FACE, ROUGH & FINISH TURN 1ST HALF OF PART – LEFT MAIN w/UPPER

: FACE, ROUGH & FINISH TURN 2ND HALF OF PART – RIGHT MAIN w/LOWER : STOP, REMOVE FINISHED PART FROM RIGHT SPINDLE : TRANSFER PART FROM LEFT SPINDLE TO RIGHT SPINDLE : LOAD NEW STOCK AND CONTINUE SIMULTANEOUS OPERATION

- 21 -

- 22 -

O0004(MX-EXAMPLE #4 - UPPER)

(TURN ON LEFT MAIN SPINDLE WITH B-AXIS HEAD) (TURN SIMULTANEOUSLY WITH LOWER TURRET) (ON RIGHT MAIN SPINDLE)

N1 G00 G18 G40 G49 G80 G99 N2 G00 G28 U0.0 V0.0 N3 G00 G28 W0.0 N4 G00 G28 B0.0 N5 G490 S0 N6 G00 B-90.0 N7 M01

N8 G54 N9 M06 T01001 N10 T02000 N11 G490 S0

N14 M138 N15 M126 N16 M34 N17 M261 N18 G50 S2500 N19 G96 S500 M03 P11

(FACE = ROUGH & FINISH)

N20 G00 X3.7 Z0.01 M900 (SYNC POINT) N21 G01 X-0.0625 F0.018 N22 G00 Z0.11 N23 X3.7 N24 Z0. N25 G01 X-0.0625 F0.01 N26 G00 Z0.1

(OD CANNED ROUGH)

N27 G00 X3.5 M901 (SYNC POINT) N28 G00 Z0.0615 N29 G71 U0.125 R0.03 N30 G71 P31 Q40 U0.02 W0.01 F0.036 N31 G00 X0.8903 N32 G01 X1.1817 Z-0.0842 N33 G03 X1.2 Z-0.1063 R0.0313 N34 G01 Z-1.125 N35 G01 X2.7875 N36 G03 X2.8317 Z-1.1342 R0.0313 N37 G01 X2.9817 Z-1.2092 N38 G03 X3.0 Z-1.2313 R0.0313 N39 G01 Z-2.225 N40 G01 X3.5 N41 G00 Z0.1 N42 G00 G28 U0.0 V0.0 N43 G00 G28 W0.0 N44 G00 G28 B0.0 N45 T01000 N46 M139 N47 M127 N48 M05 P11 N49 G490 S0 N50 G00 B-90.0 N51 M01

O0004 (MX-EXAMPLE #4 - LOWER)

(TURN ON RIGHT MAIN SPINDLE WITH LOWER TURRET) (TURN SIMULTANEOUSLY WITH B-AXIS HEAD) (ON LEFT MAIN SPINDLE)

N1 G00 G18 G40 G80 G99 N2 G00 G28 U0.0 N3 G00 G28 W0.0

N4 G55 N5 T01001 N6 M138 N7 M08

N10 G50 S2500 N11 G96 S500 M03 P21

(FACE = ROUGH & FINISH)

N12 G00 X3.7 Z-0.01 M900 (SYNC POINT) N13 G01 X-0.0625 F0.018 N14 G00 Z-0.11 N15 X3.7 N16 Z0. N17 G01 X-0.0625 F0.01 N18 G00 Z-0.1

(OD CANNED ROUGH)

N19 G00 X3.5 Z-0.1 M901 (SYNC POINT) N20 G00 Z-0.0615 N21 G71 U0.125 R0.03 N22 G71 P23 Q33 U0.02 W-0.01 F0.036 N23 G00 X0.8903 N24 G01 X1.1817 Z0.0842 N25 G02 X1.2 Z0.1063 R0.0313 N26 G01 Z1.125 N27 G01 X2.7875 N28 G02 X2.8317 Z1.1342 R0.0313 N29 G01 X2.9817 Z1.2092 N30 G02 X3.0 Z1.2313 R0.0313 N31 G01 Z2.225 N32 G01 X3.5 N33 G00 Z-0.1 N34 G00 G28 U0.0 N35 G00 G28 W0.0 N36 T01000 N37 M139 N38 M09 N39 M05 P21 N40 M01

N13 G00 G28 B0.0

N9 M161

N12 G00 G28 W0.0

N8 M134

- 23 -

N52 G54 N53 M06 T02002 N54 T01000

N57 G00 G28 B0.0 N58 M126 N59 M34 N60 M262 N61 G50 S2500 N62 G96 S600 M03 P11

(OD FINISH)

N63 G00 X3.5 Z0.1 M902 (SYNC POINT) N64 X1.0408 Z0.0661 N65 G01 X0.9701 Z0.0308 F0.012 N66 X1.1908 Z-0.0796 N67 G03 X1.2 Z-0.0906 R0.0156 N68 G01 Z-1.125 N69 X2.8187 N70 G03 X2.8408 Z-1.1296 R0.0156 N71 G01 X2.9908 Z-1.2046 N72 G03 X3.0 Z-1.2156 R0.0156 N73 G01 Z-2.205 N74 X3.0707 Z-2.1697 N75 G00 X3.5 Z0.1

N76 G00 G28 U0.0 V0.0 N77 G00 G28 W0.0 N78 G00 G28 B0.0 N79 T02000 N80 M139 N81 M127 N82 M05 P11 N83 G490 S0 N84 G00 B-90.0 N85 M903 (SYNC POINT) N86 M30

N41 G55 N42 T02002 N43 M08

N46 G50 S2500 N47 G96 S600 M03 P21

(OD FINISH)

N48 G00 X3.5 Z-0.1 M902 (SYNC POINT) N49 X1.0408 Z-0.0661 N50 G01 X0.9701 Z-0.0308 F0.012 N51 X1.1908 Z0.0796 N52 G02 X1.2 Z0.0906 R0.0156 N53 G01 Z1.125 N54 X2.8187 N55 G02 X2.8408 Z1.1296 R0.0156 N56 G01 X2.9908 Z1.2046 N57 G02 X3.0 Z1.2156 R0.0156 N58 G01 Z2.205 N59 X3.0707 Z2.1697 N60 G00 X3.5 Z-0.1

N61 G00 G28 U0.0 N62 G00 G28 W0.0 N63 T02000 N64 M139 N65 M09 N66 M05 P21 N67 T12000 (EMPTY TOOL STATION) N68 G00 G54 Z0.0 N69 M903 (SYNC POINT)

M00

(PROGRAM STOP BEFORE PART TRANSFER) (LEFT & RIGHT SPINDLE MUST BE STOPPED) (PRIOR TO THIS TRANSFER)

(** OPEN JAWS ON RIGHT SPINDLE AND REMOVE **) (** FINISHED PART FROM RIGHT SPINDLE **)

(** BLOW OUT JAWS TO PREPARE FOR TRANSFER **) (** MANUALLY CLOSE JAWS ON RIGHT SPINDLE **)

(** PRESS CYCLE START TO BEGIN TRANSFER **) (** FROM LEFT SPINDLE TO RIGHT SPINDLE **)

N56 G00 G28 W0.0

N45 M162

N55 G490 S0

N44 M134

- 24 -

(** BEGIN PART TRANSFER **)

G97 (ENTER RPM MODE)

M34 (C-AXIS MODE OFF – LEFT SPINDLE) M134 (C-AXIS MODE OFF – RIGHT SPINDLE) M19 (ORIENT THE LEFT) M119 (ORIENT THE RIGHT) M131 (ALLOW THE RIGHT TO OPEN) M169 (OPEN RIGHT JAWS)

G04 U1.0 (WAIT A SECOND) G54 G98 G00 A0.5 (RAPID TO 0.5 AWAY)

M86 (TORQUE SKIP)

G31 P99 A-

2.3F5

0.0 (FEED ONTO THE PART)

(MODIFY A-AXIS VALUE PER PART/JAWS)

M87 (TORQUE SKIP CANCEL) M168 (CLOSE RIGHT JAWS)

G04 U1.0 (WAIT A SECOND)

M31 (ALLOW THE LEFT TO OPEN) M69 (OPEN LEFT JAWS)

G04 U1.0 (WAIT A SECOND) G00 G28 G53 A0.0 (GO HOME)

M05 P21 (PREVENT ALARM) M05 P11 (PREVENT ALARM)

(** END PART TRANSFER **)

N70 M00

(** BLOW OUT LEFT SPINDLE JAWS **) (** LOAD STOCK FOR NEXT PART **) (** IN LEFT SPINDLE **)

N71 M30

- 25 -

DOOSAN PUMA MX Series – Advanced Turning

With all of our previous examples we have focused on standard ANSI/ISO Stick Tooling. On a standard CNC Turning Center, stick tooling is designed to be used in a specific orientation.

Multi-Task CNC Machining Centers, like the Doosan Puma MX Series, allow users to create efficient CNC Operations by orienting tooling to positions previously impossible to achieve with Standard CNC Turning Centers.

Specific Tooling Adapters have been designed to support Multi-Task CNC Machining Centers. These tools provide the user with the ability to be used as either Right Handed or Left Handed as well as tilting them to provide optimal chip clearance.

Example #5 is a modified version of Example #1. Example #5 will use two CAPTO® C6 Holder/Adapters specifically designed for Multi-Task CNC Machining Centers. Additionally, we will now use a new programming code that allows us to use the Nutating B-Axis Head to tilt to an angle that provides for the most efficient machining operation.

- 26 -

B-Axis Spindle Tilt Function - G400

- 27 -

B-Axis Spindle Tilt Function - G400

IMPORTANT NOTE:

A B C D

When a tool is touched off in a manner that is normal to its cutting position as shown in figures A & B, the tool length is measured by the Q-Setter, including any tool nose radius built into the insert. A high degree of accuracy can be achieved without issue with this method because the reference point shown in figure B is included in the X and Z measurement.

When a tool is touched off in a manner that is NOT normal to its cutting position (Figures C & D), The calculations from within G400 project the theoretical position of the tool based on the information defining the tool.

This definition includes the measured tool length of X and the described R

value in the tool offset register.

A higher degree of accuracy will be achieved with G400 if the radius of the tool is known. For example, A 0.0313 radius cannot be assumed with a CNMG432 insert. Typically, tool manufacturers use a +0 -.005 tolerance band for radii. It is common for the actual radii to be -0.003.

When using G400 with a turning tool, it is best to start with a radius of minus (-) 0.003 of the published radius in R of the offset page.

EXAMPLE:

An ID Boring Bar or Grooving Tool is only used at B-90.0. Simply touch off the tool in the orientation it will be cutting. The program should have an explicit command for positioning the B-Axis Angle.

However, if you choose to use G400 in such a case, there are some facts users should be aware of. It is permissible to touch off ID Boring and Grooving Tools at B0.

However, the Tool Nose Radius at the Touch-Off point MUST be entered in the Offset R-Field.

Also, using J11 or J12 on a G400 command line requires a G490 S____ command PRIOR to the G400 line in order for compensation applied to be accurate. Using G490 S____ AFTER the G400 line will orient the spindle but your compensation will NOT be accurate. Please reference the Doosan Programming Manual page 14-4.

Due to the added complexity involved in touching off at B0 for ID tooling that is only used at B-90.0 , The use of G400 is discouraged in favor of the traditional method of touching off at the B-Axis Angle used in the operation.

- 28 -

EXAMPLE #5 – ADVANCED TURNING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6-DCMNN-00115-12 (1), SANDVIK C6-DDMNL-0013-1504 (1) INSERTS : CNMG-432 (1), DNMG-431 (1) SPINDLE : LEFT MAIN WORK COORD: G54 ORIGIN : X0.0 = SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : FACE, ROUGH & FINISH TURN HALF OF PART Q-SETTER : TOUCH OFF BOTH TOOLS IN X ONLY AT B0.0

TOOL #3 ADAPTER : C6-DCMNN-00115-12 INSERT : CNMG432 ORIENTATION : G490 S1800 B-AXIS TILT : -45.0

TOOL #4 ADAPTER : C6-DDMNL-0013-1504 INSERT : DNMG431 ORIENTATION : G490 S1800 B-AXIS TILT : -20.0

- 29 -

O0005(MX-EXAMPLE #5 - UPPER - G400)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T03003 (SANDVIK C6-DCMNN-00115-12 - CNMG432) N10 T04000 (STAGE NEXT TOOL) N11 G490 S1800 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 G00 G28 B0.0 (ZERO RETURN B-AXIS) N14 M138 (SHOWER BED COOLANT ON) N15 M126 (COOLANT THROUGH TOOL ON) N16 M34 (LEFT SPINDLE C-AXIS MODE OFF) N17 M261 (SPINDLE WINDING LOW - REPLACES M41)

N18 G400 B-45.0 J2.0 R3.0 K3.0 W3.0 (ENGAGE G400 TOOL POINT CONTROL)

(B-45.0 = ANGLE OF HEAD TILT) (J2.0 = ORIENTATION AND LOCK B-AXIS SPINDLE AT 180.0 DEGREES & LOCKED) (R3.0 = CUTTING QUADRANT #3) (K3.0 = IMAGINARY TOOL NOSE ORIENTATION #3) (W3.0 = TOOL OFFSET REGISTER #3)

N19 G50 S2500 (MAXIMUM RPM CAP) N20 G96 S500 M04 P11 (CONSTANT CUTTING SPEED MODE - 500 FPM - LEFT SPINDLE COUNTER-CLOCKWISE)

(FACE = ROUGH & FINISH)

N21 G00 X3.7 Z0.01 N22 G01 X-0.0625 F0.018 N23 G00 Z0.11 N24 X3.7 N25 Z0. N26 G01 X-0.0625 F0.01 N27 G00 Z0.1

(OD CANNED ROUGH)

N28 G00 X3.5 N29 G00 Z0.0615 N30 G71 U0.125 R0.03 N31 G71 P32 Q41 U0.02 W0.01 F0.018 N32 G00 X0.8903 N33 G01 X1.1817 Z-0.0842 N34 G03 X1.2 Z-0.1063 R0.0313 N35 G01 Z-1.125 N36 G01 X2.7875 N37 G03 X2.8317 Z-1.1342 R0.0313 N38 G01 X2.9817 Z-1.2092 N39 G03 X3.0 Z-1.2313 R0.0313 N40 G01 Z-2.225 N41 G01 X3.5 N42 G00 Z0.1

- 30 -

(TOOL CHANGE PREPARATION)

N43 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N44 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N45 G00 G28 B0.0 (ZERO RETURN B-AXIS) N46 T03000 (CANCEL OFFSET #399 FOR CURRENT TOOL USING G400) N47 M139 (SHOWER BED COOLANT OFF) N48 M127 (COOLANT THROUGH TOOL OFF) N49 M05 P11 (LEFT SPINDLE STOP) N50 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL CHANGE) N51 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N52 M01

(PREPARATION FOR START OF OPERATION)

N53 G54 (WORK COORDINATE SELECTION) N54 M06 T04004 (SANDVIK C6-DDMNL-0013-1504 - DNMG431) N55 T03000 (STAGE NEXT TOOL) N56 G490 S1800 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N57 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N58 G00 G28 B0.0 (ZERO RETURN B-AXIS) N59 M126 (COOLANT THROUGH TOOL ON) N60 M34 (LEFT SPINDLE C-AXIS MODE OFF) N61 M262 (SPINDLE WINDING HIGH- REPLACES M42)

N62 G400 B-20.0 J2. R3. K3. W4. (ENGAGE G400 TOOL POINT CONTROL)

(B-20.0 = ANGLE OF HEAD TILT) (J2.0 = ORIENTATION AND LOCK B-AXIS SPINDLE AT 180.0 DEGREES & LOCKED) (R3.0 = CUTTING QUADRANT #3) (K3.0 = IMAGINARY TOOL NOSE ORIENTATION #3) (W4.0 = TOOL OFFSET REGISTER #4)

N63 G50 S2500 (MAXIMUM RPM CAP) N64 G96 S600 M03 P11 (CONSTANT CUTTING SPEED MODE - 600 FPM - LEFT SPINDLE CLOCKWISE)

(OD FINISH)

N65 G00 X3.5 Z0.1 N66 X1.0408 Z0.0661 N67 G01 X0.9701 Z0.0308 F0.006 N68 X1.1908 Z-0.0796 N69 G03 X1.2 Z-0.0906 R0.0156 N70 G01 Z-1.125 N71 X2.8187 N72 G03 X2.8408 Z-1.1296 R0.0156 N73 G01 X2.9908 Z-1.2046 N74 G03 X3.0 Z-1.2156 R0.0156 N75 G01 Z-2.205 N76 X3.0707 Z-2.1697 N77 G00 X3.5 Z0.1

(END PROGRAM/TOOL CHANGE PREPARATION)

N78 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N79 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N80 G00 G28 B0.0 (ZERO RETURN B-AXIS) N81 T04000 (CANCEL OFFSET #399 FOR CURRENT TOOL USING G400) N82 M139 (SHOWER BED COOLANT OFF) N83 M127 (COOLANT THROUGH TOOL OFF) N84 M05 P11 (LEFT SPINDLE STOP) N85 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N86 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N87 M30

- 31 -

EXAMPLE #6 – ADVANCED TURNING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6-DCMNN-00115-12 (1), SANDVIK C6-DDMNL-0013-1504 (1) INSERTS : CNMG-432 (1), DNMG-431 (1) SPINDLE : RIGHT MAIN WORK COORD: G55 ORIGIN : X0.0 = SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : FACE, ROUGH & FINISH TURN HALF OF PART Q-SETTER : TOUCH OFF BOTH TOOLS IN X ONLY AT B0.0

TOOL #3 ADAPTER : C6-DCMNN-00115-12 INSERT : CNMG432 ORIENTATION : G490 S1800 B-AXIS TILT : 45.0

TOOL #4 ADAPTER : C6-DDMNL-0013-1504 INSERT : DNMG431 ORIENTATION : G490 S0 B-AXIS TILT : 20.0

- 32 -

O0006(MX-EXAMPLE #6 - UPPER - G400)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G55 (WORK COORDINATE SELECTION) N9 M06 T03003 (SANDVIK C6-DCMNN-00115-12 - CNMG432) N10 T04000 (STAGE NEXT TOOL) N11 G490 S1800 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 G00 G28 B0.0 (ZERO RETURN B-AXIS) N14 M138 (SHOWER BED COOLANT ON) N15 M126 (COOLANT THROUGH TOOL ON) N16 M134 (RIGHT SPINDLE C-AXIS MODE OFF) N17 M161 (SPINDLE WINDING LOW - REPLACES M41)

N18 G400 B45.0 J2.0 R4.0 K4.0 W3.0 (ENGAGE G400 TOOL POINT CONTROL)

(B45.0 = ANGLE OF HEAD TILT) (J2.0 = ORIENTATION AND LOCK B-AXIS SPINDLE AT 180.0 DEGREES & LOCKED) (R4.0 = CUTTING QUADRANT #4) (K4.0 = IMAGINARY TOOL NOSE ORIENTATION #4) (W3.0 = TOOL OFFSET REGISTER #3)

N19 G50 S2500 (MAXIMUM RPM CAP) N20 G96 S500 M03 P21 (CONSTANT CUTTING SPEED MODE - 500 FPM - RIGHT SPINDLE CLOCKWISE)

(FACE = ROUGH & FINISH)

N21 G00 X3.7 Z-0.01 N22 G01 X-0.0625 F0.018 N23 G00 Z-0.11 N24 X3.7 N25 Z0. N26 G01 X-0.0625 F0.01 N27 G00 Z-0.1

(OD CANNED ROUGH)

N28 G00 X3.5 N29 G00 Z-0.0615 N30 G71 U0.125 R0.03 N31 G71 P32 Q41 U0.02 W-0.01 F0.018 N32 G00 X0.8903 N33 G01 X1.1817 Z0.0842 N34 G02 X1.2 Z0.1063 R0.0313 N35 G01 Z1.125 N36 G01 X2.7875 N37 G02 X2.8317 Z1.1342 R0.0313 N38 G01 X2.9817 Z1.2092 N39 G02 X3.0 Z1.2313 R0.0313 N40 G01 Z2.225 N41 G01 X3.5 N42 G00 Z-0.1

- 33 -

(TOOL CHANGE PREPARATION)

(PREPARATION FOR START OF OPERATION)

N53 G55 (WORK COORDINATE SELECTION) N54 M06 T04004 (SANDVIK C6-DDMNL-0013-1504 - DNMG431) N55 T03000 (STAGE NEXT TOOL) N56 G490 S1800 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N57 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N58 G00 G28 B0.0 (ZERO RETURN B-AXIS) N59 M126 (COOLANT THROUGH TOOL ON) N60 M134 (RIGHT SPINDLE C-AXIS MODE OFF) N61 M162 (SPINDLE WINDING HIGH- REPLACES M42)

N62 G400 B20.0 J1. R4. K4. W4. (ENGAGE G400 TOOL POINT CONTROL)

(B20.0 = ANGLE OF HEAD TILT) (J1.0 = ORIENTATION AND LOCK B-AXIS SPINDLE AT 0.0 DEGREES & LOCKED) (R4.0 = CUTTING QUADRANT #4) (K4.0 = IMAGINARY TOOL NOSE ORIENTATION #4) (W4.0 = TOOL OFFSET REGISTER #4)

N63 G50 S2500 (MAXIMUM RPM CAP) N64 G96 S600 M03 P21 (CONSTANT CUTTING SPEED MODE - 600 FPM - RIGHT SPINDLE CLOCKWISE)

(OD FINISH)

N65 G00 X3.5 Z-0.1 N66 X1.0408 Z-0.0661 N67 G01 X0.9701 Z-0.0308 F0.006 N68 X1.1908 Z0.0796 N69 G02 X1.2 Z0.0906 R0.0156 N70 G01 Z1.125 N71 X2.8187 N72 G02 X2.8408 Z1.1296 R0.0156 N73 G01 X2.9908 Z1.2046 N74 G02 X3.0 Z1.2156 R0.0156 N75 G01 Z2.205 N76 X3.0707 Z2.1697 N77 G00 X3.5 Z-0.1

(END PROGRAM/TOOL CHANGE PREPARATION)

- 34 -

EXAMPLE #7 – ADVANCED DRILLING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL SPINDLE : LEFT MAIN WORK COORD: G54 ORIGIN : X0.0 = LEFT MAIN SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : DRILL THRU HOLE Q-SETTER : TOUCH OFF TOOL IN X ONLY AT B0.0

TOOL #5 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL ORIENTATION : G490 S0 B-AXIS TILT : -90.0

- 35 -

O0007(MX-EXAMPLE #7 - UPPER - G400 STD DRILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T05005 (SANDVIK C6 ER32 COLLET HOLDER - 0.75 SOLID CARBIDE THRU COOLANT DRILL) N10 T06000 (STAGE NEXT TOOL) N11 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 M138 (SHOWER BED COOLANT ON) N14 M126 (COOLANT THROUGH TOOL ON) N15 M34 (LEFT SPINDLE C-AXIS MODE OFF) N16 M261 (SPINDLE WINDING LOW - REPLACES M41)

N17 G400 B-90.0 J1.0 (ENGAGE G400 TOOL POINT CONTROL)

(B-90.0 = ANGLE OF HEAD TILT) (J1.0 = ORIENTATION AND LOCK B-AXIS SPINDLE AT 0.0 DEGREES & LOCKED)

N18 G50 S2500 (MAXIMUM RPM CAP) N19 G97 S500 M03 P11 (DIRECT RPM MODE - 500 RPM - LEFT SPINDLE CLOCKWISE)

(ID CENTERLINE DRILL)

N20 G00 Z4.0 N21 X0.0 N22 Z0.1 N23 G01 Z-4.8 F0.006 N24 G00 Z4.0

(END PROGRAM/TOOL CHANGE PREPARATION)

N25 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N26 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N27 G00 G28 B0.0 (ZERO RETURN B-AXIS) N28 T05000 (CANCEL OFFSET FOR CURRENT TOOL) N29 M139 (SHOWER BED COOLANT OFF) N30 M127 (COOLANT THROUGH TOOL OFF) N31 M05 P11 (LEFT SPINDLE STOP) N32 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N33 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N34 M30

- 36 -

EXAMPLE #8 – ADVANCED DRILLING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 DIA ROUND BAR X 4.85 LONG PROJECTION: 2.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL SPINDLE : B-AXIS HEAD WORK COORD: G54 ORIGIN : X0.0 = LEFT MAIN SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : DRILL THRU HOLE Q-SETTER : TOUCH OFF TOOL IN X ONLY AT B0.0

TOOL #5 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL ORIENTATION : G490 S0 B-AXIS TILT : -90.0

- 37 -

O0008(MX-EXAMPLE #8 - UPPER - G400 LIVE DRILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T05005 (SANDVIK C6 ER32 COLLET HOLDER - 0.75 SOLID CARBIDE THRU COOLANT DRILL) N10 T06000 (STAGE NEXT TOOL) N11 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 M138 (SHOWER BED COOLANT ON) N14 M126 (COOLANT THROUGH TOOL ON) N15 M35 (LEFT SPINDLE C-AXIS MODE ON) N16 M89 (C-AXIS CLAMP)

N17 G400 B-90.0 J0.0 (ENGAGE G400 TOOL POINT CONTROL)

(B-90.0 = ANGLE OF HEAD TILT) (J0.0 = B-AXIS SPINDLE UNLOCKED)

N18 M101 N19 G50 S500 (MAXIMUM RPM CAP) N20 G97 S500 M03 P12 (DIRECT RPM MODE - 500 RPM - B-AXIS SPINDLE CLOCKWISE)

(ID CENTERLINE DRILL)

N21 G00 Z4.0 N22 X0.0 N23 Z0.1 N24 G01 Z-4.8 F0.006 N25 G00 Z4.0

(END PROGRAM/TOOL CHANGE PREPARATION)

N26 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N27 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N28 G00 G28 B0.0 (ZERO RETURN B-AXIS) N29 T05000 (CANCEL OFFSET FOR CURRENT TOOL) N30 M139 (SHOWER BED COOLANT OFF) N31 M127 (COOLANT THROUGH TOOL OFF) N32 M05 P12 (B-AXIS SPINDLE STOP) N33 M34 (LEFT SPINDLE C-AXIS MODE OFF) N34 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N35 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N36 M30

- 38 -

EXAMPLE #9 – ADVANCED DRILLING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 6.0 OD X 3.0 ID X 6.0 LONG PROJECTION: 3.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL SPINDLE : B-AXIS HEAD WORK COORD: G54 ORIGIN : X0.0 = LEFT MAIN SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : DRILL OD HOLE PATTERN Q-SETTER : TOUCH OFF TOOL IN X ONLY AT B0.0

TOOL #5 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL ORIENTATION : LIVE TOOL - M101 (UNCLAMPED) B-AXIS TILT : 0.0

- 39 -

O0009(MX-EXAMPLE #9 - UPPER - LIVE DRILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T05005 (SANDVIK C6 ER32 COLLET HOLDER - 0.75 SOLID CARBIDE THRU COOLANT DRILL) N10 T06000 (STAGE NEXT TOOL) N11 M101 (LIVE B-AXIS SPINDLE - UNCLAMPED) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 G00 G28 B0.0 (ZERO RETURN B-AXIS) N14 M138 (SHOWER BED COOLANT ON) N15 M126 (COOLANT THROUGH TOOL ON) N16 M35 (LEFT SPINDLE C-AXIS MODE ON) N17 G00 G28 H0.0 (ZERO RETURN C-AXIS)

N18 G97 S500 M03 P12 (DIRECT RPM MODE - 500 RPM - B-AXIS SPINDLE CLOCKWISE)

(OD DRILL HOLE PATTERN)

N19 G00 C0.0 N20 G00 X8.0 Z1.0 N21 Z-1.0 N22 X6.2 (POSITION TO R-PLANE FOR PECK CYCLE) N23 G87 X2.675 R0.0 Q625 F0.006 M89 (OD PECK DRILL START W/C-AXIS CLAMP – 0.0625 PECK) N24 C45.0 Q625 M89 (INDEX TO C45.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N25 C90.0 Q625 M89 (INDEX TO C90.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N26 C135.0 Q625 M89 (INDEX TO C135.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N27 C180.0 Q625 M89 (INDEX TO C180.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N28 C225.0 Q625 M89 (INDEX TO C225.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N29 C270.0 Q625 M89 (INDEX TO C270.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N30 C315.0 Q625 M89 (INDEX TO C315.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N31 G80 M90 (PECK CYCLE CANCEL - UNCLAMP C-AXIS) N32 G00 X8.0 N33 G00 Z1.0

(END PROGRAM/TOOL CHANGE PREPARATION)

N34 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N35 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N36 G00 G28 B0.0 (ZERO RETURN B-AXIS) N37 T05000 (CANCEL OFFSET FOR CURRENT TOOL) N38 M139 (SHOWER BED COOLANT OFF) N39 M127 (COOLANT THROUGH TOOL OFF) N40 M05 P12 (B-AXIS SPINDLE STOP) N41 M34 (LEFT SPINDLE C-AXIS MODE OFF) N42 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N43 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N44 M30

- 40 -

B-Axis Spindle Tilt Function – G368/G369

- 41 -

EXAMPLE #10 – ADVANCED DRILLING – UPPER UNIT ONLY

TOOL #5 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER TOOL : 0.75 SOLID CARBIDE THRU COOLANT DRILL ORIENTATION : LIVE TOOL - M101 (UNCLAMPED) B-AXIS TILT : -45.0

- 42 -

O0010(MX-EXAMPLE #10 - UPPER - LIVE DRILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N18 G97 S500 M03 P12 (DIRECT RPM MODE - 500 RPM - B-AXIS SPINDLE CLOCKWISE)

N19 G00 C0.0 N20 G00 X8.0 Z4.0 (POSITION TO SAFE CLEARANCE) N21 G368 X4.95 Z-0.525 D0 B-45.0 (ESTABLISH NEW WORKPLANE FOR B-AXIS SPINDLE) N22 G00 X0.0 Y0.0 Z0.7425 (POSITION TO NEW X0,Y0 POINT ON TILTED PLANE - 0.7425 ABOVE POINT)

(CURRENT POSITION IS THE THEORETICAL PART CORNER)

N23 Z0.1 (POSITION TO R-PLANE FOR PECK CYCLE)

(OD DRILL HOLE PATTERN)

N24 G83 Z-2.0 R0.0 Q625 F0.006 M89 (TILTED OD PECK DRILL START W/C-AXIS CLAMP – 0.0625 PECK) N25 C45.0 Q625 M89 (INDEX TO C45.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N26 C90.0 Q625 M89 (INDEX TO C90.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N27 C135.0 Q625 M89 (INDEX TO C135.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N28 C180.0 Q625 M89 (INDEX TO C180.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N29 C225.0 Q625 M89 (INDEX TO C225.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N30 C270.0 Q625 M89 (INDEX TO C270.0 - PECK DRILL W/C-AXIS CLAMP – 0.0625 PECK) N31 C315.0 Q625 M89 (INDEX TO C315.0 - PECK DRILL W/C-AXIS CLAMP– 0.0625 PECK) N32 G80 M90 (PECK CYCLE CANCEL - UNCLAMP C-AXIS) N33 G00 Z10.0 (POSITION TO SAFE CLEARANCE ON G368 WORKPLANE) N34 G369 (G368 PLANE ROTATION CANCEL)

(END PROGRAM/TOOL CHANGE PREPARATION)

N35 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N36 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N37 G00 G28 B0.0 (ZERO RETURN B-AXIS) N38 T05000 (CANCEL OFFSET FOR CURRENT TOOL) N39 M139 (SHOWER BED COOLANT OFF) N40 M127 (COOLANT THROUGH TOOL OFF) N41 M05 P12 (B-AXIS SPINDLE STOP) N42 M34 (LEFT SPINDLE C-AXIS MODE OFF) N43 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N44 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N45 M30

- 43 -

EXAMPLE #11 – ADVANCED C-AXIS/Y-AXIS MILLING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 4.0 OD X 6.0 LONG PROJECTION: 3.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6 ER32 COLLET HOLDER THRU COOLANT TOOL : 0.75 SOLID CARBIDE END MILL SPINDLE : B-AXIS HEAD WORK COORD: G54 ORIGIN : X0.0 = LEFT MAIN SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : MILL HEX FLATS WITH BOTTOM OF TOOL Q-SETTER : TOUCH OFF TOOL IN X ONLY AT B0.0

TOOL #6 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER - THRU COOLANT TOOL : 0.75 SOLID CARBIDE END MILL ORIENTATION : LIVE TOOL - M101 (UNCLAMPED) B-AXIS TILT : 0.0

- 44 -

O0011(MX-EXAMPLE #11 - UPPER - LIVE MILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T06006 (SANDVIK C6 ER32 COLLET HOLDER THRU COOLANT - 0.75 SOLID CARBIDE END MILL) N10 T07000 (STAGE NEXT TOOL) N11 M101 (LIVE B-AXIS SPINDLE - UNCLAMPED) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 G00 G28 B0.0 (ZERO RETURN B-AXIS) N14 M138 (SHOWER BED COOLANT ON) N15 M126 (COOLANT THROUGH TOOL ON) N16 M35 (LEFT SPINDLE C-AXIS MODE ON) N17 G00 G28 H0.0 (ZERO RETURN C-AXIS)

N18 G97 S1500 M03 P12 (DIRECT RPM MODE - 500 RPM - B-AXIS SPINDLE CLOCKWISE)

N19 G00 C0.0 N20 G00 X8.0 Z4.0 (POSITION TO SAFE CLEARANCE)

N21 M89 (C-AXIS CLAMP) N22 G00 Z1.0

(POSITION TO START POINT)

N23 X6.0 N24 Z-0.25 N25 Y-2.5

(MILL HEX FLAT AT C0.0)

N26 G01 X3.5 F0.0075 N27 Y2.5 N28 G00 X6.0 N29 M90 (C-AXIS UNCLAMP)

(MILL HEX FLAT AT C45.0)

N30 G00 C45.0 N31 M89 (C-AXIS CLAMP) N32 Y-2.5 N33 G01 X3.5 F0.0075 N34 Y2.5 N35 G00 X6.0 N36 M90 (C-AXIS UNCLAMP)

(MILL HEX FLAT AT C90.0)

N37 G00 C90.0 N38 M89 (C-AXIS CLAMP) N39 Y-2.5 N40 G01 X3.5 F0.0075 N41 Y2.5 N42 G00 X6.0 N43 M90 (C-AXIS UNCLAMP)

- 45 -

(MILL HEX FLAT AT C135.0)

N44 G00 C135.0 N45 M89 (C-AXIS CLAMP) N46 Y-2.5 N47 G01 X3.5 F0.0075 N48 Y2.5 N49 G00 X6.0 N50 M90 (C-AXIS UNCLAMP)

(MILL HEX FLAT AT C180.0)

N51 G00 C180.0 N52 M89 (C-AXIS CLAMP) N53 Y-2.5 N54 G01 X3.5 F0.0075 N55 Y2.5 N56 G00 X6.0 N57 M90 (C-AXIS UNCLAMP)

(MILL HEX FLAT AT C225.0)

N58 G00 C225.0 N59 M89 (C-AXIS CLAMP) N60 Y-2.5 N61 G01 X3.5 F0.0075 N62 Y2.5 N63 G00 X6.0 N64 M90 (C-AXIS UNCLAMP)

(MILL HEX FLAT AT C270.0)

N65 G00 C270.0 N66 M89 (C-AXIS CLAMP) N67 Y-2.5 N68 G01 X3.5 F0.0075 N69 Y2.5 N70 G00 X6.0 N71 M90 (C-AXIS UNCLAMP)

(MILL HEX FLAT AT C315.0)

N72 G00 C315.0 N73 M89 (C-AXIS CLAMP) N74 Y-2.5 N75 G01 X3.5 F0.0075 N76 Y2.5 N77 G00 X6.0 N78 M90 (C-AXIS UNCLAMP)

(POSITION TO SAFE CLEARANCE)

N79 G00 Z4.0 N80 G00 Y0.0

(END PROGRAM/TOOL CHANGE PREPARATION)

N81 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N82 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N83 G00 G28 B0.0 (ZERO RETURN B-AXIS) N84 T06000 (CANCEL OFFSET FOR CURRENT TOOL) N85 M139 (SHOWER BED COOLANT OFF) N86 M127 (COOLANT THROUGH TOOL OFF) N87 M05 P12 (B-AXIS SPINDLE STOP) N88 M34 (LEFT SPINDLE C-AXIS MODE OFF) N89 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N90 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N91 M30

- 46 -

EXAMPLE #12 – ADVANCED C-AXIS MILLING – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 4.0 OD X 6.0 LONG PROJECTION: 3.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6 ER32 COLLET HOLDER THRU COOLANT TOOL : 0.75 SOLID CARBIDE END MILL SPINDLE : B-AXIS HEAD WORK COORD: G54 ORIGIN : X0.0 = LEFT MAIN SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : MILL HEX FLATS WITH SIDE OF TOOL – C-AXIS POLAR INERPOLATION Q-SETTER : TOUCH OFF TOOL IN X ONLY AT B0.0

TOOL #6 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER - THRU COOLANT TOOL : 0.75 SOLID CARBIDE END MILL ORIENTATION : LIVE TOOL - M101 (UNCLAMPED) B-AXIS TILT : -90.0

- 47 -

O0012(MX-EXAMPLE #12 - UPPER - G400 LIVE MILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T06006 (SANDVIK C6 ER32 COLLET HOLDER THRU COOLANT - 0.75 SOLID CARBIDE END MILL) N10 T07000 (STAGE NEXT TOOL) N11 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 M138 (SHOWER BED COOLANT ON) N14 M126 (COOLANT THROUGH TOOL ON) N15 M35 (LEFT SPINDLE C-AXIS MODE ON) N16 G00 G28 H0.0 (ZERO RETURN C-AXIS) N17 G00 C0.0

N18 G400 B-90.0 J0.0 (ENGAGE G400 TOOL POINT CONTROL)

(B-90.0 = ANGLE OF HEAD TILT) (J0.0 = B-AXIS SPINDLE UNLOCKED)

N19 G00 X8.0 Z4.0 (POSITION TO SAFE CLEARANCE POINT)

N20 M101

N22 G00 X5.0 Z1.0 (POSITION TO CLEARANCE POINT)

(MILL HEX WITH HELICAL CLIMB MILL CONTOUR WITH CUTTER RADIUS COMPENSATION)

N23 G12.1 (POLAR COORDINATE INTERPOLATION MODE ON) N24 G98 (UNIT PER MINUTE FEED) N25 G01 X3.3198 C2.125 F100.0 N26 Z0.1 N27 G01 Z0. F30.0 N28 G41 X2.5762 C2.0761 N29 G03 X2.6702 C1.9375 R0.375 N30 G01 X4.6910 C0.1875 Z-0.0087 N31 G02 X4.7914 C0. Z-0.0095 R0.375 N32 X4.6910 C-0.1875 Z-0.0104 R0.375 N33 G01 X2.6702 C-1.9375 Z-0.0191 N34 G02 X2.0208 C-2.125 Z-0.0208 R0.375 N35 G01 X-2.0208 Z-0.0296 N36 G02 X-2.6702 C-1.9375 Z-0.0313 R0.375 N37 G01 X-4.6910 C-0.1875 Z-0.04 N38 G02 X-4.7914 C0. Z-0.0408 R0.375 N39 X-4.6910 C0.1875 Z-0.0417 R0.375 N40 G01 X-2.6702 C1.9375 Z-0.0504 N41 G02 X-2.0208 C2.125 Z-0.0521 R0.375 N42 G01 X2.0208 Z-0.0608 N43 G02 X2.6702 C1.9375 Z-0.0625 R0.375 N44 G01 X4.6910 C0.1875 Z-0.0712 N45 G02 X4.7914 C0. Z-0.072 R0.375 N46 X4.6910 C-0.1875 Z-0.0729 R0.375 N47 G01 X2.6702 C-1.9375 Z-0.0816 N48 G02 X2.0208 C-2.125 Z-0.0833 R0.375 N49 G01 X-2.0208 Z-0.0921 N50 G02 X-2.6702 C-1.9375 Z-0.0938 R0.375 N51 G01 X-4.6910 C-0.1875 Z-0.1025

N21 G97 S1500 M03 P12 (DIRECT RPM MODE - 1500 RPM - B-AXIS SPINDLE CLOCKWISE)

- 48 -

N52 G02 X-4.7914 C0. Z-0.1033 R0.375 N53 X-4.6910 C0.1875 Z-0.1042 R0.375 N54 G01 X-2.6702 C1.9375 Z-0.1129 N55 G02 X-2.0208 C2.125 Z-0.1146 R0.375 N56 G01 X2.0208 Z-0.1233 N57 G02 X2.6702 C1.9375 Z-0.125 R0.375 N58 G01 X4.6910 C0.1875 Z-0.1337 N59 G02 X4.7914 C0. Z-0.1345 R0.375 N60 X4.6910 C-0.1875 Z-0.1354 R0.375 N61 G01 X2.6702 C-1.9375 Z-0.1441 N62 G02 X2.0208 C-2.125 Z-0.1458 R0.375 N63 G01 X-2.0208 Z-0.1546 N64 G02 X-2.6702 C-1.9375 Z-0.1563 R0.375 N65 G01 X-4.6910 C-0.1875 Z-0.165 N66 G02 X-4.7914 C0. Z-0.1658 R0.375 N67 X-4.6910 C0.1875 Z-0.1667 R0.375 N68 G01 X-2.6702 C1.9375 Z-0.1754 N69 G02 X-2.0208 C2.125 Z-0.1771 R0.375 N70 G01 X2.0208 Z-0.1858 N71 G02 X2.6702 C1.9375 Z-0.1875 R0.375 N72 G01 X4.6910 C0.1875 Z-0.1962 N73 G02 X4.7914 C0. Z-0.197 R0.375 N74 X4.6910 C-0.1875 Z-0.1979 R0.375 N75 G01 X2.6702 C-1.9375 Z-0.2066 N76 G02 X2.0208 C-2.125 Z-0.2083 R0.375 N77 G01 X-2.0208 Z-0.2171 N78 G02 X-2.6702 C-1.9375 Z-0.2188 R0.375 N79 G01 X-4.6910 C-0.1875 Z-0.2275 N80 G02 X-4.7914 C0. Z-0.2283 R0.375 N81 X-4.6910 C0.1875 Z-0.2292 R0.375 N82 G01 X-2.6702 C1.9375 Z-0.2379 N83 G02 X-2.0208 C2.125 Z-0.2396 R0.375 N84 G01 X2.0208 Z-0.2483 N85 G02 X2.6702 C1.9375 Z-0.25 R0.375 N86 G01 X4.6910 C0.1875 Z-0.2587 N87 G02 X4.7914 C0. Z-0.2595 R0.375 N88 X4.6910 C-0.1875 Z-0.2604 R0.375 N89 G01 X2.6702 C-1.9375 Z-0.2691 N90 G02 X2.0208 C-2.125 Z-0.2708 R0.375 N91 G01 X-2.0208 Z-0.2796 N92 G02 X-2.6702 C-1.9375 Z-0.2813 R0.375 N93 G01 X-4.6910 C-0.1875 Z-0.29 N94 G02 X-4.7914 C0. Z-0.2908 R0.375 N95 X-4.6910 C0.1875 Z-0.2917 R0.375 N96 G01 X-2.6702 C1.9375 Z-0.3004 N97 G02 X-2.0208 C2.125 Z-0.3021 R0.375 N98 G01 X2.0208 Z-0.3108 N99 G02 X2.6702 C1.9375 Z-0.3125 R0.375 N100 G01 X4.6910 C0.1875 Z-0.3212 N101 G02 X4.7914 C0. Z-0.322 R0.375 N102 X4.6910 C-0.1875 Z-0.3229 R0.375 N103 G01 X2.6702 C-1.9375 Z-0.3316 N104 G02 X2.0208 C-2.125 Z-0.3333 R0.375 N105 G01 X-2.0208 Z-0.3421 N106 G02 X-2.6702 C-1.9375 Z-0.3438 R0.375 N107 G01 X-4.6910 C-0.1875 Z-0.3525 N108 G02 X-4.7914 C0. Z-0.3533 R0.375 N109 X-4.6910 C0.1875 Z-0.3542 R0.375 N110 G01 X-2.6702 C1.9375 Z-0.3629 N111 G02 X-2.0208 C2.125 Z-0.3646 R0.375 N112 G01 X2.0208 Z-0.3733 N113 G02 X2.6702 C1.9375 Z-0.375 R0.375 N114 G01 X4.6910 C0.1875 Z-0.3837 N115 G02 X4.7914 C0. Z-0.3845 R0.375 N116 X4.6910 C-0.1875 Z-0.3854 R0.375 N117 G01 X2.6702 C-1.9375 Z-0.3941

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N118 G02 X2.0208 C-2.125 Z-0.3958 R0.375 N119 G01 X-2.0208 Z-0.4046 N120 G02 X-2.6702 C-1.9375 Z-0.4063 R0.375 N121 G01 X-4.6910 C-0.1875 Z-0.415 N122 G02 X-4.7914 C0. Z-0.4158 R0.375 N123 X-4.6910 C0.1875 Z-0.4167 R0.375 N124 G01 X-2.6702 C1.9375 Z-0.4254 N125 G02 X-2.0208 C2.125 Z-0.4271 R0.375 N126 G01 X2.0208 Z-0.4358 N127 G02 X2.6702 C1.9375 Z-0.4375 R0.375 N128 G01 X4.6910 C0.1875 Z-0.4462 N129 G02 X4.7914 C0. Z-0.447 R0.375 N130 X4.6910 C-0.1875 Z-0.4479 R0.375 N131 G01 X2.6702 C-1.9375 Z-0.4566 N132 G02 X2.0208 C-2.125 Z-0.4583 R0.375 N133 G01 X-2.0208 Z-0.4671 N134 G02 X-2.6702 C-1.9375 Z-0.4688 R0.375 N135 G01 X-4.6910 C-0.1875 Z-0.4775 N136 G02 X-4.7914 C0. Z-0.4783 R0.375 N137 X-4.6910 C0.1875 Z-0.4792 R0.375 N138 G01 X-2.6702 C1.9375 Z-0.4879 N139 G02 X-2.0208 C2.125 Z-0.4896 R0.375 N140 G01 X2.0208 Z-0.4983 N141 G02 X2.6702 C1.9375 Z-0.5 R0.375 N142 G01 X4.6910 C0.1875 Z-0.5087 N143 G02 X4.7914 C0. Z-0.5095 R0.375 N144 X4.6910 C-0.1875 Z-0.5104 R0.375 N145 G01 X2.6702 C-1.9375 Z-0.5191 N146 G02 X2.0208 C-2.125 Z-0.5208 R0.375 N147 G01 X-2.0208 Z-0.5296 N148 G02 X-2.6702 C-1.9375 Z-0.5313 R0.375 N149 G01 X-4.6910 C-0.1875 Z-0.54 N150 G02 X-4.7914 C0. Z-0.5408 R0.375 N151 X-4.6910 C0.1875 Z-0.5417 R0.375 N152 G01 X-2.6702 C1.9375 Z-0.5504 N153 G02 X-2.0208 C2.125 Z-0.5521 R0.375 N154 G01 X2.0208 Z-0.5608 N155 G02 X2.6702 C1.9375 Z-0.5625 R0.375 N156 G01 X4.6910 C0.1875 Z-0.5712 N157 G02 X4.7914 C0. Z-0.572 R0.375 N158 X4.6910 C-0.1875 Z-0.5729 R0.375 N159 G01 X2.6702 C-1.9375 Z-0.5816 N160 G02 X2.0208 C-2.125 Z-0.5833 R0.375 N161 G01 X-2.0208 Z-0.5921 N162 G02 X-2.6702 C-1.9375 Z-0.5938 R0.375 N163 G01 X-4.6910 C-0.1875 Z-0.6025 N164 G02 X-4.7914 C0. Z-0.6033 R0.375 N165 X-4.6910 C0.1875 Z-0.6042 R0.375 N166 G01 X-2.6702 C1.9375 Z-0.6129 N167 G02 X-2.0208 C2.125 Z-0.6146 R0.375 N168 G01 X2.0208 Z-0.6233 N169 G02 X2.6702 C1.9375 Z-0.625 R0.375 N170 G01 X4.6910 C0.1875 N171 G02 X4.7914 C0. R0.375 N172 X4.6910 C-0.1875 R0.375 N173 G01 X2.6702 C-1.9375 N174 G02 X2.0208 C-2.125 R0.375 N175 G01 X-2.0208 N176 G02 X-2.6702 C-1.9375 R0.375 N177 G01 X-4.6910 C-0.1875 N178 G02 X-4.7914 C0. R0.375 N179 X-4.6910 C0.1875 R0.375 N180 G01 X-2.6702 C1.9375 N181 G02 X-2.0208 C2.125 R0.375 N182 G01 X2.0208 N183 G02 X2.6702 C1.9375 R0.375

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N184 G03 X2.8632 C1.8275 R0.375 N185 G01 G40 X3.3198 C2.125 N186 Z0.1 N187 Z2.0 F100.0 N188 G13.1 (POLAR COORDINATE INTERPOLATION MODE OFF)

N189 G99 (UNIT PER REVOLUTION FEED) N190 G00 X8.0 Z4.0 (POSITION TO SAFE CLEARANCE POINT) N191 C0.0

(END PROGRAM/TOOL CHANGE PREPARATION)

N192 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N193 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N194 G00 G28 B0.0 (ZERO RETURN B-AXIS) N195 T06000 (CANCEL OFFSET FOR CURRENT TOOL) N196 M139 (SHOWER BED COOLANT OFF) N197 M127 (COOLANT THROUGH TOOL OFF) N198 M05 P12 (B-AXIS SPINDLE STOP) N199 M34 (LEFT SPINDLE C-AXIS MODE OFF) N200 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N201 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N202 M30

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EXAMPLE #13 – ADVANCED 5-AXIS OPERATIONS – UPPER UNIT ONLY

MATERIAL : AISI 4140 ALLOY STEEL - 275 HB STOCK : 3.5 OD X 7.75 LONG FORGING 3D MODEL : PARASOLID FILE O0013.X_T PROJECTION: 3.5 MINIMUM FROM JAW FACE ADAPTERS : SANDVIK C6 ER32 COLLET HOLDER THRU COOLANT TOOL : 0.75 SOLID CARBIDE END MILL SPINDLE : B-AXIS HEAD WORK COORD: G54 ORIGIN : X0.0 = LEFT MAIN SPINDLE CENTERLINE, Z0.0 = FINISHED FACE PROCESS : MILL 37.5° FACE FEATURES WITH SIDE OF TOOL – 5-AXIS CONTINUOUS Q-SETTER : TOUCH OFF TOOL IN X ONLY AT B0.0

TOOL #6 ADAPTER : SANDVIK C6 ER32 COLLET HOLDER - THRU COOLANT TOOL : 0.75 SOLID CARBIDE END MILL ORIENTATION : LIVE TOOL - M101 (UNCLAMPED) B-AXIS TILT : CONTINUOUS 5-AXIS WITH TCP MODE (G700)

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Advanced 5-Axis Operations:

The MX-Series has both a Nutating (Articulating) head and a Rotary Axis (C1 Left Main Spindle ,C2 Right Main Spindle). The C-Axis(C1 & C2) is mechanically independent of the B-Axis head.

If we do not use TCP (Tool Center Point) mode then we are required to use the traditional method of calculating X, Y, Z, C and B. In a CAM system, the part will remain static and the system will create 5-axis toolpath vectors around the desired geometry. These vectors represent the centerline axis of the cutting tool and are used to calculate the required position and angles. The tip of the tool will have XYZ positions based relative to the origin of the part in the CAM system.

On a machine like the MX-Series, the C axis angle would be calculated first. This is necessary to align a tool vector to the ZX plane as the B-Axis only rotates in this plane.

Once that angle of rotation is known, the CAM system then calculates the X,Y positions required based on the C axis rotation. Since the Z-axis is the centerline of the C axis rotation, the Z axis position isn't effected by the C axis rotation. We now have the new X, Y, Z and C known within the CAM system.

The CAM system next calculates the B-Axis angle based on the toolpath vectors. Since all tools have differing lengths, the position of the B-Axis head needs to be adjusted based on those tools lengths and B-Axis angle. The only coordinates effected by the length of the tool and the B-Axis rotation are X & Z. Our next step is to calculate new X & Z coordinates based on the distance from the tip of the tool to the center of rotation of the B-axis head. This process would need to be repeated for every toolpath point.

All of these calculations are typically handled within the Post-Processor of the CAM system. The Post-Processor is the last step in the process as it formats any work done in a CAM system to a useable NC Code file that will operate a CNC Machine Tool.

Doosan TCP Mode for 5-Axis Machining - G700/G701

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As one can plainly see, this is a complicated process. Fanuc TCP Mode is designed for Nutating (Articulating) heads to simplify multi-axis programming by having the machine itself control the position of the tip of the tool during based on the specific tool gage length. Using the Q-Setter, with the B-Axis at 0.0 and touching off in the X-axis only, establishes that gage length. With TCP mode, the relationship between the tool center point (control point) and the workpiece stays constant,

Doosan has further enhanced the TCP functionality of the MX-Series by also applying it to the C-Axis Rotary Axis. This results in simplified programming and a more efficient toolpath motion kinematically by the CNC Machine Tool. The X,Y, Z values in the NC Code are the STATIC Cutter Tip Locations (X,Y,Z Points) in the CAM system, BEFORE the rotation of the C-Axis. The CAM system only needs to calculate the proper C-Axis Rotary Angle and B-Axis Tilt Angle. The Post-Processor should also convert X-Values to Diameter.

Doosan TCP Mode only supports G00 (Rapid Traverse), G01 (Linear Interpolation) and G49 (Tool Length Compensation Cancel). It is engaged with a G700 Command followed by a D-Word containing the appropriate Tool Offset Number (G700 D__). Doosan TCP Mode requires that any active Tool Offset is cancelled prior to engaging TCP Mode. Doosan TCP mode is cancelled by the use of G49 and G701 commands.

Please refer to the Doosan MX-Series Programming Manual for detailed documentation of Doosan TCP Mode. (Sections 15-11, 17-6)

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Advanced 5-Axis Operations:

CAM System Post-Processor Information



X,Y,Z Points are all STATIC Cutter Tip Locations BEFORE rotation of C-Axis.



Doosan G700 TCP Mode will recalculate & reposition X,Y based on C-Axis Angle.



X-Values should be converted to Diameter.



M296 (Dynamic Radius/Diameter Convert On) will NOT be used.

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Advanced 5-Axis Operations:

APT Cutter Location File Generated by CAM System

PARTNO0013

PPRINT

MX-EXAMPLE #13 - UPPER - G700 5-AXIS LIVE MILL

TRACUT/ 1.00000, 0.00000, 0.00000, 0.000,$

0.00000, 1.00000, 0.00000, 0.000,$

0.00000, 0.00000, 1.00000, 0.000 TMARK / 100 SEQNO/1,INCR,1

LOADTL/6,LENGTH, 0.00000,DIAMTR,0.7500

SPINDL/2000,CLW MULTAX/OFF

CUTCOM/LENGTH,ON,OSETNO,6

COOLNT/ON

RAPID

GOTO / 1.08510, 0.30188, 2.56715, 0.00000, 0.00000, 1.00000

MULTAX/ON

GOTO / 1.08510, 0.30188, 2.56715, 0.55266, 0.56272, 0.61474 GOTO / -0.98738,-1.80832, 0.26186, 0.55266, 0.56272, 0.61474

FEDRAT/IPM,10.0

GOTO / -1.07028,-1.89273, 0.16965, 0.55266, 0.56272, 0.61474 GOTO / -1.04851,-1.85913, 0.11793, 0.55266, 0.56272, 0.61474 GOTO / -1.03436,-1.82129, 0.06643, 0.55266, 0.56272, 0.61474 GOTO / -1.02808,-1.77988, 0.01603, 0.55266, 0.56272, 0.61474 GOTO / -1.02977,-1.73558,-0.03241, 0.55266, 0.56272, 0.61474 GOTO / -1.03940,-1.68917,-0.07806, 0.55266, 0.56272, 0.61474 GOTO / -1.05682,-1.64143,-0.12013, 0.55266, 0.56272, 0.61474 GOTO / -1.08171,-1.59319,-0.15791, 0.55266, 0.56272, 0.61474 GOTO / -1.11366,-1.54527,-0.19075, 0.55266, 0.56272, 0.61474 GOTO / -1.15212,-1.49848,-0.21808, 0.55266, 0.56272, 0.61474 GOTO / -1.19643,-1.45363,-0.23945, 0.55266, 0.56272, 0.61474 GOTO / -1.24583,-1.41149,-0.25448, 0.55266, 0.56272, 0.61474 GOTO / -1.29947,-1.37278,-0.26292, 0.55266, 0.56272, 0.61474

FEDRAT/IPM,25.0

GOTO / -1.34208,-1.32787,-0.25671, 0.57134, 0.54314, 0.61528 GOTO / -1.38299,-1.28200,-0.25067, 0.58914, 0.52292, 0.61601 GOTO / -1.42477,-1.23223,-0.24455, 0.60647, 0.50169, 0.61685 GOTO / -1.46268,-1.18273,-0.23896, 0.62361, 0.47877, 0.61797 GOTO / -1.49610,-1.13714,-0.23332, 0.63490, 0.46229, 0.61902 GOTO / -1.53535,-1.07984,-0.22759, 0.65033, 0.43860, 0.62024 GOTO / -1.56445,-1.03350,-0.22223, 0.66230, 0.41945, 0.62082 GOTO / -1.60126,-0.97244,-0.21668, 0.67941, 0.38997, 0.62155 GOTO / -1.62894,-0.92095,-0.21200, 0.68888, 0.37056, 0.62300 GOTO / -1.65643,-0.86720,-0.20708, 0.69804, 0.35136, 0.62393 GOTO / -1.68633,-0.80416,-0.20228, 0.71214, 0.32069, 0.62451 GOTO / -1.70983,-0.74842,-0.19831, 0.72007, 0.29974, 0.62582 GOTO / -1.73183,-0.69237,-0.19434, 0.72698, 0.28027, 0.62685 GOTO / -1.74987,-0.64034,-0.18966, 0.72054, 0.29726, 0.62647 GOTO / -1.76810,-0.58198,-0.18413, 0.73068, 0.27908, 0.62308 GOTO / -1.78641,-0.51741,-0.17907, 0.74418, 0.24814, 0.62018 GOTO / -1.80154,-0.45546,-0.17468, 0.75485, 0.22061, 0.61768 GOTO / -1.81541,-0.39095,-0.17081, 0.76550, 0.18752, 0.61551 GOTO / -1.82688,-0.32698,-0.16749, 0.77295, 0.16166, 0.61353 GOTO / -1.83585,-0.26415,-0.16450, 0.77984, 0.13328, 0.61162 GOTO / -1.84370,-0.19628,-0.16219, 0.78666, 0.09335, 0.61028 GOTO / -1.84879,-0.13242,-0.16068, 0.78984, 0.06832, 0.60949 GOTO / -1.85200,-0.06555,-0.15953, 0.79281, 0.03315, 0.60857 GOTO / -1.85337,-0.00176,-0.15948, 0.79341,-0.00748, 0.60864 GOTO / -1.89141, 0.00082,-0.18868, 0.79339,-0.00421, 0.60870 GOTO / -1.92944, 0.00341,-0.21788, 0.79336,-0.00148, 0.60875

- 57 -

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- 58 -

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- 59 -

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- 60 -

GOTO / -1.48310,-1.21152,-0.16411, 0.55266, 0.56272, 0.61474 GOTO / -1.53118,-1.18715,-0.12550, 0.55266, 0.56272, 0.61474 GOTO / -1.57849,-1.17017,-0.08252, 0.55266, 0.56272, 0.61474 GOTO / -1.62422,-1.16086,-0.03590, 0.55266, 0.56272, 0.61474 GOTO / -1.66760,-1.15939, 0.01357, 0.55266, 0.56272, 0.61474 GOTO / -1.70787,-1.16577, 0.06503, 0.55266, 0.56272, 0.61474 GOTO / -1.74435,-1.17991, 0.11761, 0.55266, 0.56272, 0.61474 GOTO / -1.77642,-1.20156, 0.17040, 0.55266, 0.56272, 0.61474 GOTO / -1.80352,-1.23034, 0.22251, 0.55266, 0.56272, 0.61474 GOTO / 0.35186, 0.96427, 2.62001, 0.55266, 0.56272, 0.61474

FINI

- 61 -

Advanced 5-Axis Operations:

NC Code File Created from APT-CL by CAM Post-Processor

O0013(MX-EXAMPLE #13 - UPPER - G700 5-AXIS LIVE MILL)

(PREPARATION FOR START OF PROGRAM) (INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)

(PREPARATION FOR START OF OPERATION)

N8 G54 (WORK COORDINATE SELECTION) N9 M06 T06006 (SANDVIK C6 ER32 COLLET HOLDER THRU COOLANT- 0.75 SOLID CARBIDE END MILL) N10 T07000 (STAGE NEXT TOOL) N11 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL) N12 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N13 M138 (SHOWER BED COOLANT ON) N14 M126 (COOLANT THROUGH TOOL ON) N15 M35 (LEFT SPINDLE C-AXIS MODE ON) N16 G00 G28 H0.0 (ZERO RETURN C-AXIS) N17 G00 C0.0 N18 M90 (C-AXIS CLAMP OFF) N19 M101 (UNCLAMP B-AXIS SPINDLE) N20 M110 (INTERFERENCE CHECK OFF) N21 M272 (Y-AXIS REFERENCE INTERLOCK RELEASE)

N22 G97 S2000 M03 P12 (DIRECT RPM MODE - 2000 RPM - B-AXIS SPINDLE CLOCKWISE) N23 G17 (EXPLICIT X-Y PLANE SELECTION)

N24 G00 X8.0 Z15.0 (POSITION TO SAFE CLEARANCE POINT)

N25 G00 X0.0 Y0.0 B-37.933 C45.517 (POSITION TO ORIGIN WITH INITIAL ROTATION & TILT)

N26 T06000 (EXPLICITLY CANCEL ACTIVE TOOL OFFSET PRIOR TO TCP MODE)

N27 G700 D006 (ENGAGE DOOSAN TCP MODE WITH TOOL OFFSET #6) N28 G00 X2.1702 Y0.3019 Z2.5672 B-37.933 C45.517 N29 X-1.9748 Y-1.8083 Z0.2619 B-37.933 C45.517 N30 G01 G98 X-2.1406 Y-1.8927 Z0.1697 B-37.933 C45.517 F10.0 N31 X-2.0970 Y-1.8591 Z0.1179 B-37.933 C45.517 N32 X-2.0687 Y-1.8213 Z0.0664 B-37.933 C45.517 N33 X-2.0562 Y-1.7799 Z0.0160 B-37.933 C45.517 N34 X-2.0595 Y-1.7356 Z-0.0324 B-37.933 C45.517 N35 X-2.0788 Y-1.6892 Z-0.0781 B-37.933 C45.517 N36 X-2.1136 Y-1.6414 Z-0.1201 B-37.933 C45.517 N37 X-2.1634 Y-1.5932 Z-0.1579 B-37.933 C45.517 N38 X-2.2273 Y-1.5453 Z-0.1908 B-37.933 C45.517 N39 X-2.3042 Y-1.4985 Z-0.2181 B-37.933 C45.517 N40 X-2.3929 Y-1.4536 Z-0.2395 B-37.933 C45.517 N41 X-2.4917 Y-1.4115 Z-0.2545 B-37.933 C45.517 N42 X-2.5989 Y-1.3728 Z-0.2629 B-37.933 C45.517 N43 X-2.6842 Y-1.3279 Z-0.2567 B-37.972 C43.551 F25.0 N44 X-2.7660 Y-1.2820 Z-0.2507 B-38.025 C41.592 N45 X-2.8495 Y-1.2322 Z-0.2446 B-38.086 C39.599 N46 X-2.9254 Y-1.1827 Z-0.2390 B-38.168 C37.515 N47 X-2.9922 Y-1.1371 Z-0.2333 B-38.245 C36.060 N48 X-3.0707 Y-1.0798 Z-0.2276 B-38.334 C33.997 N49 X-3.1289 Y-1.0335 Z-0.2222 B-38.376 C32.347 N50 X-3.2025 Y-0.9724 Z-0.2167 B-38.429 C29.855

- 62 -

N51 X-3.2579 Y-0.9210 Z-0.2120 B-38.536 C28.277 N52 X-3.3129 Y-0.8672 Z-0.2071 B-38.604 C26.719 N53 X-3.3727 Y-0.8042 Z-0.2023 B-38.646 C24.243 N54 X-3.4197 Y-0.7484 Z-0.1983 B-38.743 C22.600 N55 X-3.4637 Y-0.6924 Z-0.1943 B-38.818 C21.083 N56 X-3.4997 Y-0.6403 Z-0.1897 B-38.790 C22.419 N57 X-3.5362 Y-0.5820 Z-0.1841 B-38.541 C20.904 N58 X-3.5728 Y-0.5174 Z-0.1791 B-38.329 C18.440 N59 X-3.6031 Y-0.4555 Z-0.1747 B-38.147 C16.291 N60 X-3.6308 Y-0.3910 Z-0.1708 B-37.989 C13.764 N61 X-3.6538 Y-0.3270 Z-0.1675 B-37.845 C11.813 N62 X-3.6717 Y-0.2642 Z-0.1645 B-37.707 C9.699 N63 X-3.6874 Y-0.1963 Z-0.1622 B-37.610 C6.767 N64 X-3.6976 Y-0.1324 Z-0.1607 B-37.553 C4.944 N65 X-3.7040 Y-0.0656 Z-0.1595 B-37.486 C2.394 N66 X-3.7067 Y-0.0018 Z-0.1595 B-37.491 C-0.540 N67 X-3.7828 Y0.0008 Z-0.1887 B-37.496 C-0.304 N68 X-3.8589 Y0.0034 Z-0.2179 B-37.499 C-0.107 N69 X-3.8566 Y0.0642 Z-0.2181 B-37.514 C-2.059 N70 X-3.8497 Y0.1301 Z-0.2187 B-37.552 C-4.143 N71 X-3.8382 Y0.1950 Z-0.2197 B-37.616 C-6.218 N72 X-3.8221 Y0.2595 Z-0.2211 B-37.705 C-8.278 N73 X-3.8015 Y0.3236 Z-0.2229 B-37.818 C-10.347 N74 X-3.7765 Y0.3872 Z-0.2251 B-37.955 C-12.414 N75 X-3.7469 Y0.4505 Z-0.2276 B-38.115 C-14.510 N76 X-3.7129 Y0.5130 Z-0.2304 B-38.299 C-16.550 N77 X-3.6745 Y0.5751 Z-0.2336 B-38.500 C-18.737 N78 X-3.6347 Y0.6328 Z-0.2371 B-38.734 C-20.118 N79 X-3.5999 Y0.6818 Z-0.2402 B-38.737 C-19.196 N80 X-3.5564 Y0.7380 Z-0.2428 B-38.599 C-20.026 N81 X-3.5061 Y0.7968 Z-0.2458 B-38.535 C-22.017 N82 X-3.4527 Y0.8539 Z-0.2489 B-38.449 C-23.746 N83 X-3.3951 Y0.9106 Z-0.2523 B-38.372 C-25.590 N84 X-3.3341 Y0.9659 Z-0.2558 B-38.295 C-27.411 N85 X-3.2697 Y1.0202 Z-0.2595 B-38.219 C-29.234 N86 X-3.2019 Y1.0732 Z-0.2634 B-38.143 C-31.053 N87 X-3.1308 Y1.1250 Z-0.2673 B-38.069 C-32.887 N88 X-3.0563 Y1.1756 Z-0.2714 B-37.998 C-34.743 N89 X-2.9785 Y1.2249 Z-0.2756 B-37.933 C-36.618 N90 X-2.8975 Y1.2730 Z-0.2800 B-37.873 C-38.513 N91 X-2.8133 Y1.3197 Z-0.2844 B-37.820 C-40.424 N92 X-2.7264 Y1.3648 Z-0.2888 B-37.774 C-42.331 N93 X-2.6369 Y1.4083 Z-0.2934 B-37.732 C-44.234 N94 X-2.5448 Y1.4502 Z-0.2979 B-37.693 C-46.131 N95 X-2.4504 Y1.4905 Z-0.3024 B-37.657 C-48.025 N96 X-2.3535 Y1.5292 Z-0.3069 B-37.622 C-49.916 N97 X-2.2543 Y1.5663 Z-0.3113 B-37.592 C-51.823 N98 X-2.1527 Y1.6017 Z-0.3156 B-37.566 C-53.747 N99 X-2.0489 Y1.6355 Z-0.3199 B-37.547 C-55.686 N100 X-1.9432 Y1.6674 Z-0.3241 B-37.532 C-57.625 N101 X-1.8358 Y1.6976 Z-0.3282 B-37.519 C-59.561 N102 X-1.7267 Y1.7259 Z-0.3321 B-37.511 C-61.496 N103 X-1.6162 Y1.7524 Z-0.3358 B-37.503 C-63.429 N104 X-1.5042 Y1.7772 Z-0.3394 B-37.498 C-65.362 N105 X-1.3909 Y1.8001 Z-0.3427 B-37.493 C-67.294 N106 X-1.2762 Y1.8212 Z-0.3459 B-37.489 C-69.229 N107 X-1.1602 Y1.8405 Z-0.3488 B-37.488 C-71.183 N108 X-1.0431 Y1.8579 Z-0.3515 B-37.489 C-73.143 N109 X-0.9252 Y1.8734 Z-0.3539 B-37.491 C-75.098 N110 X-0.8066 Y1.8870 Z-0.3561 B-37.494 C-77.049 N111 X-0.6873 Y1.8987 Z-0.3579 B-37.497 C-78.996 N112 X-0.5675 Y1.9085 Z-0.3595 B-37.500 C-80.939 N113 X-0.4473 Y1.9165 Z-0.3608 B-37.501 C-82.878 N114 X-0.3266 Y1.9226 Z-0.3618 B-37.502 C-84.819 N115 X-0.2059 Y1.9267 Z-0.3625 B-37.501 C-86.729 N116 X-0.0837 Y1.9290 Z-0.3629 B-37.499 C-88.720

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N117 X0.0098 Y1.9280 Z-0.3619 B-37.501 C-90.131 N118 X0.0884 Y1.9258 Z-0.3606 B-37.513 C-91.444 N119 X0.1730 Y1.9242 Z-0.3603 B-37.515 C-92.613 N120 X0.2581 Y1.9217 Z-0.3597 B-37.510 C-93.873 N121 X0.3467 Y1.9180 Z-0.3589 B-37.503 C-95.341 N122 X0.4377 Y1.9129 Z-0.3579 B-37.508 C-96.906 N123 X0.5220 Y1.9069 Z-0.3567 B-37.525 C-98.094 N124 X0.6052 Y1.9001 Z-0.3552 B-37.531 C-99.272 N125 X0.6897 Y1.8923 Z-0.3535 B-37.529 C-100.573 N126 X0.7756 Y1.8834 Z-0.3516 B-37.525 C-101.948 N127 X0.8633 Y1.8730 Z-0.3494 B-37.523 C-103.435 N128 X0.9488 Y1.8616 Z-0.3472 B-37.533 C-104.853 N129 X1.0289 Y1.8499 Z-0.3447 B-37.549 C-106.019 N130 X1.1103 Y1.8371 Z-0.3421 B-37.556 C-107.176 N131 X1.1964 Y1.8226 Z-0.3391 B-37.543 C-108.737 N132 X1.2836 Y1.8064 Z-0.3361 B-37.544 C-110.536 N133 X1.3556 Y1.7917 Z-0.3332 B-37.604 C-111.148 N134 X1.4347 Y1.7751 Z-0.3298 B-37.593 C-112.368 N135 X1.5220 Y1.7557 Z-0.3261 B-37.564 C-114.326 N136 X1.5989 Y1.7369 Z-0.3226 B-37.599 C-115.459 N137 X1.6757 Y1.7172 Z-0.3188 B-37.616 C-116.671 N138 X1.7545 Y1.6959 Z-0.3149 B-37.616 C-118.157 N139 X1.8334 Y1.6732 Z-0.3109 B-37.623 C-119.722 N140 X1.9083 Y1.6502 Z-0.3069 B-37.665 C-120.929 N141 X1.9800 Y1.6270 Z-0.3028 B-37.697 C-122.085 N142 X2.0512 Y1.6029 Z-0.2985 B-37.700 C-123.490 N143 X2.1254 Y1.5769 Z-0.2941 B-37.705 C-125.001 N144 X2.1976 Y1.5501 Z-0.2897 B-37.735 C-126.349 N145 X2.2674 Y1.5227 Z-0.2853 B-37.768 C-127.613 N146 X2.3390 Y1.4934 Z-0.2807 B-37.773 C-129.300 N147 X2.4071 Y1.4639 Z-0.2764 B-37.807 C-130.829 N148 X2.4704 Y1.4350 Z-0.2721 B-37.874 C-131.963 N149 X2.5311 Y1.4061 Z-0.2678 B-37.945 C-132.802 N150 X2.5993 Y1.3726 Z-0.2630 B-37.951 C-134.381 N151 X2.6643 Y1.3386 Z-0.2584 B-37.971 C-136.070 N152 X2.7185 Y1.3084 Z-0.2542 B-38.022 C-137.173 N153 X2.7792 Y1.2741 Z-0.2496 B-38.053 C-138.539 N154 X2.8402 Y1.2379 Z-0.2452 B-38.076 C-140.160 N155 X2.8977 Y1.2017 Z-0.2409 B-38.108 C-141.799 N156 X2.9537 Y1.1644 Z-0.2368 B-38.199 C-142.995 N157 X3.0039 Y1.1287 Z-0.2328 B-38.258 C-144.290 N158 X3.0520 Y1.0936 Z-0.2288 B-38.290 C-145.726 N159 X3.1041 Y1.0541 Z-0.2247 B-38.361 C-146.965 N160 X3.1532 Y1.0142 Z-0.2208 B-38.412 C-148.382 N161 X3.1978 Y0.9759 Z-0.2171 B-38.459 C-149.770 N162 X3.2395 Y0.9383 Z-0.2134 B-38.508 C-150.939 N163 X3.2877 Y0.8933 Z-0.2095 B-38.523 C-152.848 N164 X3.3292 Y0.8510 Z-0.2063 B-38.597 C-154.363 N165 X3.3617 Y0.8153 Z-0.2033 B-38.684 C-155.059 N166 X3.4030 Y0.7692 Z-0.1998 B-38.709 C-156.713 N167 X3.4383 Y0.7258 Z-0.1968 B-38.760 C-158.241 N168 X3.4659 Y0.6889 Z-0.1941 B-38.839 C-158.731 N169 X3.4929 Y0.6507 Z-0.1906 B-38.825 C-157.713 N170 X3.5202 Y0.6086 Z-0.1865 B-38.637 C-158.152 N171 X3.5473 Y0.5635 Z-0.1827 B-38.483 C-159.890 N172 X3.5725 Y0.5177 Z-0.1791 B-38.334 C-161.506 N173 X3.5953 Y0.4721 Z-0.1759 B-38.203 C-163.224 N174 X3.6163 Y0.4262 Z-0.1730 B-38.083 C-164.915 N175 X3.6352 Y0.3797 Z-0.1703 B-37.968 C-166.458 N176 X3.6512 Y0.3341 Z-0.1678 B-37.858 C-167.945 N177 X3.6658 Y0.2871 Z-0.1655 B-37.755 C-169.619 N178 X3.6783 Y0.2387 Z-0.1636 B-37.675 C-171.473 N179 X3.6883 Y0.1920 Z-0.1621 B-37.612 C-173.187 N180 X3.6969 Y0.1415 Z-0.1610 B-37.566 C-175.136 N181 X3.7024 Y0.0912 Z-0.1605 B-37.559 C-176.970 N182 X3.7049 Y0.0498 Z-0.1601 B-37.546 C-178.012

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N183 X3.7066 Y0.0098 Z-0.1596 B-37.504 C-179.281 N184 X3.7067 Y-0.0005 Z-0.1595 B-37.483 C-179.126 N185 X3.7038 Y-0.0690 Z-0.1595 B-37.472 C177.371 N186 X3.6968 Y-0.1384 Z-0.1609 B-37.562 C174.953 N187 X3.6857 Y-0.2041 Z-0.1624 B-37.608 C173.004 N188 X3.6692 Y-0.2747 Z-0.1648 B-37.707 C169.811 N189 X3.6488 Y-0.3420 Z-0.1682 B-37.870 C167.611 N190 X3.6239 Y-0.4079 Z-0.1718 B-38.034 C165.526 N191 X3.5941 Y-0.4748 Z-0.1761 B-38.208 C163.032 N192 X3.5608 Y-0.5397 Z-0.1810 B-38.418 C160.787 N193 X3.5223 Y-0.6048 Z-0.1862 B-38.626 C158.284 N194 X3.4859 Y-0.6617 Z-0.1920 B-38.864 C158.344 N195 X3.4443 Y-0.7185 Z-0.1960 B-38.743 C158.470 N196 X3.3936 Y-0.7798 Z-0.2005 B-38.703 C156.336 N197 X3.3383 Y-0.8409 Z-0.2052 B-38.628 C154.334 N198 X3.2846 Y-0.8958 Z-0.2100 B-38.549 C152.745 N199 X3.2187 Y-0.9580 Z-0.2150 B-38.466 C150.236 N200 X3.1524 Y-1.0144 Z-0.2209 B-38.444 C148.364 N201 X3.0863 Y-1.0682 Z-0.2260 B-38.299 C146.731 N202 X3.0106 Y-1.1237 Z-0.2322 B-38.286 C144.379 N203 X2.9399 Y-1.1740 Z-0.2378 B-38.171 C142.722 N204 X2.8547 Y-1.2286 Z-0.2441 B-38.135 C140.318 N205 X2.7753 Y-1.2767 Z-0.2502 B-38.035 C138.814 N206 X2.6886 Y-1.3255 Z-0.2564 B-37.970 C136.609 N207 X2.5995 Y-1.3726 Z-0.2629 B-37.929 C134.609 N208 X2.5070 Y-1.4180 Z-0.2693 B-37.865 C132.565 N209 X2.4133 Y-1.4613 Z-0.2759 B-37.830 C130.678 N210 X2.3142 Y-1.5035 Z-0.2822 B-37.779 C128.565 N211 X2.2123 Y-1.5441 Z-0.2890 B-37.814 C126.226 N212 X2.1149 Y-1.5807 Z-0.2951 B-37.738 C124.839 N213 X2.0110 Y-1.6170 Z-0.3012 B-37.700 C122.868 N214 X1.9027 Y-1.6520 Z-0.3072 B-37.672 C120.824 N215 X1.7956 Y-1.6841 Z-0.3129 B-37.631 C119.062 N216 X1.6843 Y-1.7149 Z-0.3184 B-37.610 C116.917 N217 X1.5715 Y-1.7437 Z-0.3239 B-37.601 C114.998 N218 X1.4597 Y-1.7699 Z-0.3288 B-37.560 C113.219 N219 X1.3394 Y-1.7955 Z-0.3338 B-37.570 C110.917 N220 X1.2211 Y-1.8178 Z-0.3383 B-37.576 C109.031 N221 X1.1107 Y-1.8372 Z-0.3422 B-37.544 C107.557 N222 X0.9871 Y-1.8565 Z-0.3459 B-37.512 C105.454 N223 X0.8612 Y-1.8730 Z-0.3494 B-37.540 C103.141 N224 X0.7450 Y-1.8866 Z-0.3524 B-37.534 C101.538 N225 X0.6228 Y-1.8989 Z-0.3549 B-37.516 C99.684 N226 X0.4963 Y-1.9090 Z-0.3570 B-37.516 C97.593 N227 X0.3727 Y-1.9164 Z-0.3587 B-37.521 C95.715 N228 X0.2503 Y-1.9219 Z-0.3598 B-37.516 C93.883 N229 X0.1253 Y-1.9253 Z-0.3605 B-37.511 C91.977 N230 X0.0005 Y-1.9267 Z-0.3608 B-37.496 C90.187 N231 X-0.1188 Y-1.9254 Z-0.3604 B-37.485 C88.133 N232 X-0.2390 Y-1.9226 Z-0.3599 B-37.499 C86.236 N233 X-0.3587 Y-1.9174 Z-0.3587 B-37.494 C84.601 N234 X-0.4800 Y-1.9100 Z-0.3572 B-37.504 C82.366 N235 X-0.5938 Y-1.9011 Z-0.3554 B-37.521 C80.928 N236 X-0.7117 Y-1.8903 Z-0.3530 B-37.513 C78.949 N237 X-0.8325 Y-1.8768 Z-0.3503 B-37.527 C77.091 N238 X-0.9448 Y-1.8620 Z-0.3471 B-37.537 C75.504 N239 X-1.0587 Y-1.8454 Z-0.3436 B-37.522 C73.474 N240 X-1.1787 Y-1.8257 Z-0.3398 B-37.533 C71.467 N241 X-1.2888 Y-1.8051 Z-0.3357 B-37.558 C69.707 N242 X-1.3958 Y-1.7835 Z-0.3314 B-37.570 C68.022 N243 X-1.5093 Y-1.7586 Z-0.3266 B-37.573 C66.123 N244 X-1.6196 Y-1.7319 Z-0.3215 B-37.579 C64.092 N245 X-1.7269 Y-1.7035 Z-0.3163 B-37.611 C62.287 N246 X-1.8323 Y-1.6733 Z-0.3109 B-37.639 C60.424 N247 X-1.9348 Y-1.6416 Z-0.3053 B-37.676 C58.666 N248 X-2.0326 Y-1.6093 Z-0.2995 B-37.686 C56.729

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N249 X-2.1356 Y-1.5734 Z-0.2936 B-37.730 C54.989 N250 X-2.2343 Y-1.5358 Z-0.2874 B-37.734 C52.765 N251 X-2.3284 Y-1.4977 Z-0.2815 B-37.793 C50.916 N252 X-2.4190 Y-1.4584 Z-0.2755 B-37.868 C49.408 N253 X-2.5099 Y-1.4166 Z-0.2692 B-37.892 C47.471 N254 X-2.5989 Y-1.3728 Z-0.2629 B-37.933 C45.517 N255 X-2.6849 Y-1.3242 Z-0.2475 B-37.933 C45.517 N256 X-2.7759 Y-1.2806 Z-0.2256 B-37.933 C45.517 N257 X-2.8702 Y-1.2429 Z-0.1977 B-37.933 C45.517 N258 X-2.9662 Y-1.2115 Z-0.1641 B-37.933 C45.517 N259 X-3.0624 Y-1.1872 Z-0.1255 B-37.933 C45.517 N260 X-3.1570 Y-1.1702 Z-0.0825 B-37.933 C45.517 N261 X-3.2484 Y-1.1609 Z-0.0359 B-37.933 C45.517 N262 X-3.3352 Y-1.1594 Z0.0136 B-37.933 C45.517 N263 X-3.4157 Y-1.1658 Z0.0650 B-37.933 C45.517 N264 X-3.4887 Y-1.1799 Z0.1176 B-37.933 C45.517 N265 X-3.5528 Y-1.2016 Z0.1704 B-37.933 C45.517 N266 X-3.6070 Y-1.2303 Z0.2225 B-37.933 C45.517 N267 X0.7037 Y0.9643 Z2.6200 B-37.933 C45.517 N268 G49 (TOOL LENGTH COMPENSATION CANCEL) N269 G701 (DOOSAN TCP MODE CANCEL)

N270 G00 Y0.0 N271 C0.0 N272 M273 (Y-AXIS REFERENCE INTERLOCK RELEASE CANCEL) N273 M111 (INTERFERENCE CHECK ON) N274 G99 (UNIT PER REVOLUTION FEED)

(END PROGRAM/TOOL CHANGE PREPARATION)

N275 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS) N276 G00 G28 W0.0 (ZERO RETURN Z-AXIS) N277 G00 G28 B0.0 (ZERO RETURN B-AXIS) N278 T06000 (CANCEL OFFSET FOR CURRENT TOOL) N279 M139 (SHOWER BED COOLANT OFF) N280 M127 (COOLANT THROUGH TOOL OFF) N281 M05 P12 (B-AXIS SPINDLE STOP) N282 M34 (LEFT SPINDLE C-AXIS MODE OFF) N283 G490 S0 (EXPLICIT SPINDLE ORIENTATION FOR TOOL CHANGE) N284 G00 B-90.0 (EXPLICIT B-AXIS POSITIONING FOR TOOL CHANGE) N285 M30

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Servo Driven Tail Stock

G54 G98 G01 A1.0 F100.0 (POSITION TAILSTOCK IN TRAVERSE MODE - THRUST OFF) G300 B-600.0 (ENGAGE TAILSTOCK TOWARD CHUCK WITH THRUST OF 600KGF) G99

M99

G54 G98 G301 (DISENGAGE THRUST) G01 A2.0 F100.0 (POSITION TAILSTOCK IN TRAVERSE MODE - THRUST OFF) G00 G28 G53 A0.0 (SEND TAILSTOCK HOME) G99

M99

Macro-B OD Jaw Program

O8999 (BORE JAWS - !!!DO NOT ERASE!!!)

(****** DEFINE JAW DATA ******)

#100=5.5 (STARTING DIA X) #101=6.5 (FINAL DIA X) #102=0.1 (DIA DEPTH PER PASS) #103=-3.5 (FINAL DEPTH Z)

(*****************************)

G18 G40 G80 G99 G00 G28 U0.0 V0.0 G00 G28 W0.0 G54 G00 B-90.0

G490 S1800 (ORIENT TO LEFT HAND) G00 B-90.0 G00 Z5.0

M126 M34 M261

G50 S600 G96 S500 M04 P11 G00 Z0.1 G00 X[#100] G01 Z[#103+0.01]F0.012 G01 X[#100-0.1] G00 Z0.1

#104=[#100+#102] GOTO2

#104=[#104+#102]

IF[#104GT#101]GOTO99

G00 X[#104-0.02] G01 Z[#103+0.01]F0.012 G01 X[#104-0.15] G00 Z0.1

GOTO1

N99

M06 T20020 (SANDVIK ID BAR

T HANDED - DNMG432)

O8997 (SUB - ENGAGE SERVO DRIVEN TAILSTOCK)

O8998 (

ETRACT SERVO DRIVEN TAILSTOCK)

SUB - R

LEF

- 67 -

G00 X[#101] G01 Z[#103]F0.008 G01 X[#100-0.15] G00 Z0.1 G00 X[#101] G01 Z[#103]F0.008 G01 U0.0625 W-0.0313 G04 U1.0 G01 U-0.0625 W0.0313 G01 X[#100-0.15] G00 Z0.1

Z1.0

X10.0

G00 Z10.0 G00 G28 U0.0 V0.0 G00 G28 W0.0

T20000 M09 M127 M05 P11

(****** CLEAR ALL JAW DATA ******)

#100=0 #101=0 #102=0 #103=0 #104=0

(*****************************)

M30

Doosan PUMA MX Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

B-Axis Spindle Function - G490

Pinch Turning

B-Axis Spindle Tilt Function - G400

Doosan TCP Mode for 5-Axis Machining - G700/G701

CAM System Post-Processor Information

APT Cutter Location File Generated by CAM System

NC Code File Created from APT-CL by CAM Post-Processor

Servo Driven Tail Stock

Macro-B OD Jaw Program