DeWalt DW802G, DW802 Instruction Manual

DW802, DW802G Heavy Duty Small Angle Grinder Petites meuleuses angulaires de service intensif Esmeriladoras angulares pequenas para trabajo pesado

INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-800-4-DEWALT • www.dewalt.com

English

SAVE THESE INSTRUCTIONS

WARNING! Read and understand all instructions including that provided with attachment and accessories.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

EWALT TOOL, CALL US TOLL FREE AT:

1-800-4-DEWALT (1-800-433-9258)

General Safety Instructions

WORK AREA

• Keep your work area clean and well lit. Cluttered benches

and dark areas invite accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

Power tools create sparks which may ignite the dust or fumes.

• Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically

malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. Applicable

only to Class I (grounded) tools.

• Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully

in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates

the need for the three wire grounded power cord and grounded power supply system. Applicable only to Class II (double

insulated) tools.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased

risk of electric shock if your body is grounded.

• Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W.” These cords are rated for

outdoor use and reduce the risk of electric shock.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150 240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more AWG Than Than

6 - 10 18 16 14 12

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication.

A moment of inattention while operating power tools may result in serious personal injury.

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• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair

can be caught in moving parts. Air vents often cover moving parts and should also be avoided.

• Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or

plugging in tools that have the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part

of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the

tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand

or against your body is unstable and may lead to loss of control.

• Do not force tool. Use the correct tool for your application.

The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of

starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are

less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for

one tool, may become hazardous when used on another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified

personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow

maintenance instructions may create a risk of electric shock or injury.

Additional Specific Safety Instructions for Grinders

• Always use proper guard with grinding wheel. A guard protects operator from broken wheel fragments and wheel contact.

• Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other acces-

sories running over rated speed can fly apart and cause injury. Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate.

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden

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wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

• Do not use Type 11 (flaring cup) wheels on this tool. Using

inappropriate accessories can result in injury.

• Before using, inspect recommended accessory for cracks or flaws. If such a crack or flaw is evident, discard the accessory. The accessory should also be inspected whenever you think the tool may have been dropped. Flaws may

cause wheel breakage.

• When starting the tool with a new or replacement wheel, or a new or replacement wire brush installed, hold the tool in a well protected area and let it run for one minute. If the

wheel has an undetected crack or flaw, it should burst in less than one minute. If the wire brush has loose wires, they will be detected. Never start the tool with a person in line with the wheel. This includes the operator.

• Avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel for cracks or flaws.

• Direct sparks away from operator, bystanders or flamma- ble materials. Sparks may be produced while using a sander or grinder. Sparks may cause burns or start fires.

• Always use side handle. Tighten the handle securely. The side handle should always be used to maintain control of the tool at all times.

• Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.

• Clean out your tool often, especially after heavy use. Dust and grit containing metal particles often accumulate on interior surfaces and could create an electric shock hazard.

• The label on your tool may include the following symbols:

V..................volts A ............amperes

Hz................hertz W ..........watts

min ..............minutes ..........alternating current

............direct current

o ..........no load speed

................

Class II ..........safety alert symbol

....................Construction

..........

earthing terminal

…/min..........revolutions or

reciprocation per minute

CAUTION: Use extra care when working into a corner because

a sudden, sharp movement of the grinder may be experienced when the wheel or other accessory contacts a secondary surface or a surface edge.

CAUTION: Wear appropriate personal hearing protection

during use. Under some conditions and duration of use, noise

from this product may contribute to hearing loss.

WARNING: Some dust created by power sanding, sawing,

grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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ASSEMBLY AND ADJUSTMENTS

ATTACHING SIDE HANDLE

The side handle can be fitted to either side of the gear case in the threaded holes, as shown. Before using the tool, check that the handle is tightened securely. Use a wrench to firmly tighten the side handle.

Accessories

It is important to choose the correct guards, backing pads and flanges to use with grinder accessories. See pages 4-5 for information on choosing the correct accessories.

CAUTION: Accessories must be rated for at least the speed

recommended on the tool warning label. Wheels and other accessories running over rated accessory speed may fly apart and cause injury. Threaded accessories must have a 5/8"-11 hub. Every unthreaded accessory must have a 7/8" arbor hole. If it does not, it may have been designed for a circular saw. Use only the accessories shown on pages 4-5 of this manual. Accessory ratings must be above listed minimum wheel speed as shown on tool nameplate.

• Avoid prolonged contact with dust from power sanding,

sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes,

or lay on the skin may promote absorption of harmful chemicals.

COMPONENTS

A. Paddle Switch F. Lock-On Button B. Lock-Off Lever G. Unthreaded Backing Flange C. Spindle Lock Button H. Threaded Clamp Nut D. Spindle (not shown) I. Guard E. Side Handle

(shown on the right)

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Type 27 guard

4 1/2" Grinding Wheels

unthreaded

backing flange

threaded clamp nut

Type 27 hubbed wheel

Type 27 guard

Type 27 depressed

center wheel

Wire Wheels

3" wire cup

brush

4" wire wheel

Type 27 guard

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4 1/2" Sanding Flap Discs

hubbed sanding

flap disc

unthreaded backing

flange

non-hubbed sanding

flap disc

threaded clamp nut

rubber backing pad

sanding disc

threaded clamp nut

Sanding Discs

4 1/2" Cutting Wheels

Type 1 guard

backing flange

abrasive cutting wheel

clamp nut

Type 1 guard

backing flange

diamond cutting wheel

clamp nut

Type 27 guard

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Mounting Guard

MOUNTING AND REMOVING GUARD

CAUTION: Turn off and unplug the tool before making any adjustments or removing or installing attachments or accessories. Before reconnecting the tool, depress and release the paddle switch to ensure that the tool is off.

CAUTION: Guards must be used with all grinding wheels, sanding flap discs, wire brushes, and wire wheels. The tool

may be used without a guard only when sanding with conventional sanding discs. D

WALT model DW802 is provided with a guard intended for use with depressed center wheels (Type 27) and hubbed grinding wheels (Type 27). The same guard is designed for use with sanding flap discs (Type 27 and 29) and wire cup brushes. Grinding and cutting with wheels other than Type 27 and 29 require different accessory guards not included with tool. Mounting instructions for these accessory guards are included in the accessory package.

1. Open the guard latch (J), and align the

arrow on the guard (K) with the arrow on the hub (L). This will align the lugs on the guard with the slots on the gear case cover.

2. Push the guard down until the guard

lugs engage and rotate freely in the groove on the gear case hub.

3. With the guard latch open, rotate the

guard (I) into the desired working position. The guard body should be positioned between the spindle and the operator to provide maximum operator protection.

4. Close the guard latch to secure the guard on the gear case. You should not be able to rotate the guard by hand when the latch is closed. Do not operate the grinder with a loose guard or the clamp lever in open position.

5. To remove the guard, open the guard latch, rotate the guard so that the arrows are aligned and pull up on the guard.

NOTE: The guard is pre-adjusted to the diameter of the gear case hub at the factory. If, after a period of time, the guard becomes loose, tighten the adjusting screw (M) with clamp lever in the closed position.

CAUTION: Do not tighten the adjusting screw with the clamp

lever in open position. Undetectable damage to the guard or the mounting hub may result.

CAUTION: If guard cannot be tightened by adjusting clamp, do

not use tool and take the tool and guard to a service center to repair or replace the guard.

NOTE: Edge grinding and cutting can be performed with type 27 wheels designed and specified for this purpose; 1/4" thick wheels are designed for surface grinding while 1/8" wheels are designed for edge grinding.

OPERATION Switch

CAUTION: Before connecting the tool to a power source

depress and release the paddle switch (A) once without depressing the lock-on button (F) to ensure that the switch is off. Depress and release the paddle switch as described above after any interruption in power supply to the tool, such as the activation of a ground fault interrupter, throwing of a circuit breaker, accidental unplugging, or power failure. If the paddle switch is locked on, the tool will start unexpectedly when it is reconnected.

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while the tool is operating because damage to the tool will result. To engage the lock, depress the spindle lock button and rotate the spindle until you are unable to rotate the spindle further.

Mounting and Using Depressed Center Grinding Wheels and Sanding Flap Discs

MOUNTING AND REMOVING HUBBED WHEELS

Hubbed wheels install directly on the 5/8"-11 threaded spindle.

1. Thread the wheel on the spindle by hand.

2. Depress the spindle lock button and use a wrench to tighten the

hub of the wheel.

3. Reverse the above procedure to remove the wheel.

CAUTION: Failure to properly seat the wheel before turning the

tool on may result in damage to the tool or the wheel.

MOUNTING NON-HUBBED WHEELS

Depressed center Type 27 grinding wheels must be used with included flanges. See page 5 of this manual for more information.

1. Install the unthreaded backing flange (G)

on spindle (D) with the raised section (pilot) against the wheel.

CAUTION: Hold the side handle and body of the tool firmly to

maintain control of the tool at start up and during use and until the wheel or accessory stops rotating. Make sure the wheel has come to a complete stop before laying the tool down.

PADDLE SWITCH

To turn the tool on, push the lock-off lever (B) toward the back of the tool, then depress the paddle switch (A). The tool will run while the switch is depressed. Turn the tool off by releasing the paddle switch.

WARNING: Do not disable the lock-off lever. If the lock-off lever

is disabled, the tool may start unexpectedly when it is laid down.

LOCK-ON BUTTON

The lock-on button offers increased comfort in extended use applications. To lock the tool on, push the lock-off lever (B) toward the back of the tool then depress the paddle switch (A). With the tool running, depress the lock-on button (F). The tool will continue to run after the paddle switch is released. To unlock the tool, depress and release the paddle switch. This will cause the tool to stop.

CAUTION: Allow the tool to reach full speed before touching

tool to the work surface. Lift the tool from the work surface before turning the tool off.

SPINDLE LOCK

The spindle lock pin is provided to prevent the spindle from rotating when installing or removing wheels. Operate the spindle lock pin only when the tool is turned off, unplugged from the power supply, and has come to a complete stop. Do not engage the spindle lock

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2. Place wheel against the backing flange, centering the wheel on the raised section (pilot) of the backing flange.

3. While depressing the spindle lock button, thread the clamp nut (H) on spindle. If the wheel you are installing is more than 1/8" thick, place the threaded clamp nut on the spindle so that the raised section (pilot) fits into the center of the wheel. If the wheel you are installing is 1/8" thick or less, place the threaded clamp nut on the spindle so that the raised section (pilot) is not against the wheel.

4. While depressing the spindle lock button, tighten the clamp nut with a wrench.

5. To remove the wheel, depress the spindle lock button and loosen the threaded clamp nut with a wrench.

NOTE: If the wheel spins after the clamp nut is tightened, check the orientation of the threaded clamp nut. If a thin wheel is installed with the pilot on the clamp nut against the wheel, it will spin because the height of the pilot prevents the clamp nut from holding the wheel.

SURFACE GRINDING WITH GRINDING WHEELS

1. Allow the tool to reach full speed before touching the tool to the work surface.

2. Apply minimum pressure to the work surface, allowing the tool to operate at high speed. Grinding rate is greatest when the tool operates at high speed.

3. Maintain a 20˚ to 30˚ angle between the tool and work surface.

4. Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface.

5. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before laying it down.

EDGE GRINDING WITH GRINDING WHEELS

CAUTION: Wheels used for cutting and edge grinding may break

if they bend or twist while the tool is being used to do cut-off work or deep grinding. To reduce the risk of serious injury, limit the use of these wheels with a standard Type 27 guard to shallow cutting and notching (less than 1/2" in depth). The open side of the guard must be positioned away from the operator. For deeper cutting with a Type 1 cut-off wheel, use a closed, Type 1 guard. See the chart on pages 4-5 for more information. Type 1 guards are available at extra cost from your local dealer or authorized service center.

1. Allow the tool to reach full speed before touching the tool to the work surface.

2. Apply minimum pressure to the work surface, allowing the tool to operate at high speed. Grinding rate is greatest when the tool operates at high speed.

3. Position yourself so that the openunderside of the wheel is facing away from you.

4. Once a cut is begun and a notch is established in the workpiece, do not change the angle of the cut. Changing the angle will cause the wheel to bend and may cause wheel breakage. Edge

1/4" WHEELS

1/8" WHEELS

20˚-30˚

Backing Flange

Clamp Nut

Backing Flange

Clamp Nut

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1. Place or appropriately thread backing pad (N) on the spindle.

2. Place the sanding disc (O) on the backing pad (N).

3. While depressing spindle lock, thread clamp nut (P) on spindle, piloting the raised hub on the clamp nut into the center of sanding disc and backing pad.

4. Tighten the clamp nut by hand. Then depress the spindle lock button while turning the sanding disc until the sanding disc and clamp nut are snug.

5. To remove the wheel, grasp and turn the backing pad and sanding pad while depressing the spindle lock button.

USING SANDING BACKING PADS

Choose the proper grit sandpaper for your application. Sandpaper is available in various grits. Coarse grits yield faster material removal rates and a rougher finish. Finer grits yield slower material removal and a smoother finish.

Begin with coarse grit discs for fast, rough material removal. Move to a medium grit paper and finish with a fine grit disc for optimal finish.

Coarse 16 - 30 grit Medium 36 - 80 grit Fine Finishing 100 - 120 grit Very Fine Finishing 150 - 180 grit

1. Allow the tool to reach full speed before touching tool to the work surface.

2. Apply minimum pressure to work surface, allowing the tool to operate at high speed. Sanding rate is greatest when the tool operates at high speed.

grinding wheels are not designed to withstand side pressures caused by bending.

5. Remove the tool from the work surface before turning the tool off. Allow the tool to stop rotating before laying it down.

WARNING: Do not use edge grinding/cutting wheels for surface

grinding applications because these wheels are not designed for side pressures encountered with surface grinding. Wheel breakage and injury may result

SURFACE FINISHING WITH SANDING FLAP DISCS

1. Allow the tool to reach full speed before touching the tool to the work surface.

2. Apply minimum pressure to work surface, allowing the tool to operate at high speed. Sanding rate is greatest when the tool operates at high speed.

3. Maintain a 5˚ to 10˚ angle between the tool and work surface.

4. Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface.

5. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before laying it down.

MOUNTING SANDING BACKING PADS

CAUTION: Proper guard must be reinstalled for grinding

wheel, sanding flap disc, wire brush or wire wheel applications after sanding applications are complete.

5˚-10˚

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3. Maintain a 5˚ to 15˚ angle between the

tool and work surface. The sanding disc should contact approximately one inch of work surface.

4. Move the tool constantly in a straight

line to prevent burning and swirling of work surface. Allowing the tool to rest on the work surface without moving, or moving the tool in a circular motion causes burning and swirling marks on the work surface.

5. Remove the tool from work surface before turning tool off. Allow

the tool to stop rotating before laying it down.

Mounting and Using Wire Brushes and Wire Wheels

Wire cup brushes or wire wheels screw directly on the grinder spindle without the use of flanges. Use only wire brushes or wheels provided with a 5/8"-11 threaded hub. A Type 27 guard is required when using wire brushes and wheels.

CAUTION: Wear work gloves when handling wire brushes and wheels. They can become sharp.

CAUTION: Wheel or brush must not touch guard when mounted

or while in use. Undetectable damage could occur to the accessory, causing wires to fragment from accessory wheel or cup.

MOUNTING WIRE CUP BRUSHES AND WIRE WHEELS

1. Thread the wheel on the spindle by hand.

2. Depress spindle lock button and use a wrench on the hub of the

wire wheel or brush to tighten the wheel.

3. To remove the wheel, reverse the above procedure.

CAUTION: Failure to properly seat the wheel hub before turning

the tool on may result in damage to tool or wheel.

USING WIRE CUP BRUSHES AND WIRE WHEELS

Wire wheels and brushes can be used for removing rust, scale and paint, and for smoothing irregular surfaces.

1. Allow the tool to reach full speed before touching the tool to the work surface.

2. Apply minimum pressure to work surface, allowing the tool to operate at high speed. Material removal rate is greatest when the tool operates at high speed.

3. Maintain a 5˚ to 10˚ angle between the tool and work surface for wire cup brushes.

4. Maintain contact between the edge of the wheel and the work surface with wire wheels.

5. Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface. Allowing the tool to rest on the work surface without moving, or moving the tool in a circular motion causes burning and swirling marks on the work surface.

6. Remove the tool from the work surface before turning the tool off. Allow the tool to stop rotating before setting it down.

CAUTION: Use extra care when working over an edge, as a

sudden sharp movement of grinder may be experienced.

Mounting and Using Cutting (Type 1) Wheels

Cutting wheels include diamond wheels and abrasive discs. Abrasive cutting wheels for metal and concrete use are available. Diamond blades for concrete cutting can also be used.

5˚-15˚

5˚-10˚

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loose, tighten the adjusting screw (M) with the clamp lever in the closed position.

CAUTION: Do not tighten adjust-

ing screw with clamp lever in open position. Undetectable damage to guard or mounting hub may result.

MOUNTING CUTTING WHEELS

CAUTION: Matching diameter threaded backing flange and

clamp nut (included with tool) must be used for cutting wheels.

1. Place the unthreaded backing flange on spindle with the raised

section (pilot) facing up. The raised section (pilot) on the backing flange will be against the wheel when the wheel is installed.

2. Place the wheel on the backing flange, centering the wheel on

the raised section (pilot).

3. Install the threaded clamp nut with the raised section (pilot)

facing away from the wheel.

4. Depress the spindle lock button and tighten clamp nut with

a wrench.

5. To remove the wheel, grasp and turn while depressing the

spindle lock button.

USING CUTTING WHEELS

WARNING: Do not use edge grinding/cutting wheels for surface

grinding applications because these wheels are not designed for side pressures encountered with surface grinding. Wheel breakage and injury may result.

1. Allow tool to reach full speed before touching tool to work

surface.

WARNING: A closed, 2-sided cutting wheel guard is not included

with this tool but is required when using cutting wheels. Failure to use proper flange and guard can result in injury resulting from wheel breakage and wheel contact. See page 7 for more information.

MOUNTING CLOSED (TYPE 1) GUARD

1. Open the guard latch (J), and align the

arrow on the guard (K) with the arrow on the hub (L). This will align the lugs with slots on the gear case cover. Position the guard facing backward.

2. Push the guard down until the guard lug

engages and rotates freely in the groove on the gear case hub.

3. Rotate guard (I) into desired working

position. The guard body should be positioned between the spindle and the operator to provide maximum operator protection.

4. Close the guard latch to secure the

guard on the gear case cover. You should be unable to rotate the guard by hand when the latch is in closed position. Do not operate grinder with a loose guard or clamp lever in open position.

5. To remove the guard, open the guard latch, rotate the guard so

that the arrows are aligned and pull up on the guard.

NOTE: The guard is pre-adjusted to the diameter of the gear case hub at the factory. If, after a period of time, the guard becomes

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2. Apply minimum pressure to work surface, allowing tool to

operate at high speed. Cutting rate is greatest when the tool operates at high speed.

3. Once a cut is begun and a notch is estab-

lished in the workpiece, do not change the angle of the cut. Changing the angle will cause the wheel to bend and may cause wheel breakage.

4. Remove the tool from work surface before

turning tool off. Allow the tool to stop rotating before setting it down.

MAINTENANCE Cleaning

WARNING: Blow dust and grit out of the motor housing regularly using clean, dry compressed air. Dust and grit containing metal particles often accumulate on interior surfaces and could create an electrical shock hazard if not frequently cleaned out. ALWAYS WEAR SAFETY GLASSES.

CAUTION: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. Use a clean, dry cloth only.

Lubrication

DEWALT tools are properly lubricated at the factory and are ready for use.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by a D

EWALT factory service center, a

EWALT authorized service center or other qualified service per-

sonnel. Always use identical replacement parts.

Purchasing Accessories

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory for your tool, please contact D

EWALT Industrial Tool Co., 701 East Joppa Road,

Baltimore, MD 21286, call 1-800-4-D

EWALT (1-800-433-9258) or

visit our website www.dewalt.com.

CAUTION: The use of any other accessory not recommended

for use with this tool could be hazardous.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-D

EWALT (1-800-

433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, D

EWALT tools are covered by our:

1 YEAR FREE SERVICE

EWALT will maintain the tool and replace worn parts caused by

normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your D

EWALT Power Tool, Laser, or Nailer for any reason, you can

return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

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LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in the packaging, call the local company or see website for warranty information. FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-D

EWALT for a free

replacement.

+ 33 hidden pages

DeWalt DW802G, DW802 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual