DeWalt DW718 TYPE2 Owner’s Manual
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INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO Y POLIZA
DE GARANT{A. ADVERTENCIA: LI2ASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
DW718 (120 Volt), DW718 (230 Volt) 12" Double Bevel Sliding Compound Miter Saw
®
DW718 (120 Volt), DW718 (230 Volt) Scie coulissante a onglet mixte 305 mm (12 po)
DW718 (120 Voltios), DW718 (230 Voltios) Sierra ingletadora compuesta deslizante de
doble bisel de 305 mm (12")
TABLE OF CONTENTS
DOUBLE INSULATION/POLARIZED PLUG INSTRUCTIONS ..................................... 2
SAFETY INSTRUCTIONS FOR ALL TOOLS ..................................................... 2
ADDITIONAL SAFETY RULES ....................................................................... 3
ELECTRICAL CONNECTION ......................................................................... 4
ACCESSORIES .............................................................................................................. 4
BLADE DESCRIPTIONS ................................................................................................ 5
UNPACKING YOUR SAW ............................................................................. 5
SPECIFICATIONS .......................................................................................................... 5
FAMILIARIZATION ...................................................................................... 6
BENCH MOUNTING ..................................................................................... 6
CHANGING OR INSTALLING A NEW SAW BLADE .................................................... 6
REMOVING THE BLADE ............................................................................................... 6
INSTALLING THE BLADE .............................................................................. 7
TRANSPORTING THE SAW .......................................................................... 7
ADJUSTMENTS ......................................................................................... 7
MITER SCALE ADJUSTMENT ................................................................... 8
MITER POINTER ADJUSTMENT ................................................................ 8
BEVEL SQUARE TO TABLE ..................................................................................... 8
BEVEL POINTER ........................................................................................................ 8
BEVEL STOP .............................................................................................................. 8
FENCE ADJUSTMENT ............................................................................. 8
AUTOMATIC ELECTRIC BRAKE .............................................................................. 8
GUARD ACTUATION AND VISIBILITY ........................................................ 9
KERF PLATE ADJUSTMENT .................................................................................... 9
BRUSHES .................................................................................................. 9
CONTROLS .................................................................................................................... 9
OPERATION ............................................................................................... 9
SWITCH ..................................................................................................................... 9
CUTTING WITH YOUR SAW ................................................................................... 9
CROSSCUTS ............................................................................................................ 10
BEVEL CUTS ............................................................................................................ 10
QUALITY OF CUT .................................................................................................... 10
BODY AND HAND POSITION ................................................................................. 10
CLAMPING THE WORKPIECE .............................................................................. 11
SUPPORT FOR LONG PIECES ............................................................................. 11
CUTTING PICTURE FRAMES, SHADOW BOXES
AND OTHER FOUR-SIDED PROJECTS ............................................................... 11
CUTTING TRIM MOLDING AND OTHER FRAMES ............................................. 11
CUTTING COMPOUND MITERS ........................................................................... 11
CUTTING BASE MOLDINGS ................................................................................. 12
CUTTING CROWN MOLDING ............................................................................... 12
SPECIAL CUTS ............................................................................................................ 13
REMOVING AND REPLACING THE BELT ................................................................. 14
MAINTENANCE ............................................................................................................ 14
SERVICE INFORMATION ............................................................................................ 14
WARRANTY ................................................................................................................. 14
TROUBLESHOOTING GUIDE ..................................................................................... 15
TABLE 1: COMPOUND MITER CUT ........................................................................... 16
RAIL GUIDE ADJUSTMENT ...................................................................................... 9
MITER LOCK ADJUSTMENT .................................................................................... 9
Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read
the manual and pay attention to these symbols.
i_,DANGER: Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
AWARNING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
_&CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT
TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)
Important Safety Instructions
A ARNING: Read all instructions before operating product. Failure to follow all
instructions fisted below may result in electric shock, fire and/or serious injury.
READ ALL INSTRUCTIONS
Double Insulation
Double insulated tools are constructed throughout with two separate layers of electrical
insulation or one double thickness of insulation between you and the tool's electrical sys-
tem. Tools built with this insulation system are not intended to be grounded. As a result,
your tool is equipped with a two prong plug which permits you to use extension cords
without concern for maintaining a ground connection.
NOTE: Double insulation does not take the place of normal safety precautions when oper-
ating this tool. The insulation system is for added protection against injury resulting from a
possible electrical insulation failure within the tool.
ACAUTION: WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS.
Repair or replace damaged cords.
Polarized Plugs
Polarized plugs (one blade is wider than the other) are used on equipment to reduce the
risk of electric shock. When provided, this plug will fit in the polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a
qualified electrician to install the proper outlet. Do not change the plug in any way.
Safety Instructions For All Tools
• KEEP GUARD IN PLACE and in working order.
• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from spindle before turning tool on. Tools,
scrap pieces, and other debris can be thrown at high speed, causing injury.
• KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
• DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power
tools in damp or wet locations or in rain can cause shock or electrocution. Keep your
work area well-lit to avoid tripping or placing arms, hands, and fingers in danger.
• KEEP CHILDRENAWAY. All visitors shouldbe keptata safe distance from workarea.
Your shop is a potentially dangerous environment.
• MAKE WORKSHOP CHILDPROOF with padlocks, master switches, or by removing
starter keys. The unauthorized start-up of a machine by a child or visitor may result in
injury.
• DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it was
designed.
• USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not
designed. Using the incorrect tool or attachment may result in personal injury.
• WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or
other jewelry to get caught in moving parts. Non-slip footwear is recommended. Wear
protective hair covering to contain long hair. Air vents may cover moving parts and
should also be avoided.
• ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED
SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3)
• ANSI $12.6 (S3.19) hearing protection
• NIOSH/OSHA/MSHA respiratory protection
• SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece on the
table and against the fence or when your hand will be dangerously close to the blade
(within 6"). It is safer than using your hand and it frees both hands to operate tooL
• DON'T OVERREACH. Keep proper footing and balance at all times. Loss of balance
may cause personal injury.
• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories. Poorly
maintained tools and machines can further damage the tool or machine and/or cause
injury.
• TURN THE MACHINE "OFF'; AND DISCONNECT THE MACHINE FROM THE
POWER SOURCE before installing or removing accessories, before adjusting or
changing set-up& when making repairs or changing locations. An accidental start-up
can cause injury. Do not touch the plug's metal prongs when unplugging or plugging in
the cord.
• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is
in the "OFF" position before plugging in the power cord.
• USE PROPER EXTENSION CORD. Make sure your extension cord is in good
condition. If your product is equipped with a cordset, use only 3-wire extension
cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept
the tool's plug. When using an extension cord, be sure to use one heavy enough
to carry the current your product will draw. An undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. The following table shows
the correct size to use depending on cord length and nameplate ampere rating. If in
doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Volts
120V
240V
Ampere Rating
More Not more
Than Than
O- 6
6- 10
10 - 12
12 - 16
• CHECK for DAMAGED PARTS. Before further use of the tool, a guard or other part
that is damaged should be carefully checked to determine that it will operate properly
and perform its intended function--check for alignment of moving parts, binding of
Minimum Gauge for Cord Sets
Total Length of Cord in Feet
0-25 26-50 51-100 101-150
0-50 51-100 101-200 201-300
AWG
18 16 16 14
18 16 14 12
16 16 14 12
14 12 Not Recommended
movingparts,breakageofparts,mountingandanyotherconditionsthatmayaffect
itsoperation.Aguardorotherpartthatis damagedshouldbeproperlyrepairedor
replaced.Donotusetoolffswitchdoesnotturnitonandoff.
• USE RECOMMENDED ACCESSORIES. Use only accessories that are recommended
by the manufacturer for your model Accessories that may be suitable for one tool
may be hazardous when used on another tooL Consult the instruction manual for
recommended accessories. The use of improper accessories may cause risk of injury
to persons.
• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave
tool until it comes to a complete stop. Serious injury can result.
• DO NOT OPERATE ELECTRIC TOOLS NEAR FLAMMABLE LIQUIDS OR IN
GASEOUS OR EXPLOSIVE ATMOSPHERES. Motors in these tools may spark and
ignite fumes.
• STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. DO
NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE
OF DRUGS or ALCOHOL. A moment of inattention while operating power tools may
result in injury.
Additional Safety Rules For Miter Saws
WARNING: Do not allow familiarity (gained from frequent use of your saw) to replace
safety rules. Always remember that a careless fraction of a second is sufficient to inflict
severe injury.
• DO NOT OPERATE THIS MACHINE until it is completely assembled and installed
according to the instructions. A machine incorrectly assembled can cause serious
injury.
• OBTAIN ADVICE from your supervisor, instructor, or another qualified person ff you
are not thoroughly familiar with the operation of this machine. Knowledge is safety.
• STABILITY. Make sure the miter saw is placed on a secure supporting surface and
does not slip or move during use. If the mobility kit is installed, raise the moveable
caster(s) so saw is in its stationary position.
• FOLLOW ALL WIRING CODES and recommended electrical connections to prevent
shock or electrocution. Protect electric supply line with at least a 15 ampere time-delay
fuse or a circuit breaker."
• MAKE CERTAIN the blade rotates in the correct direction. The teeth on the blade
should point in the direction of rotation as marked on the saw.
• TIGHTEN ALL CLAMP HANDLES, knobs and levers prior to operation. Loose clamps
can cause parts or the workpiece to be thrown at high speeds.
• BE SURE aft blade and clamp washers are clean, recessed sides of collars are against
blade and arbor screw is tightened securely. Loose or improper blade clamping may
result in damage to the saw and possible personal injury.
• ALWAYS USE A SHARP BLADE. Check the blade to see if it runs true and is free
from vibration. A dull or a vibrating blade can cause damage to the machine and/or
serious injury."
• DO NOT OPERATE ON ANYTHING OTHER THAN THE DESIGNATED VOLTAGE
for the saw. Overheating, damage to the tool and personal injury may occur.
• DO NOT WEDGE ANYTHING AGAINST THE FAN to hold the motor shaft. Damage
to tool and possible personal injury may occur.
• DO NOT force cutting action. Stalling or partial stalling of motor can cause damage. To
the machine or blade and/or serious injury.
• ALLOW THE MOTOR TO COME TO FULL SPEED prior to starting cut. Starting the
cut too soon may cause damage to the machine or blade and/or serious injury."
• NEVER CUT FERROUS METALS (Those with any iron or steel content) or masonry.
Either of these can cause the carbide tips to fly off the blade at high speeds causing
serious injury.
• DO NOT USE ABRASIVE WHEELS. The excessive heat and abrasive particles
generated by them may damage the saw and cause personal injury.
• NEVER have any part of your body in line with the path of the saw blade. Personal
injury will occur.
• NEVER apply blade lubricant to a running blade. Applying lubricant could cause your
hand to move into the blade resulting in serious injury.
• DO NOT place either hand in the blade area when the saw is connected to the power
source. Inadvertent blade activation may result in serious injury.
• DO NOT PERFORM FREE-HAND OPERATIONS (workpiece not supported by table
and fence). Hold the work firmly against the fence and table. Free-hand operations on
a miter saw could cause the workpiece to be thrown at high speeds, causing serious
injury.
• NEVER REACH AROUND or behind the saw blade. A blade can cause serious
injury.
• DO NOT reach underneath the saw unless it is unplugged and turned off. Contact with
saw blade may cause personal injury.
• SECURE THE MACHINE TO A STABLE SUPPORTING SURFACE. Vibration can
possibly cause the machine to slide, walk, or tip over, causing serious injury.
• USE ONLY CROSSCUT SAW BLADES recommended for miter saws. For best
results, use only zero-degree or negative hook angles when using carbide-tipped
blades. Do not use blades with deep gullets. These can deflect and contact the guard,
and can cause damage to the machine and/or serious injury.
• USE ONLY BLADES OF THE CORRECT SIZE AND TYPE specified for this tool to
prevent damage to the machine and/or serious injury.
• INSPECT BLADE FOR CRACKS or other damage prior to operation. A cracked or
damaged blade can come apart and pieces can be thrown at high speeds, causing
serious injury. Replace cracked or damaged blades immediately.
• CLEAN THE BLADE AND BLADE FLANGES prior to operation. Cleaning the blade
and flanges allows you to check for any damage to the blade or flanges. A cracked or
damaged blade or flange can come apart and pieces can be thrown at high speeds,
causing serious injury.
• DO NOT use lubricants or cleaners (particularly spray or aerosol) in the vicinity of the
plastic guard. The polycarbonate material used in the guard is subject to attack by
certain chemicals.
• AL WAYS USE THE KERF PLA TE AND REPLACE THIS PLATE WHEN DAMAGED.
Small chip accumulation under the saw may interfere with the saw blade or may cause
instability of workpiece when cutting.
• USE ONLY BLADE FLANGES specified for this tool to prevent damage to the machine
and/or serious injury.
• CLEAN THE MOTOR AIR SLOTS of chips and sawdust. Clogged motor air slots can
cause the machine to overheat, damaging the machine and possibly causing a short
which could cause serious injury.
• KEEP ARMS, HANDS, AND FINGERS away from the blade to prevent severe cuts.
Clamp all workpieces that would cause your hand to be within 6" of the saw blade.
• NEVER LOCK THE SWITCH IN THE "ON" position. Severe personal injury may
result.
• TURN OFF THE MACHINE and allow the blade to come to a complete stop before
raising the arm and prior to cleaning the blade area, removing debris in the path of the
blade, before servicing or adjusting tool A moving blade can cause serious injury.
• PROPERLY SUPPORT LONG OR WIDE WORKPIECES. Loss of control of the
workpiece can cause injury.
• NEVER cross arms in front of blade while using tool Always make a dry run
(unpowered) before making a finish cut so that you can check the path of the blade or
severe personal injury may result.
• ADDITIONAL INFORMATION regarding the safe and proper operation of power
tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner
Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also
available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-
3201. Please refer to the American National Standards Institute ANSI 01.1 Safety
Requirements for Woodworking Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
J&CAUTION: Do not connect unit to electrical power source until complete instructions are
read and understood.
_ WARNING: Always wear proper personal hearing protection that conforms to
ANSI $12.6 ($3.19) during use. Under some conditions and duration of use, noise from
this product may contribute to hearing loss.
WARNING: NEVER MAKE ANY CUT UNLESS THE MATERIAL IS SECURED ON
THE TABLE AND AGAINST THE FENCE.
_ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work
with approved safety equipment, such as those dust masks that are specially designed to
filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get into your mouth, eyes,
or lay on the skin may promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause
serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved
respiratory protection appropriate for the dust exposure. Direct particles away from face
and body.
For your convenience and safety, the following warning labels are on your miter saw.
ON MOTOR HOUSING:
A WARNING: FOR YOUR OWN
SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERA TING SAW.
WHEN SERVICING, USE ONLY
IDENTICAL REPLACEMENT PARTS.
I_ ALWAYS ADJUSTFENCE PROPERLYBEFOREUSE.
CLAMP SMALL PIECES BEFORECUTTING. SEE MANUAL
AJUSTE LA GUiA DEBiDAMENTE ANTES DE UTiLiZAR LA
HERRAMiENTA. ASEGURE LAS PJEZAS PEQUENAS ANTES DE
CORTARLAS. CONSULTE ELMANUAL.
TOUJOURS REGLERLE GUIDE AVANT EUTILiSATION. FIXER LES
PETiTS OBJETS AVANT DE LESSCiER. CONSULTER LE GUIDE
O'UTJLiSATiON. /
DO NOT EXPOSE TO RAIN OR USE IN
DAMP LOCATIONS.
ALWAYS WEAR EYE PROTECTION.
ON MOVING FENCES:
AL WAYS ADJUST FENCE PROPERLY BEFORE USE. Clamp small pieces before cut-
ting. See manual
ON GUARD: DANGER - KEEP A WAY FROM BLADE.
ON UPPER GUARD: PROPERLY SECURE BRACKET WITH BOTH
SCREWS BEFORE USE.
ON TABLE: (2 PLACES)
AL WAYS TIGHTEN ADJUSTMENT KNOBS BEFORE USE.
_EEPAWAY
FROMBL_OE
MANTENE_SALEJADO
OE_AHOJA
S'ELOIUNERDELALA_qE
KEEP HANDS 6" FROM PATH OF SAW BLADE.
NEVER PERFORM ANY OPERA TION FREEHAND.
NEVER CROSS ARMS IN FRONT OF BLADE.
THINK! YOU CAN PREVENT ACCIDENTS.
DO NOT OPERATE SAW WITHOUT GUARDS IN PLACE.
TURN OFF TOOL, KEEP SAW HEAD DOWN AND WAIT FOR SAW TO
STOP BEFORE MOVING HANDS, WORKPIECE OR CHANGING
SETTINGS.
UNPLUG TOOL BEFORE CHANGING BLADE, MOVING OR SERVICING
UNIT.
Electrical Connection
Be sure your power supply agrees with the nameplate marking. 120 volts, AC means that
your saw will operate on alternating current. The switch is suseptible to failure if direct
current is used. A voltage decrease of 10 percent or more will cause a loss of power and
overheating. All DEWALT tools are factory tested. If this tool does not operate, check the
power supply.
Accessories
Recommended accessories for use with your tool are available for purchase from your local
dealer or authorized service center. If you need assistance in locating any accessory for
your tool, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD
21286, call 1-800-4-DEWALT (1-800-433-9258) or visit our website www.dewalt.com.
_&WARNING: Since accessories, other than those offered by DEWAL T, have not been
tested with this product, use of such accessories with this tool could be hazardous. To
reduce the risk of injury, only DEWAL T, recommended accessories should be used with
this product.
Optional Accessories
The following accessories, designed for your saw, may be helpful. In some cases, other
locally obtained work supports, length stops, clamps, etc., may be more appropriate. Use
care in selecting and using accessories.
Laser Guide System: DW7187
Laser is available at extra cost from DEWALT Service Centers and your home improve-
ment retailer. Instructions for installation are included with the accessory. Read and
follow all directions for safe installation and use.
Extension, Work Support: DW7080
Used to support long overhanging workpieces, the work support is user assembled.
Your saw table is designed to accept two work supports; one on each side.
Adjustable Length Stop: DW7051
Requires the use of one work support (see drawing). It is used to make repetitive cuts
of the same length from 0 to 42".
Clamp:DW7082(similarmodelincluded)
Usedforfirmlyclampingworkpiecetothesawtableforprecisioncutting.
DustBag:DW7053(Includedwithsomemodels)
Equippedwithazipperforeasyemptying,thedustbagwillcapturethe
majorityofthesawdustproduced(notshown).
CrownMoldingFence:DW7084
Usedforprecisioncuttingofcrownmolding.
LaserGuideSystem:DW7187
Poweredbythesaw,thebrightlaserlinedeliversenhancedvisibilityinlow
andhighlightlocations.Easytoinstall.
SAWBLADES:ALWAYSUSE12"(305mm)SAWBLADESWITH1"
(25.4mm)ARBORHOLES.SPEEDRATINGMUSTBEATLEAST4800
RPM.Neveruseasmallerdiameterblade.Itwillnotbeguardedproperly.Use
crosscutbladesonly!Donotusebladesdesignedforripping,combination
bladesorbladeswithhookanglesinexcessof5°.
BLADEDESCRIPTIONS
APPLICATION MODEL# DIAMETERTEETH TOOTH
GRIND
ConstructionSawBlades (thin kerf with anti-stick rim)
General Purpose DW3123 12" 32 ATB
Fine Crosscuts DW3126 12" 60 ATB
Fine Crosscuts DW3128 12" 80 ATB
Woodworkinq Saw Blades (provide smooth, clean cuts)
Fine crosscuts DW7648 12" 60 ATB
Fine crosscuts DW7649 12" 80 ATB
Ultra-fine crosscuts DW7650 12" 96 ATB
Laminates DW7661 12" 80 TCG
Solid surface and plastics DW7668 12" 80 Mod TCG
Non-ferrous metals DW7666 12" 80 TCG
Unpacking Your Saw
Check the contents of your miter saw carton to make sure that you have
received all parts. In addition to this instruction manual, the carton should
contain:
1. One DW718 miter saw.
2. One DEWALT 12" (305 mm) diameter saw blade.
3. One blade wrench in wrench pocket shown in Figure 4.
4. One DW7053 Dustbag (some models).
5. One material clamp.
Specifications
CAPACITY OF CUT
50° miter right, 60° miter left
48° bevel left and right
0° miter
Max. Height 3.7" (94 mm) Result Width 12.9" (328 mm)
Max. Width 13.6" (345 mm) Result Height 2.9" (74 mm)
45° miter
Max. Height 3.7" (94 mm) Result Width 9.1" (231 mm)
Max. Width 9.5" (241 mm) Result Height 2.9" (74 mm)
DW7080
END
PLATE
DW7051
LOCKNUTS
BRACKET
DW7082
DW7084
DW7187
45° bevel - Left
Max. Height 2.4" (61 mm) Result Width 12.9" (328 mm)
Max. Width 13.6" (345 mm) Result Height 1.9" (48 mm)
45° bevel - Right
Max. Height 1.7" (43 mm) Result Width 12.9" (328 mm)
Max. Width 13.6" (345 mm) Result Height 1.1" (28 mm)
Your saw is capable of cutting baseboard moldings 0.8" (20 mm) thick by 6.5" (165 mm)
tall on a 45° right or left miter.
NOTE: Your saw is capable of cutting the following once a special setup procedure is fol-
lowed (see Special Cuts).
0° miter height 1.5 width 16.1
45° miter height 1.5 width 11.7
DRIVE
120 Volt Motor
1600 Watts In 15 Amp Motor
3600 RPM Cut Helical Gears
Multi-V Belt Roller Bearings
Automatic Electric Brake Carbide Blade
Familia riza tion
Your miter saw is fully assembled in the carton. Open the
box and lift the saw out by the convenient carrying handle, FIG. 1
as shown in Figure 1.
Place the saw on a smooth, flat surface such as a work-
bench or strong table.
Examine the two figures on page 7 to become familiar with
the saw and its various parts. The section on adjustments
will refer to these terms and you must know what and
where the parts are.
Press down lightly on the operating handle and pull out the lock FIG. 2
down pin. Gently release the downward pressure and hold the arm
allowing it to rise to its full height. Use the lock down pin when car-
rying the saw from one place to another. Always use the carrying
handle to transport the saw or the hand indentations shown in
Figure. 2.
Bench Mounting-
Holes are provided in all 4 feet to facilitate bench mounting, as
shown in Figure 4. (Two different sized holes are provided to
accommodate different sizes of screws. Use either hole, it is not
necessary to use both.) Always mount your saw firmly to a stable
surface to prevent movement. To enhance the tool's portability, it
can be mounted to a piece of 1/2" (12.7 mm) or thicker plywood
which can then be clamped to your work support or moved to other job sites and rec-
lamped.
NOTE: If you elect to mount your saw to a piece of plywood, make sure that the mounting
screws don't protrude from the bottom of the wood. The plywood must sit flush on the work
support. When clamping the saw to any work surface, clamp only on the clamping bosses
where the mounting screw holes are located. Clamping at any other point will surely inter-
fere with the proper operation of the saw.
,&CAUTION: To prevent binding and inaccuracy, be sure the mounting surface is not
warped or otherwise uneven, ff the saw rocks on the surface place a thin piece of material
under one saw foot until the saw sits firmly on the mounting surface.
IMPORTANT SAFETY INSTRUCTIONS
Changing or Installing a New Saw Blade (Fig. 3)
h&WARNING: Turn off tool and disconnect from power source before attempting to move
it, changing accessories or making any adjustments accept as written in laser adjustment
instructions.
CAUTION:
• Never depress the spindle lock button
while the blade is under power or
coasting.
• Do not cut ferrous metal (containing
iron or steel) or masonry or fiber
cement product with this miter saw.
FIG. 3
Removing the Blade
1. Unplug the saw.
2. Raise the arm to the upper position
and raise the lower guard (A) as far
as possible.
3. Loosen, but do not remove guard
bracket screw (B) until the bracket
can be raised far enough to access
the blade screw. Lower guard will
remain raised due to the position of
the guard bracket screw.
FIG. 3A FIG. 3B
E F
4. Depress the spindle lock button (C) while carefully rotating the saw blade by hand until
the lock engages.
5. Keeping the button depressed, use the other hand and the wrench provided (D) to
loosen the blade screw. (Turn clockwise, left-hand threads)
6. Remove the blade screw (E), outer clamp washer (F), blade (G) and blade adapter (H),
if used. The inner clamp washer (I), may be left on the spindle.
NOTE: For blades with a blade hole of 5/8" (15.88 mm), the 1" (25.4 mm) blade adapter(H)
is not used.
D
B
G
BEVEL
LOCK
HANDLE
RAILLOCK
KNOB
RAIL SET
SCREW
ADJUSTMENT
HOUSING
LIFTING
HANDLE
MOTOR
MOTOR
BEVEL LATCH
LEVER
(one each side)
BEVEL SCALE
(one each
side)
LOCK
BLADE
PIN
WRENCH
FENCE
ADJUSTMENT
KNOB
(one each side)
TABLE
MITER
SCALE
MITER LATCH MITER LOCK
OVERRIDE HANDLE
BENCH MOUNTING HOLES
KERF
PLATE
MITER LATCH
BUTTON
Installing a Blade
1. Unplug the saw.
2. With the arm raised, the lower guard held open and the pivot plate raised, place the
blade on the spindle, onto the blade adapter [if using a blade with a 1" (25.4 mm)
diameter blade hole] and against the inner clamp washer with the teeth at the bottom
of the blade pointing toward the back of the saw.
3. Assemble the outer clamp washer onto the spindle.
4. Install the blade screw and, engaging the spindle lock, tighten the screw firmly with
wrench provided. (Turn counterclockwise, left-hand threads.)
NOTE: When using blades with a 5/8" (15.88 mm) diameter blade hole, the blade adapter
will not be used and should be stored in a safe place for future use.
5. Return the guard bracket to its original position and firmly tighten the guard bracket
screw to hold bracket in place.
WARNING:
• The guard bracket must be returned to its original position
and the screw tightened before activating the saw.
FIG. 4
TRIGGER
SWITCH
BLADE
OPERATING HANDLE
BELT COVER
GUARD
FENCE
THUMBSCREW
GROOVING
STOP
BEVEL LATCH
PLATES
DUST SPOUT
HAND
INDENTATION
• Failure to do so may allow the guard to contact the spin-
ning saw blade resulting in damage to the saw and severe
personal injury.
Transporting the Saw
A WARNING: Turn off tool and disconnect from power source before attempting to move
it, changing accessories or making any adjustments accept as written in laser adjustment
instructions.
In order to conveniently carry the miter saw from place to place, a carrying handle has
been included on the top of the saw arm and hand indentations in the base, as shown in
Figure 4.
Adjustments
A WARNING: Turn off tool and disconnect from power source before attempting to move
it, changing accessories or making any adjustments accept as written in laser adjustment
instructions.
NOTE: Your miter saw is fully and accurately adjusted at the factory at the time of manu-
facture. If readjustment due to shipping and handling or any other reason is required, follow
the steps below to adjust your saw.
RAILS
Oncemade,theseadjustmentsshouldremainaccurate.
Takealittletimenowtofollowthesedirectionscarefullyto
maintaintheaccuracyofwhichyoursawiscapable.
MITERSCALEADJUSTMENT (FIG. 5)
Place a square against the saw's fence and blade, as
shown. (Do not touch the tips of the blade teeth with the
square. To do so will cause an inaccurate measurement.)
Loosen the miter lock handle and swing the miter arm
until the miter latch locks it at the 0 miter position. Do
not tighten the lock handle. If the saw blade is not exactly
perpendicular to the fence, loosen the four screws that
hold the miter scale to the base and move the scale left
or right until the blade is perpendicular to the fence, as
measured with the square. Retighten the four screws.
Pay no attention to the reading of the miter pointer at this
time.
MITER POINTER ADJUSTMENT (FIG. 6, 7)
Loosen the miter lock handle to move the miter arm to
the zero position. With the miter lock handle loose allow
the miter latch to snap into place as you rotate the miter
arm to zero. Observe the pointer and miter scale shown
in Figure 6. If the pointer does not indicate exactly zero,
loosen the screw holding the pointer in place, reposition
the pointer and tighten the screw.
BEVEL SQUARE TO TABLE ADJUSTMENT (FIG. 8)
To align the blade square to the table, lock the arm in the
down position. Place a square against the blade and table
taking care to have the square not touch a blade tooth.
Loosen the bevel lock handle and ensure the bevel latch
has firmly snapped into place at 0°. If the saw blade is not
exactly perpendicular to the table, loosen the three nuts
which hold the bevel detent plates to the table. Adjust the
center nut to allow slight drag between it and the table.
Gently tap the motor or the belt cover to move the upper
assembly until the blade is square to the table. Tighten the
center nut. The 45 bevel stops require adjustment after the
bevel square to table adjustment is complete.
BEVEL POINTER (FIG. 8)
If the bevel pointers do not indicate zero, loosen each
screw that holds each bevel pointer in place and move
them as necessary.
BEVEL STOP 45° RIGHT AND LEFT ADJUSTMENT
(FIG. 8)
Your saw has two 45°bevel adjustments, one for the right,
and one for the left. The procedure is the same for each.
To align the 45° stops, lock the arm in the down position.
Place a speed square against the blade and table taking
care to have the square not touch a blade tooth. Loosen
the bevel lock lever and ensure the bevel latch has firmly
snapped into place at 45°. If the saw blade is not 45° to the
table, loosen the nut which holds the 45 bevel latch plate
to the table. Rotate the adjustment screw counterclock-
wise one or two turns so that the blade is less than 45° to
FIG. 5
FIG. 7
MITER LATCH
OVERRIDE
FIG. 8
LATCH PLATE
LEFT 45o BEVEL
LATCH PLATE
LEFT 450
ADJUSTMENT-
SCREW
LEFT 450 BEVEL "/
PLATE LOCK NUT
LEFT BEVEL
POINTER
0° BEVEL
0° BEVEL
LOCK NUT
FIG. 6 MITER
MITER LOCK
HANDLE
RIGHT 450 BEVEL
LATCH PLATE
RIGHT 450 BEVEL
PLATE LOCK NUT
POINTER
MITER
SCALE
MITER LATCH
BUTTON
RIGHT 450 BEVEL
SCREW
RIGHT BEVEL
POINTER
the table. Turn the adjustment screw clockwise until the
blade is 45° to the table. Tighten the lock nut.
FIG.9 FENCE KNOB
(one each side)
BLADE WRENCH
FENCE ADJUSTMENT (FIG. 9)
i_ WARNING: Turn off tool and disconnect from power
source before attempting to move it, changing accesso-
ries or making any adjustments accept as written in laser
adjustment instructions.
In order that the saw can bevel to a full 48° left or right,
one of the fences can be adjusted to provide clearance.
To adjust the fences, loosen a plastic knob and slide the
fence outward. Make a dry run with the saw turned off and
check for clearance. Adjust the fence to be as close to the
blade as practical to provide maximum workpiece sup-
port, without interfering with arm up and down movement.
Tighten knob securely. When the bevel operations are
complete, don't forget to relocate the fence.
NOTE: The guide groove of the fences can become
clogged with sawdust. If you notice that it is becoming
clogged, use a stick or some low pressure air to clear the
guide groove.
AUTOMATIC ELECTRIC BRAKE
Your saw is equipped with an automatic electric blade
brake which stops the saw blade within 5 seconds of trig-
ger release. This is not adjustable.
On occasion, there may be a delay after trigger release to
brake engagement. On rare occasions, the brake may not
engage at all and the blade will coast to a stop.
If a delay or "skipping" occurs, turn the saw on and off 4 or
5times. If the condition persists, have the tool serviced by
an authorized DEWALT service center.
Always be sure the blade has stopped before removing it
from the ken<.The brake is not a substitute for guards or for
ensuring your own safety by giving the saw your complete
attention.
GUARD ACTUATION AND VISIBILITY
The blade guard on your saw has been designed to auto-
matically raise when the arm is brought down and to lower
over the blade when the arm is raised.
The guard can be raised by hand when installing or
removing saw blades or for inspection of the saw. NEVER
RAISE THE BLADE GUARD MANUALLY UNLESS THE
SAW IS TURNED OFF.
NOTE: Certain special cuts of large material will require
that you manually raise the guard. See page 13.
The front section of the guard is Iouvered for visibility
while cutting. Although the louvers dramatically reduce
flying debris, they are openings in the guard and safety
glasses should be worn at all times when viewing
through the louvers.
KERF PLATE ADJUSTMENT
To adjust the kerf plates, loosen the screws holding the
kerr plates in place. Adjust so that the kerr plates are
as close as possible without interfering with the blade's
movement.
RAIL GUIDE ADJUSTMENT
Periodically check the rails for any play or clearance. The
right rail can be adjusted with the set screw shown in
Figure 4. To reduce clearance, use a 4 mm hex wrench
and rotate the set screw clockwise gradually while sliding
the saw head back and forth. Reduce play while maintain-
ing minimum slide force.
MITER LOCK ADJUSTMENT
The miter lock rod should be adjusted if the table of the
saw can be moved when the miter lock is locked down.
To adjust the miter lock handle, put the miter lock handle
in the up, unlocked position. Using a 13 mm open end
wrench, loosen the lock nut on the miter lock rod (Fig. 10).
Using a slotted screwdriver, tighten the miter lock rod by
turning it clockwise as shown in Figure 10. Turn the lock
rod until it is snug, then turn counterclockwise one turn.
To ensure the miter lock handle is functioning properly,
re-lock the miter lock to a non-detented measurement on
the miter scale - for example, 34° - and ensure the table
will not rotate. Tighten lock nut.
FIG, 10
MITER LOCK LOCK NUT
ROD
Brushes
A WARNING: Turn off tool and disconnect from power
source before attempting to move it, changing accesso-
ries or making any adjustments accept as written in laser
adjustment instructions.
Inspect carbon brushes regularly by unplugging tool,
removing the motor end cap (Fig. 4), lift the brush spring
and withdraw the brush assembly. Keep brushes clean
and sliding freely in their guides. Always replace a used
brush in the same orientation in the holder as it was prior
to its removal. Carbon brushes have varying symbols
stamped into their sides, and if the brush is worn down
to approximately 1/2" (12.7 mm), the spring will no lon-
ger exert pressure and they must be replaced. Use only
identical DEWALT brushes. Use of the correct grade of
brush is essential for proper operation of electric brake.
New brush assemblies are available at DEWALT service
centers. The tool should be allowed to "run in" (run at no
load) for 10 minutes before use to seat new brushes. The
electric brake may be erratic in operation until the brushes
are properly seated (worn in). Always replace the brush
inspection cap after inspection or servicing the brushes.
While "running in" DO NOT TIE, TAPE, OR OTHERWISE
LOCK THE TRIGGER SWITCH ON. HOLD BY HAND
ONLY.
Controls
Your compound miter saw has several main controls,
which will be discussed briefly here. For more information
on these controls, see the respective sections earlier in
the manual.
MITER CONTROL (FIG. 7)
The miter adjustment/lock handle and detent trigger allows
you to miter your saw to 60 left and 50 right. To miter the
saw, lift the miter adjustment/lock handle, push the miter
latch button and set the set the miter angle desired on the
miter scale. Push down on the lock handle to lock the saw
table in place.
TRIGGER SWITCH
The trigger switch (Fig. 4) turns your saw on and off. A
hole is provided in the trigger for insertion of a padlock to
secure the saw.
MITER LATCH OVERRIDE (FIG. 7)
The miter latch override allows your saw to override
the common stop angles. To override the common stop
angles, push the miter latch button and flip the miter latch
override lever to the vertical position.
BEVEL CONTROL (FIG. 8)
The bevel latch levers and bevel lock handle allow you to
bevel the saw to 48° left and right. Your saw has two bevel
latch levers, one on either side of the rear support housing.
Only one needs to be used to move the bevel to either
direction. The bevel lock handle is on top of the rear sup-
port housing. To bevel the saw, loosen the bevel lock han-
die. Lift one of the levers to approximately 45 oand set the
bevel angle desired on the bevel scale. Two bevel scales
are provided for convenience. Lock the bevel lock handle
to lock the bevel in place. The bevel latch levers can be
lifted vertically to override the common stop angles.
The bevel lock handle is designed to have a limited rotation
amount. The handle can be reoriented to compensate for
normal wear. The bevel lock handle should be reoriented
if the bevel of the saw can be moved when the bevel
lock handle is tightened. To adjust the bevel lock handle,
remove the screw in the center of the handle. Carefully
pry off the handle using a flat bladed screwdriver. Reorient
and install the handle such that it will hold the bevel when
tightened. Install and tighten screw.
RAIL LOCK KNOB (FIG. 4)
The rail lock knob allows you to lock the saw head firmly
to keep it from sliding on the rails. This is necessary when
making certain cuts or when transporting the saw.
GROOVING STOP (FIG. 4)
The grooving stop allows for groove cutting. Flipping the
lever toward the front of the saw and adjusting the thumb-
screw changes the depth of the groove cut. Flipping the
lever toward the rear of the saw bypasses the grooving
stop.
HEAD DOWNLOCK PIN (FIG. 4)
To lock the saw head in the down position, push the head
down, push the pin in and release the saw head. This will
hold the saw head safely down for moving the saw from
place to place. To release, press the saw head down and
pull the pin out.
Operation
Plug the saw into any household 60 Hz power source.
Refer to the nameplate for voltage. Be sure the cord will
not interfere with your work.
SWITCH
To turn the saw on, depress the trigger switch. To turn the
tool off, release the switch. Allow the blade to spin up to full
operating rpm before making the cut. Release the trigger
switch and allow the brake to stop the blade before raising
the saw head. There is no provision for locking the switch
on, but a hole is provided in the trigger for insertion of a
padlock to lock the saw off.
CUTTING WITH YOUR SAW
If the slide feature is not used, ensure the saw head is
pushed back as far as possible and the rail lock knob is
tightened. This will prevent the saw from sliding along its
rails as the workpiece is engaged.
NOTE: Although this saw will cut wood and many non-
ferrous materials, we will limit our discussion to the cutting
of wood only. The same guidelines apply to the other
materials. DO NOT CUT FERROUS (IRON AND STEEL)
MATERIALS OR MASONRY WITH THIS SAW. Do not
use any abrasive blades.
CROSSCUTS
Cuttingof multiplepiecesis notrecommendedbutcan
bedonesafelybyensuringthateachpieceisheldfirmly
againstthetableandfence.Whenthesawcomesupto
speed(about1second)lowerthearmsmoothlyandslowly
tocutthroughthewood.Letthebladecometoafullstop
beforeraisingarm.
Acrosscutismadebycuttingwoodacrossthegrainat
anyangle.Astraightcrosscutismadewiththemiterarm
atthezerodegreeposition.Setandlockthemiterarmat
zero,holdthewoodfirmlyonthetableandagainstthe
fence.Withtheraillockknobtightened,turnonthesawby
squeezingthetriggerswitchshowninFigure4.
Whenthesawcomesuptospeed(about1second)lower
thearmsmoothlyandslowlytocutthroughthewood.Let
thebladecometoafullstopbeforeraisingarm.
Whencuttinganythinglargerthana2 x 8 (2 x 6 at
45°miter)useanout-down-backmotionwiththeraillock
knobloosened.Pullthesawout,towardyou,lowerthe
sawheaddowntowardtheworkpiece,andslowlypush
thesawbacktocompletethecut.Donotallowthesawto
contactthetopoftheworkpiecewhilepullingout.Thesaw
mayruntowardyou,possiblycausingpersonalinjuryor
damagetotheworkpiece.
Note:Toprovidegreatercrosscutcapacitywithreduced
strokethebladeontheDW718extendsdeeperintothe
table.Asaresultagreaterliftingforceontheworkpiece
maybeexperiencedduringthecut.
CAUTION: Always use a work clamp to maintain control
and reduce the risk of workpiece damage and personal
injury.
NOTE: The rail lock knob shown in Figure 4 must be loose
to allow the saw to slide along its rails.
Miter crosscuts are made with the miter arm at some angle
other than zero. This angle is often 45° for making corners,
but can be set anywhere from zero to 50° left or right.
Make the cut as described above.
When cutting wider workpieces wider than a 2 x 6 that are
shorter in length, always place the longer side against the
fence (Fig. 12).
BEVEL CUTS
A bevel cut is a crosscut made with the saw blade at an
angle to the wood. In order to set the bevel, loosen the
bevel lock handle, lift the bevel latch lever, Figure 4, and
move the sawto the left or right as desired. (It is necessary
to move the fence to allow clearance). Once the desired
bevel angle has been set, tighten the bevel clamp handle
firmly.
Bevel angles can be set from 48° right to48 ° left and can
be cut with the miter arm set between 50° right or 60° left.
At some extreme angles, the right or left side fence might
have to be removed. To remove the left or right fence,
unscrew the Fence Adjustment Knob several turns and
slide the fence out.
FIG. 11
FIG. 12
QUALITY OF CUT
The smoothness of any cut depends on a number of variables.
Things like material being cut, blade type, blade sharpness
and rate of cut all contribute to the quality of the cut.
When smoothest cuts are desired for molding and other
precision work, a sharp (60 tooth carbide) blade and a
slower, even cutting rate will produce the desired results.
Ensure that material does not creep while cutting, clamp it
securely in place. Always let the blade come to a full stop
before raising arm.
If small fibers of wood still split out at the rear of the work-
piece, stick a piece of masking tape on the wood where
the cut will be made. Saw through the tape and carefully
remove tape when finished.
For varied cutting applications, refer to the list of recom-
FIG. 13A
PROPER CUT
FIG. 13B
IMPROPER CUT
mended saw blades for your saw and select the one that
best fits your needs (page 5).
BODY AND HAND POSITION (FIG. 13A)
Proper positioning of your body and hands when operating
the miter saw will make cutting easier, more accurate and
safer. Never place hands near cutting area. Place hands
no closer than 6" (152.4 mm) from the blade. Hold the
workpiece tightly to the table and the fence when cutting.
Keep hands in position until the trigger has been released
and the blade has completely stopped. ALWAYS MAKE
DRY RUNS (UNPOWERED) BEFORE FINISH CUTS SO
THAT YOU CAN CHECK THE PATH OF THE BLADE. DO
NOT CROSS HANDS, AS SHOWN IN FIGURE 13B.
lO
Keep both feet firmly on the floor and maintain proper
balance. As you move the miter arm left and right, follow
it and stand slightly to the side of the saw blade. Sight
through the guard louvers when following a pencil line.
CLAMPING THE WORKPIECE
i_,WARNING: Turn off tool and disconnect from power
source before attempting to move it, changing accesso-
ries or making any adjustments accept as written in laser
adjustment instructions.
WARNING: A workpiece that is clamped, balanced and
secure before a cut may become unbalanced after a cut
is completed. An unbalanced load may tip the saw or any-
thing the saw is attached to, such as a table or workbench.
When making a cut that may become unbalanced, prop-
erly support the workpiece and ensure the saw is firmly
bolted to a stable surface. Personal injury may occur.
i_ WARNING: The clamp foot must remain clamped above
the base of the saw whenever the clamp is used. Always
clamp the workpiece to the base of the saw-not to any
other part of the work area. Ensure the clamp foot is not
clamped on the edge of the base of the saw.
If you cannot secure the workpiece on the table and
against the fence by hand, (irregular shape, etc.) or your
hand would be less than 6" (152.4 mm) from the blade, a
clamp or other fixture must be used.
For best results use the DW7082 clamp made for use with
your saw. Another type of clamp may be supplied with
your DW718. To purchase the DW7082 contact your local
retailer or DEWALT service center.
Other aids such as spring clamps, bar clamps or C-clamps
may be appropriate for certain sizes and shapes of mate-
rial. Use care in selecting and placing these clamps. Take
time to make a dry run before making the cut. The left or
right fence will slide from side to side to aid in clamping.
TO INSTALL CLAMP
1. Insert it into the hole behind the fence. The clamp
should be facing toward the back of the miter saw. The
groove on the clamp rod should be fully inserted into
the base. Ensure this groove is fully inserted into the
base of the miter saw.
If the groove is visible, the clamp will not be secure.
2. Rotate the clamp 180° toward the front of the miter
saw.
3. Loosen the knob to adjust the clamp up or down, then
use the fine adjust knob to firmly clamp the work-
piece.
NOTE: Place the clamp on the opposite side of the
base when beveling. ALWAYS MAKE DRY RUNS
(UNPOWERED) BEFORE FINISH CUTS TO CHECK
THE PATH OF THE BLADE. ENSURE THE CLAMP
DOES NOT INTERFERE WITH THE ACTION OF THE
SAW OR GUARDS.
FIG. 14
FIG. 16
FIG. 15
_ WARNING: A workpiece that is clamped, balanced and
secure before a cut may become unbalanced after a cut
is completed. An unbalanced load may tip the saw or
anything the saw is attached to, such as a table or work-
bench. When making a cut that may become unbalanced,
properly support the workpiece and ensure the saw is
firmly bolted to a stable surface.
_ WARNING: The clamp foot must remain clamped above
the base of the saw whenever the clamp is used. Always
clamp the workpiece to the base of the saw-not to any
other part of the work area. Ensure the clamp foot is not
clamped on the edge of the base of the saw.
SUPPORT FOR LONG PIECES
i_ WARNING: Turn off tool and disconnect from power
source before attempting to move it, changing accesso-
ries or making any adjustments accept as written in laser
adjustment instructions.
ALWAYS SUPPORT LONG PIECES.
Never use another person as a substitute for a table
extension; as additional support for a workpiece that is lon-
ger or wider than the basic miter saw table or to help feed,
support or pull the workpiece.
For best results, use the DW7080 extension work support
to extend the table width of your saw. Available from your
dealer at extra cost. Support long workpieces using any
convenient means such as sawhorses or similar devices
to keep the ends from dropping.
CUTTING PICTURE FRAMES, SHADOW BOXES AND
OTHER FOUR-SIDED PROJECTS
To best understand how to make the items listed here,
we suggest that you try a few simple projects using scrap
wood until you develop a "FEEL" for your saw.
Your saw is the perfect tool for mitering corners like the one
shown in Figure 14. Sketch A in Figure 15 shows a joint
made by using the bevel adjustment to bevel the edges of
11
the two boards at 45° each to produce a 90° corner. For
this joint the miter arm was locked in the zero position and
the bevel adjustment was locked at 45°. The wood was
positioned with the broad flat side against the table and
the narrow edge against the fence. The cut could also
be made by mitering right and left with the broad surface
against the fence.
CUTTING TRIM MOLDING AND OTHER FRAMES
Sketch B in Figure 14 shows a joint made by setting the
miter arm at 45° to miter the two boards to form a 90 °
corner. To make this type of joint, set the bevel adjustment
to zero and the miter arm to 45°. Once again, position the
wood with the broad flat side on the table and the narrow
edge against the fence.
The two sketches in Figure 11 are for four side objects
only.
As the number of sides changes, so do the miter and
bevel angles. The chart below gives the proper angles for
a variety of shapes.
(The chart assumes that all sides are of equal length.) For
a shape that is not shown in the chart, use the following
formula. 180° divided by the number of sides equals the
miter (if the material is cut vertically) or bevel angle (if the
material is cut laying flat).
- EXAMPLES -
NO. SIDES ANGLE MITER OR BEVEL
4 45°
5 36°
6 30°
7 25.7 °
8 22.5 °
9 20°
10 18°
CUTTING COMPOUND MITERS
A compound miter is a cut made using a miter angle and a
bevel angle at the same time. This is the type of cut used
to make frames or boxes with slanting sides like the one
shown in Figure 16.
NOTE: Ifthe cutting angle varies from cut to cut, check that
the bevel clamp knob and the miter lock knob are securely
tightened. These knobs must be tightened after making
any changes in bevel or miter.
The chart shown on page 16 will assist you in selecting
the proper bevel and miter settings for common compound
miter cuts. To use the chart, select the desired angle "A"
(Figure 16) of your project and locate that angle on the
appropriate arc in the chart. From that point follow the chart
straight down to find the correct bevel angle and straight
across to find the correct miter angle.
Set your saw to the prescribed angles and make a few trial
cuts. Practice fitting the cut pieces together until you devel-
op a feel for this procedure and feel comfortable with it.
Example:Tomakea4sidedboxwith26°exteriorangles
(AngleA,Figure15),usetheupperrightarc.Find26°
onthearcscale.Followthehorizontalintersectingline
toeithersidetogetmiteranglesettingonsaw(42°).
Likewise,followtheverticalintersectinglinetothetopor
bottomtogetthebevelanglesettingonthesaw(18°).
Alwaystrycutsonafewscrappiecesofwoodtoverify
settingsonsaw.
CUTTINGBASEMOLDING
ALWAYSMAKEA DRYRUNWITHOUTPOWER
BEFOREMAKINGANYCUTS.
Straight90°cuts:
Positionthewoodagainstthefenceandholdit in
placeasshowninFigure11.Turnonthesaw,allow
thebladeto reachfullspeedandlowerthearm
smoothlythroughthecut.
CUTTINGBASEMOLDINGUPTO6.5"(165ram)HIGH
VERTICALLYAGAINSTTHEFENCE
PositionmaterialasshowninFigure11.
Allcutsmadewiththebackofthemoldingagainstthe
fenceandbottomofthemoldingagainstthebase.
INSIDECORNER:
Leftside
1.Miterleft45°
2. Saveleftsideofcut
Rightside
1.MiterRight45°
2. Saverightsideofcut
OUTSIDECORNER:
Leftside
1.Miterrightat45°
2. Saveleftsideofcut
Rightside
1.Miterleftat45°
2. Saverightsideofcut
Materialupto 6.5"(159mm)canbecutasdescribed
above.
CUTTINGCROWNMOLDING
Yourmitersawisbettersuitedtothetaskofcutting
crownmoldingthananytoolmade.Inordertofitproperly,
crownmoldingmustbecompoundmiteredwithextreme
accuracy.
Thetwoflatsurfacesonagivenpieceofcrownmolding
areatanglesthat,whenaddedtogether,equalexactly
90°.Most,butnotall,crownmoldinghasatoprearangle
(thesectionthatfitsflatagainsttheceiling)of52°anda
bottomrearangle(thepartthatfitsflatagainstthewall)
of38°.
Yourmitersawhasspecialpre-setmiterlatchpointsat
31.62°leftandrightforcuttingcrownmoldingattheproper
angleandbevelstoppawlsat33.85°leftandright.There
isalsoamarkontheBevelscaleat33.85°.
FIG. 17
FENCE
TABLE
CROWN MOLDING FLAT ON TABLE
AND AGAINST FENCE
FIG. 18
BOTTOM SIDE
OF MOLDING
CROWN MOLDING BETWEEN FENCE AND TABLE
The chart below gives the proper settings for cutting
crown molding. (The numbers for the miter and bevel
settings are very precise and are not easy to accurately
set on your saw.) Since most rooms do not have angles
of precisely 90°, you will have to fine tune your settings
anyway.
PRETESTING WITH SCRAP MATERIAL
IS EXTREMELY IMPORTANT!
INSTRUCTIONS FOR CUTTING CROWN
MOLDING
LAYING FLAT AND USING THE COMPOUND FEA-
TURES
1. Molding laying with broad back surface down flat on
saw table (Figure 17).
2. The settings below are for All Standard (U.S.) crown
molding with 52° and 38 ° angles.
DW 7O84 CROWN
MOLDING FENCE
TABLE
FIG. 19
FENCE
FIG. 20
FENCE
BEVEL SETTING
33.85 ° Left
33.85 ° Right
33.85 ° Right
BLADE
RIGHT
TYPE OF CUT
LEFT SIDE, INSIDE CORNER:
1. Top of molding against fence
2. Miter table set right 31.62 °
3. Save left end of cut
RIGHT SIDE, INSIDE CORNER:
1. Top of molding against fence.
2. Miter table set at left 31.62 °
3. Save right end of cut
LEFT SIDE, OUTSIDE CORNER:
1. Top of molding against fence.
2. Miter table set at left 31.62 °
3. Save left end of cut
12
BEVEL SETTING FIG.21
TYPE OF CUT
RIGHT SIDE, OUTSIDE
CORNER:
33.85 ° Left
1. Top of molding against fence
2. Miter table set right 31.62 °
3. Save right end of cut
When setting bevel and miter angles for all compound
miters, remember that:
The angles presented for crown moldings are very
precise and difficult to set exactly. Since they can
easily shift slightly and very few rooms have exactly
square corners, all settings should be tested on scrap
molding.
PRETESTING WITH SCRAP MATERIAL IS
EXTREMELY IMPORTANT!
ALTERNATIVE METHOD FOR CUTTING
CROWN MOLDING
Place the molding on the table at an angle between the
FIG. 22
fence and the saw table, as shown in Figure 18. Use of
the crown molding fence accessory (DW7084) is highly
recommended because of its degree of accuracy and
convenience. The crown molding fence accessory is avail-
able for purchase from your local dealer.
The advantage to cutting crown molding using this method
isthat no bevel cut is required. Minute changes inthe miter
angle can be made without affecting the bevel angle. This
way, when corners other than 90° are encountered, the
saw can be quickly and easily adjusted for them. Use the
crown molding fence accessory to maintain the angle at
which the molding will be on the wall.
INSTRUCTIONS FOR CUTTING CROWN MOLDING
ANGLED BETWEEN THE FENCE AND BASE OF THE
SAW FOR ALL CUTS:
1. Angle the molding so the bottom of the molding (part
which goes against the wall when installed) is against
the fence and the top of the molding is resting on the
base of the saw, as shown in Figure 18.
2. The angled fflats" on the back of the molding must rest
FIG. 23
squarely on the fence and base of the saw.
INSIDE CORNER:
Left side
1. Miter right at 45°
2. Save the right side of cut
Right side
1. Miter left at 45°
2. Save left side of cut
OUTSIDE CORNER:
Left side
1. Miter left at 45°
2. Save right side of cut
RIGHT
WRONG
Right side
1. Miter right at 45°
2. Save left side of cut
Special Cuts
NEVER MAKE ANY CUT UNLESS THE MATERIAL
IS SECURED ON THE TABLE AND AGAINST THE
FENCE.
ALUMINUM CUTTING
ALWAYS USE THE APPROPRIATE SAW BLADE MADE
ESPECIALLY FOR CUTTING ALUMINUM. These are
available at your local DEWALT retailer or DEWALT ser-
vice center. Certain workpieces, due to their size, shape
or surface finish, may require the use of a clamp or fixture
to prevent movement during the cut. Position the material
so that you will be cutting the thinnest cross section, as
shown in Figure 19. Figure 20 illustrates the wrong way
to cut these extrusions. Use a stick wax cutting lubricant
when cutting aluminum. Apply the stick wax cutting lubri-
cant directly to the saw blade before cutting. Never apply
stick wax to a moving blade.
The wax, available at most hardware stores and industrial
mill supply houses, provides proper lubrication and keeps
chips from adhering to the blade.
Be sure to properly secure workpiece. Refer to page 5 for
correct saw blade.
BOWED MATERIAL
When cutting bowed material always position it as shown
in Figure 21 and never like that shown in Figure 22.
Positioning the material incorrectly will cause it to pinch the
blade near the completion of the cut.
CUTTING PLASTIC PIPE OR OTHER
ROUND MATERIAL
Plastic pipe can be easily cut with your saw. It should be
cut just like wood and CLAMPED OR HELD FIRMLY
TO THE FENCE TO KEEP IT FROM ROLLING. This is
extremely important when making angle cuts.
CUTTING LARGE MATERIAL
Occasionally you will encounter a piece of wood a little too
large to fit beneath the blade guard. If this occurs, simply
place your right thumb on the upper side of the guard and
roll the guard up just enough to clear the workpiece, as
shown in Figure 23. Avoid doing this as much as possible,
but if need be, the saw will operate properly and make the
bigger cut. NEVER TIE, TAPE, OR OTHERWISE HOLD
THE GUARD OPEN WHEN OPERATING THIS SAW.
SPECIAL SET-UP FOR WIDE CROSSCUTS
Your saw can cut very wide [up to 16 inch (406 mm)] work-
pieces when a special set up is used. To set the saw up
for these workpieces, follow these steps:
13
1.Removebothleftandrightslidingfencesfromthesaw
andsetaside.Toremovethem,unscrewthefence
knobsseveralturnsandslideeachfenceoutward.
Adjustandlockthemitercontrolsothatit is at0
degreesmiter.
2. Makea platformusinga pieceof 1.5inch(38mm)
thickparticleboardorsimilarflatstrong1.5inchthick
woodtothedimensions:14.5"x26"(368x660mm).
Theplatformmustbeflatotherwisethematerialcould
moveduringcuttingandcauseinjury.
3. Mountthe 14.5"x 26"platformto thesawusing
4three-inchlongwoodscrewsthroughtheholesin
thebasefence(Fig.24).Fourscrewsmustbeusedto
properlysecurethematerial.Whenthespecialsetup
isused,theplatformwillbecutintotwopieces.Ensure
thescrewsaretightenedproperlyotherwisematerial
couldloosenandcauseinjury.Ensuretheplatformis
firmlyflatonthetable,againstthefence,andcentered
evenlyfromlefttoright.
WARNING: Ensure the saw is mounted firmly to a
stable flat surface. Failure to do so could cause the saw
to be unstable and fall causing personal injury.
4. Place the workpiece to be cut on top of the platform
mounted to the table. Ensure the workpiece is firmly
against the backfence (Fig. 25).
5. Secure the material before cutting. Cut slowly through
the material using a out-down-and-back motion.
Failure to clamp securely or cut slowly could result in
the material coming loose and causing injury.
After several cuts are made at various miter angles other
than 0 °,the platform may weaken and not properly support
the work. Install a new, unused platform to the saw after
presetting the desired miter angle.
A CAUTION: Continued use of a platform with sev-
eral kerfs may cause loss of material control and possible
injury.
Removing and Replacing Belt
The belt is designed to last the life of the tool. However,
abuse of the tool could cause the belt to fail.
If the blade does not turn when the motor is running, the
belt has failed. To inspect or replace the belt, remove the
belt cover screws. Remove the belt cover. Inspect the
ribs of the belt for wear or failure. Check belt tension by
squeezing the belt as shown in Figure 26. The belt halves
should almost touch when squeezing firmly with the thumb
and index finger. To adjust the tension, loosen, but do not
remove, the four Phillips head screws shown. Then rotate
the set screw on the top of the motor plate casting until
the proper tension is achieved. Tighten the four screws
securely and replace the belt cover.
NOTE: Over tightening the belt will cause premature
motor failure.
FIG. 24
(two each side)
FIG. 25
FIG. 26
SCREWS
SCREWS
BACK FENCE
SET SCREW
Maintenance
DO NOT use lubricants or cleaners (particularly spray or
aerosol) in the vicinity of the plastic guard. The polycarbon-
ate material used in the guard is subject to attack by certain
chemicals.
1. All bearings are sealed. They are lubricated for life and
need no further maintenance.
2. Periodically clean all dust and wood chips from around
AND UNDER the base and the rotary table. Even
though slots are provided to allow debris to pass
through, some dust will accumulate.
3. The brushes are designed to give you several years
of use. If they ever need replacement follow the
instructions on page 9 or return the tool to the nearest
service center for repair. Service center locations are
packed with your tool.
Service Information
Please have the following information available for all
service calls:
Model Number Serial Number
Date and Place of Purchase
Repairs
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment should be performed by a
DEWALT factory service center, a DEWALT authorized
service center or other qualified service personnel. Always
use identical replacement parts.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to
faulty materials or workmanship for three years from the
date of purchase. This warranty does not cover part failure
due to normal wear ortool abuse. For further detail of war-
ranty coverage and warranty repair information, visit www.
dewalt.com or call 1-800-4-DEWALT (1-800-433-9258).
This warranty does not apply to accessories or damage
caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and
you may have other rights which vary in certain states or
provinces.
In addition to the warranty, DEWALT tools are covered by
our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts
caused by normal use, for free, any time during the first
year after purchase.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of
your DEWALT Power Tool, Laser, or Nailer for any reason,
you can return it within 90 days from the date of purchase
with a receipt for a full refund - no questions asked.
14
RECONDITIONEDPRODUCT:Reconditionedproductis
coveredunderthe1YearFreeServiceWarranty.The90
DayMoneyBackGuaranteeandtheThreeYearLimited
Warrantydonotapplytoreconditionedproduct.
FREEWARNINGLABELREPLACEMENT:If your
warninglabelsbecomeillegibleor aremissing,call
1-800-4-DEWALTforafreereplacement.
Patent Notification
Manufactured under one or more of the following U.S.
patents:
6,823,765 6,101,914 5,907,987 5,375,495
6,810,780 6,035,754 5,862,734 5,285,708
6,520,059, 6,032,563 5,582,089 5,199,343
Other patents may be pending.
BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS
TROUBLE!
SAW WILL NOT START
SAW MAKES
UNSATISFACTORY CUTS
BLADE DOES NOT COME UP
TO SPEED
MACHINE VIBRATES
EXCESSIVELY
DOES NOT MAKE ACCURATE
MITER CUTS
MATERIAL PINCHES BLADE
Troubleshooting Guide
WHAT'S WRONG? WHAT TO DO
ii Saw notpiugged in li Plug insaw
2. Fuse blown or circuit breaker 2. Replace fuse or reset circuit breaker
tripped
31 Cord damaged 31 Have coid replaced bY authorized ser_
vice center
4. Brushes worn out 4. Have brushes replaced by authorized
service center or replace them yourself
as instructed on page 9.
Dull blade ii Repiace blade' see page 61
2. Blade mounted backwards 2. Turn blade around, see page 6.
3. Gum or pitch on blade 3: Remove blade and clean with turpen-
tine and coarse steel wool or house,
........................ hold oven cleaner
4. Incorrect blade for work being done 4. Change the blade type, see pages 5.
Extensi0n Cord too light or to0 long 11 Replace with adequate size cor d, see
page 2.
2. Low house current 2. Contact your electric company
llSaw not mounted securely to stand 11 Tighten all mounting hardware, see
or work bench page 6.
2. Stand or bench on uneven floor 2. Reposition on flat level surface, see
page 6.
3. Damaged saw blade & Replace blade' see page 7:
1. Miter scale not adjusted correctly 1. Check and adjust, see page 8.
2. Blade is not square to fence 21 Check and adjust, see page&
3. Blade is not perpendicular to table 3. Check and adjust fence, see page 8.
4. woikpiece moving 4. ClamP workpiece securely to fence or
glue 120 grit sandpaper to fence with
rubber cement.
1. Cutting bowed material 1. Position bowed material as shown on
page 13.
15
TABLE 1 COMPOUND MITER CUT (Position wood with broad flat side on the table and the narrow edge against the fence,)
45-
40-
35-
30-1
: _---1Tll i : :
<
Z
o
W
.d
25-
Z
<
re
UJ
10 30 35 4015 20 25
45
- 45
- 40
35
30
25
: ::ii iiiiiiiiiiiii[iiiiii
20-
"-r
20
UJ
_iiiiiiiiiiiiiiiiiiiiii_, iii
15-
10-
5 -
5o
8_
10
15 20 25
SET THIS BEVEL ANGLE ON SAW
16
iiiiiiiii iiiiiiii
30 35 40 45
15
10
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