Deutz TCD 2013 L04-06 4V Instruction Manual
5.1 Maintenance schedule
cardiagn.com
5.2 Maintenance diagram
5.3 Maintenance work carried out
Maintenance
5
© 2005
Maintenance 5.1 Maintenance schedule
cardiagn.com
5
check= z set= clean=L renew=
⇓ check 2x daily before or during the 1st trial run, during the running-in phase or
when commissioning new and overhauled engines.
⇓ every 10 oh or daily
in operating hours (oh) every year(s)
E10 E20 E30 E40 E45 E50 E60 E70
500 1,000 1,5003,0006 ,00 0 12,000 1 2
zz
z
z
zz
zzz
zz
zz L
zz
zz
zz
zz
zz
1)
L
z
L
z
z
z
Activity
Lube oil level, if necessary re-fill 6.1.2
Lube oil (oil change intervals depending on engine application and oil quality), see TR 0199-99-3002
Oil filter cartridge 6.1.3
Fuel filter cartridge 6.2.1
Electronic injector check via EMR3
Fuel filter insert1) (fuel pre-filter) 4.2
Coolant (additive concentration) 4.3.1/2/3
Coolant level –
Intake air filter
Charge air cooler (drain lube oil/condensation)
EGR(option)* Check non-return valve (option)
EGR(option) Check cap and adjustment mechanism for clearance, renew if necessary .
CoolerEGR (option)
Check function of heating flange
Battery and cable connections 6.7.1
Engine monitoring, warning system 3.3
Valve clearance 6.6.1
V-belt/tension pulley (renew when wear limit reached) 6.5.1/6.5.3
Crankcase pressure bleed valve (option)
Engine tightness (visual inspection for leaks). –
Engine mounting (renew in case of damage) 9.2
Fastenings, hose connections / clamps –
General overhaul
(if available, maintenance as per maintenance display)
Industrial engines
The engine maintenance times given are maximum permissible job
times. Depending on the usage circumstances, shorter maintenance
times may be necessary. Observe the instruction manual of the
equipment manufacturer.
# Maintenance only to be carried out by authorised service personnel
Section
6.1.1/ 6.1.2
#
6.4.3 /6.4.4
#
#
#
EGR* exhaust gas recirculation (system); If the warning system (light/siren) is activated, the fuel pre-filter must be emptied immediately.
1)
The intervals can be reduced, depending on the degree of soiling of the fuel used.
© 2005
5.1 Maintenance schedule Maintenance
cardiagn.com
check= z set= clean= L renew=
max. permissible job times in operating hours (oh) every
check 2x daily before or during the 1st trial run, during the running-in phase or
⇓
when commissioning new and overhauled engines.
⇓
every 10 oh or daily
in operating hours (oh) every
E10 E30 E40 E70
500 6.000 12.000 1 2
z L
z L
L
Charge air cooler (drain lube oil/condensation)
Charge air cooler inlet surface (clean if necessary) #
Crankcase pressure bleed valve (option)
Activity
Enhancements or modifications for engines with
EPA acceptance
The engine maintenance times given are maximum
permissible job times. Depending on the usage
circumstances, shorter maintenance times may be
necessary. Observe the instruction manual of the
equipment manufacturer. # Maintenance only to be
carried out by authorised service personnel
Section
#
#
5
© 2005
Maintenance 5.1 Maintenance schedule
cardiagn.com
5
check= z set= clean= L renew=
⇓ check 2x daily before or during the 1st trial run, during the running in phase or when commissioning new and overhauled engines.
⇓ every 200 km or daily
OPERATIONAL PERFORMANCE IN (km)year(s)
E10 E20 E30 E4 0 E4 5 E5 0 E60 E70
5,000
1 0.000
2 0.000
3 0.000
120..000
240.000
1
zz
z
z
zz
zz z
zz
zz L
zz
zz
zz
zz
zz
EGR* Exhaust gas recirculation (system); If the warning system (light/siren) is activated, the fuel pre-filter must be emptied immediately.
1)
The intervals can be reduced, depending on the degree of soiling of the fuel used.
1)
L
z
L
z
z
z
2
General overhaul
Service Yearly op. Average
group performance
km
I <30 000 20
II >30 to 100 000 40
II I >100 000 60
Activity
Lube oil level, if necessary re-fill 6.1.2
Lube oil (oil change intervals depending on engine application and oil quality), see TR 0199-99-3002
Oil filter cartridge 6.1.3
Fuel filter cartridge 6.2.1
Electronic injector check via EMR3
Fuel filter insert1) (fuel pre-filter) 4.2
Coolant (additive concentration) 4.3.1/2/3
Coolant level –
Intake air filter
Charge air cooler (drain lube oil/condensation)
EGR(option)* Check non-return valve (option)
EGR(option) Check cap and adjustment mechanism for clearance, renew if necessary .
CoolerEGR (option)
Check function of heating flange
Battery and cable connections 6.7.1
Engine monitoring, warning system & 3.3
Valve clearance 6.6.1
V-belt/tension pulley (renew when wear limit reached) 6.5.1/6.5.3
Crankcase pressure bleed valve (option)
Engine tightness (visual inspection for leaks). –
Engine mounting (renew in case of damage) 9.2
Fastenings, hose connections / clamps –
(if available, maintenance as per maintenance display)
Drive
speed
approx.km/h
Service group I <30 000km 20
The engine maintenance times given are maximum permissible
job times. Depending on the usage circumstances, shorter
maintenance times may be necessary. Observe the instruction
manual of the equipment manufacturer.
to be carried out by authorised service personnel
Vehicle engines
approx.km/h
#
Maintenance only
Section
6.1.1/ 6.1.2
#
6.4.3 /6.4.4
#
#
#
Loading...