Det-Tronics X7050 User Manual

Instructions 95-8600
xWatch® Explosion-Proof Camera Model X7050
3.1 Rev: 3/12 95-8600
Table Of Contents
DESCRIPTION ............................................1
FE ATURES ...............................................1
SPECIFICATIONS ..........................................3
IMPORTANT SAFETY NOTES ................................4
INSTALLATION ............................................4
Protection Against Moisture Damage ........................4
Camera Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Camera Mounting .......................................5
Wire Size and Type ......................................5
Wiring Procedure .......................................6
Aiming the Camera ......................................7
Leveling the Camera .....................................7
CONVERTING A C7050 FLAME DETECTOR TO A MODEL X7050
CAMERA .................................................8
TROUBLESHOOTING ......................................9
Replacing the xWatch Camera Module ......................9
MAINTENANCE ...........................................9
Cleaning ..............................................9
O-Rings ...............................................9
DEVICE REPAIR AND RETURN .............................10
ORDERING INFORMATION .................................10
Accessories ..........................................10
Replacement Parts .....................................10
Assistance ...........................................10
xWatch Model Matrix ...................................11
APPENDIX A – FM / CSA APPROVAL .........................12
APPENDIX B – ATEX / IECEx APPROVAL ......................13
INSTRUCTIONS
Important
Be sure to read and understand the entire instruction manual before installing or operating the system. Any deviation from the recommendations in this manual may impair system performance and compromise safety.
Description
The xWatch® Explosion-Proof Camera Model X7050 produces a high resolution color video picture using a camera module that is mounted inside an explosion-proof NEMA 4X rated housing. The device’s explosion-proof rating makes it suitable for Class I, Div. 1, Groups B, C and D locations. The camera can be used alone or in combination with fire and gas detectors in any application that requires CCTV surveillance capabilities.
The xWatch Camera can be used in any of three configurations:
• It can be used as a stand alone device to perform typical CCTV functions.
• The camera module can be retrofitted in place of the UV tube module in an existing C7050 Flame Detector to provide basic visual information.
• The camera can be ordered from the factory as a combined unit with any X-Series flame detector. With this arrangement, the camera and detector share the same field of view.
In the event of a fire or gas alarm, the operator can immediately view the monitored area to determine whether personnel are present and safe. An accurate evaluation of the hazard’s size, nature, location and severity can be determined quickly and safely.
The use of a digital video recorder (DVR) to capture the event provides a permanent record for future analysis of what occurred.
xWatch
®
Explosion-Proof Camera
Model X7050
Features
• Low cost surveillance of any flame, gas, or toxic hazard location
• Parallel, non-interfering operation with hazard detection system
• Easy connection to a video switcher using twisted pair wiring
• Use existing wiring if suitable
• Easy retrofit into standard C7050 housing
• Simple no tool exchange of the tube module to
camera
• Compact housing for easy installation in small spaces
• 3 lens options (wide, normal, or narrow) for flexible field-of-view:
– Wide lens emulates a flame detector’s field of view
– Normal lens is ideal of monitoring general areas
– Narrow lens enables up-close viewing
• Ideally suited for remote and/or inaccessible areas
• Informed, appropriate response to incidents
• Pre- and post-event analysis of video recording
95-860013.1 ©Detector Electronics Corporation 2012 Rev: 3/12 95-8600
General application inFormation
The xWatch Explosion-Proof Camera Model X7050 has a balanced differential video output for driving a long distance twisted pair signal to a remote site for monitoring and/or recording. The video output format can be either NTSC (National Television Systems Committee) or PAL (Phase Alternating Line).
The video driver of the camera is designed for use with twisted pair cable of 100 ohm impedance. The best video performance in terms of distance, video quality, and cost is attained using 22 AWG to 16 AWG, twisted pair cable of 100 ohm impedance.
POWER
VIDEO
The monitor end must terminate the video cable with 100 ohms. Since most monitors have a built-in termination resistor of 75 ohms instead of 100 ohms, a balun or other matching network (video converter) must be used.
A variety of matrix control systems or DVRs can be suitable for viewing or recording the video signal, depending on the requirements of the individual application. The detector’s auxiliary relay contacts are typically used to signal the video system of an alarm event.
Refer to Figure 1 for a schematic of a typical system.
B2338
DVR
ETHERNET
(Optional)
Figure 1—System Block Diagram
CCTV MONITOR
OR PC
3.1 95-86002
speciFications
APPROVED
CERTIFICATIONS—
OPERATING TEMPERATURE—
–20°C to +70°C
HAZARDOUS LOCATION RATING—
–40°C to +75°C
STORAGE TEMPERATURE—
–30°C to +80°C
RELATIVE HUMIDITY—
5 to 95%, non-condensing
INGRESS PROTECTION—
NEMA/Type 4X
SENSOR—
Color low light CCD, 0.3 lux
RESOLUTION—
NTSC: 768 by 494 pixels, 570 lines of resolution PAL: 752 by 582 pixels, 570 lines of resolution
VIDEO OUTPUT—
NTSC or PAL two wire twisted pair, unshielded, Category 5
SHUTTER—
Electronic shutter, 1/60 – 1/100,000 second
FM
®
For complete approval details for the xWatch Explosion Proof Camera Model X7050, refer to the appropriate
Appendix:
Appendix A - FM/CSA Appendix B - ATEX/IECEx.
1/2 INCH NPT
OR 20 MM
A2330
Figure 2— xWatch Camera Dimensions in Inches (Centimeters)
2.5 (6.4) DIAMETER
4.75 (12.06)
120° ± 2 (2)
2.5
(6.35)
OPERATING VOLTAGE—
24 Vdc nominal, 18 to 30 Vdc
POWER CONSUMPTION—
2.8 watts
FIELD OF VIEW OPTIONS—
90 degrees, 2.33 mm lens, wide angle to match field
of view of flame detector.
50 degrees, 4.33 mm lens, normal angle for general
duty.
30 degrees, 8.0 mm lens, narrow angle for focus on
a specific point of interest.
(NOTE: FOV degrees are approximates)
USER INTERFACE—
Conventional off-the-shelf video switchers or digital video recorders (DVR) can be used for the interface.
HOUSING MATERIAL—
Aluminum or 316 Stainless Steel
SHIPPING WEIGHT (Approximate) Aluminum: 1.2 pounds (0.6 kg) Stainless Steel: 2.2 pounds (1.0 kg)
DIMENSIONS—
See Figures 2, 3 and 4.
2.0 (5.1) DIAMETER
2-1/2 (6.4)
DETECTOR LOCK NUT
Figure 3—Dimensions of Q9001A Aluminum Mounting Bracket
3/4 INCH NUT USED TO SECURE XWATCH TO SWIVEL MOUNT
1/2 INCH NUT USED TO ADJUST ELBOW TO DESIRED ANGLE
1-3/8 INCH NUT USED TO ROTATE SWIVEL/CAMERA ASSEMBLY TO DESIRED POSITION
MOUNTING BASE
Figure 4—Dimensions of Q9001H Stainless Steel Mounting Bracket
in Inches (Centimeters)
in Inches (Centimeters)
45° (2)
0.25 (.64) DIAMETER (3)
POSITIONING SWIVEL NUT
A2368
2.5
(6.4)
5.25
(13.3)
A2370
3.1 95-86003
important saFety notes
installation
WarnIng
Do not open the camera assembly in a hazardous area when power is applied. The device contains no serviceable components and should not be opened, except during installation and setup.
CautIon
The wiring procedures in this manual are intended to ensure proper functioning of the device under normal conditions. However, because of the many variations in wiring codes and regulations, total compliance to these ordinances cannot be guaranteed. Be certain that all wiring complies with the NEC as well as all local ordinances. If in doubt, consult the authority having jurisdiction before wiring the system.
attentIon
Observe precautions for handling electrostatic sensitive devices. Do not plug the camera module into the base with power applied.
CautIon
Installation and wiring of the Model X7050 Camera should be performed only by qualied personnel.
PROTECTION AGAINST MOISTURE DAMAGE
It is important to take proper precautions during installation to ensure that moisture will not come in contact with the electrical connections or components of the system. The integrity of the system regarding moisture protection must be maintained for proper operation and is the responsibility of the installer.
If conduit is used, drains must be installed at water collection points to automatically drain accumulated moisture. Conduit breathers should be installed at upper locations to provide ventilation and allow water vapor to escape. At least one breather should be used with each drain.
Conduit raceways should be inclined so that water will flow to low points for drainage and will not collect inside enclosures or on conduit seals. If this is not possible, install conduit drains above the seals to prevent the collection of water or install a drain loop below the camera with a conduit drain at the lowest point of the loop.
Conduit seals are not required for compliance with explosion-proof installation requirements, but are highly recommended to prevent water ingress in outdoor applications. Units with M25 thread must use an IP66 washer to prevent water ingress.
3.1 95-86004
CAMERA LOCATION
Cameras should be positioned to provide the best unobstructed view of the area to be monitored. If the camera is to monitor the same area as the detector, it should be mounted as close to the detector as practical. The following factors should also be taken into consideration:
• Be sure that the unit is easily accessible for cleaning and other periodic servicing.
• Care must be taken to ensure that dirt, moisture or other contaminants will not accumulate on the lens and obscure the vision of the camera. If possible, point the camera slightly downward.
• The camera should be mounted on a rigid surface in a low vibration area.
• The camera should not be placed where rising combustion products can obscure its vision. If dense smoke is expected to accumulate at the onset of a fire, the camera should be mounted on a side wall at least a few feet (approximately 1 meter) down from the ceiling.
CAMERA MOUNTING
Install the swivel mounting bracket assembly on the wall. The installation surface should be free of vibration and suitable to receive 1/4 inch (M6) screws with a length of at least 1 inch (25 mm), and have sufficient capacity to hold the camera and bracket weight.
WIRE SIZE AND TYPE
General
The preferred wiring system for the xWatch Camera Model X7050 utilizes unshielded twisted pair for the video signal. Power wiring requires a wire gauge large enough to ensure that 18 Vdc is available to the device at all times.
NOTE In applications where the wiring cable is installed in conduit, the conduit must not be used for wiring to other electrical equipment.
Video Cable Considerations
Proper video cable will ensure that the best quality video is displayed on a remote monitor. Because composite video frequencies span the range of 25 Hz to 6 MHz, most cables will display transmission line characteristics. Ensure that the same cable type (impedance) is used throughout the entire length. For example, do not mix twisted pair cable and coaxial cable without using a balun for matching. In addition, the monitor end must be properly terminated. Failure to properly implement the video cabling system may result in smearing (loss of detail) and/or loss of color and/or loss of picture sync. The camera employs a balanced differential video driver designed to drive twisted pair cable of 100 ohm impedance. The best video performance in terms of distance, video quality, and cost is attained using a 22 AWG to 16 AWG unshielded twisted pair cable of 100 ohm impedance. The wiring can be Category 2 or better, stranded or solid.
The monitor end must terminate the video cable with 100 ohms. Most monitors have a built in termination resistor. If the monitor uses 75 ohms instead of 100, a balun or other matching network must be used.
There are manufacturers who support driving many types of cable systems using active transceivers that compensate for cable losses.
Galvanic isolation of the video may also be necessary to avoid horizontal bars caused by line frequency interference. This may be accomplished using isolating active transceiving systems or passive video isolation transformers/baluns. Specify a baseband video isolation system with a frequency response of at least 25 Hz to 6 MHz. Small cable TV transformers will generally not work as their frequency response is not low enough.
Power Cable Considerations
To ensure proper operation, a minimum of 18 Vdc is required at the terminal block of the camera, considering a worst case current draw of 0.156 Amps (2.8 Watts).
3.1 95-86005
WIRING TERMINAL BLOCK
INDEX PIN
CAMERA MODULE
TERMINAL CAP
QUICK CONNECT PLUG (4)
Figure 5—Exploded View of xWatch Camera
WIRING PROCEDURE
CautIon
Power must not be applied to the device while opening the housing or while plugging in or removing the module.
1. Disassemble the enclosure by turning the housing cover counterclockwise. See Figure 5 for an illustration of the camera assembly.
2. Carefully remove the camera module.
3. Connect the external wiring to the screw connectors marked A-, B-, C-, and D- on the camera terminal block. See Figure 6.
O-RING (2)
HOUSING COVER
A2366
4. Check all field wiring to be sure that the proper connections have been made.
5. Using the index pin as a guide, install the camera module on the terminal block.
6. Re-assemble the device housing.
7. Make the final sighting adjustments and ensure that the mounting bracket hardware is tight.
VIDEO – (A)
QUICK CONNECT PLUG (4)
VIDEO + (D)
Important
Do not test any wiring connected to the camera with a meg-ohmmeter. Disconnect wiring at the camera before checking system wiring for continuity.
3.1 95-86006
A2365
POWER + (B)
Figure 6—xWatch Camera Wiring Terminal Block
INDEX PIN
POWER – (C)
AIMING THE CAMERA
In installations where the Model X7050 Camera is used for monitoring the same hazardous area as a single detector, the recommended procedure for ensuring that the camera is correctly aligned with the detector’s cone of vision is to use a Cone of Vision Tester (Laser Aimer) available from Detector Electronics Corporation (Det-Tronics®).
1. Using the COV tester, locate the center of the detector’s field of view. (Refer to the instruction manual provided with the COV tester for complete information regarding its use.)
2. Place the COV tester on the camera. Loosen the mounting bracket, then adjust the center of the camera’s field of view to match the center of the detector’s field of view.
The COV tester can also be used to locate the outside edge of the field of view.
LEVELING THE CAMERA
If the image on the monitor does not appear to be level, this can be corrected by rotating the camera module within the xWatch Camera.
1. Remove the housing cover from the xWatch Camera. See Figure 5.
2. Loosen the setscrew on the side of the camera module. See Figure 7.
3. Align the two notches on the face of the module so that they are level with the horizon or until the image on the monitor looks level.
4. When proper orientation has been achieved, carefully tighten the setscrew. Do not overtighten.
LOOSEN SETSCREW USING 5/64 INCH ALLEN WRENCH
TURN RING TO ALIGN THE TWO NOTCHES LEVEL WITH HORIZON OR UNTIL IMAGE IS LEVEL
Figure 7—xWatch Camera Module
A2369
3.1 95-86007
convertinG a c7050 Flame Detector to a moDel X7050 camera
The Model X7050 Camera module can be installed in place of the UV tube module in an existing C7050 Flame Detector to provide basic visual monitoring capability.
3. Remove the existing UV module from the C7050 detector.
4. Disconnect the existing wiring at the controller. Connect the grounding strap between the new index pin and the terminal mounting screw per the instructions. See Figure 9.
CautIon
Under no circumstances can 290 Vdc be applied to the camera.
1. Provide the correct wiring to the C7050/X7050 location as described in “Wire Size and Type” in the Installation section of this manual.
CautIon
Power must not be applied to the device while opening the housing or while plugging in or removing the module.
2. Disassemble the enclosure by turning the housing cover counterclockwise. See Figure 8 for an illustration of the xWatch Camera assembly.
INDEX PIN
TERMINAL BLOCK
REMOVE EXISTING UV SENSOR TUBE MODULE
Important
Do not test any wiring connected to the xWatch Camera with a meg-ohmmeter. Disconnect wiring at the camera before checking system wiring for continuity.
5. Check all field wiring to be sure that the proper connections have been made.
6. Using the index pin as a guide, install the xWatch Camera module on the terminal block.
7. Re-assemble the device housing.
8. Make the final sighting adjustments and ensure that the mounting bracket hardware is tight.
A
GROUNDING STRAP
D
SCREW
HOUSING COVER
INSTALL xWATCH CAMERA MODULE IN PLACE OF EXISTING UV MODULE
B2331
Figure 8—Converting C7050 Flame Detector to X7050 Camera
NOTE: REQUIRES REWIRING TO VIDEO EQUIPMENT.
B
INDEX PIN
Figure 9—X7050 Camera Terminal Block
C
A2388
3.1 95-86008
troubleshootinG
maintenance
The xWatch Camera is not designed to be repaired in the field. If it is determined that the problem is caused by an electronic defect, the device must be returned to the factory for repair.
NOTE It is highly recommended that spare modules be kept on hand for eld replacement to ensure continuous protection.
REPLACING THE XWATCH CAMERA MODULE
CautIon
Power must not be applied to the device while opening the housing or while plugging in or removing the module.
1. Disassemble the enclosure by turning the housing cover counterclockwise. See Figure 5 for an illustration of the xWatch Camera assembly.
2. Remove the existing camera module.
3. Using the index pin as a guide, install the new camera module on the terminal block.
4. Check the housing O-rings and service as required (see Maintenance section of this manual for details). Re-assemble the device housing.
5. Check camera sighting and ensure that the mounting bracket hardware is tight.
6. Clean the camera lens if required.
CLEANING
The camera requires no periodic calibration or servicing. However, the camera lens should be cleaned on a regular basis.
Clean the camera lens using a clean cloth or tissue and Det-Tronics window cleaning solution (part number 001680-001). If a stronger solution is needed, isopropyl alcohol may be used.
O-RINGS
Rubber O-rings are used on the Model X7050 Camera housing to ensure the watertight integrity of the device. It is imperative that these O-rings be properly installed and in good condition. Failure to properly maintain these rings can allow water to enter the housing and cause premature failure.
When the housing cover is removed, the O-rings should be inspected for breaks, cracks, or dryness. If cracks are visible, the O-ring should be replaced. If they feel dry to the touch, a thin coating of lubricant should be applied. When re-installing the O-rings, be sure that they are properly seated in the groove on the housing.
A coating of lubricant should also be applied to the threads on the housing before reassembly. This will both lubricate the threads and help to prevent moisture from entering the housing.
CautIon
O-rings should be lubricated with a silicone-free grease (such as p/n 005003-001 available from Det-Tronics). If catalytic type combustible gas sensors are being used anywhere on the premises, silicone based lubricants should never be used, since inadvertent use of a silicone lubricant on or near the combustible gas sensor will cause irreversible damage to the sensing element.
3.1 95-86009
Device repair anD return
Prior to returning devices, contact the nearest local Detector Electronics office so that a Return Material Identification (RMI) number can be assigned. A
written statement describing the malfunction must accompany the returned device or component to assist and expedite nding the root cause of the failure.
Pack the unit properly. Always use sufficient packing material. Where applicable, use an antistatic bag as protection from electrostatic discharge.
NOTE Det-Tronics reserves the right to apply a service charge for repairing returned product damaged as a result of improper packaging.
Return all equipment transportation prepaid to the factory in Minneapolis.
REPLACEMENT PARTS
Part Number Description
009448-003 Model DE2020N – Replacement Camera Module, 2.33 mm, NTSC
009448-004 Model DE2020P – Replacement Camera Module, 2.33 mm, PAL
009448-005 Model DE2022N – Replacement Camera Module, 4.3 mm, NTSC
009448-006 Model DE2022P – Replacement Camera Module, 4.33 mm, PAL
009448-007 Model DE2023N – Replacement Camera Module, 8.0 mm, NTSC
009448-008 Model DE2023P – Replacement Camera Module, 8.0 mm, PAL
107427-004 Rubber O-rings
001680-001 Window cleaner squeeze bottle (package of six bottles)
005003-001 Silicone-free grease
orDerinG inFormation
When ordering, please specify: xWatch Explosion Proof Camera Model X7050 Refer to the xWatch Model Matrix below for details.
ACCESSORIES
Swivel Mount Bracket is required for mounting the
camera:
Q9001B1175 Aluminum Mounting Bracket
(p/n 002099-003)
Q9001H8001 Stainless Steel Mounting Bracket
(p/n 004404-002)
Q1201A Laser Holder/Laser is used for sighting the flame detector and xWatch Camera. The Laser Holder easily attaches to the front of the detector or camera. The Laser projects a red laser beam to show the exact center of the field of view. Additional laser positions are provided to show the outside edges of the field of view.
ASSISTANCE
For assistance in ordering a system to meet the needs of a specific application, contact:
Detector Electronics Corporation 6901 West 110th Street Minneapolis, Minnesota 55438 USA Operator: (952) 941-5665 or (800) 765-FIRE Customer Service: (952) 946-6491 Fax: (952) 829-8750 Web site: www.det-tronics.com E-mail: det-tronics@det-tronics.com
3.1 95-860010
xWATCH MODEL MATRIX
MODEL DESCRIPTION
X7050 xWatch Explosion Proof Camera
TYPE MATERIAL
A Aluminum S Stainless Steel (316)
TYPE THREAD TYPE
1E 1/2’ NPT 1F M20
TYPE VIDEO OUTPUT
50 NTSC 51 PA L
TYPE FIELD OF VIEW
1 Wide FOV (90°), 2.3 mm Lens* 2 Normal FOV (50°), 4.3 mm Lens 3 Narrow FOV (30°), 8.0 mm Lens
TYPE APPROVALS
W FM/CSA/ATEX/CE/IECEx
TYPE CLASSIFICATION
2 Division/Zone Ex d
*This lens emulates the 90° field of view to match the X-Series Flame Detectors
3.1 95-860011
appenDiX a
FM / CSA APPROVAL
FM CERTIFICATION
CERTIFICATE OF COMPLIANCE - Hazardous (Classified) Location Electrical Equipment
Explosion-proof for Class I, Division 1, Groups B, C, and D; and dust ignition-proof for Class II/III, Division 1, Group E, F, and G T5 Ta = 75°C hazardous (classified) locations, indoors and outdoors (Type 4X).
APPLICABLE STANDARDS
Electrical and Electronic Test, Measuring and Process Control Equipment, Class 3810, 2005.
Electrical Equipment for Use in Hazardous (Classified) Locations, General Requirements, 3600, 1998.
Explosionproof Electrical Equipment, General Requirements, 3615, 2006.
Enclosures for Electrical Equipment, ANSI/NEMA 250, 2003.
CSA
CERTIFICATION
CLASS 4818 01 - SIGNAL APPLIANCES - Systems - For Hazardous Locations
Class I, Division 1, Groups B, C, and D (T5); Class II/III, Division 1, Groups E, F, and G (T5); Enclosure NEMA/Type 4X; xWatch Model X7050 Video Camera, NTSC or PAL system video output, rated 18-30 Vdc, 2.8 Watts maximum.
APPLICABLE REQUIREMENTS
CSA Std C22.2 No. 25-1996
CSA Std C22.2 No. 30-M1986
CAN/CSA C22.2 No. 94-M91
CSA Std C22.2 No. 142-M1987
Enclosures for use in Class II Groups E, F & G Hazardous Locations.
Explosion-Proof Enclosures for use in Class I Hazardous Locations.
Special Purpose Enclosures.
Process Control Equipment.
3.1 95-860012
ATEX CERTIFICATION
0539 Ex d IIC T5 Gb FM07ATEX0053 T5 (Tamb = –40°C to +75°C) IP66.
II 2 G
appenDiX b
ATEX / IECEx APPROVAL
EN Standards:
Special Conditions for Safe Use:
None.
IECEX CERTIFICATION
Certificate of Conformity IECEx FMG 07.0019 Ex d IIC T5 Gb T5 (Tamb = –40°C to +75°C) IP66.
IEC Standards:
EN 60079-0: 2009 EN 60079-1: 2007 EN 60529: 1991+A1: 2000.
IEC 60079-0: 2007 IEC 60079-1: 2007 IEC 60529: 2001.
3.1 95-860013
X3301 Multispectrum
95-8600
IR Flame Detector
PointWatch Eclipse®
IR Combustible Gas Detector
Detector Electronics Corporation
6901 West 110th Street
Minneapolis, MN 55438 USA
T: 952.941.5665 or 800.765.3473
F: 952.829.8750
®
Universal Display
FlexVu
w/ GT3000 Toxic Gas Detector
Det-Tronics, the DET-TRONICS logo, Protect•IR, and Automatic Optical Integrity (oi) are registered trademarks or trademarks of Detector Electronics
Corporation in the United States, other countries, or both. Other company, product, or service names may be trademarks or service marks of others.
Eagle Quantum Premier
Safety System
®
© Copyright Detector Electronics Corporation 2012. All rights reserved
W: http://www.det-tronics.com
E: det-tronics@det-tronics.com
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