Denon DVD-557, DVD-1730 Service Manual

For U.S.A. & Canada model

SERVICE MANUAL

MODEL DVD-1730

DVD-557

DVD VIDEO PLAYER

Ver. 1

●

For purposes of improvement, specifications and design are subject to change without notice.

●

Please use this service manual with referring to the operating instructions without fail.

●

Some illustrations using in this service manual are slightly different from the actual set.

注意

サービスをおこなう前に、このサービスマニュアルを必ずお読みください。本機は、火災、感電、けがなどに対する安全性を確保するために、さまざまな配慮をおこなっており、また法的には「電気用品安全法」にもとづき、所定の許可を得て製造されております。従ってサービスをおこなう際は、これらの安全性が維持されるよう、このサービスマニュアルに記載されている注意事項を必ずお守りください。

●

本機の仕様は性能改良のため、予告なく変更することがあります。

●

補修用性能部品の保有期間は、製造打切後8年です。

●

修理の際は、必ず取扱説明書を参照の上、作業を行ってください。

●

本文中に使用しているイラストは、説明の都合上現物と多少異なる場合があります。

TOKYO, JAPAN

Denon Brand Company, D&M Holdings Inc.

X0292 V.01 DE/CDM 0606

SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.

LASER RADIATION

Do not stare into beam or view directly with optical instruments, class 3A laser product.

DVD-1730/557

CAUTION

Please heed the points listed below during servicing and inspection.

◎ Heed the cautions!

Spots requiring particular attention when servicing, such as the cabinet, parts, chassis, etc., have cautions indicated on labels or seals. Be sure to heed these cautions and the cautions indicated in the handling instructions.

◎ Caution concerning electric shock!

(1) An AC voltage is impressed on this set, so touching inter-

nal metal parts when the set is energized could cause electric shock. Take care to avoid electric shock, by for example using an isolating transformer and gloves when servicing while the set is energized, unplugging the power cord when replacing parts, etc.

(2)There are high voltage parts inside. Handle with extra care

when the set is energized.

◎

Caution concerning disassembly and assembly!

Though great care is taken when manufacturing parts from sheet metal, there may in some rare cases be burrs on the edges of parts which could cause injury if fingers are moved across them. Use gloves to protect your hands.

◎ Only use designated parts!

The set's parts have specific safety properties (fire resistance, voltage resistance, etc.). For replacement parts, be sure to use parts which have the same properties. In particular, for the important safety parts that are marked ! on wiring diagrams and parts lists, be sure to use the designated parts.

◎ Be sure to mount parts and arrange the

wires as they were originally!

For safety reasons, some parts use tape, tubes or other insulating materials, and some parts are mounted away from the surface of printed circuit boards. Care is also taken with the positions of the wires inside and clamps are used to keep wires away from heating and high voltage parts, so be sure to set everything back as it was originally.

◎ Inspect for safety after servicing!

Check that all screws, parts and wires removed or disconnected for servicing have been put back in their original positions, inspect that no parts around the area that has been serviced have been negatively affected, conduct an insulation check on the external metal connectors and between the blades of the power plug, and otherwise check that safety is ensured.

(Insulation check procedure) Unplug the power cord from the power outlet, disconnect the antenna, plugs, etc., and turn the power switch on. Using a 500V insulation resistance tester, check that the insulation resistance between the terminals of the power plug and the externally exposed metal parts (antenna terminal, headphones terminal, microphone terminal, input terminal, etc.) is 1MΩ or greater. If it is less, the set must be inspected and repaired.

CAUTION

Many of the electric and structural parts used in the set have special safety properties. In most cases these properties are difficult to distinguish by sight, and using replacement parts with higher ratings (rated power and withstand voltage) does not necessarily guarantee that safety performance will be preserved. Parts with safety properties are indicated as shown below on the wiring diagrams and parts lists is this service manual. Be sure to replace them with parts with the designated part number.

(1) Schematic diagrams ... Indicated by the ! mark.

(2) Parts lists ... Indicated by the ! mark.

Concerning important safety parts

Using parts other than the designated parts could result in electric shock, fires or other dangerous situations.

注意

サービス、点検時にはつぎのことにご注意願います。

◎注意事項をお守りください！

サービスのとき特に注意を必要とする個所についてはキャビネット、部品、シャーシなどにラベルや捺印で注意事項を表示しています。これらの注意書きおよび取扱説明書などの注意事項を必ずお守りください。

◎感電に注意！

(1) このセットは、交流電圧が印加されていますので通電時

に内部金属部に触れると感電することがあります。従って通電サービス時には、絶縁トランスの使用や手袋の着用、部品交換には、電源プラグを抜くなどして感電にご注意ください。

(2) 内部には高電圧の部分がありますので、通電時の取扱に

は十分ご注意ください。

◎分解、組み立て作業時のご注意！

板金部品の端面の『バリ』は、部品製造時に充分管理をしておりますが、板金端面は鋭利となっている箇所が有りますので、部品端面に触れたまま指を動かすとまれに怪我をする場合がありますので十分注意して作業して下さい。手の保護のために手袋を着用してください。

◎指定部品の使用！

セットの部品は難燃性や耐電圧など安全上の特性を持ったものとなっています。従って交換部品は、使用されていたものと同じ特性の部品を使用してください。特に配線図、部品表に!印で指定されている安全上重要な部品は必ず指定のものをご使用ください。

◎部品の取付けや配線の引きまわしは、

元どおりに！

安全上、テープやチューブなどの絶縁材料を使用したり、プリント基板から浮かして取付けた部品があります。また内部配線は引きまわしやクランパーによって発熱部品や高圧部品に接近しないように配慮されていますので、これらは必ず元どおりにしてください。

◎サービス後は安全点検を！

サービスのために取り外したねじ、部品、配線などが元どおりになっているか、またサービスした個所の周辺を劣化させてしまったところがないかなどを点検し、外部金属端子部と、電源プラグの刃の間の絶縁チェックをおこなうなど、安全性が確保されていることを確認してください。

（絶縁チェックの方法）

電源コンセントから電源プラグを抜き、アンテナやプラグなどを外し、電源スイッチを入れます。500V 絶縁抵抗計を用いて、電源プラグのそれぞれの端子と外部露出金属部［アンテナ端子、ヘッドホン端子マイク端子、入力端子など］との間で、絶縁抵抗値が１ MΩ 以上であること、この値以下のときはセットの点検修理が必要です。

注意

本機に使用している多くの電気部品、および機構部品は安全上、特別な特性を持っています。この特性はほとんどの場合、外観では判別つきにくく、またもとの部品より高い定格（定格電力、耐圧）を持ったものを使用しても安全性が維持されるとは、限りません。安全上の特性を持った部品は、このサービスマニュアルの配線図、部品表につぎのように表示していますので必ず指定されている部品番号のものを使用願います。

(1) 配線図…!マークで表示しています。 (2) 部品表…!マークで表示しています。

安全上重要な部品について

指定された部品と異なるものを使用した場合には、感電、火災などの危険を生じる恐れがあります。

DVD-1730/557

SPECIFICATIONS

Item Conditions Unit Nominal Limit

1. Video Output 75 Ω load Vpp 1.0 ± 0.1

2. Coaxial Digital Out 75 Ω load mVpp 500 ± 50

3. Audio (PCM) 3-1. Output Level 1 kHz, 0 dB Vrms 2.0 3-2. S/N dB 115 3-3. Freq. Response DVD fs = 48 kHz, 20 Hz ~ 22 kHz dB ± 1.0 CD fs = 44.1 kHz, 20 Hz ~ 20 kHz dB ± 1.0 3-4. THD+N DVD 1 kHz, 0 dB % 0.004 CD 1 kHz, 0 dB % 0.004

Notes:

1. All Items are measured without pre-emphasis unless otherwise specified.

2. Power supply: AC 120 V, 60 Hz

3. Load Impedance: 100 kΩ load (Audio Output)

4. Room Ambient: +25 °C

DVD-1730/557

Safety Check after Servicing

Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.

1. Clearance Distance

When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)

Table 1: Ratings for selected area

Chassis or Secondary Conductor

Primary Circuit

AC Line Voltage Clearance Distance (d), (d’)

120 V ≥ 3.2 mm (0.126 inches)

Note: This table is unofficial and for reference only. Be

sure to confirm the precise values.

2. Leakage Current Test

Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below.

Measuring Method (Power ON):

Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table.

d' d

Fig. 1

Exposed Accessible Part

AC Voltmeter (High Impedance)

Earth Ground

Power Cord Plug Prongs

Table 2: Leakage current ratings for selected areas

AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:

120 V

Note: This table is unofficial and for reference only. Be sure to confirm the precise values.

0.15 µF CAP. & 1.5 kΩ RES. Connected in parallel

i ≤ 0.5 mA Peak Exposed accessible parts

Fig. 2

STANDARD NOTES FOR SERVICING

DVD-1730/557

Circuit Board Indications

1. The output pin of the 3 pin Regulator ICs is indicated as shown.

Top View

Out

2. For other ICs, pin 1 and every fifth pin are indicated as shown.

Pin 1

3. The 1st pin of every male connector is indicated as shown.

Pin 1

Input

Bottom View

Pb (Lead) Free Solder

When soldering, be sure to use the Pb free solder.

How to Remove / Install Flat Pack-IC

1. Removal

With Hot-Air Flat Pack-IC Desoldering Machine:

1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1)

Fig. S-1-1

Instructions for Connectors

1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord.

2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle.

FFC Cable

Connector

CBA

* Be careful to avoid a short circuit.

2. Remove the flat pack-IC with tweezers while applying the hot air.

3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

CAUTION:

1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC.

2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2)

DVD-1730/557

3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it.

Hot-air Flat Pack-IC Desoldering

CBA

Masking Tape

Tweezers

Machine

Flat Pack-IC

Fig. S-1-2

With Soldering Iron:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

Flat Pack-IC

2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4)

Desoldering Braid

Soldering Iron

Fig. S-1-3

Sharp Pin

Fine Tip Soldering Iron

4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Fig. S-1-4

DVD-1730/557

With Iron Wire:

1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3)

2. Affix the wire to a workbench or solid mounting point, as shown in Fig. S-1-5.

3. While heating the pins using a fine tip soldering iron or hot air blower, pull up the wire as the solder melts so as to lift the IC leads from the CBA contact pads as shown in Fig. S-1-5.

4. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6)

5. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6)

Note: When using a soldering iron, care must be

taken to ensure that the flat pack-IC is not being held by glue. When the flat pack-IC is removed from the CBA, handle it gently because it may be damaged if force is applied.

Hot Air Blower

2. Installation

1. Using desoldering braid, remove the solder from the foil of each pin of the flat pack-IC on the CBA so you can install a replacement flat pack-IC more easily.

2. The “●” mark on the flat pack-IC indicates pin 1. (See Fig. S-1-7.) Be sure this mark matches the 1 on the PCB when positioning for installation. Then presolder the four corners of the flat pack-IC. (See Fig. S-1-8.)

3. Solder all pins of the flat pack-IC. Be sure that none of the pins have solder bridges.

Example :

Pin 1 of the Flat Pack-IC is indicated by a " " mark.

Fig. S-1-7

To Solid Mounting Point

CBA

Tweezers

Iron Wire

Soldering Iron

Fig. S-1-5

Fine Tip Soldering Iron

Flat Pack-IC

Presolder

Flat Pack-IC

CBA

Fig. S-1-8

Fig. S-1-6

Instructions for Handling Semiconductors

Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work.

1. Ground for Human Body

Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

2. Ground for Workbench

Be sure to place a conductive sheet or copper plate with proper grounding (1 MΩ) on the workbench or other surface, where the semi-conductors are to be placed. Because the static electricity charge on clothing will not escape through the body grounding band, be careful to avoid contacting semi-conductors with your clothing.

DVD-1730/557

CBA

Grounding Band

1MΩ

CBA

Conductive Sheet or Copper Plate

CABINET DISASSEMBLY INSTRUCTIONS

1. Disassembly Flowchart

This flowchart indicates the disassembly steps to gain access to item(s) to be serviced. When reassembling, follow the steps in reverse order. Bend, route, and dress the cables as they were originally.

[1] Top Cover

[2] Front Unit

[3] Tray Panel

[4] Function CBA

[5] Front Assembly

ID/

Loc.

No.

[11]

[12]

Part

Loader Base

Main PCB Holder

DVD-1730/557

Removal

Remove/*Unhook/

Fig.

No.

D8 4(S-10) ---

D8 (S-11) ---

Unlock/Release/

Unplug/Desolder

Note

[6] Rear Panel

[7] DVD Main CBA Unit

[8] DVD Mechanism

[9] LED CBA

[10] AV CBA

[12] Main PCB Holder

[13] Power PCB Holder

[11] Loader Base

2. Disassembly Method

ID/

Loc.

No.

[1] Top Cover D1 5(S-1) ---

[2] Front Unit D2

[3] Tray Panel D2 *2(L-4) 1

[4]

[5]

Part

Function CBA

Front Assembly

Fig.

No.

*4(L-1), *2(L-2), *3(L-3), *CN2001

D3 6(S-2) ---

D3 ---------- ---

Removal

Remove/*Unhook/

Unlock/Release/

Unplug/Desolder

Note

Power PCB

[13]

Holder

(1)

Note:

(1) Identification (location) No. of parts in the figures

(2) Name of the part

(3) Figure Number for reference

(4) Identification of parts to be removed, unhooked,

unlocked, released, unplugged, unclamped, or desoldered. P = Spring, L = Locking Tab, S = Screw, CN = Connector * = Unhook, Unlock, Release, Unplug, or Desolder e.g. 2(S-2) = two Screws (S-2), 2(L-2) = two Locking Tabs (L-2)

(5) Refer to “Reference Notes.”

(2)

D8 2(S-12) ---

(3)

(4)

(5)

About tightening screws

When tightening screws, tighten them with the following torque.

Screws Torque

(S-1), (S-2), (S-3), (S-4), (S-5), (S-6), (S-7), (S-8), (S-9), (S-10), (S-11), (S-12)

0.45 ± 0.05 N·m

[DVD1730BKE3]

[6] Rear Panel D4

DVD Main

[7]

CBA Unit

DVD

[8]

MechanismD5D6

[9] LED CBA D7 *CN2102 ---

[10] AV CBA D7 4(S-8), (S-9) ---

6(S-3), (S-4), (S-5)

[DVD557BKE3] 5(S-3), (S-4), (S-5)

(S-6), *CN201,

*CN301, *CN401, *CN601

4(S-7)

---

2 3

Reference Notes

1. CAUTION 1: Locking Tabs (L-1), (L-2), (L-3) and (L-4) are fragile. Be careful not to break them.

1) Release four Locking Tabs (L-1), then release

two Locking Tabs (L-2).

2) Release three Locking Tabs (L-3).

3) Disconnect connector CN2001, then remove

the Front Unit.

2. CAUTION 2: Electrostatic breakdown of the laser diode in the optical system block may occur as a potential difference caused by electrostatic charge accumulated on cloth, human body etc., during unpacking or repair work. To avoid damage of pickup follow next procedures.

1) Short the three short lands of FPC cable with

solder before removing the FFC cable (CN201) from it. If you disconnect the FFC cable (CN201), the laser diode of pickup will be destroyed. (Fig. D5)

2) Disconnect Connectors (CN301), (CN401) and

(CN601). Remove screw (S-6) and lift the DVD Main CBA Unit. (Fig. D5)

3. CAUTION 3: When reassembling, confirm the FFC cable (CN201) is connected completely. Then remove the solder from the three short lands of FPC cable. (Fig. D5)

(L-2)

DVD-1730/557

[3] Tray Panel

(L-4)

(L-1)

CN2001

(L-2)

(L-3)

[2] Front Unit

Fig. D2

[4] Function CBA

(S-2)

[1] Top Cover

(S-1)

[5] Front Assembly

Fig. D3

(S-1)

Fig. D1

[6] Rear Panel

DVD1730BKE3 only

(S-5)

(S-3)

(S-4)

(S-3)

Fig. D4

(S-7)

DVD-1730/557

(S-7)

[8] DVD Mechanism

Fig. D6

[7] DVD Main CBA Unit

(S-6)

CN201

CN301

CN401

Short the three short lands by soldering. (Either of two places.)

CN601

[9] LED CBA

CN2102

[10] AV CBA

(S-9)

(S-8)

Fig. D7

FPC Cable

View for A

Fig. D5

[13] Power PCB Holder

(S-12)

[11] Loader Base

(S-10)

DVD-1730/557

(S-11)

[12] Main PCB Holder

Fig. D8

3. How to Eject Manually

1. Remove the Top Cover.

2. Rotate the roulette in the direction of the arrow as shown below.

Rotate this roulette in the direction of the arrow

View for A

HOW TO INITIALIZE THE DVD PLAYER

To put the program back at the factory-default, initialize the DVD player as the following procedure.

1. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order. Fig. a appears on the screen.

" differs depending on the models.

*******

MODEL : *******

Version

: *.**

Region

: *

EXIT: POWEREEPROM CLEAR : CLEAR

Fig. a

2. Press [CLEAR] button on the remote control unit. Fig. b appears on the screen.

" differs depending on the models.

*******

DVD-1730/557

MODEL : *******

Version

: *.**

Region

: *

EEPROM CLEAR : OK

EXIT: POWEREEPROM CLEAR : CLEAR

Fig. b

When “OK” appears on the screen, the factory default will be set.

3. To exit this mode, press [POWER OFF] button.

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