Delta 36-714 User Manual

Delta 10" Hybrid Saw
(Model 36-714)
INSTRUCTION MANUAL
NOTE: Shown with
PART NO. A15973 - 12-15-05
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For parts, service, warranty or other assistance, visit
servicenet.deltamachinery.com or call 1-800-223-7278 (In Canada call 1-800-463-3582).
BC30 30” Biesemeyer Fence
Copyright © 2005 Delta Machinery
FRANÇAISE : PAGE 33 ESPAÑOL: PÁGINA 63
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY GUIDELINES - DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TOOL WARNING LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
IMPORTANT SAFETY INSTRUCTIONS
Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you.
Online contact form at www.deltamachinery.com
Postal Mail: Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 125 Mural St. Suite 300, Richmond Hill, ON, L4B 1M4)
Information regarding the safe and proper operation of this tool is available from the following sources:
Power Tool Institute
1300 Sumner Avenue, Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive, Itasca, IL 60143-3201
American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org
ANSI 01.1Safety Requirements for Woodworking Machines, and the U.S. Department of Labor regulations www.osha.gov
SAVE THESE INSTRUCTIONS!
2
SAFETY GUIDELINES - DEFINITIONS
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Indicates a potentially haz ard ous situation which, if not avoided, may result in minor or mod er ate
injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not
avoided, may result in property damage.
CALIFORNIA PROPOSITION 65
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, al ways wear NIOSH/OSHA approved, properly fit ting face mask or res pi ra tor when us ing such tools.
TOOL WARNING LABEL
3
GENERAL SAFETY RULES
Failure to follow these rules may result in serious personal injury.
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning
the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip protective footwear is recommended. Wear protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or
replaced with Delta or factory authorized replacement parts. Damaged parts can cause further damage to the
machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury. Do not touch the plug’s metal prongs when unplugging or plugging in the cord.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold the
workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF
THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the
workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall into
a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool
tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, changing cutters, adjusting or changing set-ups. When making repairs, be sure to lock the start switch in the “OFF” position. An accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a
child or visitor could cause injury.
23
. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE
COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while
operating power tools may result in injury.
24.
DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST. Direct particles away from face
and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
USE OF THIS TOOL CAN GENERATE AND
4
ADDITIONAL SPECIFIC SAFETY RULES
Failure to follow these rules may result in serious personal injury.
1. DO NOT OPERATE THIS MACHINE until it is assembled and installed according to the instructions.
2. OBTAIN ADVICE FROM YOUR SUPERVISOR, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. ALWAYS USE GUARDS, SPLITTER, AND ANTI-KICKBACK PAWLS whenever possible, including through sawing. Check to see that they are in place, secured and working correctly. Test the anti-kickback pawl action before ripping by pushing the wood under the anti-kickback teeth. The teeth must prevent the wood from being thrown toward the front of the saw.
5. CUTTING THE WORKPIECE WITHOUT THE USE OF A
FENCE OR MITER GAUGE IS KNOWN AS “FREEHAND” CUTTING. NEVER perform “free-hand” operations. Use
either the fence or miter gauge to position and guide the workpiece.
6. HOLD THE WORKPIECE FIRMLY against the miter gauge or fence.
7. CUTTING COMPLETELY THROUGH THE WORK-PIECE IS KNOWN AS “THROUGH-SAWING”. Ripping and cross­cutting are through-sawing operations. Cutting with the grain is ripping. Use a fence or fence system for ripping. NEVER use a miter guage for ripping. Use push sticks for ripping a narrow workpiece. Cutting across the grain is cross-cutting. Never use a fence or fence system for cross-cutting. Instead, use a miter gauge.
8. KICKBACK IS THE NATURAL TENDENCY OF THE
WORKPIECE TO BE THROWN BACK AT THE OPERATOR
when the workpiece initially contacts the blade or if the workpiece pinches the blade. Kickback is dangerous and can result in serious injury.
AVOID KICKBACK by:
A. keeping blade sharp and free of rust and pitch. B. keeping rip fence parallel to the saw blade. C. using saw blade guard and splitter for every possible
operation, including all through sawing. D. keeping splitter aligned with sawblade. E. keeping the anti-kickback pawls in place and
sharpened. F. pushing the workpiece past the saw blade prior to
release. G. never ripping a workpiece that is twisted or warped, or
does not have a straight edge to guide along the fence. H. using featherboards when the anti-kickback device or
the guard and splitter cannot be used. I. never sawing a large workpiece that cannot be
controlled. J. never using the fence as a guide when crosscutting. K. never sawing a workpiece with loose knots, flaws, nails
or other foreign objects. L. never ripping a workpiece shorter than 10”.
PAWLS TO BE EFFECTIVE. Plastic and compositions (like hardboard) may be cut on your saw, but be especially attentive to following proper set-up and cutting procedures to prevent any kickbacks when cutting these materials.
SOME MATERIALS ARE TOO HARD AND SLIPPERY FOR THE ANTI-KICKBACK
9. USE THE CORRECT SAWBLADE FOR THE INTENDED OPERATION. The blade must rotate toward the front of the
saw. Always tighten the blade arbor nut securely. Before use, inspect the blade for cracks or mising teeth. Do not use a damaged blade.
10. NEVER USE ABRASIVE WHEELS on this saw.
11. DO NOT CUT METAL WITH THIS SAW.
12. REMOVE CUT-OFF PIECES AND SCRAPS from the table before starting the saw. The vibration of the machine may cause them to move into the saw blade and be thrown out.
13. CUT-OFF PIECES CAN BE THROWN BACK AT THE OPERATOR. For large cut-off pieces, use a push stick to push the piece past the blade and off the back of the saw table. Do not reach across sawblade. Be careful that small pieces do not contact the blade.
14.
NEVER ATTEMPT TO FREE A STALLED SAW BLADE WITHOUT FIRST TURNING THE MACHINE OFF. If a
workpiece or cut-off piece becomes trapped inside the guard, turn saw off and wait for blade to stop before lifting the guard and removing the piece.
15. NEVER START THE MACHINE with the workpiece against the blade.
16. NEVER run the workpiece between the fence and a moulding cutterhead.
KEEP ARMS, HANDS, AND FINGERS away from the blade.
17. Use a push stick to push small workpieces through the saw. A push stick is a small wooden stick, usually homemade, that should be used whenever the size or shape of the workpiece would cause you to place your hands within six inches of the blade. See “CONSTRUCTING A PUSH STICK” in the back of this manual for guidance on making your own.
18. AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause a hand to move into the blade.
19. NEVER have any part of your body in line with the path of the saw blade.
20. NEVER REACH AROUND or over the saw blade.
21. PROPERLY SUPPORT LONG (3 feet or longer) OR WIDE (36” or wider) WORKPIECES. If extension tables wider than 24” are attached to the saw, bolt the saw stand to the floor, or use a sturdy outrigger support to prevent tipping.
22. PREVENT MOTION OF THE SAW WHILE IN USE. If the mobility kit is installed, lower the foot pedal and level the feet so the saw does not rock, walk, slide or tip. If necessary, secure the stand to the floor.
23. NEVER PERFORM LAYOUT, assembly or set-up work on the table/work area when the machine is running.
24. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, changing the sawblade, or adjusting or changing set-ups. Lock swicth in the “OFF” position when making repairs.
25. CLEAN THE TABLE/WORK AREA BEFORE LEAVING THE MACHINE. Lock the switch in the “OFF” position to prevent unauthorized use.
26. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others.
5
POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your machine is wired for 120/240 volts, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
Fig. A Fig. B
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
6
3. 240 VOLT SINGLE PHASE OPERATION
The motor supplied with your machine is a dual voltage, 120/240 volt motor. It is shipped ready-to-run for 120 volt operation. However, it can be converted for 240 volt operation.
A qualified electrician should do the conversion, or the machine can be taken to an Authorized Delta Service Center. When completed, the machine must conform to the National Electric Code and all local codes and ordinances.
The machine is converted by re-wiring the motor for 240 volts, installing a 240 volt plug on the power supply cord and making sure the switch is one that is rated for 240 volt operation.
Be sure the 240 volt plug is only used in an outlet having the same configuration as the plug illustrated in Fig. C. No adapter should be used with the 240 volt plug.
IN ALL CASES, MAKE CERTAIN
THAT THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
Fig. C
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 or D-2, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of Rating Volts of Cord in Feet Extension Cord
0-6 120
0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG
6-10 120 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG
12-16 120 12-16 120 25-50 12 AWG 12-16 120
up to
25 18 AWG
up to
25 18 AWG
up to
25 16 AWG
up to
25 14 AWG
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of Rating Volts of Cord in Feet Extension Cord
0-6 240
0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG
6-10 240 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG
10-12 240 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG
12-16 240 12-16 240 50-100 12 AWG 12-16 240
up to
50 18 AWG
up to
50 18 AWG
up to
50 16 AWG
up to
50 14 AWG
GREATER THAN 100 FEET NOT RECOMMENDED
Fig. D-1
Fig. D-2
7
FUNCTIONAL DESCRIPTION
FOREWORD
The Delta 10” Hybrid Saw (36-714) has a powerful 13/4 HP induction motor that can handle tough cutting operations. This table saw has a maximum depth of cut of 31/8 inches (79mm) at 90 degrees and 21/8 inches (54mm) at 45 degrees. The maximum dado width with this saw is 13/16 inch (21mm). The saw comes with a mobile base, two cast iron extension wings, one of three fence systems, see-through blade guard and splitter, table insert, equipment mounting hooks, a 10" diameter blade, dust port for 4" hose and miter gage.
NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in the manual are representative only and may not depict the actual labeling or accessories included. These are intended to illustrate technique only.
CARTON CONTENTS
Fig. 1 Parts
22
2
1
3
4
23
1. Cast Iron Extension Wings (2)
2. Switch Assembly
3. Fence Holder Brackets (2)
4. Drive Belt
5. Table Insert
6. Wrench Hook
7. Miter Gage Holder
8. Splitter Mounting Bracket
9. Blade Hex Nut
10. Blade Flange
11. 10” Carbide-Tipped Blade
12. Blade Wrenches (2)
13. 4mm Hex Wrench
14. Dust Port
15. Locking Knobs (2)
16. Handwheel (2)
17. Miter Gage
18. Miter Gage Handle
19. Splitter/Guard Assembly
20. M8 x 1.25 (20mm) Hex Head Screw
21. M8 Flat Washer
22. M8 Lock Washer
23. M8 Hex Nut
24. Mobile Base Pedal
16
15
14
17
11
13
10
12
18
20
19
8
9
6
7
5
21
24
Fig. 1
8
Fig. 2 Parts
1. 7/16"-20 x 11/4" Hex Head Screw (6)
2. 7/16" Flat Washer (6)
3. 7/16" Lock Washer (6)
4. M8x30 Hex Head Screw (1)
5. M8 Nut (1)
6. M8 lock washer (1)
7. M8 flat washer (1)
8. M8 Washer (2)*
9. M8x25 Hex Head Screw (2)*
10. M8 Lock Washer (2)*
1
11.
/4”-20x3/8” Round Head Tap Screw (8)
12. M4 x 10mm Round Head Screw (6)
13. 1/4"-20 x 3/4" Hex Head Screw (2)
14. 1/4" Flat Washer (2)
15. 1/4" Lock Washer (2)
16. 5/16"-18 x 5/8 Carriage Head Screw (1)
17. 5/16" hex nut (1)
18. 5/16" flat washer (1)
19. Nylon Washer (2)
20. M5x20mm Screw (1)
21. Washer for Miter Gage (1)
* Parts 8, 9 and 10 are included to attach the rear rail of the fence to the table of this saw.
4
20
5
19
2
1
21
16
6
7
3
17
Fig. 2
18
9
8
12
15
10
14
11
13
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the rust­preventative oil from unpainted surfaces using a soft cloth moistened with mineral spirits, paint thinner or denatured alcohol.
Do not use highly volatile solvents such as gasoline, naphtha, acetone or lacquer thinner for cleaning your machine.
After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
The basic saw unit is shown as shipped here in Fig. 2A.
Fig. 2A
ASSEMBLY
ASSEMBLY TOOLS REQUIRED
* Phillips head screw driver (not supplied) * ½”, 13mm, 5/8”, 3/8” open end wrenches (not supplied) * Other wrenches and a drill with a 1/4 inch bit may be required, depending on what fence or tables will be used
ASSEMBLY TIME ESTIMATE - 2 to 3 hours
For your own safety, do not connect the machine to the power source until the machine is completely
assembled and you read and understand the entire instruction manual.
The saw is extremely heavy. have two or more people help lift and move machine around during
assembly.
9
SETTING UP YOUR SAW
The 36-714 comes with a mobile base which can be used by attaching the mobile base pedal as shown below. If desired, the saw can also be bolted to the floor.
ATTACHING THE MOBILE BASE PEDAL
RISK OF PERSONAL INJURY. Two
people are needed to turn the saw over on its side.
B
A
L
K
I H
J
Carefully turn the saw over on its side to gain access to the three holes in the saw base used to attach the mobile base pedal.
Place an M8 Flat Washer (I) Fig. 3 onto an M8x25mm Hex Head Bolt (H) and insert through one of three holes (A) in the mobile base pedal and through the corresponding hole (B) of the saw base. Then, place an M8 Flat Washer(J), an M8 Lock Washer (K) and an M8 Nut (L) on the bolt and tighten securely. Repeat this for the other two holes and stand the saw back up again.
The mobile base pedal has two settings. It can lower the saw onto its leveling feet for stability, or it can lift the saw up on its wheel for mobility. The leveling feet include adjustable locknuts for raising and lowering each foot separately. Be sure the saw is level and will not move during operation
Do not opoerate saw with mobile base
pedal in the down position.
BOLTING THE SAW TO FLOOR
RISK OF PERSONAL INJURY. Two
people are needed to turn the saw over on its side.
Fig. 3
G
F
Fig. 4
C
To bolt the saw to a permanent location, do not add the mobile base pedal included with the saw. (To add the
pedal, see "ATTACHING THE MOBILE BASE PEDAL").
First, you will need to carefully turn the saw over on its side and remove the two leveling feet and the attached locknuts, both shown at (F) Fig. 4. Also remove two wheels (G) by unscrewing the 5/16" Carriage Head Bolts and 5/16" locknuts that attach them to the base.
Then, remove the nine screws which secure the dust chute inside the saw cabinet, six of which are shown at (C) Fig. 5. Also, remove the side panel below the motor cover by loosening all six screws (D).
Find the holes (E) Fig. 6 in the bottom of the saw and mark their position on the floor where you want to place the saw. Be sure saw is on level surface. Drill pilot holes in these spots and attach to floor using appropriate hardware. Reassemble the dust chute and side panel.
D
Fig. 5
E
Fig. 6
10
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