DATEL UPB-5-8-D48, UPB-5-7-D24, UPB-5-6-Q48, UPB-15-2.65-D48, UPB-5-5-Q12 Datasheet

®

®

INNOVATION and EXCELLENCE

Single Output

UPB Models

High-Efficiency, Smaller-Package

25-40 Watt, DC/DC Converters

Features

■25/30/35/40W output power

■Standard pinout! Smaller size!

■New 2" x 3" package fits 3" x 3" footprint

■5V, 12V or 15V outputs

■Four input voltage ranges:

10-36V, 18-36V

18-72V, 36-72V

■High efficiencies (to 85%)

■Fully isolated, 750Vdc guaranteed

■Input under and overvoltage lockout

■Thermal shutdown

■VOUT trim and on/off control

■UL1950, CSA 22.2 No. 950, IEC950

■Modifications and customs for OEM's

DATEL’s new UPB Model, 25-40 Watt, single-output DC/DC power converters bring you efficient "on-board" power processing in a cost-effective smaller package with a standard pinout. The 2" x 3" UPB "footprint" conforms with the industrystandard pinout and pin geometries of most 3" x 3" devices (a 33% space savings) while delivering as much as 60% more power (40W vs. 25W).

Applicable to a wide range of telecom, computer and other OEM applications, UPB Model DC/DC’s operate from four input voltage ranges (10-36V for "Q12" models, 18-36V for "D24" models, 18-72V for "Q48" models, and 36-72V for "D48" models). Available output voltages are 5, 12 and 15 Volts.

For improved reliability and affordability, DATEL exploits contemporary, highspeed, automatic-assembly techniques to construct the UPB’s traditional, fieldproven, SMT-on-pcb designs. Devices employ corrosion-resistant steel cases with heavy zinc top plates (traditionally referred to as baseplates). Heat generating transformer cores and power semiconductors are mounted directly to the baseplates, which also have threaded inserts for optional add-on heat sinks or pcb mounting. Temperature derating information is provided for operation with and without heat sinks and forced air flow.

All devices feature input pi filters, input undervoltage and overvoltage shutdown, output overvoltage protection, output current limiting, and thermal shutdown. All UPB models are UL1950, CSA 22.2 No. 950, and IEC950 approved. Most have been EMI/EMC characterized. Contact DATEL for the latest available information.

+VIN

+VOUT

COMMON

	–VIN
	PWM	ISOLATION	REFERENCE &	TRIM
	CONTROLLER		ERROR AMP
	UVLO & OVLO			CASE
	COMPARATORS
	ON/OFF
	CONTROL
	(SYNC)

Figure 1. Simplified Schematic

DATEL, Inc., Mansfield, MA 02048 (USA) • Tel: [phone] Fax: [phone] • Email: [e-mail] • Internet: www.datel.com

	XPB Series																																											2 5 - 4 0 W ,								S I N G L E							O U T P U T D C / D C																		C O N V E R T E R S
Performance Specifications and Ordering Guide
																																	Output																										Input																										Package
																VOUT														R/N (mVp-p)												Regulation (Max.)											VIN Nom.						Range							IIN								Efficiency
																								IOUT																																																														(Case,
	Model														(Volts)								(Amps)						Typ.							Max.						Line					Load						(Volts)						(Volts)							(mA)							Min.							Typ.					Pinout)
	UPB-5/5-Q12													5									5					75							100						±0.5%					±1%						24							10-36					50/1366									77%					79%							C10, P14
	UPB-5/6-Q48													5									6					75							100						±0.5%					±1%						48							18-72					25/799									79%					80%							C10, P14
	UPB-5/7-D24													5									7					75							100						±0.5%					±1%						24							18-36					25/1796									82%					83%							C10, P14
	UPB-5/8-D48													5									8					75							100						±0.5%					±1%						48							36-72					25/1026									82%					85%							C10, P14
	UPB-12/2.1-Q12													12									2.1					90							120						±0.5%					±1%						24							10-36					50/1326									81%					83%							C10, P14
	UPB-12/2.5-Q48													12									2.5					90							120						±0.5%					±1%						48							18-72					30/761									83%					84%							C10, P14
	UPB-12/3-D24													12									3					90							120						±0.5%					±1%						24							18-36					25/1825									83%					84%							C10, P14
	UPB-12/3.3-D48													12									3.3					90							120						±0.5%					±1%						48							36-72					25/1004									83%					85%							C10, P14
	UPB-15/1.7-Q12													15									1.7					100							150						±0.5%					±1%						24							10-36					50/1325									81%					83%							C10, P14
	UPB-15/2-Q48													15									2					100							150						±0.5%					±1%						48							18-72					30/761									83%					84%							C10, P14
	UPB-15/2.5-D24													15									2.5					100							150						±0.5%					±1%						24							18-36					25/1879									84%					85%							C10, P14
	UPB-15/2.65-D48													15									2.65					100							150						±0.5%					±1%						48							36-72					25/1008									83%					85%							C10, P14
	Typical at TA = +25°C under nominal line voltage and full-load conditions unless otherwise noted.
	Ripple/Noise (R/N) measured over a 20MHz bandwidth.
	10 to 100% load.
	Nominal line voltage, no-load/full-load conditions.
	P	A	R	T	N	U	M	B	E	R		S	T	R	U		C	T	U	R	E																											O	U	T	P	U	T	P	O	W	E	R	C	O	N	S	I D		E	R	A	T	I	O	N	S

U

PB

-

5

/

8

-

D48

Output Configuration:

Input Voltage Range:

U = Unipolar

Q12 = 10-36 Volts (24V nominal)

D24 = 18-36 Volts (24V nominal)

Power Package with

Q48 = 18-72 Volts (48V nominal)

Metal Baseplate

D48 = 36-72 Volts (48V nominal)

Maximum Output Current

Nominal Output Voltage:

5, 12 or 15 Volts

in Amps

UPB DC/DC Converters are classified, by output power, into 25, 30, 35 and 40 Watt devices. For any given device, the maximum available output power is the product of the nominal output voltage and the maximum output current indicated within the part number. A UPB-5/6-Q48, for example, can source 6 Amps from its 5V output (over its entire 18-72V input range) delivering an output power of 30 Watts. A UPB-5/8-D48 can deliver 40 Watts.

Model	Maximum Output Power
"Q12"	25 Watts
"Q48"	30 Watts
"D24"	35 Watts
"D48"	40 Watts

M E C H A N I C A L S P E C I F I C A T I O N S
								I/O Connections
		3.00			METAL			Pin	Function P14
		(76.20)			BASEPLATE			1	No Pin
0.50					0.025			2	–Input
		Case C10			(0.64)
(12.70)								3	+Input
0.20 MIN.								4	Case
(5.08)								5	On/Off Control*
	METAL CASE		0.040 ±0.002 DIA.
			(1.016 ±0.051)					6	No Pin
		2.500			0.25			7	No Pin
		(63.50)			(6.35)
								8	Common
0.40								9	+VOUT
(10.16)	1			6
								10	Trim
	2			7				* See note 3 on next page.
1.200		(4) THREADED INSERTS			1.600		2.00
	3			8	(40.64)
(30.48)		#4-40 THD THRU			4 EQ. SP. @	(50.80)
		WITH 0.025 (0.64)			0.400 (10.16)
	4	STANDOFFS
				9
	5			10
		BOTTOM VIEW
0.20		2.600			0.20
(5.08)		(66.04)
					(5.08)

Optional Heat Sink (Part Number HS-23)

3.00

(76.20)

2.600

(66.04)

TOP VIEW

0.120 DIA. (3.048)

(4 PLACES)

0.20

(5.08)

1.200 2.00

(30.48) (50.80)

0.40

(10.16)

0.50

(12.70)

	MATERIAL: BLACK ANODIZED ALUMINUM
		0.10
	4 MOUNTING SCREWS AND 0.009 (0.229) THERMAL PAD INCLUDED
		(2.54)

2

2 5 - 4 0 W , S I N G L E O U T P U T D C / D C C O N V E R T E R S	UPB Models

Performance/Functional Specifications

Typical @ TA = +25°C under nominal line voltage and full-load conditions, unless noted.

	Input
Input Voltage Range:
"Q12" Models	10-36 Volts (24V nominal)
"D24" Models	18-36 Volts (24V nominal)
"Q48" Models	18-72 Volts (48V nominal)
"D48" Models	36-72 Volts (48V nominal)
Undervoltage Lockout:
"Q12" Models	9 Volts
"D24" Models	17 Volts
"Q48" Models	17 Volts
"D48" Models	34 Volts
Input Current	See Ordering Guide
Input Filter Type	Pi
Overvoltage Shutdown:
"D24" and "Q12" Models	40 Volts
"D48" and "Q48" Models	80 Volts
Reverse-Polarity Protection	Yes (Instantaneous, 6A maximum)
On/Off Control (Pin 5)	TTL high (or open) = on, low = off
	Output
VOUT Accuracy (50% load)	±1%, maximum
Temperature Coefficient	±0.04% per °C
Ripple/Noise (20MHz BW)	See Ordering Guide
Line/Load Regulation	See Ordering Guide
Efficiency	See Ordering Guide
Isolation Voltage	750Vdc, minimum
Isolation Capacitance	700pF
Current Limiting	Continuous, auto-recovery
Overvoltage Protection	Zener/transorb clamp, magnetic feedback
Dynamic Characteristics
Transient Response (50% load step)	200µsec max. to ±1.5% of final value
Switching Frequency	165kHz (±10%)
Environmental
Operating Temperature (ambient):
Without Derating	–25 to +50°C (model dependent)
With Derating	to +100°C (See Derating Curves)
Maximum Baseplate Temperature	+100°C
Storage Temperature	–40 to +105°C
	Physical
Dimensions	2" x 3" x 0.50" (50.8 x 76.2 x 12.7mm)
Shielding	6-sided
Case Connection	Pin 4
Case Material	Tin-plated steel
Baseplate Material	Zinc with black enamel finsh
Pin Material	Brass, solder coated
Weight	4 ounces (113 grams)

These converters require a minimum 10% output loading to maintain specified regulation. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications.

Application-specific internal input/output filtering can recommended or perhaps added internally upon request. Contact DATEL Applications Engineering for details.

Applying a voltage to the Control pin when no input power is applied to the converter can cause permanent damage to the converter. If desired, the On/Off function can be replaced with a Sync function. See page 6 of this data sheet for more details.

Absolute Maximum Ratings

Input Voltage:
"Q12/D24" Models	44 Volts
"Q48/D48" Models	88 Volts
Input Reverse-Polarity Protection	Current must be <6A. Brief
	duration only. Fusing recommended.
Output Overvoltage Protection
5V Outputs	6.8 Volts
12V Outputs	15 Volts
15V Outputs	18 Volts
Output Current	Current limited. Max. current and
	short-circuit duration are model
	dependent.
Storage Temperature	–40 to +105°C
Lead Temperature (soldering, 10 sec.)	+300°C

These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied.

T E C H N I C A L N O T E S

Floating Outputs

Since these are isolated DC/DC converters, their outputs are "floating." Users may ground either the Common (pin 8) for normal usage or the positive side (+Output, pin 9) to effectively reverse the output polarity.

Filtering and Noise Reduction

All UPB 25-40 Watt DC/DC Converters achieve their rated ripple and noise specifications without the use of external input/output capacitors. In critical applications, input/output ripple and noise may be further reduced by installing electrolytic capacitors across the input terminals and/or low-ESR tantalum or electrolytic capacitors across the output terminals. The caps should be located as close to the power converters as possible. Typical values are listed in the tables below. In many applications, using values greater than those listed will yield better results.

To Reduce	Input Ripple
"Q12, D24" Models		47µF, 50V
"Q48, D48" Models		10µF, 100V
To Reduce Output Ripple
5V Outputs		47µF, 10V, Low ESR
12/15V Outputs		22µF, 20V, Low ESR

In critical, space-sensitive applications, DATEL may be able to tailor the internal input/output filtering of these devices to meet your specific requirements. Contact our Applications Engineering Group for additional details.

Input Fusing

Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. For DATEL UPB DC/DC Converters, you should use slow-blow type fuses with values no greater than the following:

VIN Range	Fuse Value
"Q12"	4A
"D24"	4A
"Q48"	3A
"D48"	2A

3