Datasheet UAA2016D, UAA2016P Datasheet (MOTOROLA)

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Order this document by UAA2016/D

The UAA2016 is designed to drive triacs with the Zero Voltage technique which allows RFI–free power regulation of resistive loads. Operating directly on the AC power line, its main application is the precision regulation of electrical heating systems such as panel heaters or irons.
A built–in digital sawtooth waveform permits proportional temperature regulation action over a ±1°C band around the set point. For energy savings there is a programmable temperature reduction function, and for security a sensor failsafe inhibits output pulses when the sensor connection is broken. Preset temperature (i.e. defrost) application is also possible. In applications where high hysteresis is needed, its value can be adjusted up to 5°C around the set point. All these features are implemented with a very low external component count.
Zero Voltage Switch for Triacs, up to 2.0 kW (MAC212A8)
Direct AC Line Operation
Proportional Regulation of Temperature over a 1°C Band
Programmable Temperature Reduction
Preset Temperature (i.e. Defrost)
Sensor Failsafe
Adjustable Hysteresis
Low External Component Count
ZERO VOLTAGE SWITCH
SEMICONDUCTOR
TECHNICAL DATA
8
1
P SUFFIX
PLASTIC PACKAGE
CASE 626
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
Representative Block Diagram
Failsafe
Sense Input
Temperature
Reduction
Hysteresis
Adjust
Voltage
Reference
3
4
2
1
+
+
+
4–Bit DAC
11–Bit Counter
+ –
Sampling
Full Wave
Logic
1/2
Synchronization
8
Sync
MOTOROLA ANALOG IC DEVICE DATA
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
V
EE
PIN CONNECTIONS
V
6
Output
7
+V
CC
ref
Hys. Adj.
Sensor
Temp. Reduc.
1 2
3 4
(Top View)
8 7 6 5
Sync V
CC Output V
EE
ORDERING INFORMATION
Operating
Device
5
UAA2016D UAA2016P
Motorola, Inc. 1999 Rev 6
Temperature Range
TA = – 20° to +85°C
Package
SO–8
Plastic DIP
1
Page 2
MAXIMUM RATINGS
(Voltages referenced to Pin 7)
Rating Symbol Value Unit
Supply Current (I
) I
Pin 5
Non–Repetitive Supply Current
(Pulse Width = 1.0 µs) AC Synchronization Current I Pin Voltages V
V
Current Sink I
ref
Output Current (Pin 6)
(Pulse Width < 400 µs) Power Dissipation P Thermal Resistance, Junction–to–Air R Operating Temperature Range T
UAA2016
CC
I
CCP
sync
Pin 2
V
Pin 3
V
Pin 4
V
Pin 6
Pin 1
I
O
D
θJA
A
15 mA
200 mA
3.0 mA
0; V
ref
0; V
ref
0; V
ref
0; V
EE
1.0 mA
150 mA
625 mW 100 °C/W
– 20 to + 85 °C
V
ELECTRICAL CHARACTERISTICS (T
= 25°C, VEE = –7.0 V , voltages referred to Pin 7, unless otherwise noted.)
A
Characteristic Symbol Min Typ Max Unit
Supply Current (Pins 6, 8 not connected)
(TA = – 20° to + 85°C) Stabilized Supply Voltage (Pin 5) (ICC = 2.0 mA) V Reference Voltage (Pin 1) V Output Pulse Current (TA = – 20° to + 85°C)
(R
= 60 W, VEE = – 8.0 V)
out
Output Leakage Current (V
= 0 V) I
out
Output Pulse Width (TA = – 20° to + 85°C) (Note 1)
(Mains = 220 Vrms, R
sync
= 220 k) Comparator Offset (Note 5) V Sensor Input Bias Current I Sawtooth Period (Note 2) T Sawtooth Amplitude (Note 6) A Temperature Reduction Voltage (Note 3)
(Pin 4 Connected to VCC)
Internal Hysteresis Voltage
(Pin 2 Not Connected)
Additional Hysteresis (Note 4)
(Pin 2 Connected to VCC)
Failsafe Threshold (TA = – 20° to + 85°C) (Note 7) V
NOTES: 1. Output pulses are centered with respect to zero crossing point. Pulse width is adjusted by the value of R
2.The actual sawtooth period depends on the AC power line frequency. It is exactly 2048 times the corresponding period. For the 50 Hz case it is 40.96 sec. For the 60 Hz case it is 34.13 sec. This is to comply with the European standard, namely that 2.0 kW loads cannot be connected or removed from the line more than once every 30 sec.
3.350 mV corresponds to 5°C temperature reduction. This is tested at probe using internal test pad. Smaller temperature reduction can be obtained by adding an external resistor between Pin 4 and VCC. Refer to application curves.
4.350 mV corresponds to a hysteresis of 5°C. This is tested at probe using internal test pad. Smaller additional hysteresis can be obtained by adding an external resistor between Pin 2 and VCC. Refer to application curves.
5.Parameter guaranteed but not tested. Worst case 10 mV corresponds to 0.15 °C shift on set point.
6.Measured at probe by internal test pad. 70 mV corresponds to 1°C. Note that the proportional band is independent of the NTC value.
7.At very low temperature the NTC resistor increases quickly. This can cause the sensor input voltage to reach the failsafe threshold, thus inhibiting output pulses; refer to application schematics. The corresponding temperature is the limit at which the circuit works in the typical application. By setting this threshold at 0.05 V
, the NTC value can increase up to 20 times its nominal value, thus the application works below – 20°C.
ref
I
CC
EE ref
I
O
OL T
off
IB
V
TR
V
IH
V
FSth
0.9 1.5
–10 – 9.0 – 8.0 V
– 6.5 – 5.5 – 4.5 V
90 100 130 — 10 µA
P
50 100
–10 +10 mV
0.1 µA
S S
40.96 sec 50 70 90 mV
280 350 420
10
H
280 350 420 180 300 mV
. Refer to application curves.
sync
mA
mA
µs
mV
mV
mV
2
MOTOROLA ANALOG IC DEVICE DATA
Page 3
UAA2016
Figure 1. Application Schematic
S1
S2
R
S
def
NTC
R
2
R
R
1
3
Sense Input
Temp. Red.
Hys
V
3
4
2
Adj
1
ref
R
Failsafe
++
+
4–Bit DAC
11–Bit Counter
+
1/2
Sampling
Full Wave
Logic
Synchronization
8
Sync
R
sync
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
5
V
EE
R
S
6
7
Output
+V
CC
C
F
R
out
MAC212A8
220 Vac
Load
APPLICATION INFORMATION
(For simplicity , the LED in series with R
is omitted in the
out
following calculations.)
Triac Choice and R
Determination
out
Depending on the power in the load, choose the triac that has the lowest peak gate trigger current. This will limit the output current of the UAA2016 and thus its power consumption. Use Figure 4 to determine R
according to
out
the triac maximum gate current (IGT) and the application low temperature limit. For a 2.0 kW load at 220 Vrms, a good triac choice is the Motorola MAC212A8. Its maximum peak gate trigger current at 25°C is 50 mA.
For an application to work down to – 20°C, R
should be
out
60 . It is assumed that: IGT(T) = IGT(25°C) exp (–T/125) with T in °C, which applies to the MAC212A8.
Output Pulse Width, R
The pulse with TP is determined by the triac’s I
sync
Hold
, I
Latch
together with the load value and working conditions (frequency and voltage):
Given the RMS AC voltage and the load power, the load value is:
RL = V2rms/POWER
The load current is then:
I
Load
+
(Vrms
Ǹ
2
sin(2pft)–VTM)ńR
L
where VTM is the maximum on state voltage of the triac, f is the line frequency .
Set I
Load
= I
for t = TP/2 to calculate TP.
Latch
Figures 6 and 7 give the value of TP which corresponds to the higher of the values of I VTM= 1.6 V. Figure 8 gives the R
Hold
and I
sync
, assuming that
Latch
that produces the
corresponding TP.
R
Supply
and Filter Capacitor
With the output current and the pulse width determined as above, use Figures 9 and 10 to determine R that the sinking current at V
pin (including NTC bridge
ref
Supply
, assuming
current) is less than 0.5 mA. Then use Figure 11 and 12 to determine the filter capacitor (CF) according to the ripple desired on supply voltage. The maximum ripple allowed is
1.0 V.
T emperature Reduction Determined by R
1
(Refer to Figures 13 and 14.)
MOTOROLA ANALOG IC DEVICE DATA
3
Page 4
UAA2016
Figure 2. Comparison Between Proportional Control and ON/OFF Control
Room
Temperature
°
C)
T (
Heating
Power
P(W)
Proportional Band
Proportional Temperature Control
D
Reduced Overshoot
D
Good Stability
Time (minutes, Typ.)
ON/OFF Temperature Control
D
Large Overshoot
D
Marginal Stability
Overshoot
Time (minutes, Typ.)
Time (minutes, Typ.)Time (minutes, Typ.)
AC Line
Waveform
Gate Current
Pulse
14 x R
+
T
P
sync
Vrms
Figure 3. Zero V oltage Technique
TP is centered on the zero–crossing.
T
P
I
Hold
I
Latch
7 10
2Ǹxpf
5
(µs)
)
f = AC Line Frequency (Hz)
Vrms = AC Line RMS V oltage (V)
R
= Synchronization Resistor (
sync
)
4
MOTOROLA ANALOG IC DEVICE DATA
Page 5
UAA2016
CIRCUIT FUNCTIONAL DESCRIPTION
Power Supply (Pin 5 and Pin 7)
The application uses a current source supplied by a single high voltage rectifier in series with a power dropping resistor. An integrated shunt regulator delivers a VEE voltage of – 8.6 V with respect to Pin 7. The current used by the total regulating system can be shared in four functional blocks: IC supply, sensing bridge, triac gate firing pulses and zener current. The integrated zener, as in any shunt regulator, absorbs the excess supply current. The 50 Hz pulsed supply current is smoothed by the large value capacitor connected between Pins 5 and 7.
T emperature Sensing (Pin 3)
The actual temperature is sensed by a negative temperature coefficient element connected in a resistor divider fashion. This two element network is connected between the ground terminal Pin 5 and the reference voltage – 5.5 V available on Pin 1. The resulting voltage, a function of the measured temperature, is applied to Pin 3 and internally compared to a control voltage whose value depends on several elements: Sawtooth, Temperature Reduction and Hysteresis Adjust. (Refer to Application Information.)
T emperature Reduction
For energy saving, a remotely programmable temperature reduction is available on Pin 4. The choice of resistor R connected between Pin 4 and VCC sets the temperature reduction level.
Comparator
When the positive input (Pin 3) receives a voltage greater than the internal reference value, the comparator allows the triggering logic to deliver pulses to the triac gate. To improve the noise immunity, the comparator has an adjustable hysteresis. The external resistor R3 connected to Pin 2 sets the hysteresis level. Setting Pin 2 open makes a 10 mV hysteresis level, corresponding to 0.15°C. Maximum hysteresis is obtained by connecting Pin 2 to VCC. In that
case the level is set at 5°C. This configuration can be useful for low temperature inertia systems.
Sawtooth Generator
In order to comply with European norms, the ON/OFF period on the load must exceed 30 seconds. This is achieved by an internal digital sawtooth which performs the proportional regulation without any additional component. The sawtooth signal is added to the reference applied to the comparator negative input. Figure 2 shows the regulation improvement using the proportional band action.
Noise Immunity
The noisy environment requires good immunity. Both the voltage reference and the comparator hysteresis minimize the noise effect on the comparator input. In addition the effective triac triggering is enabled every 1/3 sec.
Failsafe
Output pulses are inhibited by the “failsafe” circuit if the comparator input voltage exceeds the specified threshold voltage. This would occur if the temperature sensor circuit is open.
Sampling Full Wave Logic
Two consecutive zero–crossing trigger pulses are
1
generated at every positive mains half–cycle. This ensures that the number of delivered pulses is even in every case. The pulse length is selectable by R
connected on Pin 8.
sync
The pulse is centered on the zero–crossing mains waveform.
Pulse Amplifier
The pulse amplifier circuit sinks current pulses from Pin 6 to VEE. The minimum amplitude is 70 mA. The triac is then triggered in quadrants II and III. The effective output current amplitude is given by the external resistor R an LED can be inserted in series with the Triac gate (see Figure 1).
. Eventually,
out
Figure 4. Output Resistor versus
Triac Gate Current
200 180
160 140 120 100
80
out
R , OUTPUT RESISTOR ( )
60 40
20
IGT, TRIAC GATE CURRENT SPECIFIED AT 25°C (mA)
TA = +10°C
TA = 0°C
TA = – 20°C
TA = –10°C
MOTOROLA ANALOG IC DEVICE DATA
504030 60
100
80
60
40
20
Out(min)
I , MINIMUM OUTPUT CURRENT (mA)
0
Figure 5. Minimum Output Current
versus Output Resistor
TA = + 85°C
TA = – 20°C
R
, OUTPUT RESISTOR (
out
)
200180160140120100806040
5
Page 6
UAA2016
Figure 6. Output Pulse Width versus
Maximum Triac Latch Current
120
µ
100
80
110 Vrms
60
220 Vrms
40
P
T , OUTPUT PULSE WIDTH ( s)
20
I
Latch(max)
Figure 8. Synchronization Resistor
versus Output Pulse Width
400
300
200
100
F = 50 Hz
2.0 kW Loads VTM = 1.6 V
°
C
TA = 25
, MAXIMUM TRIAC LATCH CURRENT (mA)
F = 50 Hz
220 Vrms
110 Vrms
Figure 7. Output Pulse Width versus
Maximum Triac Latch Current
120
µ
100
110 Vrms
80
60
220 Vrms
40
P
T , OUTPUT PULSE WIDTH ( s)
6050403020100
20
I
Latch(max)
, MAXIMUM TRIAC LATCH CURRENT (mA)
F = 50 Hz
1.0 kW Loads VTM = 1.6 V
°
C
TA = 25
6050403020100
Figure 9. Maximum Supply Resistor
60
50
40
30
versus Output Current
V = 220 Vrms F = 50 Hz
TP = 50 µs
100 µs 150 µs
sync
0
R , SYNCHRONIZATION RESISTOR (k )
30
25
20
15
Supply
R , MAXIMUM SUPPLY RESISTOR (k )
10
µ
TP, OUTPUT PULSE WIDTH (
s)
Figure 10. Maximum Supply Resistor
versus Output Current
V = 110 Vrms F = 50 Hz
TP = 50 µs
IO, OUTPUT CURRENT (mA)
100 µs 150 µs
200 µs
Supply
R , MAXIMUM SUPPLY RESISTOR (k )
10080604020
20
IO, OUTPUT CURRENT (mA)
200 µs
1007550250
Figure 11. Minimum Filter Capacitor
versus Output Current
90
µ
80
70
60
50
F(min)
40
1007550250
C , MINIMUM FILTER CAPACITOR ( F)
IO, OUTPUT CURRENT (mA)
Ripple = 1.0 Vp–p F = 50 Hz
200 µs
150 µs
100 µs
TP = 50 µs
100806040200
6
MOTOROLA ANALOG IC DEVICE DATA
Page 7
UAA2016
180
µ
160
140
120
100
F(min)
80
C , MINIMUM FILTER CAPACITOR ( F)
0
6.0
C)
°
5.6
5.2
4.8
4.4
R
T , TEMPERATURE REDUCTION (
4.0
Figure 12. Minimum Filter Capacitor
versus Output Current
Ripple = 0.5 V F = 50 Hz
200 µs
150 µs
100 µs
TP = 50 µs
80604020
IO, OUTPUT CURRENT (mA)
Figure 14. T emperature Reduction versus
T emperature Setpoint
R1 = 0
10 kΩ NTC
100 kΩ NTC
TS, TEMPERATURE SETPOINT (
°
C)
p–p
100
302622181410
Figure 13. T emperature Reduction versus R
7.0
C)
°
6.0
5.0
4.0
3.0
2.0
1.0
R
T , TEMPERATURE REDUCTION (
0
R1, TEMPERATURE REDUCTION RESISTOR (kΩ)
Figure 15. R
4
3
2
1
DEF
R /(NOMINAL NTC VALUE) RATIO
0
100 kΩ NTC
10 kΩ NTC
versus Preset T emperature
DEF
T
, PRESET TEMPERATURE (
DEF
Setpoint = 20°C
10 kΩ NTC
100 kΩ NTC
2520151050
°
C)
1
1009080706050403020100
30
Figure 16. RS + R2 versus Preset Setpoint Figure 17. Comparator Hysteresis versus R
V , COMPARATOR HYSTERESIS VOLTAGE (V)
0.5
0.4
0.3
0.2
0.1
H
0
0
R3, HYSTERESIS ADJUST RESISTOR (kΩ)
8
6
4
2
S2
R + R /(NOMINAL NTC VALUE) RATIO
(
0
T
10 kΩ NTC
R
DEF
100 kΩ NTC
R
DEF
TS, TEMPERATURE SETPOINT (
= 310 k
°
C)
DEF
= 4°C
= 29 k
34302622181410
MOTOROLA ANALOG IC DEVICE DATA
3
400300200100
7
Page 8
NOTE 2
–T–
–T–
SEATING PLANE
H
58
14
F
–A–
N
D
G
0.13 (0.005) B
–A–
58
4X P
–B–
14
G
C
8X D
K
OUTLINE DIMENSIONS
–B–
C
K
M
A
T
0.25 (0.010)MB
SEATING PLANE
SS
A0.25 (0.010)MTB
UAA2016
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
L
J
M
M
M
D SUFFIX
PLASTIC PACKAGE
CASE 751–05
ISSUE N
(SO–8)
M
R
X 45
_
M
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
DIM MIN MAX MIN MAX
A 9.40 10.16 0.370 0.400 B 6.10 6.60 0.240 0.260 C 3.94 4.45 0.155 0.175 D 0.38 0.51 0.015 0.020 F 1.02 1.78 0.040 0.070 G 2.54 BSC 0.100 BSC H 0.76 1.27 0.030 0.050 J 0.20 0.30 0.008 0.012 K 2.92 3.43 0.115 0.135 L 7.62 BSC 0.300 BSC M ––– 10 ––– 10 N 0.76 1.01 0.030 0.040
NOTES:
1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION.
DIM MIN MAX MIN MAX
_
F
J
A 4.80 5.00 0.189 0.196 B 3.80 4.00 0.150 0.157 C 1.35 1.75 0.054 0.068 D 0.35 0.49 0.014 0.019 F 0.40 1.25 0.016 0.049 G 1.27 BSC 0.050 BSC
J 0.18 0.25 0.007 0.009 K 0.10 0.25 0.004 0.009 M 0 7 0 7 P 5.80 6.20 0.229 0.244 R 0.25 0.50 0.010 0.019
INCHESMILLIMETERS
__
INCHESMILLIMETERS
____
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty , representation or guarantee regarding the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation consequential or incidental damages. “T ypical” parameters which may be provided in Motorola data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal Opportunity/Affirmative Action Employer.
Mfax is a trademark of Motorola, Inc.
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8
MOTOROLA ANALOG IC DEVICE DATA
UAA2016/D
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