The UAA2016 is designed to drive triacs with the Zero Voltage technique
which allows RFI–free power regulation of resistive loads. Operating directly
on the AC power line, its main application is the precision regulation of
electrical heating systems such as panel heaters or irons.
A built–in digital sawtooth waveform permits proportional temperature
regulation action over a ±1°C band around the set point. For energy savings
there is a programmable temperature reduction function, and for security a
sensor failsafe inhibits output pulses when the sensor connection is broken.
Preset temperature (i.e. defrost) application is also possible. In applications
where high hysteresis is needed, its value can be adjusted up to 5°C around
the set point. All these features are implemented with a very low external
component count.
• Zero Voltage Switch for Triacs, up to 2.0 kW (MAC212A8)
• Direct AC Line Operation
• Proportional Regulation of Temperature over a 1°C Band
• Programmable Temperature Reduction
• Preset Temperature (i.e. Defrost)
• Sensor Failsafe
• Adjustable Hysteresis
• Low External Component Count
ZERO VOLTAGE SWITCH
POWER CONTROLLER
SEMICONDUCTOR
TECHNICAL DATA
8
1
P SUFFIX
PLASTIC PACKAGE
CASE 626
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
Representative Block Diagram
Failsafe
Sense Input
Temperature
Reduction
Hysteresis
Adjust
Voltage
Reference
3
4
2
1
+
+
+
4–Bit DAC
11–Bit Counter
+
–
Sampling
Full Wave
Logic
1/2
Synchronization
8
Sync
MOTOROLA ANALOG IC DEVICE DATA
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
V
EE
PIN CONNECTIONS
V
6
Output
7
+V
CC
ref
Hys. Adj.
Sensor
Temp. Reduc.
1
2
3
4
(Top View)
8
7
6
5
Sync
V
CC
Output
V
EE
ORDERING INFORMATION
Operating
Device
5
UAA2016D
UAA2016P
Motorola, Inc. 1999Rev 6
Temperature Range
TA = – 20° to +85°C
Package
SO–8
Plastic DIP
1
Page 2
MAXIMUM RATINGS
(Voltages referenced to Pin 7)
RatingSymbolValueUnit
Supply Current (I
)I
Pin 5
Non–Repetitive Supply Current
(Pulse Width = 1.0 µs)
AC Synchronization CurrentI
Pin VoltagesV
V
Current SinkI
ref
Output Current (Pin 6)
(Pulse Width < 400 µs)
Power DissipationP
Thermal Resistance, Junction–to–AirR
Operating Temperature RangeT
UAA2016
CC
I
CCP
sync
Pin 2
V
Pin 3
V
Pin 4
V
Pin 6
Pin 1
I
O
D
θJA
A
15mA
200mA
3.0mA
0; V
ref
0; V
ref
0; V
ref
0; V
EE
1.0mA
150mA
625mW
100°C/W
– 20 to + 85°C
V
ELECTRICAL CHARACTERISTICS(T
= 25°C, VEE = –7.0 V , voltages referred to Pin 7, unless otherwise noted.)
A
CharacteristicSymbolMinTypMaxUnit
Supply Current (Pins 6, 8 not connected)
(TA = – 20° to + 85°C)
Stabilized Supply Voltage (Pin 5) (ICC = 2.0 mA)V
Reference Voltage (Pin 1)V
Output Pulse Current (TA = – 20° to + 85°C)
NOTES: 1. Output pulses are centered with respect to zero crossing point. Pulse width is adjusted by the value of R
2.The actual sawtooth period depends on the AC power line frequency. It is exactly 2048 times the corresponding period. For the 50 Hz case it is 40.96
sec. For the 60 Hz case it is 34.13 sec. This is to comply with the European standard, namely that 2.0 kW loads cannot be connected or removed
from the line more than once every 30 sec.
3.350 mV corresponds to 5°C temperature reduction. This is tested at probe using internal test pad. Smaller temperature reduction can be obtained by
adding an external resistor between Pin 4 and VCC. Refer to application curves.
4.350 mV corresponds to a hysteresis of 5°C. This is tested at probe using internal test pad. Smaller additional hysteresis can be obtained by adding
an external resistor between Pin 2 and VCC. Refer to application curves.
5.Parameter guaranteed but not tested. Worst case 10 mV corresponds to 0.15 °C shift on set point.
6.Measured at probe by internal test pad. 70 mV corresponds to 1°C. Note that the proportional band is independent of the NTC value.
7.At very low temperature the NTC resistor increases quickly. This can cause the sensor input voltage to reach the failsafe threshold, thus inhibiting
output pulses; refer to application schematics. The corresponding temperature is the limit at which the circuit works in the typical application. By
setting this threshold at 0.05 V
, the NTC value can increase up to 20 times its nominal value, thus the application works below – 20°C.
ref
I
CC
EE
ref
I
O
OL
T
off
IB
V
TR
V
IH
V
FSth
—0.91.5
–10– 9.0– 8.0V
– 6.5– 5.5– 4.5V
90100130
——10µA
P
50—100
–10—+10mV
——0.1µA
S
S
—40.96—sec
507090mV
280350420
—10—
H
280350420
180—300mV
. Refer to application curves.
sync
mA
mA
µs
mV
mV
mV
2
MOTOROLA ANALOG IC DEVICE DATA
Page 3
UAA2016
Figure 1. Application Schematic
S1
S2
R
S
def
NTC
R
2
R
R
1
3
Sense Input
Temp. Red.
Hys
V
3
4
2
Adj
1
ref
R
Failsafe
++
+
4–Bit DAC
11–Bit Counter
+
–
1/2
Sampling
Full Wave
Logic
Synchronization
8
Sync
R
sync
Internal
Reference
UAA2016
Pulse
Amplifier
Supply
Voltage
5
V
EE
R
S
6
7
Output
+V
CC
C
F
R
out
MAC212A8
220 Vac
Load
APPLICATION INFORMATION
(For simplicity , the LED in series with R
is omitted in the
out
following calculations.)
Triac Choice and R
Determination
out
Depending on the power in the load, choose the triac that
has the lowest peak gate trigger current. This will limit the
output current of the UAA2016 and thus its power
consumption. Use Figure 4 to determine R
according to
out
the triac maximum gate current (IGT) and the application low
temperature limit. For a 2.0 kW load at 220 Vrms, a good triac
choice is the Motorola MAC212A8. Its maximum peak gate
trigger current at 25°C is 50 mA.
For an application to work down to – 20°C, R
should be
out
60 Ω. It is assumed that: IGT(T) = IGT(25°C) exp (–T/125)
with T in °C, which applies to the MAC212A8.
Output Pulse Width, R
The pulse with TP is determined by the triac’s I
sync
Hold
, I
Latch
together with the load value and working conditions
(frequency and voltage):
Given the RMS AC voltage and the load power, the load
value is:
RL = V2rms/POWER
The load current is then:
I
Load
+
(Vrms
Ǹ
2
sin(2pft)–VTM)ńR
L
where VTM is the maximum on state voltage of the triac, f is
the line frequency .
Set I
Load
= I
for t = TP/2 to calculate TP.
Latch
Figures 6 and 7 give the value of TP which corresponds to
the higher of the values of I
VTM= 1.6 V. Figure 8 gives the R
Hold
and I
sync
, assuming that
Latch
that produces the
corresponding TP.
R
Supply
and Filter Capacitor
With the output current and the pulse width determined as
above, use Figures 9 and 10 to determine R
that the sinking current at V
pin (including NTC bridge
ref
Supply
, assuming
current) is less than 0.5 mA. Then use Figure 11 and 12 to
determine the filter capacitor (CF) according to the ripple
desired on supply voltage. The maximum ripple allowed is
1.0 V.
T emperature Reduction Determined by R
1
(Refer to Figures 13 and 14.)
MOTOROLA ANALOG IC DEVICE DATA
3
Page 4
UAA2016
Figure 2. Comparison Between Proportional Control and ON/OFF Control
Room
Temperature
°
C)
T (
Heating
Power
P(W)
Proportional Band
Proportional Temperature Control
D
Reduced Overshoot
D
Good Stability
Time (minutes, Typ.)
ON/OFF Temperature Control
D
Large Overshoot
D
Marginal Stability
Overshoot
Time (minutes, Typ.)
Time (minutes, Typ.)Time (minutes, Typ.)
AC Line
Waveform
Gate Current
Pulse
14 x R
+
T
P
sync
Vrms
Figure 3. Zero V oltage Technique
TP is centered on the zero–crossing.
T
P
I
Hold
I
Latch
710
2Ǹxpf
5
(µs)
)
f = AC Line Frequency (Hz)
Vrms = AC Line RMS V oltage (V)
R
= Synchronization Resistor (
sync
Ω
)
4
MOTOROLA ANALOG IC DEVICE DATA
Page 5
UAA2016
CIRCUIT FUNCTIONAL DESCRIPTION
Power Supply (Pin 5 and Pin 7)
The application uses a current source supplied by a single
high voltage rectifier in series with a power dropping resistor.
An integrated shunt regulator delivers a VEE voltage of
– 8.6 V with respect to Pin 7. The current used by the total
regulating system can be shared in four functional blocks: IC
supply, sensing bridge, triac gate firing pulses and zener
current. The integrated zener, as in any shunt regulator,
absorbs the excess supply current. The 50 Hz pulsed supply
current is smoothed by the large value capacitor connected
between Pins 5 and 7.
T emperature Sensing (Pin 3)
The actual temperature is sensed by a negative
temperature coefficient element connected in a resistor
divider fashion. This two element network is connected
between the ground terminal Pin 5 and the reference voltage
– 5.5 V available on Pin 1. The resulting voltage, a function of
the measured temperature, is applied to Pin 3 and internally
compared to a control voltage whose value depends on
several elements: Sawtooth, Temperature Reduction and
Hysteresis Adjust. (Refer to Application Information.)
T emperature Reduction
For energy saving, a remotely programmable temperature
reduction is available on Pin 4. The choice of resistor R
connected between Pin 4 and VCC sets the temperature
reduction level.
Comparator
When the positive input (Pin 3) receives a voltage greater
than the internal reference value, the comparator allows the
triggering logic to deliver pulses to the triac gate. To improve
the noise immunity, the comparator has an adjustable
hysteresis. The external resistor R3 connected to Pin 2 sets
the hysteresis level. Setting Pin 2 open makes a 10 mV
hysteresis level, corresponding to 0.15°C. Maximum
hysteresis is obtained by connecting Pin 2 to VCC. In that
case the level is set at 5°C. This configuration can be useful
for low temperature inertia systems.
Sawtooth Generator
In order to comply with European norms, the ON/OFF
period on the load must exceed 30 seconds. This is achieved
by an internal digital sawtooth which performs the
proportional regulation without any additional component.
The sawtooth signal is added to the reference applied to the
comparator negative input. Figure 2 shows the regulation
improvement using the proportional band action.
Noise Immunity
The noisy environment requires good immunity. Both the
voltage reference and the comparator hysteresis minimize
the noise effect on the comparator input. In addition the
effective triac triggering is enabled every 1/3 sec.
Failsafe
Output pulses are inhibited by the “failsafe” circuit if the
comparator input voltage exceeds the specified threshold
voltage. This would occur if the temperature sensor circuit is
open.
Sampling Full Wave Logic
Two consecutive zero–crossing trigger pulses are
1
generated at every positive mains half–cycle. This ensures
that the number of delivered pulses is even in every case.
The pulse length is selectable by R
connected on Pin 8.
sync
The pulse is centered on the zero–crossing mains waveform.
Pulse Amplifier
The pulse amplifier circuit sinks current pulses from Pin 6
to VEE. The minimum amplitude is 70 mA. The triac is then
triggered in quadrants II and III. The effective output current
amplitude is given by the external resistor R
an LED can be inserted in series with the Triac gate (see
Figure 1).
. Eventually,
out
Figure 4. Output Resistor versus
Triac Gate Current
200
180
Ω
160
140
120
100
80
out
R , OUTPUT RESISTOR ( )
60
40
20
IGT, TRIAC GATE CURRENT SPECIFIED AT 25°C (mA)
TA = +10°C
TA = 0°C
TA = – 20°C
TA = –10°C
MOTOROLA ANALOG IC DEVICE DATA
50403060
100
80
60
40
20
Out(min)
I , MINIMUM OUTPUT CURRENT (mA)
0
Figure 5. Minimum Output Current
versus Output Resistor
TA = + 85°C
TA = – 20°C
R
, OUTPUT RESISTOR (
out
Ω
)
200180160140120100806040
5
Page 6
UAA2016
Figure 6. Output Pulse Width versus
Maximum Triac Latch Current
120
µ
100
80
110 Vrms
60
220 Vrms
40
P
T , OUTPUT PULSE WIDTH ( s)
20
I
Latch(max)
Figure 8. Synchronization Resistor
versus Output Pulse Width
400
Ω
300
200
100
F = 50 Hz
2.0 kW Loads
VTM = 1.6 V
°
C
TA = 25
, MAXIMUM TRIAC LATCH CURRENT (mA)
F = 50 Hz
220 Vrms
110 Vrms
Figure 7. Output Pulse Width versus
Maximum Triac Latch Current
120
µ
100
110 Vrms
80
60
220 Vrms
40
P
T , OUTPUT PULSE WIDTH ( s)
6050403020100
20
I
Latch(max)
, MAXIMUM TRIAC LATCH CURRENT (mA)
F = 50 Hz
1.0 kW Loads
VTM = 1.6 V
°
C
TA = 25
6050403020100
Figure 9. Maximum Supply Resistor
Ω
60
50
40
30
versus Output Current
V = 220 Vrms
F = 50 Hz
TP = 50 µs
100 µs
150 µs
sync
0
R , SYNCHRONIZATION RESISTOR (k )
Ω
30
25
20
15
Supply
R , MAXIMUM SUPPLY RESISTOR (k )
10
µ
TP, OUTPUT PULSE WIDTH (
s)
Figure 10. Maximum Supply Resistor
versus Output Current
V = 110 Vrms
F = 50 Hz
TP = 50 µs
IO, OUTPUT CURRENT (mA)
100 µs
150 µs
200 µs
Supply
R , MAXIMUM SUPPLY RESISTOR (k )
10080604020
20
IO, OUTPUT CURRENT (mA)
200 µs
1007550250
Figure 11. Minimum Filter Capacitor
versus Output Current
90
µ
80
70
60
50
F(min)
40
1007550250
C , MINIMUM FILTER CAPACITOR ( F)
IO, OUTPUT CURRENT (mA)
Ripple = 1.0 Vp–p
F = 50 Hz
200 µs
150 µs
100 µs
TP = 50 µs
100806040200
6
MOTOROLA ANALOG IC DEVICE DATA
Page 7
UAA2016
180
µ
160
140
120
100
F(min)
80
C , MINIMUM FILTER CAPACITOR ( F)
0
6.0
C)
°
5.6
5.2
4.8
4.4
R
T , TEMPERATURE REDUCTION (
4.0
Figure 12. Minimum Filter Capacitor
versus Output Current
Ripple = 0.5 V
F = 50 Hz
200 µs
150 µs
100 µs
TP = 50 µs
80604020
IO, OUTPUT CURRENT (mA)
Figure 14. T emperature Reduction versus
T emperature Setpoint
R1 = 0
10 kΩ NTC
100 kΩ NTC
TS, TEMPERATURE SETPOINT (
°
C)
p–p
100
302622181410
Figure 13. T emperature Reduction versus R
7.0
C)
°
6.0
5.0
4.0
3.0
2.0
1.0
R
T , TEMPERATURE REDUCTION (
0
R1, TEMPERATURE REDUCTION RESISTOR (kΩ)
Figure 15. R
4
3
2
1
DEF
R /(NOMINAL NTC VALUE) RATIO
0
100 kΩ NTC
10 kΩ NTC
versus Preset T emperature
DEF
T
, PRESET TEMPERATURE (
DEF
Setpoint = 20°C
10 kΩ NTC
100 kΩ NTC
2520151050
°
C)
1
1009080706050403020100
30
Figure 16. RS + R2 versus Preset SetpointFigure 17. Comparator Hysteresis versus R
V , COMPARATOR HYSTERESIS VOLTAGE (V)
0.5
0.4
0.3
0.2
0.1
H
0
0
R3, HYSTERESIS ADJUST RESISTOR (kΩ)
8
6
4
2
S2
R + R /(NOMINAL NTC VALUE) RATIO
(
0
T
10 kΩ NTC
R
DEF
100 kΩ NTC
R
DEF
TS, TEMPERATURE SETPOINT (
= 310 k
Ω
°
C)
DEF
= 4°C
= 29 k
Ω
34302622181410
MOTOROLA ANALOG IC DEVICE DATA
3
400300200100
7
Page 8
NOTE 2
–T–
–T–
SEATING
PLANE
H
58
14
F
–A–
N
D
G
0.13 (0.005)B
–A–
58
4X P
–B–
14
G
C
8X D
K
OUTLINE DIMENSIONS
–B–
C
K
M
A
T
0.25 (0.010)MB
SEATING
PLANE
SS
A0.25 (0.010)MTB
UAA2016
P SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
L
J
M
M
M
D SUFFIX
PLASTIC PACKAGE
CASE 751–05
ISSUE N
(SO–8)
M
R
X 45
_
M
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN
FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR
SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL
IN EXCESS OF THE D DIMENSION AT
MAXIMUM MATERIAL CONDITION.
Motorola reserves the right to make changes without further notice to any products herein. Motorola makes no warranty , representation or guarantee regarding
the suitability of its products for any particular purpose, nor does Motorola assume any liability arising out of the application or use of any product or circuit, and
specifically disclaims any and all liability, including without limitation consequential or incidental damages. “T ypical” parameters which may be provided in Motorola
data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals”
must be validated for each customer application by customer’s technical experts. Motorola does not convey any license under its patent rights nor the rights of
others. Motorola products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other
applications intended to support or sustain life, or for any other application in which the failure of the Motorola product could create a situation where personal injury
or death may occur. Should Buyer purchase or use Motorola products for any such unintended or unauthorized application, Buyer shall indemnify and hold Motorola
and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees
arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that
Motorola was negligent regarding the design or manufacture of the part. Motorola and are registered trademarks of Motorola, Inc. Motorola, Inc. is an Equal
Opportunity/Affirmative Action Employer.
Mfax is a trademark of Motorola, Inc.
How to reach us:
USA/EUROPE /Locations Not Listed: Motorola Literature Distribution;JAPAN: Motorola Japan Ltd.; SPD, Strategic Planning Office, 141,
P.O. Box 5405, Denver, Colorado 80217. 1–303–675–2140 or 1–800–441–2447 4–32–1 Nishi–Gotanda, Shinagawa–ku, Tokyo, Japan. 81–3–5487–8488