FSDM0465RE, FSDM0565RE, FSDM07652RE
Green Mode Fairchild Power Switch (FPS™)
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)
October 2007
Features
Internal Avalanche-Rugged SenseFET
Advanced Burst-Mode Operation Consumes Under
1W at 240V
Precision Fixed Operating Frequency (66kHz)
Internal Start-up Circuit
Improved Pulse-by-Pulse Current Limiting
Over-Voltage Protection (OVP)
Overload Protection (OLP)
Internal Thermal Shutdown Function (TSD)
Auto-Restart Mode
Under-Voltage Lockout (UVLO) with hysteresis
Low Operating Current (2.5mA)
Built-in Soft-Start
& 0.5W load
AC
Applications
SMPS for LCD monitor and STB
Adaptor
Description
The FSDM0465RE, FSDM0565RE and FSDM07652RE
are an integrated Pulse Width Modulator (PWM) and
SenseFET specifically designed for high-performance
offline Switch Mode Power Supplies (SMPS) with
minimal external components. This device is an
integrated high-voltage power-switching regulator that
combines an avalanche-rugged SenseFET with a
current mode PWM control block. The PWM controller
includes an integrated fixed-frequency oscillator, undervoltage lockout, leading-edge blanking (LEB), optimized
gate driver, internal soft- start, temp erature-c ompensated
precise-current sources for a loop compensation, and
self-protection circuitry. Compared with a discrete
MOSFET and PWM controller so luti o n , it can red uce total
cost; component count, size, and weight; while
simultaneously increasing efficiency, productivity, and
system reliability. This device is a basic platform well
suited for cost-effective designs of flyback converters.
1Drain
2GNDGround. This pin is the control ground and the SenseFET source.
3V
CC
4FB
5NCNo Connection.
6V
str
SenseFET drain. This pin i s the high -volt age power Se nseFET drain . It is designed to drive the transformer directly.
Power Supply. This pin is the positive supply voltage input. During start-up,
the power is supplied b y an inte rna l hig h-v ol tage current source con nec te d to
the V
pin. When VCC reaches 12V, the internal high-voltage current source
str
is disabled and the power is supplied from the auxiliary transformer winding.
Feedback. This pin is internally connected to the inverting input of the PWM
comparator. The collector of an opto-coupler is typically tied to this pin. For
stable operation, a capacitor should be placed between this pin and GND. If
the voltage of this pin reaches 6.0V, the overload protection is activated, resulting in shutdown of the FPS™.
Start-up. This pin is connected directly to the high-voltage DC link. At start-up,
the internal high- voltag e curr ent source s upplies internal bias an d charges the
external capacitor connected to the V
ternal current source is disabled.
str
CC
pin. Once VCC reaches 12V, the in-
CC
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)
The “Absolute Maximum Ratings” are those values beyond which the safety of the device cannot be guaranteed. The
device should not be operated at these limits. The parametric values defined in the Electrical Characteristics tables
are not guaranteed at the absolute maximum ratings. T
SymbolParameterValueUnit
BV
DSS
V
str
I
DM
I
D
E
AS
V
CC
V
FB
(Watt H/S) Total Power Dissipation (TC=25°C)45W
P
D
T
J
T
A
T
STG
Notes:
5. Repetitive rating: Pulse width limited by maximum junction temperature.
6. L=14mH, starting TJ=25°C.
Drain Source Breakdown Voltage650V
Max. Voltage at Vstart pin650V
FSDM0465RETC=25°C9.6
Drain Current Pulsed
(5)
FSDM0565RETC=25°C11
FSDM07652RET
FSDM0465RE
Continuous Drain Current
FSDM0565RE
FSDM07652RE
Single Pulsed Avalanche Energy
Supply Voltage20V
Input Voltage Range-0.3 to V
Operating Junction TemperatureInternally limited°C
Operating Ambient Temperature-25 to +85°C
Storage Temperature-55 to +150°C
ESD Capability, HBM Model
(All pins except V
and FB)
str
ESD Capability, Machine Model
(All pins except V
and FB)
str
= 25°C, unless otherwise specified.
A
=25°C15
C
T
=25°C2.2
C
=100°C1.4
T
C
T
=25°C2.8
C
=100°C1.7
T
C
T
=25°C3.8
C
=100°C2.4
T
C
FSDM0465RE
(6)
FSDM07652RE370
(GND-V
(GND-V
2.0
str/VFB
300
str/VFB
CC
=1.5kV)
=225V)
A
DC
A
mJFSDM0565RE190
V
kV
V
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)
Thermal Impedance
TA=25°C, unless otherwise specified.
SymbolParameterValueUnit
(7)
θ
JA
θ
JC
Notes:
7. Free-standing, with no heat-sink, under natural convection.
8. Infinite cooling condition - refer to the SEMI G30-88.
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)
Functional Description
1. Start-up: In previous generations of Fairchild Power
Switches (FPS™), the V
resistor to the DC input voltage line. In this generation,
the start-up resistor is replaced by an internal highvoltage current source. At start-up, the internal highvoltage current source supplies the internal bias and
charges the external capacitor (C
VCC pin, as illustrated in Figure 17. When VCC reaches
12V, the FSDM0x65RE begins switching and the internal
high-voltage current source is disabled. The
FSDM0x65RE continues norm al s witc hin g operation and
the power is supplied from the auxiliary transformer
winding unless V
V
CC
8V/12V
goes below the stop voltage of 8V.
CC
3
pin had an external start-up
CC
) connected to the
vcc
V
C
Vcc
I
start
Vref
VCC good
DC
V
str
6
2.1 Pulse-by-Pulse Current Limit: Because currentmode control is employed, the peak current through the
SenseFET is limited by the inverting input of PWM
comparator (V
*) as shown in Figure 18. Assuming that
FB
the 0.9mA current source flows only through the internal
resistor (2.5R + R = 2.8kΩ), the cathode volta ge of diode
D2 is about 2.5V. Since D1 is blocked when the fe edbac k
voltage (V
) exceeds 2.5V, the maximum voltage of the
FB
cathode of D2 is clamped at this voltage, thus clamping
V
*. Therefore, the peak value of the current through
FB
the SenseFET is limited.
2.2 Leading Edge Blanking (LEB): At the instant the
internal SenseFET is turned on, a high-current spike
occurs through the SenseFET, caused by primary-side
capacitance and secondary-side rectifier reverse
recovery. Excessive voltage across the R
sense
resistor
would lead to incorrect feedback operation in the current
mode PWM control. To counter this effect, the
FSDM0x65RE employs a leading-edge blanking (LEB)
circuit. This circuit inhibits the PWM comparator for a
short time (t
V
O
H11A817A
) after the SenseFET is turned on.
LEB
V
V
ref
CC
I
KA431
delay
V
FB
4
C
B
I
D1D2
V
FB
2.5R
+
*
fb
R
-
OSC
Gate
driver
SenseFET
Internal
Bias
FSDM0565RE Rev: 00
Figure 17. Internal Start-up Circuit
2. Feedback Control: FSDM0x65RE employs current-
mode control, as shown in Figure 18. An opto-coupler
(such as the H11A817A) and shunt regulator (such as
the KA431) are typically used to implement the feedback
network. Comparing the feedback voltage with the
voltage across the R
resistor, plus an offset voltage,
sense
makes it possible to control the switching duty cycle.
When the reference pin voltage of the shunt regulator
exceeds the internal reference voltage of 2.5V, the optocoupler LED current increases, pulling down the
feedback volt a ge and reducing the duty cycle. This e ve nt
typically occurs when the input voltage is increased or
the output load is decreased.
OLP
R
sense
FSDM0565RE Rev: 00
V
SD
Figure 18. Pulse-Width-Modulation (PWM) Circuit
3. Protection Circuit: The FSDM0x65RE has several
self-protective functions, such as overload protection
(OLP), over-voltage protection (OVP), and thermal
shutdown (TSD). Because these protection circuits are
fully integrated into the IC without external components,
the reliability is im prov ed without increasin g c ost . Once a
fault condition occurs, switching is terminated and the
SenseFET remains off, which causes V
to fall. When
CC
VCC reaches the UVLO stop v oltage of 8V, the protec tio n
is reset and the internal high-voltage current source
charges the VCC capacitor via the V
pin. When V
str
CC
reaches the UVLO start voltage of 12V, the
FSDM0x65RE resumes normal operation. In this
manner, the auto-restart can alternately enable and
disable the switching of the power SenseFET until the
fault condition is eliminated (see Figure 19).
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)
Fault
Power
V
DS
on
V
CC
12V
8V
FSDM0565RE Rev: 00
Normal
operation
occurs
Fault
situation
Fault
removed
t
Normal
operation
Figure 19. Auto Restart Operation
3.1 Overload Protection (OLP): Overload is def ined as
the load current exceeding a pre-set level due to an
unexpected event. In this situation, the protection circuit
should be activated to protect the SMPS. Even when the
SMPS is in normal operation, the overload protection
circuit can be activated during the load transition. To
avoid this undesired operation, the overload protection
circuit is designed to be activated after a specified time
to determine whether it is a transient situation or a true
overload situation. Because of the pulse-by-pulse
current limit capability, the maximum peak current
through the SenseFET is limited, and therefore the
maximum input power is restricted with a given input
voltage. If the output consumes beyond this maximum
power, the output voltage (V
) decreases below th e set
O
voltage. This reduces the current through the optocoupler LED, which also reduces the opto-coupler
transistor current, thus increasing the feedback voltage
). If VFB exceeds 2.5V, D1 is blocked and the 3.5µA
(V
FB
current source starts to charge CB slowly up to VCC. In
this condition, V
continues increasing until it reaches
FB
6V, when the switching operation is terminated, as
shown in Figu re 20. The delay time for shutdown is t he
time required to charge C
from 2.5V to 6.0V with 3.5µA.
B
A 10 ~ 50ms delay time is typical for most applications.
V
6.0V
2.5V
FB
Overload protection
T12= CFB*(6.0-2.5)/I
T
1
FSDM0565RE Rev: 00
delay
T
2
t
Figure 20. Overload Protection
3.2 Over-Voltage Protection (OVP): If the secondary
side feedback circuit were to malfunction or a solder
defect caused an opening in the feedback path, the
current through the opto-coupler transistor becomes
almost zero. In this event, V
climbs in a si mi la r m anner
FB
to the overload situation, forcing the preset maximum
current to be supplied to the SMPS until the overload
protection is activated. Because more energy than
required is provided to t he outp ut, the output volt a ge ma y
exceed the rated voltage before the overload protection
is activated, resulting in the breakdown of the devices in
the secondary side. To prevent this situation, an overvoltage protection (OVP) circuit is employed. In general,
is proportional to the output voltage and the
V
CC
FSDM0x65RE uses VCC instead of directly monitoring
the output voltage. If V
exceeds 19V, an OVP circuit is
CC
activated, resulting in the termination of the switching
operation. To avoid undesired activation of OVP during
normal operation, V
should be designed below 19V.
CC
3.3 Thermal Shutdown (TSD): The SenseFET and the
control IC are built in one package. This makes it easy
for the control IC to detect the heat generation from the
SenseFET. When the temperature exceeds ~150°C, the
thermal shutdown is activated.
4. Soft-Start: The FSDM0x65RE has an internal softstart circuit that increases PWM comparator inverting
input voltage, together with the SenseFET current,
slowly after it starts up. The typical soft-start time is
10ms. The pulse width to the power switching device is
progressively increased to establish the correct working
conditions for transformers, inductors, and capacitors.
The voltage on the output capacitors is progressively
increased with the intention of smoothly establishing the
required output volt a ge. It also helps pre vent transformer
saturation and reduces the stress on the secondary
diode during start-up.
5. Burst Operation: To minimize power dissipation in
standby mode, the FSDM0x65RE enters burst-mode
operation. As the load decreases, the feedback voltage
decreases. As shown in Figure 21, the device
automatically enters burst mode when the feedback
voltage drops below V
(500mV). At this point,
BURL
switching stops and the output voltages start to drop at a
rate dependent on standby current load. This causes the
feedback volt age to rise. Once it p a sses V
BURH
(700mV),
switching resumes. The feedback voltage then falls and
the process repeats. Burst-mode operation alternately
enables and disables switching of the power SenseFET,
thereby reducing sw it chi ng loss in standby mode.
Vo
set
V
O
V
FB
0.7V
0.5V
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)
ApplicationOutput PowerInput VoltageOutput Voltage (Max. Current)
LCD Monitor40W
Universal input
(85-265V
AC
)
Features
High efficiency (>81% at 85V
Low zero load power consumption (<300mW at 240V
Low standby mode power consumption (<800mW at 240V
Low component count
Enhanced system reliability through various protection functions
Internal soft-start (10ms)
AC
input)
input)
AC
input and 0.3W load)
AC
Key Design Notes
Resistors R102 and R105 are employed to prevent start-up at low input voltage. After start-up, there is no power
loss in these resistors since the start-up pin is internally disconnected after start-up.
The delay time for ove rlo ad prote ct ion is designed to be abo ut 50ms with C106 of 4 7nF. If a faster tri gge rin g of O LP
is required, C106 can be reduced to 10nF.
Zener diode ZD102 is used for a safety test, such as UL. When the drain pin and feedback pin are shorted, the
zener diode fail s and remains short, wh ic h c au se s the fu se (F1 ) to be b low n an d prev en ts explosion of th e o pto-coupler (IC301). This zener diode also increases the immunity against line surge.
5V (2.0A)
12V (2.5A)
FSDM0465RE, FSDM0565RE, FSDM07652RE — Green Mode Fairchild Power Switch (FPS™)