Daikin RXYSQ6T7Y1B9 Operation manuals

Installer and user
reference guide
VRV IV-S system air conditioner
RXYSQ6T7Y1B9
Installer and user reference guide
VRV IV-S system air conditioner
English

Table of Contents

Table of Contents
1 General safety precautions 3
1.1 About the documentation .......................................................... 3
1.1.1 Meaning of warnings and symbols.............................. 3
1.2 For the user ............................................................................... 4
1.3 For the installer.......................................................................... 4
1.3.1 General ....................................................................... 4
1.3.2 Installation site ............................................................ 4
1.3.3 Refrigerant .................................................................. 5
1.3.4 Brine............................................................................ 5
1.3.5 Water .......................................................................... 5
1.3.6 Electrical ..................................................................... 6
2 About the documentation 6
2.1 About this document.................................................................. 6
For the installer 7
3 About the box 7
3.1 Overview: About the box ........................................................... 7
3.2 Outdoor unit............................................................................... 7
3.2.1 To unpack the outdoor unit ......................................... 7
3.2.2 To handle the outdoor unit.......................................... 7
3.2.3 To remove the accessories from the outdoor unit....... 8
4 About the units and options 8
4.1 Overview: About the units and options...................................... 8
4.2 Identification .............................................................................. 8
4.2.1 Identification label: Outdoor unit ................................. 8
4.3 About the outdoor unit ............................................................... 8
4.4 System layout............................................................................ 8
4.5 Combining units and options ..................................................... 9
4.5.1 About combining units and options............................. 9
4.5.2 Possible combinations of indoor units......................... 9
4.5.3 Possible options for the outdoor unit........................... 9
5 Preparation 9
5.1 Overview: Preparation............................................................... 9
5.2 Preparing installation site .......................................................... 9
5.2.1 Installation site requirements of the outdoor unit ........ 9
5.2.2 Additional installation site requirements of the
outdoor unit in cold climates ....................................... 10
5.2.3 Securing safety against refrigerant leaks.................... 11
5.3 Preparing refrigerant piping....................................................... 12
5.3.1 Refrigerant piping requirements.................................. 12
5.3.2 Refrigerant piping material.......................................... 12
5.3.3 To select the piping size ............................................. 12
5.3.4 To select refrigerant branch kits.................................. 13
5.3.5 Refrigerant piping length and height difference .......... 13
5.4 Preparing electrical wiring ......................................................... 14
5.4.1 Safety device requirements ........................................ 14
6 Installation 14
6.1 Overview: Installation ................................................................ 14
6.2 Opening the units ...................................................................... 14
6.2.1 About opening the units .............................................. 14
6.2.2 To open the outdoor unit............................................. 14
6.3 Mounting the outdoor unit.......................................................... 15
6.3.1 About mounting the outdoor unit................................. 15
6.3.2 Precautions when mounting the outdoor unit.............. 15
6.3.3 To provide the installation structure............................ 15
6.3.4 To install the outdoor unit............................................ 15
6.3.5 To provide drainage.................................................... 15
6.3.6 To prevent the outdoor unit from falling over .............. 16
6.4 Connecting the refrigerant piping .............................................. 16
6.4.1 About connecting the refrigerant piping ...................... 16
6.4.2 Precautions when connecting the refrigerant piping.... 16
6.4.3 Guidelines when connecting the refrigerant piping...... 16
6.4.4 Pipe bending guidelines............................................... 17
6.4.5 To flare the pipe end .................................................... 17
6.4.6 To braze the pipe end .................................................. 17
6.4.7 Using the stop valve and service port .......................... 17
6.4.8 To connect the refrigerant piping to the outdoor unit ... 18
6.4.9 To connect the refrigerant branching kit ...................... 19
6.5 Checking the refrigerant piping .................................................. 19
6.5.1 About checking the refrigerant piping .......................... 19
6.5.2 Checking refrigerant piping: General guidelines.......... 20
6.5.3 Checking refrigerant piping: Setup............................... 20
6.5.4 To perform a leak test .................................................. 20
6.5.5 To perform vacuum drying ........................................... 20
6.6 To insulate the refrigerant piping................................................ 21
6.7 Charging refrigerant ................................................................... 21
6.7.1 About charging refrigerant ........................................... 21
6.7.2 Precautions when charging refrigerant ........................ 21
6.7.3 To determine the additional refrigerant amount........... 22
6.7.4 To charge refrigerant ................................................... 22
6.7.5 Error codes when charging refrigerant......................... 23
6.7.6 To fix the fluorinated greenhouse gases label ............. 23
6.8 Connecting the electrical wiring.................................................. 23
6.8.1 About connecting the electrical wiring.......................... 23
6.8.2 Precautions when connecting electrical wiring ............ 24
6.8.3 Guidelines when knocking out knockout holes ............ 25
6.8.4 Guidelines when connecting the electrical wiring ........ 25
6.8.5 To connect the electrical wiring on the outdoor unit..... 25
6.9 Finishing the outdoor unit installation ......................................... 27
6.9.1 To finish the transmission wiring.................................. 27
6.9.2 To close the outdoor unit ............................................. 27
7 Configuration 27
7.1 Overview: Configuration ............................................................. 27
7.2 Making field settings................................................................... 27
7.2.1 About making field settings .......................................... 27
7.2.2 To access the field setting components....................... 28
7.2.3 Field setting components ............................................. 28
7.2.4 To access mode 1 or 2 ................................................ 28
7.2.5 To use mode 1 ............................................................. 29
7.2.6 To use mode 2 ............................................................. 29
7.2.7 Mode 1 (and default situation): Monitoring settings ..... 29
7.2.8 Mode 2: Field settings.................................................. 30
7.2.9 To connect the PC configurator to the outdoor unit ..... 32
7.3 Energy saving and optimum operation....................................... 32
7.3.1 Available main operation methods............................... 32
7.3.2 Available comfort settings ............................................ 33
7.3.3 Example: Automatic mode during cooling.................... 34
7.3.4 Example: Automatic mode during heating ................... 34
8 Commissioning 35
8.1 Overview: Commissioning.......................................................... 35
8.2 Precautions when commissioning .............................................. 35
8.3 Checklist before commissioning................................................. 35
8.4 Checklist during commissioning ................................................. 36
8.4.1 About test run............................................................... 36
8.4.2 To perform a test run (7-LEDs display)........................ 36
8.4.3 Correcting after abnormal completion of the test run... 36
8.4.4 Operating the unit ........................................................ 36
9 Hand-over to the user 36
10 Maintenance and service 36
10.1 Overview: Maintenance and service .......................................... 36
10.2 Maintenance safety precautions................................................. 37
10.2.1 To prevent electrical hazards ....................................... 37
10.3 Checklist for yearly maintenance of the outdoor unit ................. 37
10.4 About service mode operation.................................................... 37
10.4.1 To use vacuum mode .................................................. 37
10.4.2 To recover refrigerant .................................................. 37
2
VRV IV-S system air conditioner
RXYSQ6T7Y1B9
4P404677-1 – 2015.05

1 General safety precautions

11 Troubleshooting 37
11.1 Overview: Troubleshooting........................................................ 37
11.2 Precautions when troubleshooting ............................................ 37
11.3 Solving problems based on error codes .................................... 38
11.3.1 Error codes: Overview ................................................ 38
12 Disposal 39
13 Technical data 40
13.1 Overview: Technical data .......................................................... 40
13.2 Dimensions: Outdoor unit .......................................................... 40
13.3 Service space: Outdoor unit ...................................................... 41
13.4 Components: Outdoor unit ........................................................ 43
13.5 Piping diagram: Outdoor unit..................................................... 44
13.6 Wiring diagram: Outdoor unit .................................................... 45
13.7 Technical specifications: Outdoor unit....................................... 47
13.8 Capacity table: Indoor unit......................................................... 49
For the user 50
14 About the system 50
14.1 System layout ............................................................................ 50
15 User interface 50
16 Before operation 50
17 Operation 50
17.1 Operation range ........................................................................ 50
17.2 Operating the system ................................................................ 51
17.2.1 About operating the system ........................................ 51
17.2.2 About cooling, heating, fan only, and automatic
operation ..................................................................... 51
17.2.3 About the heating operation ........................................ 51
17.2.4 To operate the system (WITHOUT cool/heat
changeover remote control switch) ............................. 51
17.2.5 To operate the system (WITH cool/heat changeover
remote control switch)................................................. 51
17.3 Using the dry program ............................................................... 52
17.3.1 About the dry program ................................................ 52
17.3.2 To use the dry program (WITHOUT cool/heat
changeover remote control switch) ............................. 52
17.3.3 To use the dry program (WITH cool/heat changeover
remote control switch)................................................. 52
17.4 Adjusting the air flow direction................................................... 52
17.4.1 About the air flow flap ................................................. 52
17.5 Setting the master user interface .............................................. 52
17.5.1 About setting the master user interface ...................... 52
17.5.2 To designate the master user interface (VRV DX)...... 53
17.5.3 About control systems................................................. 53
18 Energy saving and optimum operation 53
18.1 Available main operation methods ............................................ 53
18.2 Available comfort settings ......................................................... 54
19 Maintenance and service 54
19.1 Maintenance after a long stop period ........................................ 54
19.2 Maintenance before a long stop period ..................................... 54
19.3 About the refrigerant.................................................................. 54
19.4 After-sales service and warranty ............................................... 54
19.4.1 Warranty period .......................................................... 54
19.4.2 Recommended maintenance and inspection .............. 54
19.4.3 Recommended maintenance and inspection cycles ... 55
19.4.4 Shortened maintenance and replacement cycles ....... 55
20 Troubleshooting 55
20.1 Error codes: Overview ............................................................... 56
20.2 Symptoms that are not air conditioner troubles ......................... 57
20.2.1 Symptom: The system does not operate .................... 57
20.2.2 Symptom: Cool/Heat cannot be changed over ........... 57
20.2.3 Symptom: Fan operation is possible, but cooling and
heating do not work...................................................... 57
20.2.4 Symptom: The fan strength does not correspond to
the setting .................................................................... 57
20.2.5 Symptom: The fan direction does not correspond to
the setting .................................................................... 57
20.2.6 Symptom: White mist comes out of a unit (Indoor
unit) .............................................................................. 57
20.2.7 Symptom: White mist comes out of a unit (Indoor
unit, outdoor unit) ......................................................... 57
20.2.8 Symptom: The user interface display reads "U4" or "U5" and stops, but then restarts after a few minutes.. 57
20.2.9 Symptom: Noise of air conditioners (Indoor unit) ......... 57
20.2.10 Symptom: Noise of air conditioners (Indoor unit,
outdoor unit)................................................................. 57
20.2.11 Symptom: Noise of air conditioners (Outdoor unit)...... 57
20.2.12 Symptom: Dust comes out of the unit.......................... 57
20.2.13 Symptom: The units can give off odours...................... 58
20.2.14 Symptom: The outdoor unit fan does not spin ............. 58
20.2.15 Symptom: The display shows "88"............................... 58
20.2.16 Symptom: The compressor in the outdoor unit does
not stop after a short heating operation ....................... 58
20.2.17 Symptom: The inside of an outdoor unit is warm
even when the unit has stopped .................................. 58
20.2.18 Symptom: Hot air can be felt when the indoor unit is
stopped ........................................................................ 58
21 Relocation 58
22 Disposal 58
23 Glossary 58
1 General safety precautions

1.1 About the documentation

▪ The original documentation is written in English. All other
languages are translations.
▪ The precautions described in this document cover very important
topics, follow them carefully.
▪ The installation of the system, and all activities described in the
installation manual and the installer reference guide must be performed by an authorized installer.

1.1.1 Meaning of warnings and symbols

DANGER
Indicates a situation that results in death or serious injury.
DANGER: RISK OF ELECTROCUTION
Indicates a situation that could result in electrocution.
DANGER: RISK OF BURNING
Indicates a situation that could result in burning because of extreme hot or cold temperatures.
WARNING
Indicates a situation that could result in death or serious injury.
CAUTION
Indicates a situation that could result in minor or moderate injury.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
3
1 General safety precautions
NOTICE
Indicates a situation that could result in equipment or property damage.
INFORMATION
Indicates useful tips or additional information.

1.2 For the user

▪ If you are not sure how to operate the unit, contact your installer.
▪ This appliance can be used by children aged from 8 years and
above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
WARNING
To prevent electric shocks or fire:
▪ Do NOT rinse the unit.
▪ Do NOT operate the unit with wet hands.
▪ Do NOT place any objects containing water on the unit.
NOTICE
▪ Do NOT place any objects or equipment on top of the
unit.
▪ Do NOT sit, climb or stand on the unit.
▪ Units are marked with the following symbol:
This means that electrical and electronic products may not be mixed with unsorted household waste. Do NOT try to dismantle the system yourself: the dismantling of the system, treatment of the refrigerant, of oil and of other parts must be done by an authorized installer and must comply with applicable legislation. Units must be treated at a specialized treatment facility for reuse, recycling and recovery. By ensuring this product is disposed of correctly, you will help to prevent potential negative consequences for the environment and human health. For more information, contact your installer or local authority.
▪ Batteries are marked with the following symbol:
This means that the batteries may not be mixed with unsorted household waste. If a chemical symbol is printed beneath the symbol, this chemical symbol means that the battery contains a heavy metal above a certain concentration. Possible chemical symbols are: Pb: lead (>0.004%). Waste batteries must be treated at a specialized treatment facility for reuse. By ensuring waste batteries are disposed of correctly, you will help to prevent potential negative consequences for the environment and human health.

1.3 For the installer

NOTICE
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or other damage to the equipment. Only use accessories, optional equipment and spare parts made or approved by Daikin.
WARNING
Make sure installation, testing and applied materials comply with applicable legislation (on top of the instructions described in the Daikin documentation).
CAUTION
Wear adequate personal protective equipment (protective gloves, safety glasses,…) when installing, maintaining or servicing the system.
WARNING
Tear apart and throw away plastic packaging bags so that nobody, especially children, can play with them. Possible risk: suffocation.
DANGER: RISK OF BURNING
▪ Do NOT touch the refrigerant piping, water piping or
internal parts during and immediately after operation. It could be too hot or too cold. Give it time to return to normal temperature. If you must touch it, wear protective gloves.
▪ Do NOT touch any accidental leaking refrigerant.
WARNING
Provide adequate measures to prevent that the unit can be used as a shelter by small animals. Small animals that make contact with electrical parts can cause malfunctions, smoke or fire.
CAUTION
Do NOT touch the air inlet or aluminum fins of the unit.
NOTICE
▪ Do NOT place any objects or equipment on top of the
unit.
▪ Do NOT sit, climb or stand on the unit.
NOTICE
Works executed on the outdoor unit are best done under dry weather conditions to avoid water ingress.
In accordance with the applicable legislation, it might be necessary to provide a logbook with the product containing at least: information on maintenance, repair work, results of tests, stand-by periods,…
Also, at least, following information must be provided at an accessible place at the product:
▪ Instructions for shutting down the system in case of an emergency
▪ Name and address of fire department, police and hospital
▪ Name, address and day and night telephone numbers for
obtaining service
In Europe, EN378 provides the necessary guidance for this logbook.

1.3.1 General

If you are not sure how to install or operate the unit, contact your dealer.
4

1.3.2 Installation site

▪ Provide sufficient space around the unit for servicing and air
circulation.
▪ Make sure the installation site withstands the unit's weight and
vibration.
▪ Make sure the area is well ventilated.
RXYSQ6T7Y1B9
VRV IV-S system air conditioner
4P404677-1 – 2015.05
1 General safety precautions
▪ Make sure the unit is level.
Do NOT install the unit in the following places:
▪ In potentially explosive atmospheres.
▪ In places where there is machinery that emits electromagnetic
waves. Electromagnetic waves may disturb the control system, and cause malfunction of the equipment.
▪ In places where there is a risk of fire due to the leakage of
flammable gases (example: thinner or gasoline), carbon fibre, ignitable dust.
▪ In places where corrosive gas (example: sulphurous acid gas) is
produced. Corrosion of copper pipes or soldered parts may cause the refrigerant to leak.

1.3.3 Refrigerant

If applicable. See the installation manual or installer reference guide of your application for more information.
NOTICE
Make sure refrigerant piping installation complies with applicable legislation. In Europe, EN378 is the applicable standard.
NOTICE
Make sure the field piping and connections are not subjected to stress.
WARNING
During tests, NEVER pressurize the product with a pressure higher than the maximum allowable pressure (as indicated on the nameplate of the unit).
▪ The unit is factory charged with refrigerant and depending on pipe
sizes and pipe lengths some systems require additional charging of refrigerant.
▪ Only use tools exclusively for the refrigerant type used in the
system, this to ensure pressure resistance and prevent foreign materials from entering into the system.
▪ Charge the liquid refrigerant as follows:
If Then
A siphon tube is present
(i.e., the cylinder is marked with "Liquid filling siphon attached")
A siphon tube is NOT present Charge with the cylinder upside
▪ Open refrigerant cylinders slowly.
▪ Charge the refrigerant in liquid form. Adding it in gas form may
prevent normal operation.
CAUTION
When the refrigerant charging procedure is done or when pausing, close the valve of the refrigerant tank immediately. If the valve is not closed immediately, remaining pressure might charge additional refrigerant. Possible consequence: Incorrect refrigerant amount.
Charge with the cylinder upright.
down.
WARNING
Take sufficient precautions in case of refrigerant leakage. If refrigerant gas leaks, ventilate the area immediately. Possible risks:
▪ Excessive refrigerant concentrations in a closed room
can lead to oxygen deficiency.
▪ Toxic gas may be produced if refrigerant gas comes
into contact with fire.
WARNING
Always recover the refrigerant. Do NOT release them directly into the environment. Use a vacuum pump to evacuate the installation.
NOTICE
After all the piping has been connected, make sure there is no gas leak. Use nitrogen to perform a gas leak detection.
NOTICE
▪ To avoid compressor breakdown, do NOT charge more
than the specified amount of refrigerant.
▪ When the refrigerant system is to be opened,
refrigerant must be treated according to the applicable legislation.
WARNING
Make sure there is no oxygen in the system. Refrigerant may only be charged after performing the leak test and the vacuum drying.
▪ In case re-charge is required, refer to the nameplate of the unit. It
states the type of refrigerant and necessary amount.

1.3.4 Brine

If applicable. See the installation manual or installer reference guide of your application for more information.
WARNING
The selection of the brine MUST be in accordance with the applicable legislation.
WARNING
Take sufficient precautions in case of brine leakage. If brine leaks, ventilate the area immediately and contact your local dealer.
WARNING
The ambient temperature inside the unit can get much higher than that of the room, e.g. 70°C. In case of a brine leak, hot parts inside the unit can create a hazardous situation.
WARNING
The use and installation of the application MUST comply with the safety and environmental precautions specified in the applicable legislation.

1.3.5 Water

If applicable. See the installation manual or installer reference guide of your application for more information.
NOTICE
Make sure water quality complies with EU directive 98/83EC.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
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2 About the documentation

1.3.6 Electrical

DANGER: RISK OF ELECTROCUTION
▪ Turn OFF all power supply before removing the
switch box cover, connecting electrical wiring or touching electrical parts.
▪ Disconnect the power supply for more than 1 minute,
and measure the voltage at the terminals of main circuit capacitors or electrical components before servicing. The voltage MUST be less than 50 V DC before you can touch electrical components. For the location of the terminals, see the wiring diagram.
▪ Do NOT touch electrical components with wet hands.
▪ Do NOT leave the unit unattended when the service
cover is removed.
WARNING
If NOT factory installed, a main switch or other means for disconnection, having a contact separation in all poles providing full disconnection under overvoltage category III condition, shall be installed in the fixed wiring.
WARNING
▪ ONLY use copper wires.
▪ Make sure the field wiring complies with the applicable
legislation.
▪ All field wiring must be performed in accordance with
the wiring diagram supplied with the product.
▪ NEVER squeeze bundled cables and make sure they
do not come in contact with the piping and sharp edges. Make sure no external pressure is applied to the terminal connections.
▪ Make sure to install earth wiring. Do NOT earth the unit
to a utility pipe, surge absorber, or telephone earth. Incomplete earth may cause electrical shock.
▪ Make sure to use a dedicated power circuit. NEVER
use a power supply shared by another appliance.
▪ Make sure to install the required fuses or circuit
breakers.
▪ Make sure to install an earth leakage protector. Failure
to do so may cause electric shock or fire.
▪ When installing the earth leakage protector, make sure
it is compatible with the inverter (resistant to high frequency electric noise) to avoid unnecessary opening of the earth leakage protector.
NOTICE
Precautions when laying power wiring:
▪ Do not connect wiring of different thicknesses to the
power terminal block (slack in the power wiring may cause abnormal heat).
▪ When connecting wiring which is the same thickness,
do as shown in the figure below.
▪ For wiring, use the designated power wire and connect
firmly, then secure to prevent outside pressure being exerted on the terminal board.
▪ Use an appropriate screwdriver for tightening the
terminal screws. A screwdriver with a small head will damage the head and make proper tightening impossible.
▪ Over-tightening the terminal screws may break them.
Install power cables at least 1metre away from televisions or radios to prevent interference. Depending on the radio waves, a distance of 1metre may not be sufficient.
WARNING
▪ After finishing the electrical work, confirm that each
electrical component and terminal inside the electrical components box is connected securely.
▪ Make sure all covers are closed before starting up the
unit.
NOTICE
Only applicable if the power supply is three‑phase, and the compressor has an ON/OFF starting method.
If there exists the possibility of reversed phase after a momentary black out and the power goes on and off while the product is operating, attach a reversed phase protection circuit locally. Running the product in reversed phase can break the compressor and other parts.
2 About the documentation

2.1 About this document

6
Target audience
Authorised installers + end users
INFORMATION
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons.
Documentation set
This document is part of a documentation set. The complete set consists of:
General safety precautions:
▪ Safety instructions that you must read before installing
▪ Format: Paper (in the box of the outdoor unit)
Outdoor unit installation and operation manual:
▪ Installation and operation instructions
▪ Format: Paper (in the box of the outdoor unit)
RXYSQ6T7Y1B9
VRV IV-S system air conditioner
4P404677-1 – 2015.05

3 About the box

21
Installer and user reference guide:
▪ Preparation of the installation, technical specifications,
reference data,…
▪ Detailed step-by-step instructions and background information
for basic and advanced usage

For the installer

3 About the box

3.1 Overview: About the box

This chapter describes what you have to do after the box with the outdoor unit is delivered on-site.
It contains information about:
▪ Unpacking and handling the units
▪ Removing the accessories from the units
Keep the following in mind:
▪ At delivery, the unit must be checked for damage. Any damage
must be reported immediately to the carrier's claims agent.
▪ Bring the packed unit as close as possible to its final installation
position to prevent damage during transport.
▪ When handling the unit, take into account the following:
▪ Format: Digital files on http://www.daikineurope.com/support-
and-manuals/product-information/
Latest revisions of the supplied documentation may be available on the regional Daikin website or via your dealer.
The original documentation is written in English. All other languages are translations.

3.2 Outdoor unit

3.2.1 To unpack the outdoor unit

Fragile, handle the unit with care.
Keep the unit upright in order to avoid compressor damage.
▪ Choose on beforehand the path along which the unit is to be
brought in.

3.2.2 To handle the outdoor unit

Carry the unit slowly as shown:
CAUTION
To avoid injury, do NOT touch the air inlet or aluminum fins of the unit.
Forklift. As long as the unit remains on its pallet, you can also use a forklift.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
Installer and user reference guide
7

4 About the units and options

+
a
b
c
d
e f
g
d d
c cb
a

3.2.3 To remove the accessories from the outdoor unit

1 Remove the service cover. See "6.2.2 To open the outdoor
unit"on page14.
2 Remove the accessories.

4.2.1 Identification label: Outdoor unit

Location
Model identification
Example: R X Y S Q 6 T7 Y1 B [*]
Code Explanation
R Outdoor air cooled
X Heat pump (no continuous heating)
Y Single module
S S series
Q Refrigerant R410A
6 Capacity class
T7 VRV IV series
Y1 Power supply
B European market
[*] Minor model change indication
a General safety precautions b Outdoor unit installation and operation manual c Fluorinated greenhouse gases label d Multilingual fluorinated greenhouse gases label e Gas piping accessory 1 + copper gasket
f Gas piping accessory 2
g Gas piping accessory 3
4 About the units and options

4.1 Overview: About the units and options

This chapter contains information about:
▪ Identification of the outdoor unit.
▪ Where the outdoor unit fits in the system layout.
▪ With which indoor units and options you can combine the outdoor
units.

4.2 Identification

NOTICE
When installing or servicing several units at the same time, make sure NOT to switch the service panels between different models.

4.3 About the outdoor unit

This installation manual concerns the VRV IV-S, full inverter driven, heat pump system.
These units are intended for outdoor installation and aimed for air to air heat pump applications.
Specification RXYSQ6
Capacity Heating 18.1kW
Cooling 18.1kW
Ambient design temperature
Heating –20~15.5°CWB
Cooling –5~46°CDB

4.4 System layout

NOTICE
Design of the system must not be done at temperatures below –15°C.
INFORMATION
Not all combinations of indoor units are allowed, for guidance, see "4.5.2 Possible combinations of indoor
units"on page9.
Installer and user reference guide
8
a VRV IV-S Heat pump outdoor unit b Refrigerant piping c VRV direct expansion (DX) indoor unit d User interface (dedicated depending on indoor unit type)
RXYSQ6T7Y1B9
VRV IV-S system air conditioner
4P404677-1 – 2015.05

5 Preparation

b
c
f
d
d
a
c
b e
(mm)

4.5 Combining units and options

4.5.1 About combining units and options

NOTICE
To be sure your system setup (outdoor unit+indoor unit(s)) will work, you have to consult the latest technical engineering data for VRV IV-S heat pump.
The VRV IV-S heat pump system can be combined with several types of indoor units and is intended for R410A use only.
For an overview which units are available you can consult the product catalogue for VRV IV-S.
An overview is given indicating the allowed combinations of indoor units and outdoor units. Not all combinations are allowed. They are subject to rules (combination between outdoor-indoor, combinations between indoor units, etc.) mentioned in the technical engineering data.

4.5.2 Possible combinations of indoor units

In general following type of indoor units can be connected to a VRV IV-S heat pump system. The list is non-exhaustive and is depending on both outdoor unit model and indoor unit model combinations.
▪ VRV direct expansion (DX) indoor units (air to air applications).

4.5.3 Possible options for the outdoor unit

INFORMATION
Refer to the technical engineering data for the latest option names.
Refrigerant branching kit
Description Model name
Refnet header KHRQ22M29H
Refnet joint KHRQ22M20T
For the selection of the optimal branching kit, please refer to
"5.3.4To select refrigerant branch kits"on page13.
Cool/heat selector
In order to control the cooling or heating operation from a central location, the following option can be connected:
Description RXYSQ4~6_Y1
Cool/heat selector switch KRC19-26A
Cool/heat selector cable EKCHSC
With optional fixing box for the switch
External control adaptor (DTA104A61/62)
To instruct specific operation with an external input coming from a central control the external control adaptor can be used. Instructions (group or individual) can be instructed for low noise operation and power consumption limitation operation.
The external control adapter has to be installed in the indoor unit.
PC configurator cable (EKPCCAB)
You can make several commissioning field settings through a personal computer interface. For this option EKPCCAB is required which is a dedicated cable to communicate with the outdoor unit. The user interface software is available on http://
www.daikineurope.com/support-and-manuals/software-downloads/.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
KJB111A
5 Preparation

5.1 Overview: Preparation

This chapter describes what you have to do and know before going on-site.
It contains information about:
▪ Preparing the installation site
▪ Preparing the refrigerant piping
▪ Preparing the electrical wiring

5.2 Preparing installation site

Do NOT install the unit in places often used as work place. In case of construction works (e.g. grinding works) where a lot of dust is created, the unit must be covered.
Choose the installation location with sufficient place for carrying the unit in and out of the site.

5.2.1 Installation site requirements of the outdoor unit

INFORMATION
Also read the following requirements:
▪ General installation site requirements. See the
"General safety precautions" chapter.
▪ Service space requirements. See the "Technical data"
chapter.
▪ Refrigerant piping requirements (length, height
difference). See further in this "Preparation" chapter.
CAUTION
Appliance not accessible to the general public, install it in a secured area, protected from easy access.
This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment.
NOTICE
The equipment described in this manual may cause electronic noise generated from radio-frequency energy. The equipment complies to specifications that are designed to provide reasonable protection against such interference. However, there is no guarantee that interference will not occur in a particular installation.
It is therefore recommended to install the equipment and electric wires keeping proper distances away from stereo equipment, personal computers, etc.
a Personal computer or radio b Fuse c Earth leakage protector d User interface e Indoor unit
f Outdoor unit
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9
5 Preparation
b
c
a
a
b
c
d
c
d
a
a
a
b
a
b
c
c
d
In places with weak reception, keep distances of 3 m or more to avoid electromagnetic disturbance of other equipment and use conduit tubes for power and transmission lines.
▪ Select a place where rain can be avoided as much as possible.
▪ Take care that in the event of a water leak, water cannot cause
any damage to the installation space and surroundings.
▪ Choose a location where the hot/cold air discharged from the unit
or the operation noise, will NOT disturb anyone.
▪ Heat exchanger fins are sharp and injury is possible. Choose an
installation location where there is no risk for injury (especially in areas where children play).
Do NOT install the unit in the following places:
▪ Sound sensitive areas (e.g. near a bedroom and the like), so that
the operation noise will cause no trouble. Note: If the sound is measured under actual installation conditions, the measured value might be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections.
▪ In places where a mineral oil mist, spray or vapour may be
present in the atmosphere. Plastic parts may deteriorate and fall off or cause water leakage.
It is NOT recommended to install the unit in the following places because it may shorten the life of the unit:
▪ Where the voltage fluctuates a lot
▪ In vehicles or vessels
▪ Where acidic or alkaline vapour is present
Seaside installation. Make sure the outdoor unit is NOT directly exposed to sea winds. This is to prevent corrosion caused by high levels of salt in the air, which might shorten the life of the unit.
▪ deterioration of the operational capacity;
▪ frequent frost acceleration in heating operation;
▪ disruption of operation due to decrease of low pressure or
increase of high pressure;
▪ a broken fan (if a strong wind blows continuously on the fan, it
may start rotating very fast, until it breaks).
It is recommended to install a baffle plate when the air outlet is exposed to wind.
Turn the air outlet side towards the building's wall, fence or screen.
a Make sure there is enough installation space
Set the air outlet side at a right angle to the direction of the wind.
Install the outdoor unit away from direct sea winds.
Example: Behind the building.
If the outdoor unit is exposed to direct sea winds, install a windbreaker.
▪ Height of windbreaker≥1.5×height of outdoor unit
▪ Mind the service space requirements when installing the
windbreaker.
a Prevailing wind direction b Air outlet

5.2.2 Additional installation site requirements of the outdoor unit in cold climates

Protect the outdoor unit against direct snowfall and take care that the outdoor unit is NEVER snowed up.
a Sea wind b Building c Outdoor unit d Windbreaker
Strong winds (≥18 km/h) blowing against the outdoor unit’s air outlet causes short circuit (suction of discharge air). This may result in:
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4P404677-1 – 2015.05
a Snow cover or shed
T
AO
(°C WB)
a b
20
15.5 15
10
5
0
–5
–10
–15
–20
10 15 20 25
27
30
T
AI
(°C DB)
b
a
a
b
b Pedestal (minimum height = 150mm) c Prevailing wind direction d Air outlet
NOTICE
When operating the unit in heating in a low outdoor ambient temperature with high humidity conditions, make sure to take precautions to keep the drain holes of the unit free by using proper equipment.
In heating:
a Warming up operation range
b Operation range
TAI Ambient indoor temperature
TAO Ambient outdoor temperature
If the unit is selected to operate at ambient temperatures lower than –5°C for 5 days or longer, with relative humidity levels exceeding 95%, we recommend to apply a Daikin range specifically designed for such application and/or to contact your dealer for further advice.

5.2.3 Securing safety against refrigerant leaks

5 Preparation
a Direction of the refrigerant flow b Room where refrigerant leak has occurred (outflow of all
the refrigerant from the system)
Pay special attention to places, such as basements etc., where refrigerant can stay, since refrigerant is heavier than air.
To check the maximum concentration level
Check the maximum concentration level in accordance with steps 1 to 4 below and take whatever action is necessary to comply.
1 Calculate the amount of refrigerant (kg) charged to each system
separately.
Formula A+B=C
A Amount of refrigerant in a single unit system
(amount of refrigerant with which the system is charged before leaving the factory)
B Additional charging amount (amount of
refrigerant added locally in accordance with the length or diameter of the refrigerant piping)
C Total amount of refrigerant (kg) in the
system
NOTICE
Where a single refrigerant facility is divided into 2 entirely independent refrigerant systems, use the amount of refrigerant with which each separate system is charged.
2 Calculate the volume of the room (m3) where the indoor unit is
installed. In a case such as the following, calculate the volume of (D), (E) as a single room or as the smallest room.
D Where there are no smaller room divisions:
About safety against refrigerant leaks
The installer and system specialist shall secure safety against leakage according to local regulations or standards. The following standards may be applicable if local regulations are not available.
This system uses R410A as refrigerant. R410A itself is an entirely safe non-toxic, non-combustible refrigerant. Nevertheless care must be taken to ensure that air conditioning facilities are installed in a room which is sufficiently large. This assures that the maximum concentration level of refrigerant gas is not exceeded, in the unlikely event of major leak in the system and this in accordance to the local applicable regulations and standards.
About the maximum concentration level
The maximum charge of refrigerant and the calculation of the maximum concentration of refrigerant is directly related to the humanly occupied space in to which it could leak.
The unit of measurement of the concentration is kg/m3 (the weight in kg of the refrigerant gas in 1m3 volume of the occupied space).
Compliance to the local applicable regulations and standards for the maximum allowable concentration level is required.
According to the appropriate European Standard, the maximum allowed concentration level of refrigerant to a humanly space for R410A is limited to 0.44 kg/m3.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
E Where there is a room division, but there is an opening
between the rooms sufficiently large to permit a free flow of air back and forth.
a Opening between the rooms
b Partition (Where there is an opening without a door
or where there are openings above and below the door which are each equivalent in size to 0.15% or more of the floor area.)
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5 Preparation
t
Ø
A
B-1 B-2
C-1 C-2 C-3 C-4
1
3-1 3-2 3-3 3-4
VRV DX
2
2 2
a
e
b c
d
3 Calculate the refrigerant density using the results of the
calculations in steps 1 and 2 above. If the result of the above calculation exceeds the maximum concentration level, a ventilation opening to the adjacent room shall be made.
Formula F/G≤H
F Total volume of refrigerant in the refrigerant
system
G Size (m3) of smallest room in which there is
an indoor unit installed
H Maximum concentration level (kg/m3)
4 Calculate the refrigerant density taking the volume of the room
where the indoor unit is installed and the adjacent room. Install ventilation openings in the door of adjacent rooms until the refrigerant density is smaller than the maximum concentration level.

5.3 Preparing refrigerant piping

5.3.1 Refrigerant piping requirements

INFORMATION
Also read the precautions and requirements in the "General safety precautions" chapter.
NOTICE
The refrigerant R410A requires strict cautions for keeping the system clean, dry and tight.
▪ Clean and dry: foreign materials (including mineral oils
or moisture) should be prevented from getting mixed into the system.
▪ Tight: R410A does not contain any chlorine, does not
destroy the ozone layer, and does not reduce earth's protection against harmful ultraviolet radiation. R410A can contribute slightly to the greenhouse effect if it is released. Therefore we should take special attention to check the tightness of the installation.
NOTICE
The piping and other pressure-containing parts shall be suitable for refrigerant. Use phosphoric acid deoxidised seamless copper for refrigerant.
▪ Foreign materials inside pipes (including oils for fabrication) must
be ≤30 mg/10 m.

5.3.3 To select the piping size

Determine the proper size referring to following tables and reference figure (only for indication).
1 Outdoor unit 2 Refrigerant branch kits
3-1~3-4 VRVDX indoor units
A Piping between outdoor unit and (first) refrigerant branch
kit
B-1 B-2 Piping between refrigerant branch kits
C-1~C-4 Piping between refrigerant branch kit and indoor unit
In case the required pipe sizes (inch sizes) are not available, it is also allowed to use other diameters (mm sizes), taken the following into account:
▪ Select the pipe size nearest to the required size.
▪ Use the suitable adapters for the change-over from inch tomm
pipes (field supply).
▪ The additional refrigerant calculation has to be adjusted as
mentioned in "6.7.3 To determine the additional refrigerant
amount"on page22.
A: Piping between outdoor unit and (first) refrigerant branch kit
When the equivalent pipe length between outdoor and indoor units is 90m or more, the size of the main gas pipe must be increased (size­up). If the recommended gas pipe (size-up) is not available, you must use the standard size (which might result in a small capacity decrease).

5.3.2 Refrigerant piping material

Piping material: Phosphoric acid deoxidised seamless copper.
Piping temper grade and thickness:
Outer diameter
(Ø)
6.4mm (1/4")
9.5mm (3/8")
12.7mm (1/2")
15.9mm (5/8") Annealed (O) ≥0.99mm
19.1mm (3/4") Half hard (1/2H) ≥0.80mm
Flare connections: Only use annealed material.
Installer and user reference guide
(a) Depending on the applicable legislation and the unit's
12
Temper grade Thickness (t)
Annealed (O) ≥0.80mm
maximum working pressure (see "PS High" on the unit name plate), larger piping thickness might be required.
(a)
a Outdoor unit b Main gas pipe c Increase d First refrigerant branch kit e Indoor unit
Outdoor unit
capacity type (HP)
6 19.1 22.1 9.5
Piping outer diameter size (mm)
Gas pipe Liquid pipe
Standard Size-up
B: Piping between refrigerant branch kits
Choose from the following table in accordance with the indoor unit total capacity type, connected downstream. Do not let the connection piping exceed the refrigerant piping size chosen by the general system model name.
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5 Preparation
a
A
h i j k l m n
B C D E F G
p
b c d e f
1 2 3 4 5 6 7
8
g
H1
H2
Indoor unit capacity
index
Piping outer diameter size (mm)
Gas pipe Liquid pipe
<150 15.9 9.5
150≤x≤176 19.1
Example: Downstream capacity for B-1 = capacity index of unit 3-1 + capacity index of unit 3-2
C: Piping between refrigerant branch kit and indoor unit
Use the same diameters as the connections (liquid, gas) on the indoor units. The diameters of the indoor units are as follows:
Indoor unit capacity
index
Piping outer diameter size (mm)
Gas pipe Liquid pipe
15~50 12.7 6.4
63~140 15.9 9.5

5.3.4 To select refrigerant branch kits

For piping example, refer to "5.3.3 To select the piping size" on
page12.
Refnet joint at first branch (counting from outdoor unit)
When using refnet joints at the first branch counted from the outdoor unit side, choose from the following table in accordance with the capacity of the outdoor unit. Example: Refnet joint A→B‑1.
Outdoor unit capacity type
Refrigerant branch kit
(HP)
6 KHRQ22M20T
Refnet joints at other branches
For refnet joints other than the first branch, select the proper branch kit model based on the total capacity index of all indoor units connected after the refrigerant branch. Example: Refnet joint B‑1→C‑1.
Indoor unit capacity index Refrigerant branch kit
<176 KHRQ22M20T
Refnet headers
Concerning refnet headers, choose from the following table in accordance with the total capacity of all the indoor units connected below the refnet header.
Indoor unit capacity index Refrigerant branch kit
<176 KHRQ22M29H
INFORMATION
Maximum 8 branches can be connected to a header.

5.3.5 Refrigerant piping length and height difference

The piping lengths and height differences must comply with the following requirements.
Requirement Limit (VRVDX indoor units)
Maximum actual piping length
▪ Example 1.1, unit8: a+b+c+d+e+f+g+p≤Limit
▪ Example 1.2, unit6: a+b+h≤Limit
▪ Example 1.2, unit8: a+i+k≤Limit
▪ Example 1.3, unit8: a+i≤Limit
Maximum equivalent piping length
Maximum total piping length
▪ Example 1.1: a+b+c+d+e+f+g+h+i+j+k+l+m+n+p≤Limit
Maximum length first branch kit-indoor unit
▪ Example 1.1, unit8: b+c+d+e+f+g+p≤Limit
▪ Example 1.2, unit6: b+h≤Limit
▪ Example 1.2, unit8: i+k≤Limit
▪ Example 1.3, unit8: i≤Limit
Maximum height difference outdoor-indoor Outdoor higher than indoor
Maximum height difference indoor-indoor
▪ Examples: H2≤Limit
(a) Assume equivalent piping length of refnet joint=0.5m and refnet header=1m (for calculation purposes of equivalent piping length, not for
refrigerant charge calculations).
(a)
▪ Examples: H1≤Limit
Outdoor lower than indoor 40m
Example 1 (VRVDX indoor units)
Example 1.1
120m
150m
300m
40m
50m
15m
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
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13

6 Installation

a
b
c d e f
i
k
j
g h
A B
1 2 3 4 5 6
7 8
H1
H2
a
c
b d e fig h
1 2 3 4 5 6 7
8
H1
H2
1
2
Refnet joint Refnet header
VRVDX indoor units
Example 1 (VRVDX indoor units)
Example 1.2
Example 1.3

5.4 Preparing electrical wiring

5.4.1 Safety device requirements

The power supply must be protected with the required safety devices, i.e. a main switch, a slow blow fuse on each phase and an earth leakage protector in accordance with the applicable legislation.
Selection and sizing of the wiring should be done in accordance with the applicable legislation based on the information mentioned in the table below.
Model Minimum circuit
ampacity
RXYSQ6_Y1 14.1A 16A 3N~ 50Hz
Transmission wiring
Transmission wiring Vinyl cords with 0.75 to 1.25mm²
Maximum wiring length
(= distance between outdoor and furthest indoor unit)
Total wiring length
(= distance between outdoor and all indoors)
If the total transmission wiring exceeds these limits, it may result in communication error.
Recommended
Power supply
fuses
380-415V
sheath or cables (2‑core wires)
300m
600m
▪ Finishing the outdoor installation.
▪ Finishing the indoor installation.
INFORMATION
For installation of the indoor unit (mounting the indoor unit, connecting the refrigerant piping to the indoor unit, connecting the electrical wiring to the indoor unit …), see the installation manual of the indoor unit.

6.2 Opening the units

6.2.1 About opening the units

At certain times, you have to open the unit. Example:
▪ When connecting the refrigerant piping
▪ When connecting the electrical wiring
▪ When maintaining or servicing the unit
DANGER: RISK OF ELECTROCUTION
Do NOT leave the unit unattended when the service cover is removed.

6.2.2 To open the outdoor unit

DANGER: RISK OF ELECTROCUTION
DANGER: RISK OF BURNING
6 Installation

6.1 Overview: Installation

This chapter describes what you have to do and know on-site to install the system.
Typical workflow
Installation typically consists of the following stages:
▪ Mounting the outdoor unit.
▪ Mounting the indoor units.
▪ Connecting the refrigerant piping.
▪ Checking the refrigerant piping.
▪ Charging refrigerant.
▪ Connecting the electrical wiring.
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6 Installation
(mm)
>150
620
350
(345-355)
4× M12
a
20
a
4× M12
≥150 mm

6.3 Mounting the outdoor unit

6.3.1 About mounting the outdoor unit

Typical workflow
Mounting the outdoor unit typically consists of the following stages:
1 Providing the installation structure.
2 Installing the outdoor unit.
3 Providing drainage.
4 Preventing the outdoor unit from falling over.
5 Protecting the unit against snow and wind by installing a snow
cover and baffle plates. See "Preparing installation site" in
"5Preparation"on page9.

6.3.2 Precautions when mounting the outdoor unit

INFORMATION
Also read the precautions and requirements in the following chapters:
▪ General safety precautions
▪ Preparation

6.3.3 To provide the installation structure

Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise.
Fix the unit securely by means of foundation bolts in accordance with the foundation drawing.
Prepare 4 sets of anchor bolts, nuts and washers (field supply) as follows:
NOTICE
Fix the outdoor unit to the foundation bolts using nuts with resin washers (a). If the coating on the fastening area is stripped off, the nuts rust easily.

6.3.4 To install the outdoor unit

6.3.5 To provide drainage

▪ Make sure that condensation water can be evacuated properly.
▪ Install the unit on a base to make sure that there is a proper
drainage in order to avoid ice accumulation.
▪ Prepare a water drainage channel around the foundation to drain
waste water surrounding the unit.
▪ Avoid drain water flowing over the footpath, so that it does not
become slippery in case of ambient freezing temperatures.
▪ If you install the unit on a frame, install a waterproof plate within
150 mm of the bottom side of the unit in order to prevent the invasion of water in the unit and to avoid the drain water dripping (see the following illustration).
a Make sure not to cover the drain holes.
INFORMATION
The recommended height of the upper protruding part of the bolts is 20mm.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
NOTICE
If drain holes of the outdoor unit are covered by a mounting base or by floor surface, raise the unit to provide a free space of more than 150mm under the outdoor unit.
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6 Installation
a
117
102
70
45
376
191
a b
c
d
Drain holes (dimensions in mm)
a Drain holes

6.3.6 To prevent the outdoor unit from falling over

In case the unit is installed in places where strong wind can tilt the unit, take following measure:
Connect cables (field supply) as shown.

6.4 Connecting the refrigerant piping

6.4.1 About connecting the refrigerant piping

Before connecting the refrigerant piping
Make sure the outdoor and indoor units are mounted.
Typical workflow
Connecting the refrigerant piping involves:
▪ Connecting the refrigerant piping to the outdoor unit
▪ Connecting refrigerant branch kits
▪ Connecting the refrigerant piping to the indoor units (see the
installation manual of the indoor units)
▪ Insulating the refrigerant piping
▪ Keeping in mind the guidelines for:
▪ Pipe bending
▪ Flaring pipe ends
▪ Brazing
▪ Using the stop valves

6.4.2 Precautions when connecting the refrigerant piping

NOTICE
Take the following precautions on refrigerant piping into account:
▪ Avoid anything but the designated refrigerant to get
mixed into the refrigerant cycle (e.g. air).
▪ Only use R410A when adding refrigerant.
▪ Only use installation tools (e.g. manifold gauge set) that
are exclusively used for R410A installations to withstand the pressure and to prevent foreign materials (e.g. mineral oils and moisture) from mixing into the system.
▪ Install the piping so that the flare is NOT subjected to
mechanical stress
▪ Protect the piping as described in the following table to
prevent dirt, liquid or dust from entering the piping.
▪ Use caution when passing copper tubes through walls
(see figure below).
Unit Installation period Protection method
Outdoor unit >1month Pinch the pipe
<1month Pinch or tape the pipe
Indoor unit Regardless of the
period
INFORMATION
Do NOT open the refrigerant stop valve before checking the refrigerant piping. When you need to charge additional refrigerant it is recommended to open the refrigerant stop valve after charging.

6.4.3 Guidelines when connecting the refrigerant piping

Take the following guidelines into account when connecting pipes:
▪ Coat the flare inner surface with ether oil or ester oil when
connecting a flare nut. Tighten 3 or 4 turns by hand, before tightening firmly.
▪ Always use two wrenches together when loosening a flare nut.
▪ Always use a spanner and torque wrench together to tighten the
flare nut when connecting the piping. This to prevent nut cracking and leaks.
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16
INFORMATION
Also read the precautions and requirements in the following chapters:
▪ General safety precautions
▪ Preparation
DANGER: RISK OF BURNING
a Torque wrench b Spanner c Piping union d Flare nut
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6 Installation
R=0.4~0.8
45°
±2
90°
±2
A
a b
A
a b
c
1
1
≤Ø25.4
a b c d e
f
f
c
d
a
b
a b
cde
Piping size
(mm)
Tightening
torque (N•m)
Flare
dimensions (A)
Flare shape
(mm)
(mm)
Ø6.4 15~17 8.7~9.1
Ø9.5 33~39 12.8~13.2
Ø12.7 50~60 16.2~16.6
Ø15.9 63~75 19.3~19.7
Ø19.1 90~110 23.6~24.0

6.4.4 Pipe bending guidelines

Use a pipe bender for bending. All pipe bends should be as gentle as possible (bending radius should be 30~40mm or larger).

6.4.5 To flare the pipe end

CAUTION
▪ Incomplete flaring may cause refrigerant gas leakage.
▪ Do NOT re-use flares. Use new flares to prevent
refrigerant gas leakage.
▪ Use flare nuts that are included with the unit. Using
different flare nuts may cause refrigerant gas leakage.
1 Cut the pipe end with a pipe cutter.
2 Remove burrs with the cut surface facing downward so that the
chips do not enter the pipe.
a Cut exactly at right angles. b Remove burrs.
3 Remove the flare nut from the stop valve and put the flare nut
on the pipe.
4 Flare the pipe. Set exactly at the position as shown in the
following illustration.

6.4.6 To braze the pipe end

NOTICE
Precautions when connecting field piping. Add brazing material as shown in the figure.
▪ When brazing, blow through with nitrogen to prevent creation of
large quantities of oxidised film on the inside of the piping. This film adversely affects valves and compressors in the refrigerating system and prevents proper operation.
▪ Set the nitrogen pressure to 20kPa (just enough so it can be felt
on the skin) with a pressure-reducing valve.
a Refrigerant piping b Part to be brazed c Taping d Manual valve e Pressure-reducing valve
f Nitrogen
▪ Do NOT use anti-oxidants when brazing pipe joints.
Residue can clog pipes and break equipment.
▪ Do NOT use flux when brazing copper-to-copper refrigerant
piping. Use phosphor copper brazing filler alloy (BCuP), which does not require flux. Flux has an extremely harmful influence on refrigerant piping systems. For instance, if chlorine based flux is used, it will cause pipe corrosion or, in particular, if the flux contains fluorine, it will deteriorate the refrigerant oil.
Flare tool for
R410A (clutch
type)
A 0~0.5mm 1.0~1.5mm 1.5~2.0mm
5 Check that the flaring is properly made.
a Flare’s inner surface must be flawless. b The pipe end must be evenly flared in a perfect circle. c Make sure the flare nut is lifted.
RXYSQ6T7Y1B9 VRV IV-S system air conditioner 4P404677-1 – 2015.05
Conventional flare tool
Clutch type
(Ridgid-type)
Wing nut type
(Imperial-type)

6.4.7 Using the stop valve and service port

To handle the stop valve
▪ Make sure to keep all stop valves open during operation.
▪ The figure below shows the name of each part required in
handling the stop valve.
▪ The stop valve is factory closed.
a Service port and service port cover b Stop valve c Field piping connection d Stop valve cover
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6 Installation
1
2
3
4
c
a
b d
a
b
c
d
cc
ba
4× Ø6 mm
a
b
a Service port b Stop valve cover c Hexagon hole d Shaft e Seal
To open the stop valve
1 Remove the stop valve cover.
2 Insert a hexagon wrench into the stop valve and turn the stop
valve counterclockwise.
3 When the stop valve cannot be turned any further, stop turning.
Result: The valve is now open.
Tightening torques
Stop valve
size (mm)
Ø9.5 5.4~6.6 4mm 13.5~16.5 11.5~13.9
Ø15.9 13.5~16.5 6mm 22.5~27.5
Tightening torque N•m (turn clockwise to close)
Shaft
Valve body Hexagonal
wrench
Cap (valve
lid)
Service
port

6.4.8 To connect the refrigerant piping to the outdoor unit

NOTICE
Be sure that the field installed piping does not touch other pipes, the bottom panel or side panel. Especially for the bottom and side connection, be sure to protect the piping with suitable insulation, to prevent it from coming into contact with the casing.
1 Do the following:
▪ Remove the service cover (a) with screw (b). ▪ Remove the piping intake plate (c) with screw (d).
To close the stop valve
1 Remove the stop valve cover.
2 Insert a hexagon wrench into the stop valve and turn the stop
valve clockwise.
3 When the stop valve cannot be turned any further, stop turning.
Result: The valve is now closed.
Closing direction:
To handle the stop valve cover
▪ The stop valve cover is sealed where indicated by the arrow. Take
care not to damage it.
▪ After handling the stop valve, make sure to tighten the stop valve
cover securely. For the tightening torque, refer to the table below.
▪ Check for refrigerant leaks after tightening the stop valve cover.
To handle the service port
▪ Always use a charge hose equipped with a valve depressor pin,
since the service port is a Schrader type valve.
▪ After handling the service port, make sure to tighten the service
port cover securely. For the tightening torque, refer to the table below.
▪ Check for refrigerant leaks after tightening the service port cover.
Installer and user reference guide
18
2 Choose a piping route (a, b, c or d).
3 If you have chosen the downwards piping route:
▪ Drill (a, 4×) and remove the knockout hole (b). ▪ Cut out the slits (c) with a metal saw.
4 Do the following:
▪ Connect the liquid pipe (a) to the liquid stop valve. ▪ Connect the gas pipe (b) to the gas stop valve.
▪ Connect the gas piping accessories (c, c1, d, e), and cut
them to the required length (e1). This is necessary because the size of the gas stop valve is Ø15.9 while the piping between outdoor unit and first refrigerant branch kit is Ø19.1.
RXYSQ6T7Y1B9
VRV IV-S system air conditioner
4P404677-1 – 2015.05
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