Daikin BRC230Z4, BRC24Z4, BRC24Z8, BRCSZC, BRC230Z8 Installation Manual

INSTALLATION MANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
2
3
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
HOW TO INSTALL BRC230Z4 / BRC230Z8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
HOW TO INSTALL BRC24Z4 / BRC24Z8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLING REMOTE SENSOR 1 & 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FIELD SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DSI SWITCH SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
HOW TO CONNECT BRCW902A15 EXTENSION CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FAULT / INSPECTION / TEST MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FAULT CODE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CONTROLLER MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
ELECTRIC WIRING WORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SUB CONTROLLER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4
SAFETY CONSIDERATIONS
Please read these “SAFETY CONSIDERATIONS” carefully before installing the zone controller and be sure to install it correctly. After completing the installation, make sure that the zone controller operates properly. Please instruct the customer on how to operate the zone controller.
Please inform the customer that they should store this installation manual along with the operation manual for future reference. This controller comes under the term “appliances not accessible to the general public”.
Meaning of warning and caution symbols
WARNING . . . . . . Failure to observe a warning may result in death, injury or damage to the equipment.
CAUTION . . . . . . Failure to observe a caution may result in injury or damage to the equipment.
WARNING
Ask your Dealer or qualified personnel to carry out installation work. Do not try to install the zone controller yourself.
Perform installation work in accordance with this installation manual. Improper installation may result in electric shock or fire.
Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in electric
shock, fire or the zone controller failing.
Make sure that all electrical work is carried out by qualified personnel according to local laws, regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shock or fire.
Make sure that all wiring is secured, the specified wires are used, and no external forces act on the terminal connections or wires.
Improper connections or installation may result in fire.
When wiring the power supply and connecting the wiring between the unit electrical box, zone controller box and zone motors,
position the wires so that the zone controller box cover can be securely fastened. Improper positioning of the zone controller box cover may result in electric shock, fire or the terminals overheating.
Before obtaining access to the terminals and electrical parts, all supply circuits must be disconnected.
Do not install the remote controller where it may be exposed to rain or moisture. Water or other fluids on the electrical components
may result in fire or electric shock.
Earth the zone controller box. Do not connect the earth wire to gas or water pipes, a lightning conductor or a telephone ground wire.
Incomplete earthing may result in electric shock.
Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shock.
Do not
install the remote controller where flammable gases may leak, where there are carbon fibre or ignitable dust suspended in the air,
or where volatile flammables such as thinner or gasoline are handled.
Do not install the remote controller where the area is filled with steam or the ground is always wet. Insulation of the electric components
may be damaged in such conditions and may result in electric shock.
CAUTION
Install the zone controller, power cords and connecting wires at least 1 metre away from televisions or radios in order to
prevent image interference or noise. (Depending on the radio waves, a distance of 1 metre may not be sufficient enough to eliminate noise.)
Do not install the zone controller in the following locations:
(a) Where a mineral oil mist, oil spray or vapour is produced, for example in a kitchen.
Plastic parts may deteriorate.
(b) Near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the control system and result in a malfunction of the equipment.
(d)Where salinity in the air is relatively high.
5
ACCESSORIES
MODEL
MODEL (SUB CONTROLLER) BRCSZC
15M
EXTENSION
LEAD
BRCW902A15
SHAPE
&
QUANTITY
SHAPE
&
QUANTITY
(4 zone 230-240V)
BRC230Z4
(8 zone 230-240V)
BRC230Z8
(4 zone 24VAC)
BRC24Z4
(8 zone 24VAC)
BRC24Z8
CABLE
TIE X 5
SUB ZONE
KEYPAD
X 1
P1/P2
HARNESS
X 1
POWER
HARNESS
X 1
PCB
POST
X 4
INTERFACE
PCB X 1
15M
CONTROLLER
CABLE
X 1
X 1
SCREW
X 2
MOUNTING
BRACKET
INSTALLATION INSTRUCTION
X 1
230-240V
8 ZONE
CONTROL
BOX
X 1
M6 SCREW
X 4
SPARE CABLE
TIE X 2
ZONE
KEYPAD
X 1
15M
CONTROLLER
CABLE
X 1
24V
4 ZONE
CONTROL
BOX
X 1
M6 SCREW
X 4
SPARE CABLE
TIE X 2
ZONE
KEYPAD
X 1
15M
CONTROLLER
CABLE
X 1
SCREW
X 2
MOUNTING
BRACKET
X 1
INSTALLATION
INSTRUCTION X 1
OPERATION
MANUAL
X 1
INSTALLATION MANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION.
KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
OPERATIONMANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION.
KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
24V
8 ZONE
CONTROL
BOX
X 1
M6 SCREW
X 4
SPARE
CABLE
TIE X 2
ZONE
KEYPAD
X 1
15M
CONTROLLER
CABLE
X 1
SCREW
X 2
MOUNTING
BRACKET
X 1
INSTALLATION
INSTRUCTION X 1
OPERATION
MANUAL
X 1
INSTALLATION MANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION.
KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
OPERATIONMANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION. KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
SCREW
X 2
MOUNTING
BRACKET
X 1
INSTALLATION
INSTRUCTION X 1
OPERATION
MANUAL
X 1
INSTALLATION MANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION.
KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
OPERATIONMANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION. KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
230-240V
4 ZONE
CONTROL
BOX
X 1
M6 SCREW
X 4
SPARE CABLE
TIE X 2
ZONE
KEYPAD
X 1
15M
CONTROLLER
CABLE
X 1
SCREW
X 2
MOUNTING
BRACKET
X 1
INSTALLATION
INSTRUCTION X 1
OPERATION
MANUAL
X 1
INSTALLATION MANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION.
KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
OPERATIONMANUAL
ZONE CONTROLLER
Air Conditioners
MODELS
BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION. KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
1. Insert one end of P1/P2 harness into socket S9 located on the lower interface PCB (A1P). Diagram 1.
2. Loosen (4) plastic nuts. Diagram 2.
3. Screw in (4) PCB post and gently tighten. Diagram 3
4. Install upper Interface PCB (A2P) in the same direction as lower Interface PCB (A1P). Diagram 4.
5. Add (4) plastic nuts and gently tighten. Diagram 4.
6. Plug the loose end of P1/P2 harness into socket S7 of upper Interface PCB (A2P). Diagram 4.
7. Wire Power harness into LN terminal block X3M (Black- A) (White –N) (Green – Earth). Diagram 5.
8. Plug the other end of the power harness into S1 socket of the upper Interface PCB (A2P). Diagram 5.
9. Pass the Remote controller cable through the 2 open cable ties. If the cable ties have already been tightened cut the cable ties and use the spare cable ties supplied to secure the controller leads. Diagram 7.
10. Plug the remote controller cable connector into socket S8 of upper Interface PCB (A2P). Diagram 6.
11. Wire the controller lead earth shield cable to the earth shield post. Diagram 7.
TO REMOTE CONTROLLER
TO RELAY PCB S19 (8 ZONE ONLY) TO RELAY PCB S19 (4 ZONE)
A2PA1P
LNE
S12
S7S8
S2
S1 S1
S3
S13S12S13 S8
TN1
(NOTE 2)
TN2
S7S8
S2S3
S8
TO SUB CONTROLLER
TN1
TN2
TO P1 P2 TERMINAL BLOCK (NOTE1)
BWGX3M
Sub Controller Instructions BRCSZC
S9
S9 S9
S9
S1
A N
S7
123456
7
S9
S8
A N
ACCESSORIES
CABLE TIE X 5
SUB ZONE KEYPAD X 1
P1/P2 HARNESS X 1
POWER HARNESS X 1
PCB POST X 4
INTERFACE PCB X 1
15M
CONTROLLER
CABLE X 1
MODE
FAN
TEMP ADJUST BUTTON TEMP
SHIFT
7 DAY TIME CLOCK ON/OFF TIMER
ENTER
CLEAR
TEST/EXITDAY TIMEZONE1ZONE2ZONE3ZONE4
SEL SENSORFIX SENSORZONE5ZONE6ZONE7ZONE8
MODE
FAN
TEMP ADJUST BUTTON
TEMP
SHIFT
7 DAY TIME CLOCK ON/OFF TIMER
ENTER
CLEAR
TEST/EXITDAY TIMEZONE1ZONE2ZONE3ZONE4
SEL SENSORFIX SENSORZONE5ZONE6ZONE7ZONE8
4PDA0687
NOTE:
1. P1 P2 TERMINAL BLOCK LOCATED IN THE ELECTRICAL BOX OF INDOOR UNIT.
2. TN1, TN2 ONLY USE DAIKIN REMOTE TEMPERATURE SENSOR KRCSO1-1
3. :TERMINAL :CONNECTOR
4. SYMBOLS SHOW AS FOLLOWS B: BLACK W: WHITE G: GREEN
A1P INTERFACE PRINTED CIRCUIT BOARD A2P INTERFACE PRINTED CIRCUIT BOARD TN1 REMOTE SENSORS 1 TN2 REMOTE SENSORS 2
S1 S9-S7 S7 S8
CONNECTOR
230~240V A1P 7 A2P COMMUNICATION A1P INDOOR COMMUNICATION REMOTE CONTROLLER
A1P
A2P
X3M
SCREW
X 2
MOUNTING BRACKET
INSTALLATION INSTRUCTIONS
INSTALLATION MANUAL
ZONE CONTROLLER
Air Conditioners
MODELS BRC230Z4 BRC230Z8 BRC24Z4 BRC24Z8 BRCSZC
PLEASE READ THESE INSTRUCTIONS CAREFULLYBEFORE INSTALLATION. KEEPTHIS MANUALIN AHANDYPLACE FOR FUTURE REFERENCE.
OPTIONAL ACCESSORIES
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