Loading...OPERATOR'S MANUAL
10 In. TABLE SAW
Model No. 315.284620
WARNING: To reduce the risk of injury, the user must read and understand the operator’s manuai before using this product.
Customer Help Line: 1-800-932-3188
Product distributed in the United States by Sears Brands Management Corporation Hoffman Estates, IL 60179
Visit the Craftsman web page: www.craftsman.com
US
987000-910
4-23-10 (REV:03)
Save this manual for future reference
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TABLE OF CONTENTS |
Warranty............................................................................................................................................................................ |
2 |
Introduction....................................................................................................................................................................... |
2 |
General Safety Rules..................................................................................................................................................... |
3-4 |
Specific Safety Rules..................................................................................................................................................... |
4-5 |
Symbols......................................................................................................................................................................... |
6-7 |
Electrical........................................................................................................................................................................... |
8 |
Glossary of Terms............................................................................................................................................................. |
9 |
Features..................................................................................................................................................................... |
10-13 |
Tools Needed.................................................................................................................................................................. |
13 |
Loose Parts..................................................................................................................................................................... |
14 |
Assembly................................................................................................................................................................... |
15-21 |
Operation................................................................................................................................................................... |
22-35 |
Adjustments............................................................................................................................................................... |
36-38 |
Maintenance................................................................................................................................................................... |
38 |
Accessories..................................................................................................................................................................... |
39 |
Troubleshooting......................................................................................................................................................... |
39-40 |
Illustrated Parts List................................................................................................................................................... |
41-50 |
Parts Ordering/Service....................................................................................................................................... |
Back Page |
WARRANT
CRAFTSMAN ONE YEAR FULL WARRANTY
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FOR ONE YEAR from the date of purchase, this product is warranted against any defects in material or workmanship. Defective product will receive free repair or free replacement if repair is unavailable.
For warranty coverage details to obtain repair or replacement, visit the web site: www.craftsman.com
This warranty does not cover the blade, which is an expendable part that can wear out from normal use within the war ranty period.
This warranty is void if this product is ever used while providing commercial services or if rented to another person.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears Brands Management Corporation, Hoffman Estates, IL 60179
INTRODUCTIO I
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This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate.
GENERAL SAFETY RULES
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Mm WARNING: Read and understand all instruc tions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
READ ALL INSTRUCTIONS
■KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the saw’s applications and limitations as well as the specific potential hazards related to this tool.
■GUARD AGAINST ELECTRICAL SHOCK BY PRE VENTING BODY CONTACT WITH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures.
■KEEP GUARDS IN PLACE and in good working order.
■REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
■KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation.
■DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit.
■KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating.
■MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys.
■DON’T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed.
■USE RIGHT TOOL. Don’t force the tool or attachment to do a job it was not designed for. Don’t use it for a purpose not intended.
■USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
■DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working
outdoors. Also wear protective hair covering to contain long hair.
■ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impactresistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool.
USE RECOMMENDED ACCESSORIES. Consult the operator’s manual for recommended accessories. The use of improper accessories may risk injury.
NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintention ally contacted.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury.
USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave tool until it comes to a complete stop.
PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty.
PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation.
DO NOT ABUSE CORD. Never yank cord to discon nect from receptacle. Keep cord from heat, oil, and sharp edges.
WHEN OPERATING A POWER TOOL OUTSIDE, USE AN OUTDOOR EXTENSION CORD MARKED “W-A” OR “W”. These cords are rated for outdoor use and reduce the risk of electric shock.
KEEP BLADES CLEAN, SHARP, AND WITH
SUFFICIENT SET. Sharp blades minimize stalling and kickback.
KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving.
GENERAL SAFETY RULES
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BLADE COASTS AFTER BEING TURNED OFF.
NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at
an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-ground ing conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equip ment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay
constantly aware of cord location and keep it well away from the rotating blade.
INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.
GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle.
CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not com pletely understood or if in doubt as to whether the tool is properly grounded.
USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug.
DO NOT MODIFY the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when clean ing. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool.
STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush,
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center,
USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maxi mum blade capacity of your saw is 10 in. (254 mm).
BEFORE MAKING A CUT, BE SURE ALL ADJUST MENTS ARE SECURE.
BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting, NEVER TOUCH BLADE or other moving parts during use.
NEVER START A TOOL WHEN ANY ROTATING COM
PONENT IS IN CONTACT WITH THE WORKPIECE. DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION.
WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.
USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory,
DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply.
SPECIFIC SAFETY RULES |
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FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG STAND at approximately hip height,
NEVER OPERATE THE SAW ON THE FLOOR. GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls.
USE RIP FENCE. Always use a fence or straight edge guide when ripping,
SUPPORT LARGE PANELS. To minimize risk of blade pinching and kickback, always support large panels.
REMOVE ALL FENCES AND AUXILIARY TABLES before transporting saw. Failure to do so can result in an accident causing possible serious personal injury.
ALWAYS USE BLADE GUARD, SPREADER, AND ANTI-KICKBACK PAWLS on all “through-sawing” operations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the anti-kickback pawls down, and the spreader in place.
ALWAYS SECURE WORK firmly against the rip fence or miter gauge. NEVER use the rip fence during the same operation as the miter gauge.
WHEN MAKING NON-THROUGH RIP CUTS, always use a push stick, push block, and/or featherboard so your hands do not come within 3 inches of the saw blade.
WHEN RIPPING NARROW STOCK, always use a push stick, push block, or featherboard.
SPECIFIC SAFETY RULES
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NEVER perform any operation “freehand” which means using oniy your hands to support or guide the workpiece. Aiways use either the rip fence or miter gauge to position and guide the work.
NEVER stand or have any part of your body in iine with the path of the saw blade.
NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason.
MOVE THE RIP FENCE out of the way when cross cutting.
NEVER use rip fence as cutoff gauge when cross cutting.
NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source.
PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long workpieces. AVOID KICKBACKS (work thrown back toward you) by:
a)Keeping blade sharp.
b)Keeping rip fence parallel to the saw blade.
c)Keeping spreader, anti-kickback pawls, and blade guard in place and operating.
d)Not releasing the work before it is pushed all the way past the saw blade using a push stick.
e)Not ripping work that is twisted or warped or does not have a straight edge to guide along
the fence.
IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.
AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cutting tool.
USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instruc tions for safe use of accessories are included with the accessory.
MAKE SURE THE WORK AREA HAS AMPLE LIGHT ING to see the work and that no obstructions will inter fere with safe operation BEFORE performing any work using the table saw.
ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply.
HOLD THE WORKPIECE FIRMLY AGAINST THE TABLE.
THIS TOOL should have the following markings:
a)Wear eye protection.
b)Use saw blade guard and riving knife/spreader/ splitter for every operation for which it can be used, including all through sawing.
c)Keep hands out of the line of saw blade.
d)Use a push stick when required.
e)Pay particular attention to instructions on reducing risk of kickback.
f)Do not perform any operation freehand.
g)Never reach around or over the saw blade.
h)Never operate saw on floor or below waist height.
SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also.
SYMBOLS
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Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper inter pretation of these symbols will allow you to operate the tool better and safer.
A |
Safety Alert |
Indicates a potential personal injury hazard. |
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© |
Read Operator’s Manual |
To reduce the risk of injury, user must read and understand |
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operator’s manual before using this product. |
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0 |
Eye Protection |
Always wear eye protection with side shields marked to |
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comply with ANSI Z87.1, |
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No Hands Symbol |
Failure to keep your hands away from the blade will result |
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in serious personal injury. |
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€) |
Wet Conditions Alert |
Do not expose to rain or use in damp locations. |
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V |
Volts |
Voltage |
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A |
Amperes |
Current |
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Hz |
Hertz |
Frequency (cycles per second) |
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W |
Watt |
Power |
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min |
Minutes |
Time |
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Alternating Current |
Type of current |
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s r s |
Direct Current |
Type or a characteristic of current |
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no |
No Load Speed |
Rotational speed, at no load |
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0 |
Class II Construction |
Double-insulated construction |
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,,,/min |
Per Minute |
Revolutions, strokes, surface speed, orbits etc., per minute |
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SYMBOLS
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The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL |
SIGNAL |
MEANING |
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DANGER: |
Indicates an imminently hazardous situation, which, if not avoided, will |
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result in death or serious injury. |
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WARNING: |
Indicates a potentially hazardous situation, which, if not avoided, could |
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result in death or serious injury. |
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A |
CAUTION: |
Indicates a potentially hazardous situation, which, if not avoided, may |
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result in minor or moderate injury. |
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CAUTION: |
(Without Safety Alert Symbol) Indicates a situation that may result in |
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property damage. |
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SERVICE
Servicing requires extreme care and knowiedge and shouid be performed oniy by a quaiified service tech nician, For service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair. When servicing, use oniy identicai repiacement parts.
WARNING: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator’s manual.
Save this operator’s manual and review frequently for continuing safe operation and instructing others who may use this product.
WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1,
SAVE THESE INSTRUCTIONS
ELECTRICAL
EXTENSION CORDS
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter’s Laboratories (UL) should be used.
**Ampere rating (on tool data plate) |
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0-2.0 2.1-3.4 |
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3.5-5.0 5.1-7.0 |
7.1-12.0 12.1-16.0 |
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Cord Length |
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Wire Size (A.W.G.) |
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25' |
16 |
16 |
16 |
16 |
14 |
14 |
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50' |
16 |
16 |
16 |
14 |
14 |
12 |
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100' |
16 |
16 |
14 |
12 |
10 |
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"Used on 12 gauge20 amp circuit. NOTE: AWG = American Wire Gauge
When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters “WA” on the cord’s jacket.
Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation,
A WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.
A WARNING: Check extension cords before each
use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury,
ELECTRICAL CONNECTION
This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, AC only (normal household current), 60 Hz. Do not operate this tool on direct current (DC). A substantial
voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply.
SPEED AND WIRING
The no-load speed of this tool is approximately 5,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating, A line intend ed only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of a malfunc tion or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordi nances.
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Ak WARNING: Improper installation of the ground
ing plug can result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
This product is for use on a nominal 120 volt circuit and has a grounding plug similar to the plug illustrated in fig ure 1, Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.
Fig. 1
GLOSSARY OF TERM
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Anti-Kickback Pawls (radial arm and table saws)
A device which, when properiy instaiied and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation.
Arbor
The shaft on which a biade or cutting tooi is mounted.
Bevel Cut
A cutting operation made with the biade at any angie other than 90° to the tabie surface.
Compound Cut
A cross cut made with both a miter and a bevei angie.
Cross Cut
A cutting or shaping operation made across the grain or the width of the workpiece.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustabie blades or knives. The blades or knives remove material from the workpiece.
Dado Cut
A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade).
Featherboard
A device used to help control the workpiece by holding it securely against the table or fence during any ripping operation.
FPM or SPM
Feet per minute (or strokes per minute), used in reference to blade movement.
Freehand
Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids.
Gum
A sticky, sap-based residue from wood products.
Heel
Alignment of the blade to the fence.
Kerf
The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut.
Kickback
A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator.
Miter Cut
A cutting operation made with the workpiece at any angle to the blade other than 90°.
Non-Through Cuts
Any cutting operation where the blade does not extend completely through the thickness of the workpiece.
Pilot Hole (drill presses)
A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately.
Push Blocks (for jointer planers)
Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator’s hands well away from the cutterhead.
Push Blocks (for table saws)
Device used to hold the workpiece during cutting opera tions. This aid helps keep the operator’s hands well away from the blade.
Push Sticks (for table saws)
Device used to push the workpiece during cutting opera tions. A push stick should be used for narrow ripping operations. The aid helps keep the operator’s hands well away from the blade.
Resaw
A cutting operation to reduce the thickness of the workpiece to make thinner pieces.
Resin
A sticky, sap-based substance that has hardened.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one minute.
Ripping or Rip Cut
A cutting operation along the length of the workpiece.
Riving Knife/Spreader/SpIitter (table saws)
A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade.
Set
The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade.
Snipe (planers)
Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported.
Through Sawing
Any cutting operation where the blade extends completely through the thickness of the workpiece.
Throw-Back
The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade.
Workpiece or Material
The item on which the operation is being done.
Worktable
Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation.
FEATURES
PRODUCT SPECIFICATIONS
Blade Arbor............................................................... |
5/8 in. |
Blade Diameter......................................................... |
10 in. |
Blade Tilt.................................................................. |
0° - 45° |
Rating............................................... |
120 V, AC only, 60 Hz |
Input..................................................................... |
15 Amps |
No Load Speed.................................... |
5,000 r/min, (RPM) |
Cutting Depth at 0°............................................... |
3-1/2 in. |
Cutting Depth at 45°............................................. |
2-1/2 in. |
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BLADE |
RIP |
ANTI-KICKBACK |
SPREADER/ GUARD |
FENCE |
RIVING KNIFE |
SLIDING TABLE |
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PAWLS |
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EXTENSION |
OUTFEED |
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SUPPORT |
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SCALE |
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FRONT |
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RAIL |
BLADE
WRENCH
STORAGE
BEVEL
INDICATOR
Fig, 2
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FEATURES
KNOW YOUR TABLE SAW
See Figure 2.
The safe use of this product requires an understanding of the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempt ing, Before use of this product, familiarize yourself with all operating features and safety rules.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback,
BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle.
BLADE - This saw is provided with a 36-tooth, 10 in, carbide blade. The blade is raised and lowered with the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever,
JkWARNING: Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury,
BLADE GUARD - Always keep the blade guard down over the saw blade for through-sawing cuts.
BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade.
HEIGHT/BEVEL ADJUSTING HANDWHEEL - Located on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade re placement, This handwheel also makes the adjustment for bevel angles easy.
MITER GAUGE - The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90° and 45°.
MITER GAUGE GROOVES - The miter gauge rides in the grooves on the saw table.
OUTFEED SUPPORT - This table extension at the back of the tool gives the operator additional support when cut ting long workpieces.
RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking handle. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories.
SCALE - Located on the front rail, the easy-to-read scale provides precise measurements for rip cuts.
SLIDING TABLE EXTENSIONS - Located on each side of the saw table, these table extension gives the operator additional support when cutting wide workpieces.
SPREADER/RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kick back. When in the through sawing, or “up” position, it is
higher than the saw blade and becomes a spreader. When in the non-through sawing, or “down” position, it is below the saw blade teeth and becomes a riving knife.
SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool.
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FEATURES
OPERATING COMPONENTS
The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. To accommodate wide panels, the saw table has rails on each side. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts.
The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the rip fence and the blade.
It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife/spreader/splitter, anti-kickback pawls, and plastic blade guard.
POWER SWITCH
This saw is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others.
TO TURN YOUR SAW ON:
■With the switch key inserted into the switch, lift the switch button to turn ON { I ) ,
TO TURN YOUR SAW OFF:
■ Press the switch button down to turn OFF { O),
TO LOCK YOUR SAW:
■Press the switch button down,
■Remove the switch key from the switch and store in a safe, secure location.
WARNING: Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF
{ O) and remove the key. This action will prevent the tool from accidentally starting when power returns.
WARNING: ALWAYS make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury.
WARNING: To reduce the risk of accidental starting. Always make sure the switch is in the OFF {O) position before plugging tool into the power source.
SWITCH |
SWITCH |
ON |
OFF |
SWITCH KEY
SWITCH IN LOCKED POSITION
Fig. 3
12
FEATURES
BLADES
For maximum performance, it is recommended that you use the 36-tooth, 10 in. carbide-tipped combination biade provided with your saw. Additional blade styles of the same high quality are available for specific operations such as ripping. Your local dealer can provide you with complete information.
Kerf width must be within the limits stamped on the spreader/riving knife.
A WARNING: Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury.
TOOLS NEEDED
The following tools (not included or drawn to scale) are needed for assembly and making adjustments:
rTTTTfrjTTT|TTT|TrTjfTTpTr^^
11 I 1.1 I l-iJ.j.l-1-i IJ 1.1 l i l t I I ■ |
11 1 |
< |
I |
I I I |
I I 1 ...... |
1 1...... |
L 1 1 I 1 1 ■ |
FRAMING SQUARE
PHILLIPS
SCREWDRIVER
FLATHEAD
SCREWDRIVER
COMBINATION
SQUARE
C-CLAMPS
Fig. 4
13
LOOSE PARTS
The following items are included with your table saw:
A, Anti-KickbackPawls |
................................................1 |
|
B, |
Blade Guard........................................................... |
1 |
C, |
Miter Gauge........................................................... |
1 |
D, Blade Wrench......................................................... |
2 |
|
E, |
Handle Assembly................................................... |
1 |
F, |
Rip Fence.............................................................. |
1 |
G, |
Push Stick.............................................................. |
1 |
H, |
Indicator................................................................. |
1 |
|
|
Fig. 5 |
I, |
Screw..................................................................... |
2 |
J, |
Leg Stand.............................................................. |
1 |
K, Sliding Table Assembly......................................... |
1 |
|
L, Dust Bag................................................................ |
1 |
|
M, Hex Key (3 mm, 5 mm)........................................... |
2 |
|
N, Switch Key.............................................................. |
1 |
|
O, End Plug................................................................. |
2 |
|
14
ASSEMBL
UNPACKING
This product requires assembiy.
■Carefully lift saw from the carton and place it on a level work surface.
NOTE: This tool is heavy. To avoid back injury, keep your knees bent and lift with your legs, not your back, and get help when needed.
A WARNING: Do not use this product if any parts on the Loose Parts List are already assembled to your product when you unpack it. Parts on this list are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.
■Inspect the tool carefully to make sure no breakage or damage occurred during shipping.
■Do not discard the packing material until you have carefully inspected the tool, identified all loose parts, and satisfactorily operated the tool.
NOTE: Remove the foam block from between the saw’s housing and the motor by first beveling the blade (see page 26).
■The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual.
■If any parts are damaged or missing, please call 1 -800-932-3188 for assistance.
A WARNING: If any parts are damaged or missing, do not operate this tool until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.
At WARNING: Do not attempt to modify this tool or create accessories not recommended for use
with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.
A WARNING: Do not connect to power suppiy until assembly is compiete. Failure to comply could result in accidental starting and possible serious personal injury.
Mk WARNING: Do not lift the saw without help. Hold it close to your body. Keep your knees bent and lift
with your legs, not your back. Ignoring these precau tions can result in back injury,
WARNING: Never stand directly in line with the blade or allow hands to come closer than 3 in, to the biade. Do not reach over or across the blade. Failure to heed this warning can result in serious personal injury,
A WARNING: To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER oper ate the saw on the floor,
MOUNTING HOLES
The table saw must be mounted to a firm supporting surface such as a workbench or leg stand. If bolted to a workbench, remove the four locking knobs. Four bolt
holes have been provided in the saw’s base for this pur pose. Each of the four mounting holes should be bolted securely using 3/8 in, machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts securely.
Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tip ping, sliding, or walking is noted, secure the workbench to the floor before operating.
TO ASSEMBLE THE LEG STAND
See Figures 6 - 7.
NOTE: Do not use this leg stand with other equipment or for other purposes.
■Place the leg stand on the floor,
■Keeping fingers and all body parts away from the stand’s moving parts, open the leg stand by pushing opposite legs in opposite directions as indicated by the arrows in figure 6. The stand will be fully opened when the red indicator rests in the V slot of the grip,
NOTE: Only mount the saw when the stand is completely opened.
15
|
i |
|
I |
|
ASSEMBL |
||||
|
|
|||
|
|
RED
INDICATOR
VSLOT
Fig. 6
Fig. 7
MOUNTING THE TABLE SAW BASE TO THE LEG STAND
See Figure 8.
■Place the table saw base on the leg stand. Position the locking knob over the holes in the top of the leg stand.
■Insert the screw on the locking knob into the hole and turn the locking knob clockwise to secure the table saw base to the leg stand.
■Repeat with the other three locking knobs.
LOCKING
KNOB
Fig. 8
TO INSTALL THE HANDLE
See Figure 9.
■Hold the nylon nut securely and turn the screw counterclockwise to remove the nut completely. NOTE: Do not remove the screw from the handle.
■Place the nylon nut into the recessed hole on the back of the height/bevel adjusting handwheel and hold in place.
■Slide the handle and screw into the hole on the height/bevel adjusting handwheel.
■Using a flathead screwdriver, turn the screw clockwise and tighten in place.
16
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