Cobra CPI150BK Service Manual

Table of Contents
Introduction A1
®
How Your Cobra
Rechargeable Appliances 1
1
Quick Checkout 2-3
2
Operation 4
3
Controls and Indicators 5
4
5
Input Voltage/Automatic Shutdown 6
5
6
Maintenance and Service 8-9
7
Power Consumption 10
8
Specifications 11
9
Limited 1-Year Warranty 12
10
Power Inverter Works A3
RECHARGEABLE APPLIANCES
1
CAUTION
Certain rechargers for small nickel cadmium batteries can be damaged if connected to the CPI 150 BK/WH. Two types of equipment are particularly prone to this problem:
1. Small battery operated appliances that can be plugged directly into an AC receptacle for recharging, including flashlights, razors, and night lights.
2. Certain battery chargers for battery packs used in hand power tools, specifically those that have a WARNING label stating that dangerous voltages are present at the battery terminals.
1
Problems do not occur with the vast majority of battery operated tools, most of which use a separate charger or transformer that plugs into an AC receptacle and produces a low voltage output. If the label on your tool’s AC adapter or charger states that is produces a low voltage AC or DC output (less than 30 volts) you can safely power the charger with your CPI 150.
In order to check the performance of your CPI 150 before using it, please have the following on hand:
1. A 12 volt DC power source (such as a vehicle battery)
2. A test load such as a lamp or other small appliance that can be plugged into the AC receptacle on the inverter.
Power Source
You will need an 11 to 15 volt DC power source capable of supplying enough current to run the test load. As a rough guide, divide the wattage of the test load by 10 to get the current (in amperes) that the power source must supply. A fully charged standard automotive battery will work fine.
QUICK CHECKOUT
2
Connecting to the Power Source
Your CPI 150 BK/WH comes with a 24 inch cable and detachable cigarette lighter plug that converts to an airplane 12 volt female connector.
WARNING
Do not connect to the power source if flammable fumes are present. Explosion or fire may result.
2
QUICK CHECKOUT
2
Quick Checkout (continued)
To connect your inverter to the power source:
1. If the power source is a DC
power supply, switch it off.
Power Cord
2. Connect power cord to the inverter.
3. Insert the cigarette lighter plug into your vehicle’s cigarette lighter.
4. For airline application, remove lighter plug from cable.
3
Airplane Plug
Note: Some airplanes are equipped with cigarette lighter type socket.
5. Status LED on top of unit will illuminate indicating “on” status.
6. Plug the power cord from the test load into the inverter’s AC receptacle.
Testing
The inverter will come on automatically. It should supply power to the load. If the inverter does not appear to work properly, refer to the Troubleshooting Guide on page 7.
5V USB Outlet
The location where you should use your CPI 150 must be:
dry–Do not use the unit
• where water can drip or splash on it.
cool–Ambient air temperature should be between 30˚ and 105˚ F (0˚ and 40˚ C). The cooler the better.
ventilated–Allow at least 1 inch (3 cm) of clearance around the unit for proper air flow. Make sure that ventilation openings on the ends of the unit are not obstructed.
CAUTION
To prevent fire, do not cover or obstruct ventilation openings.
OPERATION
3
CAUTION
The inverter must only be connected to batteries with a nominal output voltage of 12 volts. It will not work with a 6 volt battery, and will be damaged if it is connected to a 16 volt battery.
4
CONTROLS & INDICATORS
4
Powering Up
To apply power to the CPI 150, simply plug in to 12 Volt DC source (cigarette lighter or airplane power source).
Cigarette Lighter Plug
Airplane Plug
5
Power/Fault Indicator
The "fault" indicator of your CPI 150 will light whenever the unit detects excessively high or low input voltage, or begins to overheat.
power/fault indicator
CAUTION NOTE: Make sure you unplug inverter from power source before you leave your vehicle.
INPUT VOLTAGE/AUTO SHUTDOWN
Power Output
AC Output:
Your CPI 150 will deliver 150 watts continuously. It can deliver 180 watts for about 30 minutes, after which it must cool for about 15 minutes before it can resume operation at 150 watts. ( wattage rating applies to resistive loads.)
USB Output:
5 Volt continuous output.
NOTE: the
Input Voltage
Your CPI 150 will operate from input voltage ranging from 10 to 15 volts. Optimum performance occurs when the voltage is between 12 and 14 volts.
OPERATING LIMITS
5
The inverter will automatically shut down if the input voltage drops below 10.0 ±
0.3 volts. This protects the battery from being over­discharged. The inverter will restart when the input voltage exceeds 12.0 ± 0.3 volts.
The inverter will also shut down if the input voltage increases to 15.5 ± 0.5 volts. This helps protect the unit from damage due to excessive input voltage. Although the inverter is protected in this way, it may still be damaged should the input voltage exceed 16 volts.
Automatic Shutdown
The unit will automatically go into thermal shutdown if it becomes overheated due to excessive input voltage, poor circulation or high ambient temperature.
6
TROUBLESHOOTING GUIDE
6
Problem/ Possible Solution Symptom Causes
Low output voltage Overload Reduce the load.
No output voltage Low input Recharge battery.
No output voltage High input Make sure the inverter and "fault" voltage is connected to a indicator is lit 12 volt battery.
No output voltage Thermal Allow inverter to cool down when load is in shutdown Improve ventilation— excess of 150 watts make sure ventilation or 1.3 amperes openings in the inverter
7
voltage Check connections
and cable.
Short circuit or Check AC wiring for short
wiring error circuit or improper polarity.
Check regulation of
charging system.
are not obstructed. Lower
ambient temperature.
MAINTENANCE & SERVICE
Maintaining Your Inverter
Your CPI 150 requires very little maintenance to keep it operating properly. The exterior of the unit should be cleaned periodically with a damp cloth to prevent accumulation of dust and dirt. Keep vents and fans free from dust or debris.
Service
You can receive technical assistance with your unit through one of our customer support services:
• Automated Help Desk
is available 24 hours a day,
7 days a week at
773-889-3087.
WARNING: This product contains lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm.
• Customer Service Operators
are available at 773-889-3087 Monday through Friday, 8:00 a.m. to 6:00 p.m. Central Time.
• Questions can be faxed to 773-622-2269.
• Automated Technical Assistance is available
24 hours, 7 days a week via e-mail at: productinfo@cobra.com.
• On-line answers to frequently asked questions can be found at: www.cobra.com
Cobra®, Nothing Comes Close to a Cobra® and the snake design are registered trademarks of Cobra Electronics Corporation, USA.
Wash hands after handling.
7
8
MAINTENANCE & SERVICE
7
Service (continued)
If you suspect that your unit requires service, please call 773-889-3087 BEFORE shipping it to Cobra®. This will ensure that you receive service as quickly as possible.
If you are asked to send your unit to the Cobra please follow these steps:
1. Send the complete unit.
2. For warranty repair, enclose
some form of proof-of purchase, such as a photocopy or carbon copy of a sales receipt. If you send the original receipt, it cannot be returned.
3. Enclose a typed or clearly written description of the problem you are having with your unit, plus the name and address where you want the unit returned.
9
®
factory,
4. Pack the unit securely to
prevent damage during transit. If possible, use the original packing materials.
5. Ship prepaid and insured
using a traceable carrier such as United Parcel Service (UPS), Federal Express, or first class mail with delivery confirmation. Ship to:
Cobra®Factory Service, Cobra Electronics Corporation, 6500 West Cortland Street, Chicago, IL 60707 USA
Please allow 3-4 weeks
6.
before contacting us about the status of your service. Call 773-889-3087 for assistance.
If your unity is under warranty, it will either be repaired or replaced upon receipt, depending on the model. If your unit is out of warranty, you will receive a letter informing you of the repair or replacement charge.
For each piece of equipment you will be powering with your CPI 150, you must determine the battery’s capacity (how long the battery can deliver a specific amount of current). For example, automotive batteries usually provide 25 amperes of current. A battery with a reserve capacity of 180 minutes can deliver 25 amperes for 180 minutes before it is completely discharged.
POWER CONSUMPTION
Calculate the total watt-hours of energy consumption (power X operating time), then divide the watt-hours by 10 to determine how may 12 volt ampere hours will be consumed.
8
10
SPECIFICATIONS
9
Specifications
1. Continuous output power 150w
2. Surge rating (0.1second) 300w
3. Peak efficiency (12V—1/2 load) 90%
4. Efficiency (full load, 12V) >78%
5. No load current draw < 0.1 A (12.6V)
6. Output waveform (resistive load) Perfect modified
7. Output frequency 60Hz ± 2Hz
8. Output voltage 115V +/- 10%
9. USB output 5V
10. Input voltage 12.8 - 13.2 VDC
12. Shutdown voltage (unload) 10.0V ±0.3V
13. Operating temperature range -10° C + 40° C
14. Storage temperature range -40° C to 85° C
15. Protection Overload, short-circuit, Overtemp
16. Reverse polarity, under/over voltage
NOTES: All protection is automatically recovered. To protect the battery, if the unit needs to be restarted after low voltage protection, the voltage of DC input should be above 12V.
11
sine wave
150 Watt
POWER INVERTER
MODEL CPI–
Congratulations
Thank you for purchasing the CPI 150 BK/WH Power Inverter from Cobra years of reliable service. The operating features of your CPI 150 BK/WH include:
• USB 5V Output
• AC receptacle
• Automatic thermal
®
. When used properly, your unit will give you many
• Reverse polarity protection
• Low battery shutdown
protection/shutdown
150 BK/WH
A2
5V USB Outlet
AC Receptacle
Power Cord
13V Input Connector
20 Amp Fuse
15 Amp In-Line Fuse
cigarette lighter plug
How Your Cobra®Power Inverter Works
The Cobra®Power Inverter takes low voltage DC (direct current) power from your automobile or other low voltage power supply and converts it to standard 110 volt AC (alternating current) power like the electrical current you have in your home. Simply by plugging your CPI 150 into your vehicle’s cigarette lighter socket, you can use many of your household appliances and electronic products in automobiles, airplanes, RVs, boats, tractors, trucks, and virtually anywhere else.
A3
Customer Assistance
You can receive technical assistance with your unit through one of our customer support services:
Automated Help Desk
is available 24 hours a day, 7 days a week at 773-889-3087.
Customer Service Operators
• are available at 773-889-3087 Monday - Friday, 8:00 a.m. to 6:00 p.m. Central Time.
Questions can be faxed to
773-622-2269.
Automated Technical Assistance is available 24 hrs.,
7 days a week via e-mail at: productinfo@cobra.com.
On-line answers to
• frequently asked questions can be found at: www.cobra.com
For additional Customer Service information, see page 8-9.
LIMITED 1-YEAR WARRANTY
Cobra Electronics Corporation warrants that its Cobra component parts thereof, will be free of defects in material and workmanship for a period of one (1) year from the date of consumer purchase. This warranty may be enforced by the first consumer purchaser, provided that the product is utilized within the U.S.A.
Cobra replace, at its option, a defective inverter upon delivery to the Cobra Factory Service Department, accompanied by proof of the date of first consumer purchase, such as duplicated sales receipt.
You must pay initial shipping charges required to ship the product for warranty service, but the return charges will be at Cobra’s expense, if the product is repaired or replaced under warranty.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
®
Power Inverter, and the
®
will, without charge, repair or
Cobra Electronics Corporation 6500 West Cortland Street Chicago, Illinois 60707 USA
Exclusions: This limited warranty does not apply 1) to any product damaged by accident; 2) in the event of misuse or abuse of the product or as a result of unauthorized alterations or repairs;
3) if the serial number has been altered, defaced or removed; 4) if the owner of the product resides outside the U.S.A.
All implied warranties, including
®
warranties of merchantability and fitness for a particular purpose are limited in duration to the length of this warranty.
®
shall not be liable for any
Cobra incidental, consequential or other damages; including, without limitation, damages resulting from loss of use or cost of installation.
Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
10
12
The Cobra®line of quality products includes:
CB Radios
microTALK®Radios
Radar/Laser Detectors
Safety Alert
®
Traffic Warning Systems Handheld GPS Receivers
Mobile GPS Navigations Systems
HighGear™Accessories
CobraMarine™ VHF Marine Radios
CobraMarine™ Chartplotters
Accessories
For more information about
our products, or to order online
please visit our website:
www.cobra.com
Nothing Comes Close to a Cobra®
Printed in China Part No. 480-308-P
© 2006 Cobra Electronics Corporation
6500 West Cortland Street
Chicago, IL 60707 USA
Operating Instructions for Your
Cobra
®
150 Watt
POWER
INVERTER
MODEL CPI–
150 BK/WH
Nothing Comes Close to a Cobra
®
00
INTRODUCTION
For Best Results
Your CPI 150 BK/WH must be used properly in order to provide the best possible results. Please read all instructions carefully before using the unit. Pay special attention to CAUTION and WARNING statements in this manual.
CAUTION statements specify conditions that could cause damage to the unit or other equipment.
CAUTION
WARNING statements
identify conditions that could result in personal injury or loss of life.
WARNING
Cobra®150W Output Waveform
This unit’s output waveform is referred to as ”square wave“ or ”modified sine wave“. It is a stepped waveform designed to have characteristics similar to the sine wave shape of utility power. A waveform of this nature is suitable for most AC loads (including linear and switching power supplies used in electronic equipment, transformers and motors).
A1
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