Clarke CEB 101, TAM 100, 7230020, 7230035 User guide

TAM100 & CEB101
Part Nos. 7230035 & 7230020
OPERATING & MAINTENANCE
INSTRUCTIONS
0800
Thank you for purchasing this CLARKE Water Pump, which is a general purpose
pump, suitable for a variety of applications involving the transfer of clean, cold water ONLY.
To help ensure long, trouble free performance and the protection afforded by the warranty, please follow carefully all the instructions and recommendations given in this booklet.
ACCESSORIES
1” Foot Valve Filter 7950561
1” BSP Spigot Hose Connector 7950210
1” I.D. Reinforced Hose for suction and delivery. 7955010
1” I.D. Layflat Hose for delivery only. 7955110
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase. No product can be returned to us without prior permission. This guarantee does not effect your statutory rights.
SAFETY PRECAUTIONS
1. Ensure the pump is installed in a horizontal position with the outlet facing vertically upwards, and that it is firmly anchored via its fixing screws.
2. Ensure there is an adequate air flow around the pump. DO NOT mount it in an enclosed atmosphere.
3. Ensure all water pipes - supply or discharge, are adequately supported where necessary, so as not to put a strain on the pump connections.
4. DO NOT allow the pump to run dry, as this will cause serious damage to the pump seals.
5. Ensure the inlet to the pump is completely unrestricted.
6. Ensure the pump is protected from the elements, neither the motor nor the electrical terminal box is intended to be waterproof.
7. Ensure that all pipes are protected against damage where necessary, and that they are suitably lagged to avoid the possibility of freezing during cold weather.
SPECIFICATIONS
TAM100 CEB101
Motor 230V 50Hz 1ph 230V 50Hz 1ph Power 0.5HP 0.5HP Speed 2800 RPM 2800 RPM Max. Head 44M 40M Max. Lift (Suction) 8M 8M Bore Size 1”BSP 1”BSP Max. Output 40 litres/min 38 litres/min Weight 5.8kg 6.25kg Part Number 7320035 7230320
NOTE: As the pumping head is increased, so the flow rate of water will decrease.
Please note that the details and specifications contained herein, are correct at the time of going to
print. However, CLARKE International reserve the right to change specifications at any time without
prior notice. Always consult the pump’s data plate
PARTS & SERVICE
Please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: 020 8988 7400
PARTS & SERVICE FAX: 020 8558 3622
or e-mail as follows:
PARTS: Parts@clarkeinternational.com
SERVICE: Service@clarkeinternational.com
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1. With the pump, all pipes/hoses and the foot valve in position, unscrew the
priming plug (small hexagon nut on top of pump body, adjacent to the pump outlet) and fill to capacity with clean water. Replace the priming plug.
NOTE: As the filler hole is quite small, it is recommended that you fill the inlet pipe with water before it is connected to the pump, and top up through the filler plug once the pipe is connected.
2. Adjust any device which may be fitted to the outlet side of the pump, so as to
ensure as great a flow as possible.
3. Switch on the pump. Water should start to flow through the system.
Check for leaks and adjust the flow if necessary using the gate valve (or other type of restriction) on the delivery side of the pump. Remember that some resistance (head) is required on the outlet side of the pump to prevent motor overload.
TROUBLE SHOOTING
If the system is set up properly, there is little likelihood of problems arising, but if water will not flow as it should then check the following points:-
1. The suction hose and connections including the filler plug need to be
completely air tight, otherwise air will be drawn in and either reduce or completely stop the flow of water.
2. Ensure that the system has been fully primed with water up to the level of the
filler plug.
3. Check to see that no foreign matter is fouling the intake system and check
the filter is not blocked or obstructed.
4. Check that the vertical height between the level of the water intake and the
ultimate discharge point does not exceed 38 metres. If this should be the case then the height must be reduced.
Should you still experience problems, then contact your Clarke dealer, or CLARKE International Service Department for advice.
ELECTRICAL CONNECTIONS
WARNING: THIS MACHINE MUST BE EARTHED.
Installation should be carried out by a qualified electrician in accordance with
I.E.E. Regulations. However, in the further interests of safety we would emphasise the following :-
This pump should be connected to a standard domestic 13 amp, 230 volt (50Hz), electrical supply and we strongly recommend that the connection be made via a Residual Current Device (RCD).
IMPORTANT: Should the supply be taken from a normal 13 amp socket, then the plug used must be to BS 1363 standard, and the wires should be wired up in accordance with the following colour code:
Green & Yellow .......... Earth or marked with a letter “E” or Earth symbol “ ”.
Blue ............................. Neutral or terminal marked with a letter “N”
Brown .......................... Live or terminal marked with a letter “L”
FUSE RATING
The fuse in the plug must be rated at 5 amps
WIRING CONNECTIONS FOR TAM100
Make electrical connections inside the terminal cover in accordance with the instructions below:
From mains supply, connect:-
1. BROWN (Live) to terminal 1.
To Motor
2. BLUE (Neutral) to terminal 2.
3. YELLOW/GREEN (Earth) to screw terminal marked “ “
Cable Gland
Power Input Cable
6
Blue
Brown
Green/Yellow
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3
2
Capacitor
1
WIRING CONNECTIONS FOR
CEB101
intake can be by means of either:­Water being taken in by the pump should, whenever possible, be fed by means
of gravity (Method A). However, if this is not possible then water may be drawn from a lower level by means of suction (Method B).
A. Gravity Feed
or
B. Suction Lift.
Make electrical connections inside the terminal cover in accordance with the diagram opposite:
WARNING
Do not attempt electrical installation work if you are in any doubt as to
how it should be done properly. Consult a qualified electrician.
WATER CONNECTIONS
IMPORTANT: The pump must not be connected to the power supply until the
hose/pipe installation is completed. If any part of the system is to be connected to the mains water supply, do ensure
that you comply with your local water authority regulations. Because of the variety of possible installations, no plumbing accessories are supplied
as standard with your pump. However, accessories designed specifically for this range of pumps are available from your CLARKE dealer and are listed on page 7.
The pump must always be installed and operated in a horizontal position i.e. with the outlet port facing vertically upwards. The fixing holes in the base should be used as necessary to secure the pump firmly in its operating position. Also, ensure that there is adequate air circulation around the motor.
Avoid situations where there is the risk of water coming into contact with the outside of the pump. Neither the motor or the terminal box are intended to be waterproof.
These notes are for guidance on how to achieve a proper working system.
The schematic diagrams illustrate possible methods of pipework installation. Water
A - Gravity Feed
To Pump
Isolating Valve
The suction lift i.e. the vertical distance between the water level and the pump should not exceed distance specified for your pump (see Specifications on page 7).
When using this method, a foot valve, must be fitted to the lower end of the suction hose, (as illustrated below), so as to help retain water in the suction system.
The delivery head i.e. the vertical distance between the pump and the point of discharge should be at least 5 feet. If this cannot be achieved naturally, then it can be simulated by restricting the outlet
flow from the pump. The illustration shows a gate valve (V) installed in-
line on the delivery side of the pump which can be set as required to regulate the flow of water.
Do not place any such restriction on the suction side of the pump unless it serves only to isolate a gravity fed water supply.
To prevent unnecessary strain or possible distortion to the pump, ensure that adequate support is provided to the hoses and/or pipes. Remember they will be considerably heavier when filled with water.
Should sand, chemical or other contaminant come into contact with the pump, flush through with cold clean water as soon as possible.
Protect the pump and pipework from freezing. The formation of ice may cause serious damage.
B - Suction lift
Outlet Port
Outlet Restricter
V
Inlet Port
Valve
From Supply
Filter Foot
Valve
PRIMING
When suction lift is used to draw water into the pump it is essential that all connections and hoses are completely air tight, otherwise the system will not work.
Before pumping will start it is necessary to completely fill the suction side with water. This is known as priming the pump and is carried out as follows :-
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