Clarke CCD 20LI, 6487010 User guide

20V HAMMER DRILL
MODEL NO: CDD20Li
PART NO: 6487010
OPERATION & MAINTENANCE
INSTRUCTIONS
LS1013
Thank you for purchasing this CLARKE 20V Hammer Drill.
Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.

WHAT’S SUPPLIED

Unpack your tool and make sure that the following items are present. Should there be any damage caused during transit contact your Clarke dealer immediately.
1 x 20 Volt Hammer Drill 1 x Auxiliary handle with depth gauge
2
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

WARNING: READ ALL INSTRUCTIONS. FAILURE TO FOLLOW ALL INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND/ OR SERIOUS INJURY. THE TERM “POWER TOOL” IN ALL WARNINGS LISTED BELOW REFERS TO YOUR 20V HAMMER DRILL.
1) WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body is
earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool
will increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f. If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of electric
shock.
3) PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power
tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
3
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
c. Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools
that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench
or a key left attached to a rotating part o the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application. The
correct power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the
power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the
power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
a. Recharge only with the charger specified by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b. Use power tools only with specifically designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
4
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
c. When battery pack is not in use, keep it away from other metal objects, like
paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
d. Under abusive conditions, liquid may be ejected from the battery; avoid
contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
6) SERVICE
a. Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.

SYMBOLS

Read instruction
CE Mark
manual before use
Weee Symbol Hammer Action
5
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

HAMMER DRILL SAFETY INSTRUCTIONS

1. Only use the drill in the manner and for the functions described in these instructions.
2. Using the correct bit. Use the appropriate drill bit for the material being drilled. Different bits are available from your Clarke dealer.
3. Allow sufficient clearance beneath the work to ensure the drill bit does not come into contact with the floor, table etc.
4. Never place the drill on a table or bench if it has not completely stopped. The drill bit will continue to rotate for a short time after the trigger has been released to stop the drill.
5. Do not drill into walls or cavities before checking for hidden electrical wires or water pipes etc.
6. Do not touch the drill bit immediately after use, allow time for it to cool.
7. When drilling metals, always use a cooling agent i.e. cutting/soluble oil.
8. For your safety, do not connect the battery to your power tool until you have read and understood this manual.
9. WEAR EYE PROTECTION. Use face or dust mask along with safety goggles if operation is dusty.Use hearing protection, particularly during extended periods of operation, wear safety shoes.
10. Wear ear protectors with impact drills. Exposure to noise can cause hearing loss
11. DO NOT wear gloves, jewellery, neck ties or loose clothing.
12. DO NOT drill, cut or sand material tool small to be securely held.
13. ALWAYS keep hands out of the path of the drill bit.
14. Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the drill bits.
15. SECURE THE WORKPIECE. Use clamps or a vice to hold the work when practical. It is safer than using your hand and it frees both hands to operate the tool.
16. MAKE SURE there are no nails or foreign objects in the part of the workpiece to be drilled.
6
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

FITTING THE BATTERY PACK (NOT SUPPLIED)

This hammer drill requires a 20V battery pack (6487040) and 1 Hour Charger (6487050) to operate. Both are available separately from your local Clarke dealer.
TO FIT THE BATTERY
1. Slide the battery pack onto the base of the impact drill.
REMOVE THE BATTERY
1. Press and hold the release buttons on the side of the battery.
2. Slide the battery pack away from the base of the handle.

FITTING THE AUXILIARY HANDLE

1. Loosen the auxiliary handle by rotating the handle anticlockwise (when viewed from the bottom)
2. Slide the auxiliary handle assembly over the chuck and onto the body of the impact drill.

FITTING THE DEPTH STOP

NOTE: The depth stop can only be used if the handle is installed.
1. Loosen the auxiliary handle by rotating the handle anticlockwise (when viewed from the bottom).
2. Insert the depth stop rod into the auxiliary handle assembly.
3. Secure the handle in position by rotating the shaft of the auxiliary handle clockwise.
• DO NOT overtighten.
• The scale markings on the rod
are for reference only.
7
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INSERTING DRILL BITS, OR SCREWDRIVER BITS

WARNING: BEFORE REMOVING ANY BITS, MAKE SURE THAT THE FORWARD/REVERSE SWITCH IS IN THE CENTRAL LOCKED OFF POSITION.
1. Grip the chuck collar and rotate the front of the chuck in an anti­clockwise direction (when viewed from the front).
2. Place the bit in the jaws as far as it will go.
3. Grip the chuck collar and rotate the chuck sleeve in a clockwise direction until it grips the bit tightly.

ADJUSTMENTS

FORWARD/REVERSE

The forward/reverse switch is used to select the direction of rotation.
1. Use the forward/reverse switch to select the direction of rotation.
2. Reverse should only be selected when removing screws.
SAFETY LOCK OFF
The forward/reverse switch can be used as the safety lock off button by pushing it half way through the drill body.
WARNING: ALWAYS LOCK THE TRIGGER SWITCH IN THE OFF POSITION WHEN THE DRILL IS NOT BEING USED OR ADJUSTMENTS ARE BEING MADE TO THE SPEED OR TORQUE SETTINGS. THIS IS AN IMPORTANT SAFETY FEATURE AND MUST BE OBSERVED.
8
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPEED RANGE

Use the speed range selector to select the range you want to use.
• Setting 1 - 0-350 rpm
• Setting 2 - 0-1250 rpm
NOTE: Only use the speed range
selector when the chuck is stationary.

SELECTING THE DRILLING MODE

WARNING: DO NOT CHANGE THE DRILLING MODE WHILE THE CHUCK IS ROTATING.
The drill is equipped with two drilling modes.
Hammer drilling mode Rotary drill mode
CAUTION: WHEN IN THE HAMMER DRILLING MODE YOU SHOULD ONLY USE MASONRY DRILL BITS (NOT SUPPLIED).
1. To select hammer action mode, rotate the mode selector until the hammer symbol is aligned with the arrow on the drill.
2. To select the drilling mode, rotate the mode selector until the drill bit symbol, is aligned with the arrow on the drill.
CAUTION: NEVER USE THE HAMMER MODE FOR DRILLING MATERIALS OTHER THAN CONCRETE AND MASONRY.
9
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TORQUE ADJUSTMENT

To select the correct torque setting for screwdriving:
1. Set the mode adjustment collar to
1.
2. Fit and tighten the first screw.
• If the clutch starts to ratchet
before the screw is correctly seated, rotate the mode selector to a higher number until the clutch ratchets only when the head of the screw is flush with the surface of the material.
CAUTION: DO NOT ADJUST THE MODE SELECTOR WHILE THE CHUCK IS ROTATING.

OPERATING THE DRILL

1. Make sure that the forward/reverse switch is positioned in either the forward, or reverse position. See page 8
NOTE: The trigger will not operate if the direction control switch is in the
central position.
2. Squeeze the trigger.
• The drill will start.
• The speed can be increased by increasing the pressure on the
trigger up to the maximum speed (Setting 1 - 350 rpm, Setting 2 ­1250 rpm).
3. Release the trigger to stop the drill.
• The drill is fitted with an electric brake which stops the motor when
the trigger is released.
10
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DRILLING TIPS

• Always use sharp, good quality drill bits. The performance of your drill
is dependant on the quality of the bits used.
• After drilling material to the full depth, do not simply pull out the drill
but maintain chuck rotation to ease withdrawal.
• Reduce the pressure on the drill bit when it is about to break through.
This will prevent the drill from jamming.
• If drilling a large hole, first drill a pilot hole using a smaller drill bit.
• Always apply pressure to your drill bit in a straight line and, where
possible, at right angles to the workpiece.
• When drilling holes or driving screws into walls, floors etc., always
make sure that there are no live electrical wires in the path of the bit.
• When drilling in metal, the materials being drilled can become hot.
To reduce overheating use a suitable cooling lubricant. No cooling lubricant is necessary when drilling cast iron or brass as they should be drilled dry.
• When drilling metal, the harder the metal the slower the drill speed.
Similarly, the bigger the drill bit the slower the speed.
• Always start drilling at a slow speed to prevent the drill from slipping
out of the pop mark or indent, gradually increasing speed until the optimum cutting speed is achieved whilst maintaining a MODERATE pressure. NEVER force the drill bit into the work. This will overheat the tip and cause it to dull very quickly.
• To prevent the drill bit from slipping when starting to drill a hole in
metal, use a centre punch to make an indentation at the start point.
• When drilling in wood, clamp a piece of scrap wood to the
underside of the material to avoid splintering.
• Always drill directly in line with the bit. Do not use sideways
movement as this may damage the drill or cause the bit to break.
• Large holes should be drilled with wood augers, flat wood bits or
hole saws.
11
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SCREWDRIVING TIPS

• Make sure that the screwdriver bit is inserted straight and upright in
the screw head, or the screw may be damaged.
• When driving wood screws, pre-drill pilot holes to make driving easier
and to prevent splitting the material.
• Select the forward direction to drive screws in and reverse direction
to take them out.

MAINTENANCE AND SERVICING

WARNING: ALWAYS REMEMBER TO POSITION THE DIRECTION CONTROL SWITCH IN THE CENTRAL LOCKED OFF POSITION AND REMOVE THE BATTERY PACK, BEFORE CLEANING THE DRILL.
• After use, remove the drill or screwdriver bit, open the chuck jaws
and tap the side of the chuck to remove any dust, or chippings etc.
• Keep the cooling vents clear.
• Clean the motor housing with a soft cloth.
• Keep the handle clean and free from oil and grease.
• Keep the charger clean and free from dust and grease.
• Worn or damaged parts must be replaced by qualified personnel.
• There are no user serviceable parts inside the drill.

REMOVING THE CHUCK

1. Open the jaws as far as possible.
2. Using a cross head screwdriver (inserted, down through the jaws), remove the securing screw. The screw has a LEFT HAND THREAD and must therefore be turned CLOCKWISE.
• Grasp the chuck and unscrew it from the drill in the normal manner,
i.e. by screwing it anticlockwise.
12
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

MODEL CDD20LI
Vo lt ag e 2 0 V DC
Battery Type (Supplied Separately) Li-Ion
Chuck Capacity 1.5-13 mm
Impact Rate Low 0-4550
High 0-16250
No Load Speed Low 0-350
High 0-1250
Weight (without battery pack) 1.6 kg
Dimensions (without battery pack) (L x W x H) 263 x 70 x 205 mm
Sound Pressure Level (LPA) 90 dB(A)
Sound Power Level (LWA) 101 dB(A)
Sound Uncertainty Value (K) 3 dB(A)
Vibration 19 m/s²
Vibration Uncertainty Value (K) 1.5 m/s²
Blows Per Minute
RPM
MAX DRILLING CAPACITY
Wood 25 mm
Steel 8 mm
Masonry 12 mm
13
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DECLARATION OF CONFORMITY

14
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CLARKE ZX-R RANGE

The Clarke ZX-R 20V cordless power tools are designed as a high power and quality solution for the tradesman that requires a number of different tool types.
20v Hammer Drill.
Model: CDD20Li
Part Number: 6487010
20v Circular Saw
Model: CCS20Li
Part Number: 6487015
20v Led Lamp
Model: CFL20Li
Part Number: 6487035
20v Jig Saw
Model: CJS20Li
Part Number: 6487025
20v Multifunction Tool.
Model: CMFT20Li
Part Number: 6487030
20v Reciprocating Saw
Model: CRS20Li
Part Number: 6487020
20v Impact Driver
Model: CID20Li
Part Number: 6487000
20V Battery
Model BL1500Li
Part Number 6487050
Also Available
20V Battery Charger
Part Number r6487050
15
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
Loading...