Caterpillar PL87 BROCHURE

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PL87
Pipelayer
Engine Weights
Engine Model Cat Net Power – ISO 9249 273 kW 366 hp Lift Capacity Net Power – ISO9249 (Metric) 371 hp Lift Capacity at Tipping Point – ISO 8813 97 069 kg 214,000 lb
®
C15 ACERT™ Operating Weight 54 485 kg 120,119 lb
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PL87 Pipelayer Features

Performance
Improved hydraulics offer greater response and more precise control. New heavy duty winch works with updated hydraulic system for greater machine productivity.
Slope Capability
Lengthened track-roller-frame and repositioned rear idler puts more track on the ground, enhancing slope capability.
Lift Capacity
New counterweight pro le adds more weight providing increased lift capacity. The PL87 has arated lift capacity of 97 069 kg (214,000 lb).
Operator Interface
New control handle puts boom and hook functions in the operator’s right hand. Enclosed cab option aids operator comfort and offers outstanding visibility. New dual brake pedals enhance machine control, especially on slopes and for turning within a tight pipeline right-of-way.
Safety
Additional large surface mirrors enhance visibility for the operator, and a modi ed block set design reduces the pro le for greater visibility to the pipe. New, easy-to-service ladder design offers enhanced access/egress to the operator station.
Transportability
New lower winch pro le reduces shipping envelope and aids transportability. New bolt-on block horn has been added to the front of the machine for more convenient transport/storage of the block set.

Contents

Pipelayer...............................................................3
Operator Station ..................................................4
Implement and Steering Controls ....................5
Enclosed Cab .......................................................6
Engine and Power Train .....................................7
Structure...............................................................8
Undercarriage .....................................................8
Integrated Technologies ....................................9
Sustainability .......................................................9
Serviceability .....................................................10
Safety ..................................................................11
Renowned Cat Dealer Support .......................11
PL87 Specications ..........................................12
PL87 Standard Equipment................................15
PL87 Mandatory Attachments
and OptionalEquipment ...................................15
Cat® Pipelayers have been the standard of the pipeline industry for decades. A worldwide network of Cat dealers, in tune with the special high production needs of pipeliners, supports these durable and dependable machines. CatPipelayers are purpose-built to meet the unique demands of pipeline customers. And like every Cat machine, pipelayers are designed for long life, serviceability and rebuild capability to help keep owning and operating costs low. The PL87 answers customer needs for increased lift capacity, enhanced slope capability, ease of operation, performance and transportability.
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Pipelayer

Integrated, robust components
Winches
New heavy-duty winch design works with updated machine hydraulics for greater productivity. Boom and hook draw works are driven by independent hydraulic winches. Oil-disc brakes provide smooth operation and positive retention of boom and hook positions. A modular, pin-on design allows for fast replacement and easy field service. Interchangeable parts between hook and boom winch assemblies help reduce cost and downtime. The winch profile has been reduced to enhance visibility and meet critical transport requirements for rail shipment.
Counterweight
New counterweight profile adds more counterweight, increasing lift capacity. Segments are contoured to provide alow center of gravity and enhanced visibility to the front and side. The counterweight is extended hydraulically for improved load balance and clearance. Segments are splined for ease of assembly and disassembly. The PL87 has a rated lift capacity of 97 069 kg (214,000 lb).
Boom
The light weight, durable boom features high tensile strength steel construction for narrow structures and maximum visibility to the work area. Replaceable boom-mount bearings aid serviceability and long life.
Blocks and Hook
Updated block set profile enhances visibility to the pipe andhelps take advantage of the full length of the boom. Theheavy-lifting components include hook and boom blocks with sleeve bearings, a forged hook with latch and serviceable handle, and ductile iron sheaves. A bolt-on block horn has been added to the front of the machine for convenient storage of the block set during transport.
Drawbar
A robust drawbar tows a wide range of attachments formaximum versatility.
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Operator Station

Designed for Productive Comfort
Caterpillar designs operator stations for maximum productivity. Operator comfort features and excellent visibility all around the machine help operators work more efficiently and contribute to job site safety. Customers may choose an Open Cab (OROPS), an Enclosed Cab with single pane glass, or an ArcticCab with Dual Pane glass.
• A Roll Over Protection Structure (ROPS) provides added operator protection with an open orenclosed cab.
• A more durable access ladder design aids access/egress to the operator station, and can be removed to minimize the machine’s shipping envelope.
• Additional mirrors further enhance the operator’s visibility all around the machine.
• Ergonomically designed seat is positioned for enhanced visibility to the trench and for convenient access to key operator control levers and pedals.
• Monitoring system provides instant feedback on the condition of operating systems and records performance data for diagnostics and to help manage undercarriage wear. The system also features adigital and gauge-type tachometer.
• 12-volt outlets power devices like cell phones and laptop computers.
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Implement and Steering Controls

Ergonomically Designed for Ease of Operation
2
Pipelayer Control
Right joystick places all of the boom, hook and counterweight function control in one hand. Low-effort, ergonomically designed control handle allows simultaneous, precise positioning of the load line and boom.
1) Increment/decrement buttons on pipelayer control handle
provide continuous adjustable throttle.
2) Thumb rocker controls the counterweight functions.
3) Joystick forward lowers the hook and joystick back raises
the hook. Joystick left lowers the boom and joystick right raises the boom.
4) Quick drop control.
5) Rocker switch allows the operator to increase/decrease
engine speed to a set level with the touch of a button.
1
3
4
Quick Drop Control
The new quick drop control, when pushed, will allow the load on the hook to free fall to the ground. This control is tobe used only in emergency situations where the load must be released immediately.
Dual Brake Pedal Controls
Dual brake pedal controls provide enhanced maneuverability and steering control, especially in slope applications. Brakesare spring applied and hydraulically actuated.
Finger Tip Steering Control
Finger tip controls are grouped to the operator’s left for easyone-handed operation to control steering, direction andgear selection.
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Enclosed Cab

Designed with Pipeline Productivity in Mind
The optional enclosed cab is designed by Caterpillar specifically for demanding pipeline applications. The cab is designed to work with the Rollover Protective Structure (ROPS), and is fully insulated with aheater. Air conditioning is available as an option.
Glass area is maximized for excellent sight lines around the machine and to the trench to aid productivity and enhance job site safety. A skylight window provides a view to the boom and upper block.
The cab includes eight additional halogen lights: three facing forward, two to the rear, two to the boomside and one to the winch side. Wipers provide a clearer view during inclement weather.
Arctic Arrangement
An arctic arrangement equips the pipelayer for optimal performance in arctic conditions. The Arctic Cab has many of the same operator comfort features as the enclosed cab, but adds dual pane windows for cold weather environments. The arrangement also incorporates fluids, final drive and roller seals, and batteries designed to perform in severe cold weather environments.
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Engine and Power Train

Powerful Efciency
Engine
The Cat C15 engine with ACERT™ Technology provides thelarge displacement and high torque rise for the power needed on challenging jobs. Matched to the high-efficiency torque divider and electronically controlled power shift transmission, the C15 ACERT engine will provide years ofdependable service.
Constant Net Horsepower
Constant net horsepower maintains high standards of performance and response. The engine automatically adjusts to maintain power output and conversely lowers output whendemands are low. This provides significant fuel savings in cooler climates and during long engine idle times typical of pipeline applications.
Planetary Power Shift Transmission
The planetary power shift transmission offers smooth shifting and quick speed and directional changes for maximum productivity. With three speeds forward and three speeds reverse, the transmission utilizes large diameter, high capacity, oil-cooled clutches for long life. An oil-to-water cooler facilitates maximum cooling capacity, and forced oil flow lubricates andcools clutch packs for long life.
Electronic Clutch Pressure Control
The Finger Tip Control (FTC) system has an additional drive train feature for added performance, Electronic Clutch Pressure Control (ECPC). This feature provides smoother shifting by modulating individual clutches. ECPC also provides the auto-shift and auto-kickdown feature.
Steering Clutch and Brake
Clutches are fade resistant and adjustment free. The multi-disc, oil-cooled steering clutches are hydraulically applied and electronically controlled. The brakes are applied by springs and hydraulically released for safe and reliable braking performance.
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Structure

Underlying Strength
The Pipelayer main frame is engineered to handle the most demanding applications. Themainframe is built to absorb high impact shock loads and twisting forces, and full box section frame rails are designed to keep components rigidly aligned. Heavysteel castings add strength tothe main case, center saddle and front cross member for outstanding durability. Top and bottom rails are continuous rolled sections, with no machining or welding, to provide superior mainframe durability. Thefinal drives are elevated well above the ground level work area toprotect them from impact loads, abrasion and contaminants.
Caterpillar uses robotic welding techniques in the assembly of thecase and frames. The deep penetration and consistency of robotic welding insures quality forlong life and durability.

Undercarriage

Engineered for Performance
The PL87 features a non-suspended, Cat elevated sprocket undercarriage. Track roller frame length has been increased by 128 mm (5.03 in), and the rear idler has been moved down and rearward, resulting in more track on theground to enhance machine stability, especially on steep slopes.
Undercarriage components are built for long life and ease of serviceability. Rollers and idlers feature Duo-Cone™ seals to help prevent oil loss and dirtentry. Tubular roller frames resist bending and twisting, with added reinforcement where operating loads are highest. Cat Tough Steel™ sprocket segments are precision machined after heat treat for proper fit. Segments can be removed or replaced without breaking the track.
Pipelayer track is designed for high-impact and high load applications. ThePositive Pin Retention Sealed and Lubricated Track is an exclusive Caterpillardesign that locks the link to the pin for enhanced service life. Track shoes help optimize the machine for performance in demanding underfoot conditions. The PL87 features an 864 mm (34 in) super extreme service grouser with sealed and lubricated track (48 sections) and clipped shoes.
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Integrated Technologies

Solutions to Make Work Easier and More Efcient
Cat Product Link*
Remote monitoring with Product Link improves overall fleet management effectiveness. Product Link is deeply integrated into machine systems. Events and diagnostic codes, as well ashours, fuel, idle time and other detailed information are transmitted to a secure web based application, VisionLink™. VisionLink includes powerful tools to convey information to users and dealers, including mapping, working and idle time, fuel level and more.
*Product Link licensing not available in all areas.
Load Monitor Ready
The PL87 is Load Monitor Indicator (LMI) ready from the factory and can accept regional LMI systems. New hydraulic circuitry, integrated mounting hardware and the ready-mount power supply makes system installation simple. The LMI ready hydraulic system enables installation without opening the hydraulic system thus preventing contamination.

Sustainability

Thinking Generations Ahead
• Fuel efficient engine, and power saving features like constant net horsepower, help save fuel to reduce costs and lower emissions.
• Technologies like Product Link help improve overall efficiency, save fuel and fluids, and reduce equipment wear and tear.
• Longer service intervals help reduce parts and fluids consumption.
• Ecology drains make draining fluids more convenient and help prevent spills.
• Major components are built to be rebuilt, eliminating waste and saving customers money by giving the machine and/or major components a second – andeven third – life.
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Serviceability

More Productivity, Less Cost
Grouped service points and easy maintenance contribute toincreased machine up-time for greater productivity and reduced costs.
Easy Diagnostics
The machine monitoring system provides instant feedback on the condition of operating systems, utilizing a three level warning system. The system can easily be upgraded by flashing software.
Service Access
• For ease of servicing, all regular engine maintenance points are easily reached through the left-hand engine compartment.
• Engine doors are equipped with door handles and keyedlocks for better protection.
• Enlarged service panel doors provide easier access toallmaintenance locations.
• Remote-mounted fuel and hydraulic filters located within easy reach
• Optional fast fill fuel tank available
• Hydraulic oil, pivot shaft oil and washer fluid levels are conveniently monitored using a sight gauge
• Fuel tank fill, hydraulic oil sight gauge, fuel tank water and sediment drain and S·O·SSM sampling ports are conveniently grouped within easy reach on the back ofthe machine.
• Pressure taps are grouped to allow for quick monitoring of the hydraulic system, and have ground-level access through the left service access door.
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Cooling Package
Cores and fan are accessible from ground level, with grill doors that are easily removed for cleaning and maintenance. The core is also easily accessed from the back through the engine compartment. The radiator fill cap for engine coolant refill is located on top of the hood.
Ecology Drains
Ecology drains provide a convenient method for draining fluids that saves time and helps prevent spills. They are included on the radiator (coolant), hydraulic tank and engine oil change.
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Safety

Designed with Protection in Mind
Job site safety is a key concern for pipeline customers, and Cat pipelayers are designed with features to help protect people in and around the machine.
• A Roll Over Protection Structure (ROPS) provides added operator protection with an open or enclosed cab.
• New winch profile and additional mirrors provide even greater visibility around the machine.
• Increased undercarriage length and repositioned rear idler enhance slopecapability.
• PL87 pipelayers are Load Monitor Indicator (LMI) ready to help operators monitor loads for enhanced job site safety and efficiency.
• Grab handles help personnel maintain three points of contact while servicing.
• Updated quick drop release conveniently located near right-hand controls.
• The PL87 features dual brakes that provide smooth operation and positive retention of boom and hook positions.

Renowned Cat Dealer Support

When Uptime Counts
Cat dealers excel at providing parts availability and equipment service to even the most remote areas. With more than 10,000 service technicians employed in over 3,000Cat dealer locations around the world, Cat parts and service resources and capabilities are beyond compare.
– Manage costs with preventive
maintenance programs like Custom Track Service, S·O·SSM analysis, and guaranteed maintenance contracts.
– Stay productive with best-in-class
parts availability.
Catdealers can even help you with operator training to help you boost your profits.
And when it’s time for machine replacement, your Cat dealer canhelp you save even more with Genuine Cat Reman parts. Receive the same warranty and reliability as new products at cost savings of40 to 70 percent for power train and hydraulic components.
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PL87 Specications

Engine Hydraulic System Standards

Engine Model Cat® C15 ACERT™
Emissions U.S. EPA Tier 3,
EUStage IIIA
Gross Power 294 kW 394 hp
Gross Power (Metric) 400 hp
Gross Power – ISO14396
Gross Power – ISO14396 (Metric)
Flywheel Power 273 kW 366 hp
Flywheel Power (Metric)
Net Power – ISO9249
Net Power – ISO9249 (Metric)
Net Power – 270 kW 362 hp SAEJ1349
Net Power – 367 hp SAEJ1349 (Metric)
Net Power – 273 kW 366 hp EU80/1269
Net Power – 371 hp EU80/1269 (Metric)
Bore 137 mm 5.4 in
Stroke 172 mm 6.75 in
Displacement 15.2 L 928 in
• Engine ratings at 1,850 rpm.
• Net power advertised is the power available
at the ywheel when the engine is equipped with fan, air cleaner, mufer and alternator. Automatic derating occurs beyond thataltitude.
281 kW 377 hp
382 hp
371 hp
273 kW 366 hp
371 hp
3

Undercarriage

Shoe Type Super Extreme Service
Width of 864 mm 34 in StandardShoes
Number of Shoes 48 (each side)
Grouser Height 93 mm 3.6 in
Track Gauge 2.54 m 8 ft 4 in
Length of Track 3.587 m 11 ft 9 in onGround
Ground ContactArea 3715 mm 10 ft 5 in
Number of Rollers 9 9 (each side)
Number of 1 per side CarrierRollers
• Positive pin retention track.
Implement Pump 277 L/min 73.2 Output – Max gal/min (closed loop)
Relief Valve Setting 41 600 kPa 6,033.6 psi
Counterweight 101 L/min 26.7 (gear) gal/min
Variable Charge 219 L/min 57.9 Pump Output – gal/min Max(open loop)

Service Capacities

Fuel Tank 569 L 150.3 gal
Crankcase andFilter 38 L 10 gal
Final Drive 13 L 3.4 gal (eachside)
Cooling System 76 L 20 gal
Hydraulic Tank 170 L 44.9 gal
Power Train 190 L 50 gal

Operating Specifications

Lifting Capacity 97 069 kg 214,000 lb

Weights

Operating Weight 54 485 kg 120,119 lb
Shipping Weight 42 865 kg 94,501 lb
• Operating weight includes all shipping weights plus full fuel tank and operator.
• Shipping weight includes: lubricants, coolant, 10% fuel, hydraulic controls and uids, backup alarm, seat belt, 710mm (28 in) grouser shoes, drawbar and counterweight.

Transmission

1 Forward 3 km/h 1.9 mph
2 Forward 5.4 km/h 3.3 mph
3 Forward 9.4 km/h 5.8 mph
1 Reverse 4 km/h 2.5 mph
2 Reverse 7 km/h 4.4 mph
3 Reverse 12.3 km/h 7.7 mph
1F – Drawbar Pull 618.5 N 139 lbf
2F – Drawbar Pull 338.2 N 76 lbf
3F – Drawbar Pull 186.9 N 42 lbf
Brakes Brakes meet
thestandard SAEJISO10265 MAR99
ROPS Optional ROPS
(Rollover Protection Structure) meets thestandards SAEJ397 OCT95, SAE J1040 MAY94, ISO 3164 1995 and ISO3471-1

Pipelaying Equipment

Planetary Hydraulic Winches
Hook
Drum Diameter 254 mm 10 in
Flange Diameter 508 mm 20 in
Drum Length 355.6 mm 14 in
Wire Rope Diameter 19 mm 0.75 in
Boom and Cables, 114.3 m 375 ft
7.3m (24 ft)
Boom and Cables, 114.3 m 375 ft
7.3m (24 ft) Extended
Boom and Cables, 124.2 m 407.6 ft
8.53 m (28 ft)
Boom and Cables, 124.2 m 407.6 ft
8.53m (28 ft) Extended
Hook Speed (Raise) 15.5 50.8 with 8 Part Line m/min ft/min
Boom
Drum Diameter 254 mm 10 in
Flange Diameter 508 mm 20 in
Drum Length 355.6 mm 14 in
Wire Rope Diameter 19 mm 0.75 in
Boom and Cables, 55 m 180.4 ft
7.3m (24 ft)
Boom and Cables, 74 m 242.8 ft
7.3m (24 ft) Extended
Boom and Cables, 62.5 m 205 ft
8.53 m (28 ft)
Boom and Cables, 86.2 m 282.8 ft
8.53m (28 ft) Extended
Removable Counterweight 13 Segments
2 @ 285 kg 628 lb
6 @ 710 kg 1,562 lb
5 @ 785 kg 1,725 lb
Total Weight Extendible 13 903 kg 30,587 lb
• Hydraulic Power – 540 L/min at 18259kPa/183 bar (143 gal/min at 2,650psi) and 2,100 rpm pump speed independent oftorqueconverter
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lb kg
220,000 210,000 200,000 190,000 180,000 170,000 160,000 150,000 140,000 130,000 120,000 110,000
Load
100,000
90,000 80,000 70,000 60,000 50,000 40,000 30,000 20,000 10,000
99 790 95 254 90 718 86 183 81 647 77 111 72 575 68 039 63 503 58 967 54 431 49 895 45 359 40 823 36 287 31 751 27 216 22 680 18 144 13 608
9072 4536
0
0
1.2 1.5 1.8 2.1 2.4 2.7 3.0 3.4 3.7 4.0 4.3 4.6 4.9 5.2 5.5 5.8 6.1 6.4 6.7 7.0 7.3 7.6 7.9 8.2 8.5 m
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 ft
A
B
C
A – Lift capacity at tipping point – ISO 8813 – 97 069 kg (214,000 lb) B – Rated load capacity – ANSI/ASME B30.14 C – Working range – ANSI/ASME B30.14
PL87 Specifications
Load Overhang
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PL87 Speci cations

PL87 Dimensions

12
PL87
5
11
1 2
3 4
Track gauge
1
Width of tractor (standard shoes)
2
Width of tractor counterweight/boom removed
3
Width of tractor (counterweight retracted)
4
Machine height (tip of counterweight)
5
Drawbar height
6
Length of track on ground
7
Operating length
8
Height of machine
9
Height with ROPS and boom removed
Height to the top of the ROPS canopy/cab
Grouser height
10
Ground clearance (per SAE J1234)
11
Boom height [at SAE 1.22 m (4 ft) overhang] 8.53m (28 ft) boom
12
9
10
7
8
2.54 m
3.86 m
4.04 m
4.34 m
3.44 m
0.60 m
3.72 m
5.49 m
3.18 m
3.84 m
0.09 m
0.46 m
9.25 m
6
8 ft 4 in
12 ft 8 in
13 ft 3 in
14 ft 3 in
11 ft 3.25 in
1 ft 10 in
12 ft 2 in
17 ft 11 in
11 ft 6 in
12 ft 7 in
3.6 in
18 in
30 ft 5 in
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Standard equipment may vary. Consult your Cat dealer for details.

PL87 Standard Equipment

ELECTRICAL
Alarm, backup Batteries, 4, maintenance free Converter, 12V, 10 amp with 1 outlet Diagnostic connector Horn, forward warning Lighting system, halogen, (2 front, 2 rear) Starting receptacle
OPERATOR ENVIRONMENT
Armrest, adjustable Deactivation switch, hydraulic controls Horn Hour meter, electronic Governor switch, electronic Key start, single Monitoring system, electronic warning
system with temperature gauges for
coolant, power train oil and hydraulic oil Pedal, decelerator Pedals, dual brake Seat, Vinyl suspension Seat belt, retractable Service indicator, air cleaner Steering control, electronic,  nger
tipcontrol Storage compartment
PIPELAYING EQUIPMENT
Block and hook with latch, heavy duty Counterweights, extendable segmented Drawworks, hydraulic actuated and
controlled
POWER TRAIN
Advanced Modular Cooling System
(AMOCS) Aftercooler, air-to-air (ATAAC) C15 ACERT diesel engine with EUI
(Electronic Unit Injection) Coolant, extended life with protection
to–37° C (–34° F) Electric starting, 24 volt Fan, suction, hydraulically driven blower Filter, air with electronic service indicator Final drives, four planet, double reduction
planetary Fuel priming pump, electric Muf er Parking brake, electronic Precleaner, stratta-tube dust ejector Prescreener Starting aid, ether Torque divider Transmission, electronically-controlled
powershift, 3F-3R speeds Transmission, control module, electronic Turbocharger, wastegate Water separator
UNDERCARRIAGE
Carrier roller Frame, 9-roller tubular track roller frame Hydraulic track adjusters Master links, two piece Non-suspended undercarriage
Rollers and idlers, lifetime lubricated Sprocket rim segments, replaceable Track adjusters, hydraulic Track guiding guards 864 mm (34 in) super extreme service
grouser with sealed and lubricated track (48 section) clipped grousers
OTHER STANDARD EQUIPMENT
Bumper, front with towing device Drawbar, heavy duty Ecology drains – Engine oil, coolant,
hydraulic oil, torque converter, fuel tank,
power train case and transmission Guard, hinged bottom Guard, hinged radiator Hood, solid Hydraulic system, pilot operated for hook,
boom, and counterweight control Oil cooler, hydraulic Parts book, CD ROM Product link ready
SM
sampling ports
S·O·S Steering, electronic clutch brake Vandalism protection for  uid
compartments

PL87 Mandatory Attachments and Optional Equipment

Mandatory attachments may vary. Consult your Cat dealer for details on available arrangements.
MANDATORY ATTACHMENTS
FACTORY ARRANGEMENTS
Cab with Air Conditioning
and 150 Amp Alternator Cab with 95 Amp Alternator Heater, Engine Coolant, 110V or 240V Roll-Over Protection (ROPS) Rollers, Arctic Rollers, Standard
PIPELAYING EQUIPMENT
Boom and Cables, 7.3 m (24 ft) Boom and Cables, 7.3 m (24 ft) Extended Boom and Cables, 8.53m (28 ft) Boom and Cables, 8.53m (28 ft) Extended
ENGINE ENCLOSURES
Enclosure, Engine, Solid Enclosure, Engine, Perforated
HOOD
Hood, Solid Hood, Perforated
FUEL SYSTEMS
Tank, Fuel, Std Tank, Fuel, Fast Fill
OPTIONAL EQUIPMENT
POWER TRAIN
Drains, ecology, power train
PRODUCT LINK
Product Link PL321, none Product Link PL321, Satellite Product Link PL321, Cellular
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PL87 Pipelayer
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com
© 2012 Caterpillar Inc. All rights reserved
Materials and specications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
AEHQ6316-01 (02-2012)
Replaces AEHQ6316
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