Belt Replacement ............................... 77
MAINTENANCE ...............................78,79
START UP CHECKLIST ........................CL-1
.......................1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service
personnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels attached to
the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. These instructions describe how to install, start up, and
service 62M energy recovery ventilator units.
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work
is completed.
INTRODUCTION
The 62M energy recovery ventilator (ERV) units recover
energy from building exhaust air and pre-condition ventilation
air. All ERV units are available in either vertical discharge
(through the bottom) or horizontal discharge configuration.
The 62MB and MC vertical discharge units are used when a
stand-alone ERV unit is required.
The 62MD and ME horizontal discharge unit can be used as
a stand-alone unit, or can also be coupled with a Carrier rooftop
unit.
INSTALLATION
Step 1 — Inspection —
with the shipping company if the unit is damaged. Check the
packing list to ensure that the correct items have been received
and notify your Carrier representative of any discrepancy.
Inspect the unit; file a claim
Step 2 — Install Roof Curb
STAND-ALONE APPLICATIONS — The ERV unit can be
installed without being coupled with a Carrier rooftop unit. The
ERV units can be installed in one of three stand-alone applications: down discharge, horizontal discharge, or a combination
of both down discharge and horizontal discharge.
When installing a stand-alone ERV unit refer to Fig. 1-45
and, complete the following:
Locate the Roof Curb
sider the structural support required for the rooftop system and,
the duct drop location in relation to the joists. Allow sufficient
space for service, clearance, and locations of vents or other
sources of air.
— Prior to locating the roof curb con-
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 14
Tab 10a 12a
Catalog No. 536-220Printed in U.S.A.Form 62M-1SIPg 11-06Replaces: New
Cover roof opening if installation of the ERV unit will not
be immediate. Failure to cover roof opening could result in
water damage and/or serious personal injury.
END
Assemble the Roof Curb
— Connect the curb side and the
curb end. See Fig. 1. Insert the tabs on the curb end into the
slots on the curb sides. Press firmly until the pieces lock into
place. It may be necessary to exert additional force to the top of
the curb to lock the pieces in place. Ensure the curb pieces are
locked together prior to proceeding.
Repeat for all corners of the roof curb.
Prepare Roof Curb Location
— Cut a hole in the roof for duct
openings. See Fig. 2-5 for duct opening dimensions. Frame the
opening to provide adequate structural support.
Install Deck Pans and Duct Supports
— The roof curb may
have a duct support and deck pans, depending on the model
and application. Determine which end of the roof curb will be
the duct end.
Install the deck pans on the roof curb with the insulation
side facing up toward the ERV base. Install the duct support
between the supply and return openings.
Set the Roof Curb
— Fit the roof curb assembly by measuring
across the corners of the curb to ensure a square fit. Set the roof
curb over the roof opening. Level the curb by placing shims
under the bottom flange of the curb. Secure the curb in place by
welding or fastening the curb to the roof.
Cover the roof curb if installation of the ERV unit will not
be immediate. Failure to cover the roof curb could result in
water damage and/or serious personal injury.
Install Ductwork
— Ductwork will be installed in the roof
curb for vertical discharge and stand-alone applications. The
duct will hang from the top of the curb. See Fig. 45 for standalone application airflow.
NOTE: Ductwork must be installed before the ERV unit is set
in place.
Refer to Fig. 2-5 to determine the duct size required.
Provide field manufactured duct and place into the supply and
return openings in the curb.
Install Gaskets
— The ERV roof curbs come with a gasketing
package to provide a seal between the ERV unit and the top
perimeter of the roof curb. Install the gasket around the top
perimeter of the curb and around the supply and return opening.
NOTE: Some stand-alone curbs will not have duct openings).
Gasket strips must fit tightly together, leaving no gaps for
leakage.
IMPORTANT: Gasket installation is critical for water
integrity. Improperly installed gaskets can result in air
or water leaks, leading to poor unit performance.
Install Roofing Materials
— Insulate and add a cant strip to
the roof curb. Follow suggested and acceptable roofing practices
SIDE
Fig. 1 — Assembling the Roof Curb
for applying roofing materials. The roofing material should
extend up to the wood nailer and be secured under the counterflashing. Follow all local, national, and industry roofing
standards. Refer to Fig. 6 for roofing recommendations.
COUPLED APPLICATIONS — The ERV unit can be installed directly coupled to a Carrier rooftop unit. The connection between the ERV and HVAC (Heating, Ventilation, and
Air Conditioning) unit is made with the use of a transition. In a
coupled rooftop application there is a separate roof curb for the
HVAC curb and a separate roof curb for the ERV unit. See
Fig. 4 and 5 for roof curb dimensions.
Locate the Roof Curb
— Prior to locating the roof curb consider the structural support required for the rooftop system and,
the duct drop location in relation to the joists. Allow sufficient
space for service, clearance, and locations of vents or other
sources of air. Refer to the rooftop installation instructions for
more information regarding location considerations.
Assemble the Roof Curb
— Connect the curb side and the
curb end. Insert the tabs on the curb end into the slots on the
curb sides. Press firmly until the pieces lock in to place. It may
be necessary to exert additional force to the top of the curb to
lock the pieces in place. Ensure the curb pieces are locked together prior to proceeding.
Repeat for other corners of the roof curb.
NOTE: If lifting or moving the roof curb assembly hammer
the tabs over 90 degrees.
Install Deck Pans and Duct Supports
— The roof curb may
have a duct support and deck pans, depending on the model
and application. Refer to Fig. 2-5. Determine which end of the
roof curb will be the duct end.
Install the deck pans on the roof curb with the insulation
side facing up toward the ERV base. Install the duct support
between the supply and return openings.
Install Locator Pieces
— Some ERV roof curbs (62MA-CRB14MC and 62MB-CRB-14MC) will include locator pieces,
which are to be attached to the ERV roof curb section. The
locator pieces will help the installer ensure that the ERV and
HVAC unit roof curbs are positioned properly. Attach the
2 side locator pieces to the ERV roof curb. Install the cover
panel over the 2 sides and fasten in place.
2
Set the Roof Curb
— Fit the roof curb assembly by measuring
across the corners of the curb to ensure a square fit. Set the roof
curb over the roof opening. Level the curb by placing shims
under the bottom flange of the curb. Secure the curb in place by
welding or fastening the curb to the roof.
IMPORTANT: The ERV roof curb must be set in
precisely the correct location relative to the rooftop
roof curb for the transitions to connect properly. See
Fig. 7-44 for location dimensions.
Refer to Fig. 2 and 3 to determine the duct size required.
Provide field manufactured duct and place into the supply and
return openings in the curb.
Install Gaskets
— The ERV roof curbs come with a gasketing
package to provide a seal between the ERV unit and the top
perimeter of the roof curb. Install the gasket around the top
perimeter of the curb and around the supply and return
opening. (Some stand-alone curbs will not have duct openings.) Gasket strips must fit tightly together, leaving no gaps for
leakage.
Install Ductwork
— Ductwork will be installed in the roof
curb for vertical, coupled applications. The duct will hang from
the top of the curb.
NOTE: Ductwork must be installed before the rooftop unit is
set in place.
NOTE: Ductwork must be installed before the ERV unit is set
in place.
24.09
SUPPLY
10.81
RETURN
11.50
IMPORTANT: Gasket installation is critical for water
integrity. Improperly installed gaskets can result in air
or water leaks, leading to poor unit performance.
Install Roofing Materials
— Insulate and add a cant strip to
the roof curb. Follow suggested and acceptable roofing procedures for applying roofing materials. The roofing material
should extend up to the wood nailer and be secured under the
counter flashing. Follow all local, national, and industry roofing standards. Refer to Fig. 5 for roofing recommendations.
1.00
TYP. 4X
22.94
14.00
11.00
NOTES:
1. All dimensions are in inches.
2. Roof curb shipped unassembled.
Fig. 2 — Roof Curb — 62M040 for Stand-Alone Applications
3.00
TYP. 4X
3
Typical Insulated deck pans.
(Insulation face up) *
D
S/A
E
F
R/A
G
H
C
LEGEND
R/A — Return Air
S/A — Supply Air
*IMPORTANT: Insulation on deck pans must face up.
NOTE: Roof curb shipped unassembled.
62M UNIT SIZE
075,12062M-A-CRB-14S2730.5141411.3114.71.513.75 x 14.3813.75 x 11
170-28562M-B-CRB-14S45.549.63 1417.519.52241.7517 x 23.517 x 19
330-64062M-C-CRB-14S55.4160.34 1424.8423.41 230—24.5 x 29.524.5 x 23
750,95062M-D-CRB-14S86.2595.71432.542.13 242.13—32 x 41.7532 x 41.75
Fig. 18 — 62MD,ME040 Coupled with Carrier 48/50HJ,TJ,TM004-007 Horizontal Discharge Rooftop Unit
17
Supply
Rooftop Unit
Rooftop Unit
Accessory Transition
(Includes front panel)
Exhaust
hood
44 11/16”
Filter
Return
Accessory Transition
ERV
wheel
Filter
62M040 Unit
Outside air hood
Top Vi ew
ROOF CURB LOCATION DETAIL
80 5/16”
Supply
Rooftop Curb
TRANSITION DETAIL
35”
AA
Return
4 3/8”
Access door to
adjust balancing
damper
Rooftop
Unit
Curb
35"
Accessory ERV
Equipment support
2 Piece front
panel covers
return chamber
To 62M040 Unit
ERV
Unit
Support
LEGEND
ERV — Energy Recovery Ventilator
ROOFTOP UNIT MODELROOFTOP SIZETRANSITION P/NERV EQUIPMENT SUPPORT P/N
48/50PG03-0762M-AATR-HJ36-D62MA-900---001
Fig. 19 — 62MD,ME040 Coupled with Carrier 48/50PG03-07 Vertical Discharge Rooftop Unit
Accessory ERV
Equipment support
18
Side View A-A
Rooftop Unit
Rooftop Unit
TRANSITION DETAIL
Accessory Transition
(Includes front panel)
Accessory ERV
Equipment support
44 11/16”
Accessory Transition
Filter
Exhaust
hood
Top View
ERV
wheel
Filter
62M040 Unit
Outside air hood
ROOF CURB LOCATION DETAIL
80 5/16”
Rooftop Curb
LEGEND
ERV — Energy Recovery Ventilator
35”
Access door to
adjust balancing
damper
AA
Rooftop
Unit
4 3/8”
Accessory ERV
Equipment support
Curb
35"
Side View A-A
2 Piece front
panel covers
return chamber
To 62M040 Unit
ERV
Unit
Support
ROOFTOP UNIT MODELROOFTOP SIZETRANSITION P/NERV EQUIPMENT SUPPORT P/N
48/50PG03-0762M-AATR-HJ36-D62MA-900---001
Fig. 20 — 62MD,ME040 Coupled with Carrier 48/50PG03-07 Horizontal Discharge Rooftop Unit
19
r
ROOF CURB LAYOUT
TOP VIEW
67 3/8"
A
Supply
Air
37 3/16"
Return
Air
Standard roof curb fo
3 to 6 ton rooftop unit
35
"
A
Standard Roof curb
for 3 to 6 ton roof top unit
14"
3"
36"
"A-A" SIDE VIEW
34 3/8"
62MA-900---001
Equipment Support
35
"
62MA-900---001
Equipment Support
Roof
10.4"
Fig. 21 — 62MD,ME040 Coupled with Carrier 48/50HJ,TJ,TM004-007 Rooftop Unit
20
Filter door shipped
with Rooftop unit.
SUPPLY
Rooftop unit
RETURN
Rainhoods for
optional economizer
Rooftop unit
Unit curb
Accessory Transition
ERV Wheel
62M075,120 ERV Unit
Locator
pieces
(included with
ERV curb,
must be watertight)
ROOF CURB LOCATION DETAIL
62M ERV Unit
ERV curb
B
A
Rooftop
Unit curb
Locator Pieces ( included with ERV Curb)
Cover panel provided
30.5”
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer
cannot be used. Use the 62M economizer instead.
Fig. 22 — 62MD,ME075,120 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Vertical Discharge Rooftop Unit
21
Filter door shipped
with Rooftop unit.
Horizontal supply and
return duct (field supplied)
Rooftop Unit
Accessory Transition
Optional Horizontal
Economizer
Rooftop unit
62M075,120
ERV Unit
ERV Wheel
ROOF CURB LOCATION DETAIL
Locator
pieces
(included with
ERV curb,
must be watertight)
62M ERV Unit
ERV curb
B
A
Rooftop
Unit curb
Locator Pieces ( included with ERV curb)
Cover panel provided
30.5"
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer
cannot be used. Use the 62M economizer instead.
Fig. 23 — 62MD,ME075,120 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Horizontal Discharge Rooftop Unit
22
Supply
Return
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory
Transition
62M075,120 ERV Unit
Rooftop Unit
Accessory Transition
(Includes front panel)
62M ERV Unit
Locator
pieces
(included with
ERV curb,
ERV Curb
must be watertight)
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer cannot be used.
ROOF CURB LOCATION DETAIL
20"
2 3/4"
30 1/12"
27"
ERV Curb
Rooftop
Unit
Curb
Curb Detail
20"
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4
4411/
5315/
B
Rooftop Unit Curb
ROOFTOP MODELROOFTOP SIZE62M TRANSITIONERV CURB
Supply
48/50PG
A
AA
Return
Locator pieces
(included with
ERV Curb)
03-0762M-ATR-PG26-D62M-A-CRB-14MC80
08-1462M-ATR-PG712-D62M-A-CRB-14MC923/
Fig. 24 — 62MD,ME075,120 Coupled with Carrier 48/50PG03-14 Vertical Discharge Rooftop Unit
ERV
Unit
Curb
16
16
23
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory
Transition
62M075-120 ERV Unit
Rooftop Unit
Locator
pieces
(included with
ERV curb,
must be watertight)
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with
a Carrier rooftop unit, the rooftop factory or fieldinstalled economizer cannot be used.
Accessory Transition
(Includes front panel)
62M Unit
ERV Curb
LEGEND
ROOF CURB LOCATION DETAIL
20"
2 3/4"
30 1/12"
27"
ERV Curb
Rooftop
Unit
Curb
Curb Detail
ERV
20"
Unit
Curb
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4
4411/
5315/
16
16
B
Rooftop Unit Curb
ROOFTOP MODELROOFTOP SIZE62M TRANSITIONERV CURB
48/50PG
A
AA
Locator pieces
(included with
ERV Curb)
03-0762M-ATR-PG26-H62M-A-CRB-14MC80
08-1462M-ATR-PG712-H62M-A-CRB-14MC923/
Fig. 25 — 62MD,ME075,120 Coupled with Carrier 48/50PG03-14 Horizontal Discharge Rooftop Unit
24
Rainhoods for
optional economizer
Rooftop unit
Filter door shipped with
Rooftop unit
62M ERV Unit
Rooftop
Unit
SUPPLY
A
B
RETURN
Top Vie w
30”
Rooftop curb
Accessory Transition
ERV Wheel
Rooftop
Unit curb
ROOF CURB LOCATION DETAIL
Locator Pieces ( included with ERV curb)
Cover panel provided
49 5/8"
62M170-285 ERV Unit
ERV curb
Locator Pieces
(included with ERV curb,
must be watertight)
ERV Curb
45 1/2"
LEGEND
2 3/4"
38"
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer
cannot be used. Use the 62M economizer instead.
Fig. 26 — 62MD,ME170-285 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Vertical Discharge Rooftop Unit
25
Optional
Horizontal
Economizer
Rooftop Unit
Filter door shipped
with Rooftop unit.
62M ERV Unit
A
Rooftop
Unit
Top Vie w
Horizontal
Return duct
(field supplied)
Accessory Transition
30"
ERV Wheel
Rooftop
B
Unit curb
ROOF CURB LOCATION DETAIL
Locator Pieces ( included with ERV Curb)
Cover Panel provided
49 5/8"
62M170-285 ERV Unit
ERV curb
Locator
pieces
(included with
ERV curb,
must be watertight)
ERV Curb
45 1/2"
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer
cannot be used. Use the 62M economizer instead.
Fig. 27 — 62MD,ME170-285 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Horizontal Discharge Rooftop Unit
26
LEGEND
ERV — Energy Recovery Ventilator
NOTES:
1. The 62M ERV unit cannot be coupled with
horizontal return 48/50TJ,TM016-028 and
48/50HJ015,017 units.
2. The ERV unit can be used with a factoryinstalled economizer, if desired.
Rooftop Unit
Accessory Transition
62M ERV unit
Unit curb
ERV curb
SIDE VIEWTOP VIEW
74 1/4"
SUPPLY
67 1/16"*
Rooftop Unit
Accessory
Transition
Rooftop Unit Curb
AA
RETURN
18 11/16"
44 3/4"
62M170-285
ERV Unit
*Optional
Economizer
ERV Wheel
ROOF CURB LOCATION DETAIL
ERV Curb
45 1/2"
49 5/8"
15 to 25 Ton RooftopUnit
Transition
Rooftop
Unit
Curb
44 3/4"
62M170-285
ERV Unit
ERV
Unit
Curb
*Length is 89
1
/16″ for 48/50TM028 units.
ROOFTOP UNIT
MODEL
48/50TJ,TM016-02862M-BTR-HJ1525-D62M-B-CRB-14S
48/50HJ015,01762M-BTR-HJ1525-D62M-B-CRB-14S
Fig. 28 — 62MD,ME170-285 Coupled with Carrier 48/50TJ,TM016-028
and 48/50HJ015,017 Vertical Discharge Rooftop Unit
TOP VIEW
SIDE VIEW A-A
ROOFTOP SIZETRANSITION P/NERV CURB P/N
27
Supply
Return
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory
Transition
62M170-285 ERV Unit
Rooftop Unit
Accessory Transition
(Includes front panel)
62M ERV Unit
Locator
pieces
(included with
ERV curb,
must be watertight)
ERV Curb
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot
be used.
ROOF CURB LOCATION DETAIL
A
B
Supply
Return
Rooftop Unit Curb
Locator pieces
(included with
ERV Curb)
ROOFTOP MODELROOFTOP SIZE62M TRANSITIONERV CURB
48/50PG
03-0762M-BTR-PG26-D62M-A-CRB-14MC80
08-1462M-BTR-PG712-D62M-A-CRB-14MC923/
38 3/4"
49 5/8"
AA
45 1/2"
0"
ERV Curb
Rooftop
Unit
Curb
Curb Detail
ERV
38 3/4"
Unit
Curb
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4
4411/
5315/
16
16
Fig. 29 — 62MD,ME170-285 Coupled with Carrier 48/50PG03-14 Vertical Discharge Rooftop Unit
28
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory Transition
62M170-285 ERV Unit
Rooftop Unit
Accessory Transition
(Includes front panel)
62M ERV Unit
Locator
pieces
(included with
ERV curb,
ERV Curb
must be watertight)
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer
cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Rooftop Unit Curb
Locator pieces
(included with
ERV Curb)
ROOFTOP MODELROOFTOP SIZE62M TRANSITIONERV CURB
48/50PG
03-0762M-BTR-PG26-H62M-B-CRB-14MC80
08-1462M-BTR-PG712-H62M-B-CRB-14MC923/
38 3/4"
49 5/8"
AA
0"
ERV Curb
45 1/2"
Rooftop
Unit
Curb
Curb Detail
ERV
38 3/4"
Unit
Curb
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4411/
16
5315/
4
16
Fig. 30 — 62MD,ME170-285 Coupled with Carrier 48/50PG03-14 Horizontal Discharge Rooftop Unit
29
Rooftop Unit
Curb
Horizontal / Return Duct
(field supplied)
Rooftop Unit
Outside Air Hood (See Note 2)
62M ERV Unit
Top View
A
Rooftop Unit
Accessory
Transition
leeh
W
V
RE
Relief Hood
ROOF CURB LOCATION DETAIL
Rooftop Unit Curb
44 3/4”
49 5/8”
Accessory
Transition
62M170-285 ERV Unit
ERV — Energy Recovery Ventilator
O/A Hood
O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factoryinstalled economizer, if desired.
2. Transition includes a new outside air hood,
which allows air intake through the front of the
hood rather than the bottom. The new hood will
use the filters from the original rooftop unit
hood.
Fig. 31 — 62MD,ME170-285 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Horizontal Discharge Rooftop Unit
30
Rooftop Unit
YLPPUS
Rooftop Unit
Outside Air Hood (See
Note 2)
62M ERV Unit
Standard HVAC Unit
Roofcurb
Accessory
Transition
Accessory
Transition
NRUTER
62M170-285 ERV Unit
le
ehW VRE
O/A Hood
ERV Curb
LEGEND
ERV — Energy Recovery Ventilator
O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factoryinstalled economizer, if desired.
2. Transition includes a new outside air hood,
which allows air intake through the front of
the hood rather than the bottom. The new
hood will use the filters from the original
rooftop unit hood.
Fig. 33 — 62MD,ME330-640 Coupled with Carrier 48/50HJ,TF,TJ,TM012,014 Vertical Discharge Rooftop Unit
32
LEGEND
ERV — Energy Recovery Ventilator
O/A — Outdoor Air
R/A — Return Air
S/A — Supply Air
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop
factory or field-installed economizer cannot
be used. Use the 62M economizer instead.
Rooftop Unit
Top Vie w
Accessory
Transitions
Rooftop Unit
Horizontal
supply duct
(field supplied)
Horizontal
return (field
supplied)
62M330-640
ERV Unit
Accessory
Transition
10 to 12 1/2 Ton
Rooftop Unit
Accessory
Transitions
Filter access door
shipped with
transition
62M ERV Unit
ERV Curb
Top Vie w
with Economizer
62M 330-640 ERV Unit
S/A
78 1/4"
ERV Wheel
R/A
Rooftop Unit curb
AA
9"
50"
33 1/2"
Top Vie w
ROOF CURB LOCATION DETAIL
O/A hood
Exhaust hood
ERV Curb
60 11/32"
S/A
Duct
55 13/32"
R/A
Duct
Rooftop
Unit
Curb
Optional
Horizontal
Economizer
33 1/2"
Side View A-A
Exhaust hood
ERV
Unit
Curb
ROOFTOP UNIT MODELROOFTOP SIZETRANSITION P/NERV CURB P/NROOFTOP ECONOMIZER
48/50HJ,TF,TJ,TM Without Economizer012,01462M-CTR-HJ1012-H62M-C-CRB-14M—
48/50HJ,TF,TJ,TM With Economizer012,01462M-CTR-HJ1012-HEC62M-C-CRB-14M62MA-900---010
Fig. 34 — 62MD,ME330-640 Coupled with Carrier 48/50HJ,TF,TJ,TM012,014 Horizontal Discharge Rooftop Unit
33
Rooftop Unit
LEGEND
ERV — Energy Recovery Ventilator
O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factoryinstalled economizer, if desired.
2. The ERV cannot be coupled with a horizontal return 48/50TJ,TM or HJ 15 to
25 ton rooftop unit.
Rooftop Unit
SUPPLY
RETURN
Accessory
Transition
Rooftop Unit Curb
ERV Wheel
Exhaust hood
Accessory
Transition
62M330-640
ERV Unit
O/A hood
ERV curb
TJ/HJ 15 to 25 Ton
Rooftop Unit
Optional
Economizer
Accessory
Transition
62M ERV Unit
62M ERV Unit
74 1/4"
*Length is 89
Top View
Rooftop Unit Curb
SUPPLY AIR
67 1/16"*
1
/16″ for 48/50TM028 units.
RETURN AIR
AA
11 1/2"
Top Vie w
ROOFTOP UNIT
MODEL
48/50TJ,TM016-02862M-BTR-HJ1525-D62M-B-CRB-14S
48/50HJ015,01762M-BTR-HJ1525-D62M-B-CRB-14S
ROOF CURB LOCATION DETAIL
ERV curb
55 13/32"
53 3/4"
ROOFTOP SIZETRANSITION P/NERV CURB P/N
60 11/32"
Side View
Rooftop
Unit
Curb
53 3/4"
Side View A-A
ERV
Unit
Curb
Fig. 35 — 62MD,ME330-640 Coupled with Carrier 48/50TJ,TM016-028 and 48/50HJ015,017
Vertical Discharge Rooftop Unit
34
Supply
Return
Rooftop Unit
Rooftop 48/50PG Unit
Accessory Transition
(Includes front panel)
62M ERV Unit
Accessory Transition
ERV Wheel
62M330-640 ERV Unit
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
rooftop unit, the rooftop factory or field-installed economizer
TOP VIEW
cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Rooftop Unit Curb
ROOFTOP UNIT
MODEL
Supply
ROOFTOP SIZE62M TRANSITIONERV CURB
AA
Return
48/50PG08-1462M-CTR-PG712-D62M-C-CRB-14M92
38 3/4
C
"
ERV Curb
60 11/32"
55 13/32"
ERV Curb
Curb Detail
Rooftop
Unit
Curb
38 3/4"
Side View A-A
ERV
Unit
Curb
DIMENSIONS (in.)
ABC
3
/
4
5315/
16
10
Fig. 36 — 62MD,ME330-640 Coupled with Carrier 48/50PG08-14 Vertical Discharge Rooftop Unit
35
ERV Wheel
Rooftop Unit
Rooftop Unit
Accessory Transition
(Includes front panel)
62M ERV Unit
Accessory Transition
62M330-640 ERV Unit
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
TOP VIEW
rooftop unit, the rooftop factory or field-installed economizer
cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Rooftop Unit Curb
ROOFTOP UNIT
MODEL
48/50PG08-1462M-CTR-PG712-H62M-C-CRB-14M92
ROOFTOP SIZE62M TRANSITIONERV CURB
38 3/4"
ERV Curb
60 11/32"
AA
55 13/32"
C
LEGEND
ERV Curb
Curb Detail
Rooftop
Unit
Curb
38 3/4"
ERV
Unit
Curb
Side View A-A
DIMENSIONS (in.)
ABC
3
/
4
5315/
16
10
Fig. 37 — 62MD,ME330-640 Coupled with Carrier 48/50PG08-14 Horizontal Discharge Rooftop Unit
36
Horizontal Return Duct
(Field Supplied)
Rooftop Unit
Accessory
Transition
Rooftop Unit
Accessory
Transition
Rooftop Unit Curb
62M330-640 ERV Unit
Outside Air Hood (See
Note 2)
62M ERV Unit
ERV Curb
leehW VRE
Relief Hood
O/A Hood
ERV — Energy Recovery Ventilator
O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory-
2. Transition includes a new outside air hood,
LEGEND
installed economizer, if desired.
which allows air intake through the front of
the hood rather than the bottom. The new
hood will use the filters from the original
rooftop unit hood.
Fig. 43 — 62MD,ME750,950 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Vertical Discharge Rooftop Unit
Rooftop
Unit
Curb
Curb Detail
ERV
44 3/4"
Side View A-A
DIMENSIONS (in.)
AB
Unit
Curb
42
Rooftop Unit
62M ERV Unit
Rooftop Unit Curb
SUPPLY AIR
Rooftop Unit
RETURN AIR
SUPPLY AIR
RETURN AIR
Unit curb
Accessory
Transition
ERV Wheel
Accessory
Transition
62M750,950 ERV Unit
O/A Hood
Exhaust Hood
ERV Curb
LEGEND
ERV — Energy Recovery Ventilator
O/A — Outdoor Air
NOTES:
1. The standard factory economizercanbeusedin
conjunction with 62M750,950 units.
2. 62M750,950 units cannot be used with horizontal
discharge rooftop units.
ROOF CURB LOCATION DETAIL
0"
ERV Curb
CURB DETAIL
AA
57 9/16"
(See curb
detail)
77 3/4"
ROOFTOP UNIT MODELROOFTOP SIZETRANSITION P/NERV CURB P/N
Top Vie w
48/50A020-06062M-DTR-AJ2060-D62M-D-CRB-14M
95.7"
86.25"
Rooftop
Unit
Curb
57 9/16"
Side View A-A
Fig. 44 — 62MD,ME750,950 Coupled with Carrier 48/50A020-060 Rooftop Unit
43
ERV
Unit
Curb
Top Vi ew
Horizontal Discharge -
Stand-Alone Unit
Exhaust hood
(outdoor units only)
2 in. pre-filters for
exhaust
Exhaust
Blower
Outside air hood
(outdoor units only)
Optional
Pre-heater
Optional
Pre-heater
Outside air
rainhood
Top Vi ew
Down Discharge -
Stand-Alone Unit
2 in. pre-filters
outside air
Exhaust hood
(outdoor units only)
Exhaust
blower
Optional
Pre-heater
Outside air intake hood
(outside units only)
ERV wheel
2 in. pre-filters for
outside air
ERV Wheel
2 in. pre-filters
outside air
Hinged and latched
access door (both sides)
Supply air
blower
ERV wheel
2 in. pre-filters
exhaust
Supply air
blower
Return/exhaust
opening in base
Outside air blower,
mounted over supply
opening in base
Optional ERV
roof curb
Side View
Down Discharge -
Stand-Alone Unit
Supply duct for
outside air (field
provided)
Fig. 45 — 62M Airflow in Stand-Alone Applications
44
Step 3 — Rigging and Handling — To transfer the
unit from the shipping platform to the storage or installation
site, refer to the rigging label on the unit and these instructions.
All panels must be in place when rigging. Unit is not
designed for handling by fork truck. Damage to unit may
result.
Refer to Table 1 for ERV unit weights. Check lifting devices
for capacity constraints.
Hook rigging shackles through the holes or lifting eyes in
the ERV unit.
NOTE: Some 62M units have lifting eyes, some 62M units
have holes in the ERV base rail. See Fig. 46.
Connect lifting straps and spreader bars. See Fig. 46.
Spreader bars must be positioned to prevent cables from
rubbing against the ERV unit.
Carefully lift the ERV unit and set on ERV roof curb. Do
not drop the ERV unit onto the roof curb, as damage may
occur. Avoid twisting or uneven lifting of the unit. Never lift
the unit by the hoods or any means other than the provided
lifting holes or eyes.
MOUNTING THE ERV UNIT INDOORS — The ERV unit
can be mounted indoors. Follow all local and other applicable
building codes.
All panels must be secured in place prior to lifting the ERV
unit in to place. Follow all local and other applicable codes
when lifting, locating and mounting the ERV unit. Damage
to unit may result.
Locate the ERV Unit
— Prior to locating the indoor ERV unit
consider the intake and exhaust duct accessibility to outside
walls or roof vents. When locating the ERV unit consider
required service clearances.
See Table 1 for unit weights to determine if building struc-
ture reinforcements are required.
Determine a Method for Mounting
— The method for mounting and securing the ERV unit to the building structure must be
field designed and installed. Mounting methods will vary
depending upon specific jobsite conditions.
NOTE: Hardware and pieces to secure ERV unit to the building structure must not interfere with the service clearances or
duct requirements for the unit.
Lift the ERV Unit in Place
— Secure the ERV unit to the
building structure following all applicable local building codes.
Do not use the ERV duct system to support the ERV unit in
any way. Follow all local and applicable building codes
and manufacture and install the ductwork to the ERV unit
per the duct opening connections. Equipment damage or
personal injury may result.
RIGGING HOLES ERV BASE RAIL
Spreader Bars
RIGGING FOR ERV INSTALLATION
RIGGING LIFTING EYES
Fig. 46 — Rigging Details
45
Table 1 — Physical Data
UNIT 62M040075120170225285
NOMINAL CAPACITY (cfm)4007501200170022502850
CAPACITY RANGE (cfm)100-550500-10001000-14001400-20002000-25002500-3200
MAXIMUM SHIPPING WEIGHT (lb)
Typ eEnthalpy Lightweight Polymer with Silica Gel Desiccant Coating
Size (Diam. x Depth) (in.)22.5 x 229.0 x 229.0 x 340.0 x 1.540.0 x 1.540.0 x 3
Nominal Drive Motor HpN/AN/AN/A
SUPPLY/EXHAUST AIR FAN
Qty…Type2….Forward Curved Centrifugal
Drive TypeDirectAdjustable Belt Drive
Fan IsolationNeoprene Pads
Wheel Dimensions (Diam. x Width)5.5 x 5.59 x 79 x 712 x 1212 x 1212 x 12
Nominal Motor Hp
FILTERS (optional)
Typ e2-in. Pleated — 30% Efficiency
Exhaust Air...Qty...Size (L x W x D) (in.)1….12 x 20 x 21….18 x 25 x 21….18 x 25 x 22….20 x 25 x 22….20 x 25 x 22….20 x 25 x 2
Outside Air...Qty...Size (L x W x D) (in.)1….12 x 20 x 21….18 x 25 x 21….18 x 25 x 22….20 x 25 x 22….20 x 25 x 22….20 x 25 x 2
1
/
4
1
/
2
1122
UNIT 62M330430550640750950
NOMINAL CAPACITY (cfm)330043005500640075009500
CAPACITY RANGE (cfm)3000-36003600-50005000-60006000-68006500-85008500-10,500
MAXIMUM SHIPPING WEIGHT (lb)
Typ eEnthalpy Lightweight Polymer with Silica Gel Desiccant Coating
Size (Diam. x Depth) (in.)56.2 x 1.556.2 x 1.556.2 x 356.2 x 368.0 x 368.0 x 3
Nominal Drive Motor Hp
SUPPLY/EXHAUST AIR FAN
Qty…Type2...Forward Curved Centrifugal
Drive TypeAdjustable Belt Drive
Fan IsolationNeoprene Pads
Wheel Dimensions (Diam. x Width)15 x 1515 x 1515 x 1515 x 1518 x 1818 x 18
Nominal Motor Hp2357
FILTERS (optional)
Typ e2-in. Pleated — 30% Efficiency
Exhaust Air...Qty...Size (L x W x D) (in.)6….16 x 20 x 26….16 x 20 x 26….16 x 20 x 26….16 x 20 x 26….20 x 24 x 26….20 x 24 x 2
Outside Air...Qty...Size (L x W x D) (in.)6….16 x 20 x 26….16 x 20 x 26….16 x 20 x 26….16 x 20 x 26….20 x 24 x 26….20 x 24 x 2
1
/
2
1
/
2
1
/
2
LEGEND
N/A — Not Applicable
*Add 10 in. to 62M040 units equipped with a preheater.
†Dimensions include outdoor air hoods.
**575-v motors are
1
/3hp.
1
/
6
1
/
2
1
/
2
1
71/
1
/4**
/
6
2
1
/
6
1
/4**
10
46
Step 4 — Installing ERV Transitions — When cou-
pling ERV units with Carrier rooftop units an ERV transition is
required to link the ERV unit and the Carrier rooftop unit
together.
ERV UNIT COUPLED WITH A 3 to 12
UNIT — Complete the following steps to install a transition to
a3to12
1
/2ton rooftop unit.
1
/2TON HVAC
1. Remove the HVAC unit filter door and set aside for later
use.
2. Remove the panel shipped on the HVAC unit covering
the return air chamber. This panel can be discarded.
3. The 62M ERV transition for 3 to 12
1
/2ton rooftop units
includes a replacement panel to cover the return opening.
Install the replacement panel, with hood scoop attached,
onto the HVAC unit, over the return air chamber. Screw
in place. The return/exhaust scoop will cover part of the
return air opening in the HVAC unit.
NOTE: The standard transition does not seal tight around the
return air opening on the HVAC unit. This allows for some air
to flow back to the HVAC unit and some to be drawn back
through the ERV unit.
4. Slide the transition between the ERV unit and the HVAC
unit. Refer to Fig. 17-44 to orient the transition. Line up
the transition so that it covers the openings in the HVAC
unit and the ERV unit. The divider in the transition must
separate the supply and return openings in the ERV unit.
Screw the mating flanges of the transition to the ERV unit
through pre-punched holes. Caulk the seams watertight.
Screw the mating flanges on the other side of the transition to the new return air cover panel on the HVAC unit.
Caulk seams watertight.
5. On most models the filter access door shipped with the
HVAC unit will be reinstalled above the transition.
6. The transition includes a balancing damper to allow for
the desired separation of the return/exhaust air between
the ERV and HVAC units. This damper has a manual
adjustment. During balancing, this damper will be
adjusted to achieve desired exhaust cfm. The balancing
damper can be accessed through a separate door in the
transition or through the HVAC unit’s filter access door.
See Fig. 17-44.
Step 5 — Make Electrical Connections
Prior to performing service or maintenance operations on
the ERV unit, turn off and disconnect all power switches to
the unit. Be aware that there may be more than one disconnect switch. Electrical shock could cause serious personal
injury or death.
IMPORTANT: Only trained, qualified installers and
service technicians should install, wire, start-up and
service equipment.
POWER SUPPLY — The electrical characteristics of the
available power supply must agree with the unit nameplate
rating. Supply voltage must be within the limits shown. See
Tables 2 and 3 for electrical and configuration data.
ELECTRICAL CONNECTIONS — The ERV unit must
have its own electrical disconnect box. If the disconnect option
has not been ordered from the factory, it must be field supplied
and installed per local codes. See Tables 2 and 3.
If the ERV unit has an electric pre-heater factory installed, it
will be wired through the ERV unit disconnect.
NOTE: Most ERV units have electrical interlock safety
switches on the access doors, which will not allow the ERV
unit to operate if either of the access doors are opened.
Low Voltage Wiring
— Wire low voltage per diagrams. For
coupled applications, there will be a brown and black wire in
the exhaust chamber, which must be tied into the HVAC unit’s
indoor fan so that when the indoor fan is activated, the ERV
unit will be activated.
48/50TJ, HJ 3 to 12
1
/2Ton Rooftop Units with Economizers
— The brown and black wires can be plugged into the economizer jumper plug on the HVAC unit’s economizer harness.
Insert the brown wire from the ERV unit into terminal 4 in the
jumper plug and insert the black wire from the ERV unit into
terminal 3 in the jumper plug. See Fig. 47.
1
If the 3 to 12
/2ton rooftop unit has an economizer installed, the economizer will have an end switch attached to the
economizer actuator. The end switch must be wired into the
ERV unit as shown in Fig. 48.
For ERV units coupled with units with factory-installed
economizers, (48/50TM, HJ 15 to 25 ton units 48/50HG, PG 15
to 25 ton units) the ERV transitions to these rooftop units include an economizer end switch. This switch mounts to the hub
of the economizer damper gear as shown in Fig. 49. Set the end
switch so that the ERV unit’s outside air blower is deactivated
during economizer mode.
For stand-alone units, the ERV unit is jumpered from terminals 6 and 8 and 7 and 9, providing for continuous operation.
The ERV unit should be connected to an on-off device such as
aCO
sensor.
2
High Voltage Wiring (Fig. 50-53)
— Connect high voltage
wiring to the disconnect per Fig. 50, 52 and 53. Check blower
rotation direction and adjust if necessary.
47
UNIT SIZE
62M
040
075
120
170
ERV— Energy Recovery Ventilator
FLA— Full Load Amps
Hp— Horsepower
MCA— Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC— National Electric Code
N/A— Not Applicable
Table 2 — Electrical Data Without VAV Option (cont)
UNIT SIZE
62M
640
750
950
ERV— Energy Recovery Ventilator
FLA— Full Load Amps
Hp— Horsepower
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC— National Electric Code
N/A— Not Applicable
ERV— Energy Recovery Ventilator
FLA— Full Load Amps
Hp— Horsepower
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC— National Electric Code
N/A— Not Applicable
VFD— Va riab le Fr equency Drive
ERV— Energy Recovery Ventilator
FLA— Full Load Amps
Hp— Horsepower
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC— National Electric Code
N/A— Not Applicable
VFD— Va riab le Fr equency Drive
4. On 575-v units transformer may substitute internal breaker on secondary for fuse.
5. Door switches are optional.
NOTES:
1. Stand-Alone Application: As shown, ERV will start when power is applied. Interrupt jumpers 6/8 and 7/9
2. Jumpers between 6 and 8, and 7 and 9, will be factory added for stand-alone units.
6. DPDT relay may be substituted. If so, pins 2, 5 and 8 will not exist.
3. Relay throughput:
56
See Note
See Note
(OPTIONAL)
(OPTIONAL)
See Note
See Note
See Note
See Note
See Note
See Note
See Note
source is acting properly and the voltage variance can be detected on the proper leads of the VFD,
reverse the leads and the controller will respond.
4. Variable frequency drives are sensitive to the polarity of a 0 to 10 volt DC control signal. If the control
5. Three-phase motor on all 62M750,950 units.
6. Color determined by primary voltage: Red — 200 vac, Orange — 230 vac, Black — 460 vac.
7. 0 to 10 volt and 4 to 20 mA inputs are polarity sensitive. Reverse leads if signal fails to update controller.
8. DPDT relay may be substituted. If so, pins 2, 5 and 8 will not exist.
Fig. 52 — Typical Wiring Schematic, High/Low Voltage with Variable Air Volume Option
sensor output signal is sent to relay. Coupled units are activated
2
LEGEND
High Voltage
Low Voltage
Before performing ser vice or maintenance operations on 62M unit, turn off power
switches to unit. Multiple switches may exist. Electrical shock could cause personal
injury or death.
COM — Common
DPDT — Dual Pole, Dual Throw Relay
ERV— Energy Recovery Ventilator
GRD — Ground
WIRING LEGEND
NC— Normally Closed
NO— Normally Open
NOTES:
1. When the 62M unit is used in a stand-alone application, the solid-state relay will be added to activate
ERV at approximately 2 volts. CO
through HVA C u ni t.
4 to 20 mA power control source, if desired.
2. Supply and Exhaust Variable Frequency Drive (VFD) terminals no. 25 and no. 2 can be used as a
3. Transformer not necessary on all 62M750,950 units.
57
NOTES:
1. Thermostat is factory set at –5 degrees. Range is –30 to 100 F.
2. MInimum airflow is .05 in. wg.
Fig. 53 — Typical Wiring Schematic, Optional Preheat High Voltage and Control Circuits
(FIOP)
DISCONNECT
58
See Note
START-UP
Do not operate the ERV unit without the filters and birdscreens installed, which prevent foreign objects from entering the unit.
Use the following information and the Start-Up Checklist
on page CL-1 to check unit PRIOR to start-up.
Unit Preparation — Check that the unit has been in-
stalled in accordance with these installation instructions and all
applicable codes.
Check all fasteners and set screws for tightness. This is
critical for bearings and fan wheels. Also, if dampers are not
motorized, check that they open and close without binding.
Internal Wiring — Check all electrical connections in the
control box. Tighten as required.
Rain Hoods — Some ERV units will require the outside
air and/or exhaust hood to be field installed. Caulk coupled
flanges and screw to ERV unit.
NOTE: Units for indoor applications will not have rain hoods.
The outside air hood will include aluminum water entrainment filters, which should be in place prior to starting the unit.
Energy Recovery Wheel
DRIVE BELT — Turn the energy recovery wheel by hand to
verify free operation. Inspect the belt, which drives the energy
wheel rotation. Make sure the belt rides smoothly through the
pulley and over the wheel rim.
AIR SEALS — Check that the air seals, located around the
outside of the wheel and across the center, on both sides of
wheel, are secure and in good condition. Air seals which are
too tight will prevent proper rotation of the energy recovery
wheel. Re-check the air seals for tightness.
Air seal clearance may be checked by placing a sheet of
paper, like a feeler gage, against the wheel face. To adjust the
air seals, loosen all eight seal retaining screws. These screws
are located on the bearing support that spans the length of the
cassette through the wheel center. Tighten the screws so the air
seals tug slightly on the sheet of paper as the wheel is turned.
Replace the access door and apply power. Observe that the
wheel rotates freely. If the wheel does not rotate or is binding,
remove the cassette and adjust.
Blower Rotation — First, hand-rotate the blower to en-
sure that the wheel is not rubbing against the scroll. If the
blower is rotating in the wrong direction, the ERV unit will
move some air, but will not perform properly.
To change the rotation, turn the power off and use the
following procedure:
• Single-phase units — Rewire the motor per the instruc-
tions located on the motor.
• Three-phase units — Interchange any two power leads.
This can be done at the motor starter.
Airflow Settings and Adjustments — Most ERV
units have factory-installed airflow test ports, which allow the
balancer of the job to easily measure the static pressure across
the ERV wheel, and thus the system airflow cfm levels. The
static is measured on both the supply and return sides of the
wheel. See Fig. 54-56.
To achieve the highest level of effectiveness, the airflow
across the supply and return should be equal.
FACTORY SETTING — The ERV unit is factory set to
achieve the maximum airflow cfm within the cabinet’s range.
For example, a 62M170 unit has a range of 1,400 to 2,000 cfm
airflow, and when shipped will be setup to achieve the
2,000 cfm airflow level. See Fig. 57-80.
CURVE SELECTION — Refer to the fan curve for the ERV
unit being used for the application. See Fig. 57-80. Knowing
the outside air intake cfm required and the external static
pressure on the application, select the fan curve desired. The
fan curve will indicate how to set the blower motor pulley to
achieve the desired cfm level. If the job requirements are the
same as the maximum ERV unit setup, then no blower adjustments are required.
ADJUST THE ERV BLOWER SPEED — If jobsite conditions require blower speeds other than the factory setting, then
theERVblower(s)willhavetobeadjusted.Thefancurvewill
specify the number of turns to be made to the adjustable pulley
on the blower motor. See Fig. 57-80.
Belt Drive Motors
prior to set up. To change the speeds of the blowers:
1. Shut off power supply and tag disconnect.
2. Loosen belt tension.
3. Loosen adjustable (movable) pulley flange set screw. See
Fig. 81.
4. Screw adjustable pulley side toward the fixed side to
increase speed or away from fixed side to decrease speed.
Increasing speed increases load on motor. Do not exceed
maximum load for motor.
5. Set adjustable pulley side at nearest keyway of pulley hub
and tighten set screw. See fan curves for speed change for
each turn of the adjustable pulley.
Aligning Blower and Motor Pulleys
the pulleys be exactly in line with one another. See Fig. 82.
1. Loosen blower pulley set screw.
2. Align pulleys per illustration. Motor and blower shafts
must be parallel.
3. Tighten pulley set screws.
Adjust Belt Tension
and slide motor mounting plate away from fan scroll for proper
belt tension (1/2-in.deflectionwith7to10lbofforce.)
MEASURE MOTOR VOLTAGE, AMPERAGE AND FAN
RPM — Measure and record the input voltage and motor
amperage(s). To measure the fan rpm, the blower door will
need to be opened. Minimize measurement time because the
motor may over-amp with the door removed. Do not operate
units with access doors/panels open as the motors will overload. With the blower door closed, compare measured amps to
the motor nameplate full load amps and correct if the ERV unit
is over-amping.
BELT MAINTENANCE — Premature belt failures are frequently caused by improper belt tension (either too tight or too
loose), or misaligned pulleys. The proper tension for operating
a V-belt is the lowest tension at which the belts will not slip at
peak load conditions. Check belt tension two weeks after startup and periodically thereafter. It is very important that the drive
pulleys remain in proper alignment after adjustments are made.
Misalignment of pulleys will result in premature belt wear,
noise, vibration, and power loss. Maintain belts and motors
through the provided access panels. Refer to Fig. 82.
— Check pulley alignment and belt tension
— It is important that
— Loosen blower motor mounting nuts.
Text continued on page 74.
59
0.8
0.7
62M040
0.6
0.5
0.4
Pressure Drop (in. wg)
0.3
0.2
200400600800100012001400
Airflow (cfm)
*Data based on measurements taken using optional airflow test ports.
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 58 — 62M040 Exhaust Air Fan Performance Curves
Exhaust Air High Speed
Exhaust Air Speed Three
Exhaust Air Speed Two
Exhaust Air Low Speed
62
1400
1200
1000
800
600
Airflow (cfm)
400
200
0
0.10.30.50.70.9
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 59 — 62M075 Supply Air Fan Performance Curves
1200
1000
1112 rpm: 2 turns
1058 rpm: 3 turns
1002 rpm: 4 turns
942 rpm: 5 turns
800
600
400
Airflow (cfm)
200
0
0.10.20.30.40.50.60.70.80.9
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 60 — 62M075 Exhaust Air Fan Performance Curves
1136 rpm: 2 turns
1081 rpm: 3 turns
1010 rpm: 4 turns
946 rpm: 5 turns
63
1575
1375
11 75
975
Airflow (cfm)
775
575
375
0.20.40.60.81
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 61 — 62M120 Supply Air Fan Performance Curves
1448 rpm: 2 turns
1315 rpm: 3 turns
1277 rpm: 4 turns
1194 rpm: 5 turns
1475
1275
1075
875
675
Airflow (cfm)
475
275
0.20.40.60.81.0
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 62 — 62M120 Exhaust Air Fan Performance Curves
1399 rpm: 2 turns
1332 rpm: 3 turns
1244 rpm: 4 turns
1162 rpm: 5 turns
64
2800
2600
2400
2200
2000
1800
Airflow (cfm)
1600
1400
1200
1000
0.20.40.60.81
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 63 — 62M170 Supply Air Fan Performance Curves
1121 rpm: 3 turns
1074 rpm: 4 turns
1017 rpm: 5 turns
937 rpm: 6 turns
2600
2400
2200
2000
1800
1600
Airflow (cfm)
1400
1200
1000
0.20.40.60.81
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 64 — 62M170 Exhaust Air Fan Performance Curves
1068 rpm: 3 t urns
1045 rpm: 4 t urns
1018 rpm: 5 t urns
977 rpm: 6 t urns
65
3000
2500
2000
Airflow (cfm)
1500
1000
0.20.40.60.8 1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 65 — 62M225 Supply Air Fan Performance Curves
1159 rpm: 3 turns
1114 rpm: 4 turns
1054 rpm: 5 turns
3000
2500
2000
Airflow (cfm)
1500
1000
0.20.40.60.81
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 66 — 62M225 Exhaust Air Fan Performance Curves
1077 rpm: 3 turns
1052 rpm: 4 turns
1024 rpm: 5 turns
964 rpm: 6 turns
66
3500
3000
2500
2000
Airflow (cfm)
1500
1000
0.10.30. 50. 70.91.1
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 67 — 62M285 Supply Air Fan Performance Curves
1186 rpm: 2 turns
1109 rpm: 3 turns
1057 rpm: 4 turns
1010 rpm: 5 turns
3500
3000
2500
2000
Airflow (cfm)
1500
1000
0.10.30.50.70.91.1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 68 — 62M285 Exhaust Air Fan Performance Curves
1193 rpm: 2 turns
1147 rpm: 3 turns
1097 rpm: 4 turns
1062 rpm: 5 turns
67
4500
4000
3500
3000
Airflow (cfm)
2500
2000
0.100.200.300.400.50
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 69 — 62M330 Supply Air Fan Performance Curves
4000
833 rpm: 2 turns
803 rpm: 3 turns
763 rpm: 4 turns
3800
3600
3400
3200
3000
2800
Airflow (cfm)
2600
2400
2200
2000
0.130.200.300.400.50
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 70 — 62M330 Exhaust Air Fan Performance Curves
842 rpm: 2 turns
808 rpm: 3 turns
770 rpm: 4 turns
68
5500
5000
4500
4000
Airflow (cfm)
3500
3000
2500
0. 200. 400. 600. 801. 00
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 71 — 62M430 Supply Air Fan Performance Curves
962 rpm: 3 t urns
942 rpm: 4 t urns
891 rpm: 5 t urns
5500
5000
4500
4000
Airflow (cfm)
3500
3000
2500
0. 200. 400. 6 00. 801. 00
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
871 rpm: 4 t urns
891 rpm: 5 t urns
Fig. 72 — 62M430 Exhaust Air Fan Performance Curves
69
6500
6000
5500
5000
4500
4000
3500
Airflow (cfm)
3000
2500
2000
0.20. 40.60.81.01.2
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 73 — 62M550 Supply Air Fan Performance Curves
1109 rpm : 2 turns
1068 rpm : 3 turns
1014 rpm : 4 turns
968 rpm : 5 turns
6500
6000
5500
5000
4500
4000
3500
Airflow (cfm)
3000
2500
2000
0 .30 .40 .60 .81 .01 .2
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 74 — 62M550 Exhaust Air Fan Performance Curves
1109 rpm: 2 turns
1049 rpm: 3 turns
998 rpm: 4 turns
947 rpm: 5 turns
70
7500
7000
6500
6000
Airflow (cfm)
5500
5000
0.250. 450.650.851. 001.20
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 75 — 62M640 Supply Air Fan Performance Curves
8000
1256 rpm: 2 turns
1174 rpm: 3 turns
1150 rpm: 4 turns
7500
7000
6500
6000
Airflow (cfm)
5500
5000
0.40.50.60.70.9
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 76 — 62M640 Exhaust Air Fan Performance Curves
1202 rpm : 0 turns
1152 rpm: 1 turn
1123 rpm: 2 turns
1096 rpm: 3 turns
71
9500
9000
8500
8000
7500
7000
Airflow (cfm)
6500
6000
5500
0.100.300.500.700.901.10
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 77 — 62M750 Supply Air Fan Performance Curves
9000
906 rpm: 0 turns
870 rpm: 1 turns
847 rpm: 2 turns
821 rpm: 3 turns
807 rpm: 4 turns
8500
8000
7500
7000
Airflow (cfm)
6500
6000
5500
0.30.50.70.91.1
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 78 — 62M750 Exhaust Air Fan Performance Curves
923 rpm : 0 turns
898 rpm: 1 turn
862 rpm: 2 turns
844 rpm: 3 turns
813 rpm: 4 turns
72
11 50 0
11 00 0
10500
10000
9500
9000
8500
Airflow (cfm)
8000
7500
7000
6500
0.100. 300.500.700.901. 10
Externa l Stat ic (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 79 — 62M950 Supply Air Fan Performance Curves
966 rpm: 3 turns
896 rpm: 4 turns
831 rpm: 5 turns
11000
10500
10000
9500
9000
Airflow (cfm)
8500
8000
7500
7000
0.30.50.70.91.1
External Stat ic (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 80 — 62M950 Exhaust Air Fan Performance Curves
1024 rpm: 3 turns
962 rpm: 4 turns
929 rpm: 5 turns
73
Fig. 81 — Blower Motor Pulley Adjustment
Fig. 82 — Belt Alignment
Variable Air Volume Option — This option can be
used in conjunction with the CO
separately). Outside air and exhaust air blower speeds are
independently controlled by variable frequency drives and
modulated based upon space occupancy, which can be
measured by CO
CO
levels, the more outside air is introduced. This option
2
eliminates over ventilating the space in less than full condi-
. The more people in the space the greater the
2
tions. The ERV unit has completely different electrical characteristics when used with a variable air volume option. Refer to
Tables 2 and 3.
sensor option (ordered
2
Operating Sequence
OCCUPIED MODE — While in occupied mode, the 62M
ERV will operate per the ERV Timer option (scheduling
program), the CO
ing option and CO
Additionally, the low temperature lockout (LTLO) function
locks out the 62M ERV if the outdoor-air temperature entering
the wheel is below the set point. The LTLO is factory set at
–10 F, and can be field adjusted from –30 F to 100 F.
sensor input, a combination of the schedul-
2
input, or the economizer accessory.
2
Occupied Mode, with CO
is used, it will measure the space CO
Sensor — When the CO2sensor
2
levels in parts per
2
million (ppm). The 62M ERV CO2setting is factory set at
1,000 ppm but can be adjusted from 0 ppm to 2,000 ppm.
When either the scheduling program and/or the CO
sensor
2
calls for ERV operation, the ERV will activate the following:
• ERV wheel
• Outdoor air blower motor
• EXH blower motor
• Two-position damper opens
NOTE: The two-position damper option may slightly delay
activation of the ERV blower motor.
Occupied Mode, with Frost Protection
— In the occupied
mode, the frost protection option will eliminate frost build-up
on the ERV wheel using exhaust air. It is activated via a
pressure differential across the ERV wheel. This set point is
field set from 0.2 in. wg to 2.0 in. wg and must be set to 150%
of the normal static pressure across the wheel. The frost protection feature is automatically locked out above 35 F.
NOTE: If the outdoor-air temperature is below 35 F, a dirty
wheel may incorrectly activate the frost control feature if the
differential pressure across the wheel exceeds the set point.
When the frost protection option is activated the following
will occur:
• ERV wheel turns on.
• Outdoor air blower motor turns off.
• EXH blower motor is on.
Occupied Mode, with the Pre-Heat Option
— In the occupied mode, the pre-heat option provides frost protection for the
ERV wheel and slightly warms the outdoor air. This feature is
factory set to activate at –5 F, and can be field adjusted from
–30 F to 100 F. It is recommended that this set point be set at
the frost threshold for the region in which it is used.
If desired, this feature may also be activated via a field
supplied pressure differential switch to determine if frost build
up has occurred on the ERV wheel.
Occupied Mode, with the Economizer Accessory
—When
using the economizer option, this allows for up to 100%
outside air to be brought in for free cooling. During free
cooling, the rooftop unit mechanical cooling may or may not
be operating depending on the set points used with the rooftop
unit. When using the economizer accessory, it is recommended
that the minimum position be set to the closed position and the
ERV should be set such that it is locked out when the economizer opens far enough to bring in the same level of outdoor air
as the ERV.
If desired, this feature may also be activated via a
field-supplied pressure differential switch to determine if frost
build- up has occurred on the ERV wheel.
During free cooling, the following occurs:
• ERV wheel is turned off.
• Outdoor air blower is turned off.
• EXH blower motor turns on.
• Two-position outdoor-air damper is closed (if used).
• Two-position EXH damper is opened (if used).
• Stop/jog option will periodically rotate the ERV wheel
to clean it during wheel bypass operation. This feature is
factory set to activate every 10 minutes, for 20 seconds
of operation. Both settings can be adjusted from 0 to 10
minutes.
Wheel Bypass Option
— When using the wheel bypass option
(with the stop/jog option), this allows free cooling through the
wheel limited by the ERV airflow cfm limits. With this option
the unit can be in free cooling or not depending on the temperature of the outdoor-air compared to the set point. When not in
free cooling, the ERV will not operate. When in free cooling:
• ERV wheel is turned off.
• Outdoor-air blower is turned on.
74
• EXH blower motor is turned on.
• The two-position damper is open (if used).
• The stop/jog option will periodically rotate the ERV
wheel to clean it during wheel bypass operation. This
feature is factory set to activate every 10 minutes, for
20 seconds of operation. Both settings can be adjusted
from0to10minutes.
UNOCCUPIED MODE — While in unoccupied mode, when
below the low temperature lockout set point, the ERV wheel is
off, and only the two-position damper option is opened to
allow free cooling when desired. The dampers are controlled
by either the ERV Timer option (scheduling program) or the
CO
sensor input. Additionally, the frost protection and preheat
2
options are also off. The low temperature lockout (LTLO)
function locks out the 62M ERV if the outdoor-air temperature
entering the wheel is below the set point. The LTLO is factory
set at –10 F, and can be field adjusted from –30 F to 100 F.
When above the low temperature lockout set point and
cooling is desired the economizer or wheel bypass option is
also used. Depending on the option used with the 62M ERV,
several sequences of operation could occur.
Unoccupied Mode, with the Economizer Accessory
—When
using the economizer option, this allows for up to 100% outside air to be brought in for free cooling. During free cooling,
no mechanical cooling is operating and the following occurs:
• ERV wheel is turned off.
• Outdoor air blower motor is off.
• EXH blower motor is off.
• Two-position OA damper option is closed (if used).
• Two-position EXH damper is open (if used).
• The stop/jog option will periodically rotate the ERV
wheel to clean it during wheel bypass operation.
When using the economizer option and mechanical cooling
is operating, the economizer should be closed or at the minimum position.
Unoccupied Mode, with the Wheel Bypass Option
—When
using the wheel bypass option (with the stop/jog option), this
allows free cooling through the wheel limited by the ERV cfm
limits. With this option the unit can be in free cooling or not
depending on the temperature of the OA compared to the
set point. When in free cooling:
• ERV wheel is turned off.
• Outdoor air blower is on.
• EXH blower motor is on.
• Two-position damper is open (if used).
When not in free cooling:
• ERV wheel is turned off.
• Outdoor air blower motor is turned off.
• EXH blower motor is turned off.
• Two-position damper is closed (if used).
To install the segments see the Installing Wheel Segments
(62M075-950) section.
Removing and Installing Non-Segmented Wheel
for Cleaning (62M040 Units) — Non-segmented ener-
gy transfer wheels are secured to the shaft and bearing support
beam by a Phillips head screw and hub cover. See Fig. 84.
To remove the energy transfer wheel, follow Steps 1-4
below. (See Fig. 84.) Reverse procedure for wheel installation.
1. Remove front seal assembly (pulley side of cassette) if
present.
2. Remove belt from pulley and position temporarily around
wheel rim.
3. Remove the hub cover from the wheel. Note the wheel to
shaft alignment pin under the hub cover. Ensure this pin
engages the notch at the end of the shaft when reinstalling
the wheel.
4. Pull the wheel straight off the shaft. Handle wheel with
care to prevent distorting of the wheel.
Fig. 83 — Unlocking the
Segment Retaining Brackets
Alignment
Pin
Cassette
Housing/Frame
SERVICE
Disconnect electrical power before servicing energy recovery cassette.
1. Unlock and open the segment retaining brackets on both
sides of the selected segment opening. Refer to Fig. 83.
2. Gently lift segment outward.
3. Close segment retaining latches and rotate wheel 180 degrees to remove next segment. Follow this pattern to
remove all segments. This pattern will help keep wheel
balanced.
75
Hub Cover
Shaft
Bearings (2)
Wheel &
Hub
Fig. 84 — 62M040 Energy
Transfer Wheel Assembly
RemovingandInstallingNon-Segmented
Wheel for Cleaning (62M075, 120 Units) —
Non-segmented energy transfer wheels include the shaft and
are secured to two wheel support beams by two flange bearings
with locking collars. See Fig. 85.
To remove the energy transfer wheel follow Steps 1-4
below. Reverse procedure for wheel installation.
1. Pull the wheel with shaft straight out of the motor side
wheel support beam and bearing. Handle wheel with care
to prevent distorting of the wheel.
2. Remove the pulley side wheel support beam with bearing
by removing the 4 support beam screws.
3. Remove the belt from the pulley and position temporarily
around the wheel rim.
4. Loosen the two set screws on each of the two wheel
bearings. See Fig. 85.
FLANGE
BEARINGS
(2)
WHEEL,
HUB &
SHAFT
SET
SCREWS
(2) EACH
When replacing wheel, retighten the 4 bearing set screws.
Premature bearing failure could result.
InstallingWheelSegments(62M170-950
Units)
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
NOTE: Both installation and removal procedures must be performed from the pulley side of the cassette.
Weight of the installed segment will cause the wheel to
accelerate in rotation. Failure to maintain control of the
wheel rotation while installing all segments could cause
severe injury to fingers or hand caught between revolving
spokes and the bearing support beam. Handle of hammer,
or other stop, should be inserted through spokes and above
or below bearing support beams to limit rotation of unbalanced wheel. See Fig. 86.
NOTE: The 62M040-120 units contain non-segmented wheels
which must be completely removed to be cleaned.
1. Begin by positioning one segment opening at the top of
the cassette. Unlock and open the segment retaining
brackets on both sides of the selected segment opening.
2. Holding the segment as vertical as possible and
centered between spokes, insert nose of segment downward between the hub plates. See Fig. 87.
NOTE: The face of the segment, with the imbedded
stiffener (vertical support between nose and rim end of
segment) must face the motor side of the cassette. See
Fig. 88.
3. Ease the segment downward until its outer rim clears the
inside of the wheel rim. Then press the segment inward
against the spoke flanges.
4. Close and latch segment retaining brackets to the position
shown in Fig. 89. Make certain the retaining bracket is
fully engaged under the catch.
5. Slowly rotate, by hand, the first installed segment to the
bottom of the cassette, then install the second segment
opposite the first. Repeat this sequence with the two
installed segments rotated to the horizontal position to
balance the weight of installed segments. Continue this
sequence with the remaining segments.
WHEEL SUPPORT BEAMS
Fig. 85 — 62M075,120 Energy
Transfer Wheel Assembly
HAMMER
USED AS
“STOP”
Fig. 86 — Using a Stop on the Wheel
Fig. 87 — Inserting a Segment of the Wheel
76
Imbedded Stiffeners
Fig. 88 — Motor Side View of Segment
CATCH
PULL TAB
Fig. 89— Latch Segment Retaining Brackets
Wheel Drive Motor and Pulley Replacement
(62M170-095 Units)
1. Disconnect power to wheel drive motor.
2. Remove belt from pulley and position temporarily around
wheel rim.
3. Loosen setscrew in wheel drive pulley using Allen
wrench and remove pulley from motor drive shaft.
4. While supporting weight of drive motor in one hand,
loosen and remove 4 mounting bolts.
5. Install replacement motor with hardware kit supplied.
6. Install pulley to dimension shown in Fig. 90 and secure
setscrew to drive shaft.
7. Stretch belt over pulley and engage in groove.
Belt Replacement
1. Obtain access to the pulley side bearing access plate.
Remove two bearing access plate retaining screws and
the access plate.
2. Using hexagonal wrench, loosen setscrew in bearing
locking collar. Using light hammer and drift (in drift pin
hole) tap collar in the direction of wheel rotation to
unlock collar. Remove collar.
3. Using socket wrench with extension, remove two nuts
which secure bearing housing to the bearing support
beam. Slide bearing from shaft.
NOTE: Slight hand pressure against wheel rim will
lift weight of wheel from inner race of bearing to assist
bearing removal and installation. If not removable by
hand, use bearing puller.
Protect hands and belt from possible sharp edges of hole in
bearing support beam.
4. Using a wrench, remove diameter seal retaining screws or
hub seal retaining screws. Remove diameter seals or hub
seal from bearing beam. See Fig. 91.
5. Form a small loop of belt and pass it through the hole in
the bearing support beam. Grasp the belt at the wheel hub
and pull the entire belt down. Loop the trailing end of the
belt over the shaft (Fig. 91 shows belt partially through
the opening).
6. Reinstall the bearing onto the wheel shaft, being careful
to engage the two locating pins into the holes in the
bearing support beam. Secure the bearing with two
self-locking nuts.
7. Install the belts around the wheel and pulley according to
the instructions provided with the belt.
8. Reinstall diameter seals or hub seal and tighten retaining
screws. Rotate wheel in clockwise direction to determine
that wheel rotates freely with slight drag on seals.
9. Reinstall bearing locking collar. Rotate collar by hand in
the direction the wheel rotates (see label provided on each
cassette for wheel rotation). Lock in position by tapping
drift pin hole with hammer and drift. Secure in position
by tightening setscrew.
10. Reinstall bearing access cover.
11. Apply power to wheel and ensure that the wheel rotates
freely without interference.
ALTERNATE BELT REPLACEMENT METHODS — Alternate belt replacement methods may be used in some applications depending upon accessibility of the cassette. Consult
instructions provided with the belt for further information.
NOTE: The ERV wheel model number contains the wheel series number,
and is located on a label near the drive pulley. For example, ERC-5245D is
a 52 series wheel.
ERV
WHEEL
WHEEL
SERIES
DIMENSION A
(in.)
1
/
4
7
/
16
Fig. 90 — Pulley Location
77
Insulation
Seal
Plate
Dimension A
Wheel
Drive
Motor
Pulley
Belt (Shown in
Place)
Retaining
Screws
Bearing
Access Plate
Set Screw
Drift Hole
Locating Pin
Belt
Locking
Collar
Locking
Nut (2)
Bearing
Housing
FEED
Bearing
Support
Beam
PULL
Pulley
Side
Fig. 91 — Belt Replacement (Diameter Seals Removed)
Motor
Side
Wheel Rim
Wheel
Hub (2)
Taper - Lock
Hub Collar (2)
Shaft
MAINTENANCE
Routine maintenance of the energy recovery cassettes
includes periodic cleaning of the energy recovery wheel as well
as inspection of the air seals and wheel drive components as
follows:
Cleaning — The need for periodic cleaning of the energy
recovery wheel will be a function of operating schedule, climate and contaminants in the indoor air being exhausted, and
the outdoor air being supplied to the building.
The air exchange wheel is “self-cleaning” with respect to
dry particles due to its laminar flow characteristics. Smaller
particles pass through; larger particles land on the surface and
are blown clear as the flow direction is reversed. Any material
that builds up on the face of the wheel can be removed with a
brush or vacuum. The primary need for cleaning is to remove
oil-based aerosols that have condensed on energy transfer
surfaces.
A characteristic of all dry desiccants, such films can close
off micron sized pores at the surface of the desiccant material,
reducing the efficiency by which the desiccant can adsorb and
desorb moisture and also build up so as to reduce airflow.
In a reasonably clean indoor environment such as a school
or office building, measurable reductions of airflow or loss of
sensible effectiveness may not occur for several years. Measurable changes in latent energy transfer can occur in shorter
periods of time in applications such as moderate occupant
smoking or cooking facilities. In applications experiencing
unusually high levels of occupant smoking or oil-based aerosols such as industrial applications involving the ventilation of
machine shop areas for example, annual washing of energy
transfer may be necessary to maintain latent transfer efficiency.
Proper cleaning of the energy recovery wheel will restore latent
effectiveness to near original performance.
To clean, gain access to the energy recovery wheel and
remove wheel. Brush foreign material from the face of the
wheel. Wash the wheel in a 5% solution of non-acid based coil
cleaner or alkaline detergent and warm water.
Soak in the solution until grease and tar deposits are
loosened.
NOTE: Some staining of the desiccant may remain and is not
harmful to performance.
Before removing, rapidly run finger across surface of wheel
to separate polymer strips for better cleaning action. Rinse
dirty solution from wheel and remove excess water before
reinstalling.
Do not use acid based cleaners, aromatic solvents, steam or
temperatures in excess of 170 F; damage to the wheel may
result.
Air Seals — Diameter seals are provided on each cassette
to minimize transfer of air between the counter flowing
airstreams.
To adjust diameter seals, loosen diameter seal adjusting
screws and back seals away from wheel surface (Fig. 92).
Rotate wheel clockwise until two opposing spokes are hidden
behind the bearing support beam. Using a folded piece of paper
as a feeler gage, position paper between the wheel surface and
diameter seals. Adjust seals towards wheel surface until a slight
friction on the feeler gage (paper) is detected when gage is
moved along the length of the spoke. Retighten adjusting
screws and recheck clearance with “feeler” gage.
78
Rotation
To
Adjust
Adjusting Screws
Feeler Gage
Fig. 92 — Diameter Seal Adjustment
Wheel Drive Components — The wheel drive motor
bearings are pre-lubricated and no further lubrication is necessary. Make certain air cooling ports are not blocked.
The wheel drive a pulley is secured to the drive motor shaft
by a setscrew. The setscrew is secured with removable adhesive to prevent loosening. Annually confirm setscrew is secure.
The wheel drive belt is a urethane stretch belt designed to
provide constant tension through the life of the belt. No adjustment is required. Inspect the drive belt annually for proper
tracking and tension. A properly tensioned belt will turn
the wheel immediately after power is applied with no visible
slippage during start-up.
79
Copyright 2006 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 14
Tab 10a 12a
Catalog No. 536-220Printed in U.S.A.Form 62M-1SIPg 801-06Replaces: New
START-UP CHECKLIST
A. Project Information:Start-Up Performed By ____________________________
Name __________________________________________________
Job Name ______________________________________________
ERV Unit Designation ____________________________________
Phone Number __________________________________________
Design Information
ApplicationCoupled to rooftop unit or stand-alone.
CFM
External Static Pressure
Supply DischargeDown or horizontal (use horizontal for mated application)
Return DischargeDown or horizontal (use horizontal for mated application)
Vol ta ge /Phase
ERV Unit Part Number
Specify Rooftop Unit.NOTE: Complete This Section for Coupled Applications Only
Model Number
HVAC Unit Discharge TypeDown discharge or horizontal discharge.
Transition (Option)NOTE: Complete This Section for Coupled Applications Only.
Rooftop Unit DischargeDown or horizontal discharge rooftop unit.
Percent Outside AirOutside air thru ERV unit as a percent of total rooftop unit cfm.
Transition Part NumberField install
Inside Mounting Kit (Option)YesNoNOTE: Complete This Section for Indoor Applications Only.
Electrical Disconnect (Option)YesNo
FusedFactory installed
SwitchedFactory installed
Two-Position Motorized Dampers (Option)YesNo
Outside Air DamperFactory installed
Exhaust Air DamperFactory installed
Economizer (Accessory for Rooftop Unit)YesNo
Wheel Bypass With Stop Jog Control (Option)YesNo
Stop Jog Control (Option)YesNoNOTE: Use With Economizer Option.
Pre-Heater (Option)YesNo
kWFactory installed
Temp Control
Temp and Static Pressure Control
Frost Protection (Option)YesNo
Low Temperature Lock Out (Option)YesNo
Filter Maintenance Indicator (Option)YesNo
ERV Blower Maintenance Indicator (Option)YesNo
ERV Wheel Maintenance Indicator (Option)YesNo
Airflow Monitor (Option)YesNo
ERV Control Timer (Option)YesNo
24 Volt Mounted in ERVFactory installed24 hour / 7daytimermountedinERVunit.
115 Volt Remote MountField install24 hour / 7 day timer field mounted in remote location.
VAV Control (Option)YesNo
Sensor (Option)YesNo
CO
2
Wall Mount or Duct MountField install
Duct Mount With External ViewField install
For 62M040 Cabinet OnlyYesNo
Equipment Suppor tField installedUse for coupled applications.
Base Rail OptionFactory installedMust be ordered when 62M040 sits on a roof curb.
Hinged Door OptionFactory installedProvides hinges and latches on both access doors.
2-in. Filters OptionFactory installedReplaces the standard 1-in. filters with 2-in. high efficiency, pleated.
Door Interlock Safety SwitchesFactory installedCuts power to ERV unit when access doors are opened during operation.
Test Port OptionFactory installedAllows for convenient monitoring of static / airflow across ERV wheel.
Factory installedRemoves rainhoods and adds duct flanges.
NOTE: Do Not Use With Wheel Bypass Option.
Field installSpecial economizers required for some rooftop units. See the price pages.
NOTE: Do Not Use With Economizer Option.
Factory installedStops the ERV wheel rotation for free-cooling.
Factory installedJogs the wheel during economizer mode to expel contaminants.
NOTE: Do Not Use With Pre-Heater.
Factory installedDefrosts wheel with exhaust air, by shutting down OA blower.
Factory installedShut down ERV unit at low temperature set point.
Factory installedSenses static pressure across OA filters (can be set for return filters).
Factory installedMonitors OA and EA blowers and sends signal on electrical spike.
Factory installedMonitors ERV wheel and sends signal on electrical spike.
Factory installedGages display static pressure across wheel for OA and exhaust air.
Factory installedProvides independent VFD control for both OA and exhaust air.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Ta b1 a 1 2 a
Catalog No. 536-220Printed in U.S.A.Form 62M-1SIPg CL-11-06Replaces: New
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