Carrier 62MD, 62MC, 62MB, 62ME User Manual

62MB,MC,MD,ME040-950
Energy Recovery
Installation, Start-Up and
Service Instructions
Ventilators
CONTENTS
Page
INTRODUCTION...................................1
INSTALLATION ................................ 1-58
Step 1 — Inspection...............................1
Step 2 — Install Roof Curb ........................ 1
• STAND-ALONE APPLICATIONS
• COUPLED APPLICATIONS
Step 3 — Rigging and Handling .................45
• MOUNTING THE UNIT INDOORS
Step 4 — Installing ERV Transitions............... 47
• ERV UNIT COUPLED WITH A 3 TO 121/2TON HVAC UNIT
Step 5 — Make Electrical Connections ............ 47
• POWER SUPPLY
• ELECTRICAL CONNECTIONS
START-UP .................................... 59-75
Unit Preparation ................................. 59
Internal Wiring ..................................59
Rain Hoods ..................................... 59
Energy Recovery Wheel .........................59
•DRIVEBELT
•AIRSEALS
Blower Rotation.................................59
Airflow Settings and Adjustments............... 59
• FACTORY SETTING
• CURVE SELECTION
• ADJUST THE ERV BLOWER SPEED
• MEASURE MOTOR VOLTAGE, AMPERAGE AND FAN RPM
• BELT MAINTENANCE
Variable Air Volume Option...................... 74
Operating Sequence ............................74
• OCCUPIED MODE
• UNOCCUPIED MODE
SERVICE ..................................... 75-78
Removing Wheel Segments for Cleaning
(62M170-950 Units)............................ 75
Removing and Installing Non-Segmented
Wheel for Cleaning (62M040 Units) ............75
Removing and Installing Non-Segmented
Wheel for Cleaning (62M075,120 Units) ....... 76
Installing Wheel Segments (62M170-950 Units)... 76
Wheel Drive Motor and Pulley Replacement .....77
Belt Replacement ............................... 77
MAINTENANCE ...............................78,79
START UP CHECKLIST ........................CL-1
.......................1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical compo­nents. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance functions of cleaning coils and filters and replacing filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. These instructions describe how to install, start up, and service 62M energy recovery ventilator units.
Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all discon­nect locations to alert others not to restore power until work is completed.
INTRODUCTION
The 62M energy recovery ventilator (ERV) units recover energy from building exhaust air and pre-condition ventilation air. All ERV units are available in either vertical discharge (through the bottom) or horizontal discharge configuration.
The 62MB and MC vertical discharge units are used when a stand-alone ERV unit is required.
The 62MD and ME horizontal discharge unit can be used as a stand-alone unit, or can also be coupled with a Carrier rooftop unit.
INSTALLATION
Step 1 — Inspection —
with the shipping company if the unit is damaged. Check the packing list to ensure that the correct items have been received and notify your Carrier representative of any discrepancy.
Inspect the unit; file a claim
Step 2 — Install Roof Curb
STAND-ALONE APPLICATIONS — The ERV unit can be installed without being coupled with a Carrier rooftop unit. The ERV units can be installed in one of three stand-alone applica­tions: down discharge, horizontal discharge, or a combination of both down discharge and horizontal discharge.
When installing a stand-alone ERV unit refer to Fig. 1-45 and, complete the following:
Locate the Roof Curb sider the structural support required for the rooftop system and, the duct drop location in relation to the joists. Allow sufficient space for service, clearance, and locations of vents or other sources of air.
— Prior to locating the roof curb con-
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Tab 10a 12a
Catalog No. 536-220 Printed in U.S.A. Form 62M-1SI Pg 1 1-06 Replaces: New
Cover roof opening if installation of the ERV unit will not be immediate. Failure to cover roof opening could result in water damage and/or serious personal injury.
END
Assemble the Roof Curb
— Connect the curb side and the curb end. See Fig. 1. Insert the tabs on the curb end into the slots on the curb sides. Press firmly until the pieces lock into place. It may be necessary to exert additional force to the top of the curb to lock the pieces in place. Ensure the curb pieces are locked together prior to proceeding.
Repeat for all corners of the roof curb.
Prepare Roof Curb Location
— Cut a hole in the roof for duct openings. See Fig. 2-5 for duct opening dimensions. Frame the opening to provide adequate structural support.
Install Deck Pans and Duct Supports
— The roof curb may have a duct support and deck pans, depending on the model and application. Determine which end of the roof curb will be the duct end.
Install the deck pans on the roof curb with the insulation side facing up toward the ERV base. Install the duct support between the supply and return openings.
Set the Roof Curb
— Fit the roof curb assembly by measuring across the corners of the curb to ensure a square fit. Set the roof curb over the roof opening. Level the curb by placing shims under the bottom flange of the curb. Secure the curb in place by welding or fastening the curb to the roof.
Cover the roof curb if installation of the ERV unit will not be immediate. Failure to cover the roof curb could result in water damage and/or serious personal injury.
Install Ductwork
— Ductwork will be installed in the roof curb for vertical discharge and stand-alone applications. The duct will hang from the top of the curb. See Fig. 45 for stand­alone application airflow.
NOTE: Ductwork must be installed before the ERV unit is set in place.
Refer to Fig. 2-5 to determine the duct size required. Provide field manufactured duct and place into the supply and return openings in the curb.
Install Gaskets
— The ERV roof curbs come with a gasketing package to provide a seal between the ERV unit and the top perimeter of the roof curb. Install the gasket around the top perimeter of the curb and around the supply and return opening.
NOTE: Some stand-alone curbs will not have duct openings). Gasket strips must fit tightly together, leaving no gaps for leakage.
IMPORTANT: Gasket installation is critical for water integrity. Improperly installed gaskets can result in air or water leaks, leading to poor unit performance.
Install Roofing Materials
— Insulate and add a cant strip to
the roof curb. Follow suggested and acceptable roofing practices
SIDE
Fig. 1 — Assembling the Roof Curb
for applying roofing materials. The roofing material should extend up to the wood nailer and be secured under the counter­flashing. Follow all local, national, and industry roofing standards. Refer to Fig. 6 for roofing recommendations.
COUPLED APPLICATIONS — The ERV unit can be in­stalled directly coupled to a Carrier rooftop unit. The connec­tion between the ERV and HVAC (Heating, Ventilation, and Air Conditioning) unit is made with the use of a transition. In a coupled rooftop application there is a separate roof curb for the HVAC curb and a separate roof curb for the ERV unit. See Fig. 4 and 5 for roof curb dimensions.
Locate the Roof Curb
— Prior to locating the roof curb con­sider the structural support required for the rooftop system and, the duct drop location in relation to the joists. Allow sufficient space for service, clearance, and locations of vents or other sources of air. Refer to the rooftop installation instructions for more information regarding location considerations.
Assemble the Roof Curb
— Connect the curb side and the curb end. Insert the tabs on the curb end into the slots on the curb sides. Press firmly until the pieces lock in to place. It may be necessary to exert additional force to the top of the curb to lock the pieces in place. Ensure the curb pieces are locked to­gether prior to proceeding.
Repeat for other corners of the roof curb.
NOTE: If lifting or moving the roof curb assembly hammer the tabs over 90 degrees.
Install Deck Pans and Duct Supports
— The roof curb may have a duct support and deck pans, depending on the model and application. Refer to Fig. 2-5. Determine which end of the roof curb will be the duct end.
Install the deck pans on the roof curb with the insulation side facing up toward the ERV base. Install the duct support between the supply and return openings.
Install Locator Pieces
— Some ERV roof curbs (62MA-CRB­14MC and 62MB-CRB-14MC) will include locator pieces, which are to be attached to the ERV roof curb section. The locator pieces will help the installer ensure that the ERV and HVAC unit roof curbs are positioned properly. Attach the 2 side locator pieces to the ERV roof curb. Install the cover panel over the 2 sides and fasten in place.
2
Set the Roof Curb
— Fit the roof curb assembly by measuring across the corners of the curb to ensure a square fit. Set the roof curb over the roof opening. Level the curb by placing shims under the bottom flange of the curb. Secure the curb in place by welding or fastening the curb to the roof.
IMPORTANT: The ERV roof curb must be set in precisely the correct location relative to the rooftop roof curb for the transitions to connect properly. See Fig. 7-44 for location dimensions.
Refer to Fig. 2 and 3 to determine the duct size required. Provide field manufactured duct and place into the supply and return openings in the curb.
Install Gaskets
— The ERV roof curbs come with a gasketing package to provide a seal between the ERV unit and the top perimeter of the roof curb. Install the gasket around the top perimeter of the curb and around the supply and return opening. (Some stand-alone curbs will not have duct open­ings.) Gasket strips must fit tightly together, leaving no gaps for leakage.
Install Ductwork
— Ductwork will be installed in the roof curb for vertical, coupled applications. The duct will hang from the top of the curb.
NOTE: Ductwork must be installed before the rooftop unit is set in place.
NOTE: Ductwork must be installed before the ERV unit is set in place.
24.09
SUPPLY
10.81
RETURN
11.50
IMPORTANT: Gasket installation is critical for water integrity. Improperly installed gaskets can result in air or water leaks, leading to poor unit performance.
Install Roofing Materials
— Insulate and add a cant strip to the roof curb. Follow suggested and acceptable roofing proce­dures for applying roofing materials. The roofing material should extend up to the wood nailer and be secured under the counter flashing. Follow all local, national, and industry roof­ing standards. Refer to Fig. 5 for roofing recommendations.
1.00 TYP. 4X
22.94
14.00
11.00
NOTES:
1. All dimensions are in inches.
2. Roof curb shipped unassembled.
Fig. 2 — Roof Curb — 62M040 for Stand-Alone Applications
3.00 TYP. 4X
3
Typical Insulated deck pans. (Insulation face up) *
D
S/A
E
F
R/A
G
H
C
LEGEND
R/A — Return Air S/A — Supply Air
*IMPORTANT: Insulation on deck pans must face up.
NOTE: Roof curb shipped unassembled.
62M UNIT SIZE
075,120 62M-A-CRB-14S 27 30.5 14 14 11.3 1 14.7 1.5 13.75 x 14.38 13.75 x 11 170-285 62M-B-CRB-14S 45.5 49.63 14 17.5 19.5 2 24 1.75 17 x 23.5 17 x 19 330-640 62M-C-CRB-14S 55.41 60.34 14 24.84 23.41 2 30 24.5 x 29.5 24.5 x 23 750,950 62M-D-CRB-14S 86.25 95.7 14 32.5 42.13 2 42.13 32 x 41.75 32 x 41.75
CURB
PART N O.
A
DIMENSIONS (in.)
ABCDEFGH
B
Duct Sizes
Return Supply
Fig. 3 — Roof Curb — 62M075-950 for Vertical Stand-Alone Applications
ERV Curb
C
LEGEND
ERV — Energy Recovery Ventilator
NOTE: Roof curb shipped unassembled.
Fig. 4 — Roof Curb — 62M075-950 for Horizontal Stand-Alone Applications
or Units Coupled with Rooftop Units 15 Tons and Above
B
D
A
62M UNIT SIZE
075,120* 62M-A-CRB-14S 27 30.5 14 1.5
170-285† 62M-B-CRB-14S 49.63 14 45.5 1.75 330-640 62M-C-CRB-14M 60.34 14 55.41 1.75
750,950 62M-D-CRB-14M 95.7 14 86.25 1.75
*62M075,120 curb is shipped with deckpans insulation and duct supports which may
be discarded.
†62M170-285 curb is shipped with deck pans and insulation.
CURB
PART N O.
DIMENSIONS (in.)
A BCD
4
Must be Watertight
Locator pieces to connect ERV curb to rooftop unit curb
LEGEND
ERV — Energy Recovery Ventilator
NOTE: Roof curb shipped unassembled.
Fig. 5 — Roof Curb — 62M075-285 Units 3 to 121/2Ton Rooftop Units
ERV Curb
62M UNIT SIZE
D
E
CURB
PART N O.
C
B
A
DIMENSIONS (in.)
ABC D E 075,120 62M-A-CRB-14MC 30.5 14 27 1.5 19.81 170-285 62M-B-CRB-14MC 49.63 14 45.5 1.75 37.81
GASKETING
ROOF CURB
RIGID INSULATION*
CANT STRIP*
ROOF DECK*
ROOF*
NAIL*
FLASHING*
ROOF FELT*
*Field provided.
Fig. 6 — Roofing Materials — Recommendation
5
CLEARANCES
REQUIRED SERVICE
Front 16 in.
A
OPTIONAL
INDOOR PREHEATER
Rear 0in.
19.25
Left* 18 in.
Right* 18 in.
0 1
22.90
AIR
EXHAUST
12.45
OPTIONAL
(INDOOR) PREHEATER
7.69
16.02
2.67 AIR
13.26 OUTSIDE
29.88
8.43
on either Left or Right side for
ERV wheel removal.
*30 in. service clearance required
NOTE: All dimensions are in
inches.
11.09
3.48
3.95
ENTRY
POWER
16.00
SUPPLY AIR
4.83
A
(OPTIONAL)
7.13
3.91
27.19
5
2
3. 1
11.15
10.50
3.95
45.75
5.34
RETURN AIR
(OPTIONAL)
ERV
WHEEL
TOP SIDE
RIGHT SIDE
VIEW A-A
29.75
12.75
27.19
2.33
10.75
3.52
25.12
UNITS ONLY*
HORIZONTAL
AIR*
RETURN
7.53
29.75
19.75
AIR
SUPPLY
12.45
.75
31.24
LEFT SIDE FRONT SIDE
Fig. 7 — 62MB,MC040 Indoor Unit Dimensions
29.98
REAR SIDE
16
25.12
6
CLEARANCES
REQUIRED SERVICE
16.02
2.67
AIR
13.26 OUTSIDE
29.88
Front 27.5 in.
Rear 10 in.
Left* 20 in.
Right* 20 in.
on either Left or Right side for
ERV wheel removal.
*30 in. service clearance required
NOTE: All dimensions are in
inches.
8.43
7.69
AIR
EXHAUST
FRONT SIDE
OUTSIDE AIR HOOD AND
OPTIONAL PREHEATER
A
16.00
10
SUPPLY AIR
(OPTIONAL)
4.83
7.13
3.91
A
12.96
11.15
8.97
10.50
12.45
ENTRY
POWER
3.95
3.48
11.09
EXHAUST AIR HOOD
EXHAUST AIR HOOD
11. 00
OUTSIDE AIR HOOD
5.31
16.00
3.95
13.38
5.34
45.75
ERV
TOP SIDE
29.75
WHEEL
13.5
LEFT SIDE
29.75
RETURN AIR
(OPTIONAL)
13.72
OUTSIDE AIR HOOD
12.29
3.55
TOP OF CURB
5.35
EXHAUST AIR HOOD
VIEW A-A
RIGHT SIDE
Fig. 8 — 62MD,ME040 Outdoor Unit Dimensions
UNITS ONLY*
HORIZONTAL
2.33
12.75
10.75
3.52
AIR*
RETURN
7.53
19.75
AIR
SUPPLY
12.45
29.98
.75
REAR SIDE
7
8.63
OUTSIDE AIR
FRONT SIDE
CLEARANCES
REQUIRED SERVICE
Front 31 in.
3.88
15.25
39.03
Rear 0in.
Left 24 in.
Right* 39 in.
for ERV wheel removal.
*39 in. service clearance required
NOTE: All dimensions are in inches.
23.00
A
OPTIONAL PREHEATER
PREHEATER CABINET
PORTS
(OPTIONAL)
AIRFLOW TEST
(INDOOR)
OPTIONAL
PREHEATER
6.60
19.04
10.39
6.65
9.25
3.46
12.98
EXHAUST AIR OUTLET
TOP SIDE
10.93
6.18
42.6
18.88
15.40
21.10
EXHAUST AIR
ACCESS DOOR
11.00
10.66
2.10
3.63
10.50
LEFT SIDE
Fig. 9 — 62MB,MC075,120 Indoor Unit Dimensions
A
SUPPLY AIR
(BOTTOM SUPPLY ONLY)
37.14
OPTIONAL RETURN AIR
6.13
(BOTTOM RETURN ONLY)
POWER ENTRY / OPTIONAL
6.97
DISCONNECT LOCATION
18.63
5.58
3.34
10.32
21.10
12.90
VIEW A-A
RIGHT SIDE
14.50
RETURN
REAR SIDE
11.00
5.53
SUPPLY
18.63
5.58
8
39.03
35.711
FRONT SIDE
CLEARANCES
REQUIRED SERVICE
Front 31 in.
Rear 0in.
OUTDOOR AIR HOOD
.87
19.04
ERV WHEEL
6.60
10.39
6.65
Left 24 in.
18.69
9.25
Right* 39 in.
3.46
for ERV wheel removal.
*39 in. service clearance required
12.98
NOTE: All dimensions are in inches.
OPTIONAL PREHEATER
6.18
9.60
10.93
2.87
10.35
TOP SIDE
EXHAUST AIR HOOD
9.60
13.24
9.59
AIRFLOW
TEST PORTS
(OPTIONAL)
42.60
4.11
ACCESS DOOR
TOP OF CURB
DETAIL A
A
A
SEE DETAIL
LEFT SIDE
AA
OPTIONAL RETURN AIR
(BOTTOM RETURN ONLY)
*NOTE*
DISCONNECT
POWER ENTRY/
OPTIONAL DISCONNECT
LOCATION IS APPROXIMATE
10.32
9.19
6.43
6.97
RETURN
SUPPLY
2.86
18.55
10.25
11.06
5.62
3.10
Fig. 10 — 62MD,ME075,120 Outdoor Unit Dimensions
14.45
REAR SIDE
43.10
18.74
SUPPLY AIR
(BOTTOM SUPPLY ONLY)
37.14
ACCESS DOOR
6.39
39.8
VIEW A-A
RIGHT SIDE
9
22.00
36.00
OUTSIDE AIR
11.18
13.75
8.68
OPTIONAL PREHEATER
CLEARANCES
REQUIRED SERVICE
PREHEATER CABINET
ERV WHEEL
Front 39 in.
15.28
Rear 0in.
Left 32 in.
8.21
EXHAUST AIR OUTLET
Right* 55 in.
57.91
ERV wheel removal.
*55 in. ser vice clearance required for
NOTE: All dimensions are in inches.
TOP SIDE
26.60
POWER ENTRY
(OPTIONAL DISCONNECT)
14.86
62.03
ACCESS DOOR
EXHAUST AIR
14.57
12.50
FRONT SIDE
LEFT SIDE
22.33
8.20
15.63
6.10
43.38
AA
Fig. 11 — 62MB,MC170-285 Indoor Unit Dimensions
SUPPLY AIR OPENING
RETURN AIR OPENING
AIRFLOW TEST
PORTS (OPTIONAL)
26.60
ACCESS DOOR
49.55
10.76
26.60
21.84
VIEW A-A
RIGHT SIDE
6.48
23.00
15.50
AIR
RETURN
AIR
SUPPLY
25.00
20.00
8.20
3.16
REAR SIDE
6.92
9.62
10
CLEARANCES
REQUIRED SERVICE
Front 39 in.
.64
Rear 0in.
26.45
Left 32 in.
Right* 55 in.
4.61
OUTSIDE AIR HOOD
ERV wheel removal.
*55 in. service clearance required for
NOTE: All dimensions are in inches.
57.91
14.84
TOP OF CURB
15.96
A
FRONT SIDE
EXHAUST AIR HOOD
6.94
22.33
ERV WHEEL
8.21
15.28
EXHAUST AIR HOOD
6.10
RETURN AIR OPENING
16.19
14.57
12.50
POWER ENTRY
(OPTIONAL DISCONNECT)
14.86
EXHAUST AIR
TOP SIDE
6.48
23.00
62.03
AIR
RETURN
25.00
LEFT SIDE
43.38
8.20
3.16
OPTIONAL PREHEATER
OUTSIDE AIR HOOD
13.75
8.68
8.20
15.63
AA
SUPPLY AIR OPENING
49.55
Fig. 12 — 62MD,ME170-285 Outdoor Unit Dimensions
20.78
OUTSIDE AIR HOOD
9.16
VIEW A-A
RIGHT SIDE
11
15.50
REAR SIDE
AIR
SUPPLY
20.00
6.92
9.62
54.00
AIR
27.00
OUTSIDE
5.11
9.03
OPTIONAL PREHEATER
15.94
6.88
CLEARANCES
REQUIRED SERVICE
PREHEATER CABINET
Front 50 in.
Rear 0in.
Left 40 in.
21.11
Right* 62 in.
for ERV wheel removal.
*62 in. service clearance required
EXHAUST AIR OUTLET
NOTE: All dimensions are in inches.
TOP SIDE
TEST PORTS
OPTIONAL AIRFLOW
67.39
29.00
POWER ENTRY
17.00
72.63
DOOR
ACCESS
(OPTIONAL DISCONNECT)
AIR
EXHAUST
FRONT SIDE
2.78
20.00
LEFT SIDE
8.01
18.62
25.76
6.93
49.1
AA
RETURN AIR OPENING
(BOTTOM RETURN ONLY)
VIEW A-A
RIGHT SIDE
7.66
28.50
19.00
AIR
RETURN
AIR
SUPPLY
37.50
37.50
6.11
2.87
6.61
6.11
14.63
29.00
ACCESS DOOR
SUPPLY AIR OPENING
(BOTTOM SUPPLY ONLY)
65.21
Fig. 13 — 62MB,MC330-640 Indoor Unit Dimensions
REAR SIDE
12
CLEARANCES
REQUIRED SERVICE
Front 50 in.
4.21
A
CURB
TOP OF
OUTSIDE AIR HOOD
Rear 0in.
Left 40 in.
Right* 62 in.
for ERV wheel removal.
*62 in. service clearance required
NOTE: All dimensions are in inches.
67.39
FRONT SIDE
18.81
15.94
A A
6.88
8.01
29.44
18.62
OUTSIDE AIR HOOD
OPTIONAL PREHEATER
25.76
SUPPLY AIR OPENING
(BOTTOM SUPPLY ONLY)
65.21
7.63
19.69
21.11 EXHAUST AIR HOOD
6.93
RETURN AIR OPENING
(BOTTOM RETURN ONLY)
TOP SIDE
POWER ENTRY
(OPTIONAL DISCONNECT)
TEST PORTS
OPTIONAL AIRFLOW
17.00
72.63
28.50
AIR
RETURN
17.96
AIR
EXHAUST
49.1
37.50
12.52
9.22
6.11
EXHAUST AIR HOOD
20.00
LEFT SIDE
Fig. 14 — 62MD,ME330-640 Outdoor Unit Dimensions
2.87
26.41
OUTSIDE AIR HOOD
8.68
VIEW A-A
RIGHT SIDE
13
7.66
19.00
REAR SIDE
AIR
SUPPLY
37.50
6.61
6.11
9.52
11.31
FRONT SIDE
2.37
CLEARANCES
REQUIRED SERVICE
Front 65 in.
64.25
35.08
12.77
OUTSIDE AIR
98.37
Rear 0in.
Left 50 in.
Right* 72 in.
for ERV wheel removal.
*72 in. service clearance required
NOTE: All dimensions are in inches.
34.10
ACCESS DOOR
OPTIONAL PREHEATER
PREHEATER CABINET
40.12
11.02
34 7/8
LOCATION
POWER ENTRY/
OPTIONAL DISCONNECT
48.98
9.01
EXHAUST AIR
23.25
TOP SIDE
107.75
LEFT SIDE
EXHAUST AIR OUTLET
18.75
6.42
17.07
21.88
34.73
AA
SUPPLY AIR OPENING
77.41
34.10
ACCESS DOOR
31.67
6.43
RETURN AIR OPENING
21.86
VIEW A-A
RIGHT SIDE
AIRFLOW TEST
PORTS (OPTIONAL)
49.01
RETURN AIR
AIR
SUPPLY
20.25
Fig. 15 — 62MB,MC750,950 Indoor Unit Dimensions
7.69
35.75
REAR SIDE
16.19
28.00
13.11
40
14
7.69
OUTSIDE AIR HOOD
CLEARANCES
REQUIRED SERVICE
11.02
OUTSIDE AIR HOOD
18.75
6.42
Front 65 in.
Rear 0in.
17.07
Left 50 in.
Right* 72 in.
40.12
21.88
98.37
for ERV wheel removal.
*72 in. service clearance required
NOTE: All dimensions are in inches.
23.81
OPTIONAL PREHEATER
21.58
34.73
34 7/8
6.43
31.67
17.16
23.22
TOP SIDE
EXHAUST AIR HOOD
LOCATION
POWER ENTRY/
OPTIONAL DISCONNECT
107.75
AIRFLOW TEST
PORTS (OPTIONAL)
48.98
EXHAUST AIR
23.25
FRONT SIDE
EXHUAST AIR HOOD
2.89
9.01
LEFT SIDE
A A
OUTSIDE AIR HOOD
33.71
SUPPLY AIR OPENING
77.41
4.40
B
8.83
RETURN AIR OPENING
RIGHT SIDE
VIEW A-A
49.01
RETURN AIR
AIR
SUPPLY
20.25
Fig. 16 — 62MD,ME750,950 Outdoor Unit Dimensions
7.69
35.75
REAR SIDE
16.19
28.00
13.11
40
7.69
15
Outside air hood with aluminum water entrain­ment filter. Includes baro­metric intake damper.
62M040 Unit
Filter access door shipped with Rooftop Unit
Rooftop Unit
Exhaust hood
Outside air hood
EXH
Filter
Filter
ERV wheel
Supply Blower
Filters
Evaporation Coil
ROOF CURB LOCATION DETAIL
3
AA
Return
Supply
3 to 6 Ton Rooftop Unit
Accessory ERV Equipment support
TRANSITION DETAIL
Access door to adjust balancing damper
Standard Rooftop Unit roof curb
Panel covering return chamber
Balancing damper
Accessory Transition
To 62M040 Unit
Accessory ERV Equipment support
35
67 3/8
Rooftop Unit Curb
35"
ERV Unit Support
Side View A-A
Rooftop Curb
37
LEGEND
ERV — Energy Recovery Ventilator
Top View
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ROOFTOP ECONOMIZER ERV EQUIPMENT SUPPORT P/N
48/50HJ,TJ,TM 004-007 62M-AATR-HJ36-D 62MA-900---004 62MA-900---001
Fig. 17 — 62MD,ME040 Coupled with Carrier 48/50HJ,TJ,TM004-007 Vertical Discharge Rooftop Unit
16
Field-Supplied
Duct
Outside air hood with aluminum water entrain­ment filter. Includes baro­metric intake damper.
62M040 Unit
Filter access door shipped with Rooftop Unit
Rooftop Unit
Outside air hood
Exhaust hood
Filter
EXH
Supply Blower
Filter
ERV wheel
ROOF CURB LOCATION DETAIL
3
Supply
Return
3 to 6 Ton Rooftop Unit
Accessory ERV Equipment support
TRANSITION DETAIL
Access door to adjust balancing damper
Standard Rooftop Unit roof curb
Panel covering return chamber
Balancing damper
Accessory Transition
To 62M040 Unit
AA
Accessory ERV Equipment support
35
67 3/8
Rooftop Unit Curb
35"
ERV Unit Support
Side View A-A
Rooftop Curb
37
ERV — Energy Recovery Ventilator
LEGEND
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ROOFTOP ECONOMIZER ERV EQUIPMENT SUPPORT P/N
48/50HJ,TJ,TM 004-007 62M-AATR-HJ36-D 62MA-900---008 62MA-900---001
Fig. 18 — 62MD,ME040 Coupled with Carrier 48/50HJ,TJ,TM004-007 Horizontal Discharge Rooftop Unit
17
Supply
Rooftop Unit
Rooftop Unit
Accessory Transition (Includes front panel)
Exhaust hood
44 11/16
Filter
Return
Accessory Transition
ERV wheel
Filter
62M040 Unit
Outside air hood
Top Vi ew
ROOF CURB LOCATION DETAIL
80 5/16
Supply
Rooftop Curb
TRANSITION DETAIL
35
AA
Return
4 3/8
Access door to adjust balancing damper
Rooftop Unit Curb
35"
Accessory ERV Equipment support
2 Piece front panel covers return chamber
To 62M040 Unit
ERV Unit Support
LEGEND
ERV — Energy Recovery Ventilator
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV EQUIPMENT SUPPORT P/N
48/50PG 03-07 62M-AATR-HJ36-D 62MA-900---001
Fig. 19 — 62MD,ME040 Coupled with Carrier 48/50PG03-07 Vertical Discharge Rooftop Unit
Accessory ERV Equipment support
18
Side View A-A
Rooftop Unit
Rooftop Unit
TRANSITION DETAIL
Accessory Transition (Includes front panel)
Accessory ERV Equipment support
44 11/16
Accessory Transition
Filter
Exhaust hood
Top View
ERV wheel
Filter
62M040 Unit
Outside air hood
ROOF CURB LOCATION DETAIL
80 5/16
Rooftop Curb
LEGEND
ERV — Energy Recovery Ventilator
35
Access door to adjust balancing damper
AA
Rooftop Unit
4 3/8
Accessory ERV Equipment support
Curb
35"
Side View A-A
2 Piece front panel covers return chamber
To 62M040 Unit
ERV Unit Support
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV EQUIPMENT SUPPORT P/N
48/50PG 03-07 62M-AATR-HJ36-D 62MA-900---001
Fig. 20 — 62MD,ME040 Coupled with Carrier 48/50PG03-07 Horizontal Discharge Rooftop Unit
19
r
ROOF CURB LAYOUT
TOP VIEW
67 3/8"
A
Supply
Air
37 3/16"
Return
Air
Standard roof curb fo 3 to 6 ton rooftop unit
35
"
A
Standard Roof curb for 3 to 6 ton roof top unit
14"
3"
36"
"A-A" SIDE VIEW
34 3/8"
62MA-900---001 Equipment Support
35
"
62MA-900---001
Equipment Support
Roof
10.4"
Fig. 21 — 62MD,ME040 Coupled with Carrier 48/50HJ,TJ,TM004-007 Rooftop Unit
20
Filter door shipped with Rooftop unit.
SUPPLY
Rooftop unit
RETURN
Rainhoods for optional economizer
Rooftop unit
Unit curb
Accessory Transition
ERV Wheel
62M075,120 ERV Unit
Locator
pieces (included with ERV curb, must be watertight)
ROOF CURB LOCATION DETAIL
62M ERV Unit
ERV curb
B
A
Rooftop Unit curb
Locator Pieces ( included with ERV Curb) Cover panel provided
30.5”
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot be used. Use the 62M economizer instead.
2 3/4"
27”
ERV curb
20"
ROOFTOP UNIT
MODEL
48/50HJ,TF,TJ,TM
ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
ROOFTOP
ECONOMIZER
004-007 62M-ATR-HJ36-D 62M-A-CRB-14MC 62MA-900---004 67
008,009 62M-ATR-HJ78-D 62M-A-CRB-14MC 62MA-900---005 781/
012,014 62M-ATR-HJ1012-D 62M-A-CRB-14MC 62MA-900---006 78
DIMENSIONS (in.)
AB
3
/
8
4
1
/
4
373/
50
50
16
Fig. 22 — 62MD,ME075,120 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Vertical Discharge Rooftop Unit
21
Filter door shipped with Rooftop unit.
Horizontal supply and return duct (field supplied)
Rooftop Unit
Accessory Transition
Optional Horizontal Economizer
Rooftop unit
62M075,120 ERV Unit
ERV Wheel
ROOF CURB LOCATION DETAIL
Locator
pieces (included with ERV curb, must be watertight)
62M ERV Unit
ERV curb
B
A
Rooftop Unit curb
Locator Pieces ( included with ERV curb) Cover panel provided
30.5"
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot be used. Use the 62M economizer instead.
2 3/4"
27"
ERV curb
20"
ROOFTOP UNIT
MODEL
48/50HJ,TF,TJ,TM
ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
ROOFTOP
ECONOMIZER
004-007 62M-ATR-HJ36-H 62M-A-CRB-14MC 62MA-900---008 67
008,009 62M-ATR-HJ78-H 62M-A-CRB-14MC 62MA-900---009 781/
012,014 62M-ATR-HJ1012-H 62M-A-CRB-14MC 62MA-900---010 78
DIMENSIONS (in.)
AB
3
/
8
4
1
/
4
373/
50
50
16
Fig. 23 — 62MD,ME075,120 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Horizontal Discharge Rooftop Unit
22
Supply
Return
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory Transition
62M075,120 ERV Unit
Rooftop Unit
Accessory Transition (Includes front panel)
62M ERV Unit
Locator
pieces (included with ERV curb,
ERV Curb
must be watertight)
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed econo­mizer cannot be used.
ROOF CURB LOCATION DETAIL
20"
2 3/4"
30 1/12"
27"
ERV Curb
Rooftop Unit Curb
Curb Detail
20"
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4
4411/
5315/
B
Rooftop Unit Curb
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
Supply
48/50PG
A
AA
Return
Locator pieces (included with ERV Curb)
03-07 62M-ATR-PG26-D 62M-A-CRB-14MC 80
08-14 62M-ATR-PG712-D 62M-A-CRB-14MC 923/
Fig. 24 — 62MD,ME075,120 Coupled with Carrier 48/50PG03-14 Vertical Discharge Rooftop Unit
ERV Unit Curb
16
16
23
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory Transition
62M075-120 ERV Unit
Rooftop Unit
Locator
pieces (included with ERV curb, must be watertight)
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field­installed economizer cannot be used.
Accessory Transition (Includes front panel)
62M Unit
ERV Curb
LEGEND
ROOF CURB LOCATION DETAIL
20"
2 3/4"
30 1/12"
27"
ERV Curb
Rooftop Unit Curb
Curb Detail
ERV
20"
Unit Curb
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4
4411/
5315/
16
16
B
Rooftop Unit Curb
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG
A
AA
Locator pieces (included with ERV Curb)
03-07 62M-ATR-PG26-H 62M-A-CRB-14MC 80
08-14 62M-ATR-PG712-H 62M-A-CRB-14MC 923/
Fig. 25 — 62MD,ME075,120 Coupled with Carrier 48/50PG03-14 Horizontal Discharge Rooftop Unit
24
Rainhoods for optional economizer
Rooftop unit
Filter door shipped with Rooftop unit
62M ERV Unit
Rooftop Unit
SUPPLY
A
B
RETURN
Top Vie w
30
Rooftop curb
Accessory Transition
ERV Wheel
Rooftop Unit curb
ROOF CURB LOCATION DETAIL
Locator Pieces ( included with ERV curb) Cover panel provided
49 5/8"
62M170-285 ERV Unit
ERV curb
Locator Pieces (included with ERV curb, must be watertight)
ERV Curb
45 1/2"
LEGEND
2 3/4"
38"
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot be used. Use the 62M economizer instead.
ROOFTOP
ECONOMIZER
DIMENSIONS (in.)
AB
3
/
8
4
1
/
4
373/
50
50
16
ROOFTOP UNIT
MODEL
48/50HJ,TF,TJ,TM
Top View
ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
004-007 62M-BTR-HJ36-D 62M-B-CRB-14MC 62MA-900---004 67
008,009 62M-BTR-HJ78-D 62M-B-CRB-14MC 62MA-900---005 781/
012,014 62M-BTR-HJ1012-D 62M-B-CRB-14MC 62MA-900---006 78
Fig. 26 — 62MD,ME170-285 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Vertical Discharge Rooftop Unit
25
Optional Horizontal Economizer
Rooftop Unit
Filter door shipped with Rooftop unit.
62M ERV Unit
A
Rooftop Unit
Top Vie w
Horizontal Return duct (field supplied)
Accessory Transition
30"
ERV Wheel
Rooftop
B
Unit curb
ROOF CURB LOCATION DETAIL
Locator Pieces ( included with ERV Curb) Cover Panel provided
49 5/8"
62M170-285 ERV Unit
ERV curb
Locator
pieces (included with ERV curb, must be watertight)
ERV Curb
45 1/2"
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot be used. Use the 62M economizer instead.
ROOFTOP
ECONOMIZER
DIMENSIONS (in.)
AB
3
/
8
4
1
/
4
373/
50
50
16
ROOFTOP UNIT
MODEL
48/50HJ,TF,TJ,TM
2 3/4"
38"
Top Vie w
ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
004-007 62M-BTR-HJ36-H 62M-B-CRB-14MC 62MA-900---008 67
008,009 62M-BTR-HJ78-H 62M-B-CRB-14MC 62MA-900---009 781/
012,014 62M-BTR-HJ1012-H 62M-B-CRB-14MC 62MA-900---010 78
Fig. 27 — 62MD,ME170-285 Coupled with Carrier 48/50HJ,TF,TJ,TM004-014 Horizontal Discharge Rooftop Unit
26
LEGEND
ERV — Energy Recovery Ventilator
NOTES:
1. The 62M ERV unit cannot be coupled with horizontal return 48/50TJ,TM016-028 and 48/50HJ015,017 units.
2. The ERV unit can be used with a factory­installed economizer, if desired.
Rooftop Unit
Accessory Transition
62M ERV unit
Unit curb
ERV curb
SIDE VIEWTOP VIEW
74 1/4"
SUPPLY
67 1/16"*
Rooftop Unit
Accessory Transition
Rooftop Unit Curb
AA
RETURN
18 11/16"
44 3/4"
62M170-285 ERV Unit
*Optional Economizer
ERV Wheel
ROOF CURB LOCATION DETAIL
ERV Curb
45 1/2"
49 5/8"
15 to 25 Ton RooftopUnit
Transition
Rooftop Unit Curb
44 3/4"
62M170-285 ERV Unit
ERV Unit Curb
*Length is 89
1
/16″ for 48/50TM028 units.
ROOFTOP UNIT
MODEL
48/50TJ,TM 016-028 62M-BTR-HJ1525-D 62M-B-CRB-14S
48/50HJ 015,017 62M-BTR-HJ1525-D 62M-B-CRB-14S
Fig. 28 — 62MD,ME170-285 Coupled with Carrier 48/50TJ,TM016-028
and 48/50HJ015,017 Vertical Discharge Rooftop Unit
TOP VIEW
SIDE VIEW A-A
ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
27
Supply
Return
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory Transition
62M170-285 ERV Unit
Rooftop Unit
Accessory Transition (Includes front panel)
62M ERV Unit
Locator
pieces (included with ERV curb, must be watertight)
ERV Curb
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier roof­top unit, the rooftop factory or field-installed economizer cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Supply
Return
Rooftop Unit Curb
Locator pieces (included with ERV Curb)
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG
03-07 62M-BTR-PG26-D 62M-A-CRB-14MC 80
08-14 62M-BTR-PG712-D 62M-A-CRB-14MC 923/
38 3/4"
49 5/8"
AA
45 1/2"
0"
ERV Curb
Rooftop Unit Curb
Curb Detail
ERV
38 3/4"
Unit Curb
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4
4411/
5315/
16
16
Fig. 29 — 62MD,ME170-285 Coupled with Carrier 48/50PG03-14 Vertical Discharge Rooftop Unit
28
ERV Wheel
TOP VIEW
Rooftop Unit
Accessory Transition
62M170-285 ERV Unit
Rooftop Unit
Accessory Transition (Includes front panel)
62M ERV Unit
Locator
pieces (included with ERV curb,
ERV Curb
must be watertight)
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Rooftop Unit Curb
Locator pieces (included with ERV Curb)
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG
03-07 62M-BTR-PG26-H 62M-B-CRB-14MC 80
08-14 62M-BTR-PG712-H 62M-B-CRB-14MC 923/
38 3/4"
49 5/8"
AA
0"
ERV Curb
45 1/2"
Rooftop Unit Curb
Curb Detail
ERV
38 3/4"
Unit Curb
Side View A-A
DIMENSIONS (in.)
AB
5
/
16
4411/
16
5315/
4
16
Fig. 30 — 62MD,ME170-285 Coupled with Carrier 48/50PG03-14 Horizontal Discharge Rooftop Unit
29
Rooftop Unit Curb
Horizontal / Return Duct
(field supplied)
Rooftop Unit
Outside Air Hood (See Note 2)
62M ERV Unit
Top View
A
Rooftop Unit
Accessory Transition
leeh
W V RE
Relief Hood
ROOF CURB LOCATION DETAIL
Rooftop Unit Curb
44 3/4
49 5/8
Accessory Transition
62M170-285 ERV Unit
ERV — Energy Recovery Ventilator
O/A Hood
O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory­installed economizer, if desired.
2. Transition includes a new outside air hood, which allows air intake through the front of the hood rather than the bottom. The new hood will use the filters from the original rooftop unit hood.
ERV Curb
ERV Curb
LEGEND
Curb Detail
B
AA
45 1/2
Rooftop Unit Curb
44 3/4"
Side View A-A
ERV Unit Curb
Top View
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG 20-28 62M-BTR-HG1525-H 62M-B-CRB-14MC 114.4 78.6
48/50HJ 020-028 62M-BTR-HG1525-H 62M-B-CRB-14MC 114.4 78.6
DIMENSIONS (in.)
AB
Fig. 31 — 62MD,ME170-285 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Horizontal Discharge Rooftop Unit
30
Rooftop Unit
YLPPUS
Rooftop Unit
Outside Air Hood (See Note 2)
62M ERV Unit
Standard HVAC Unit Roofcurb
Accessory Transition
Accessory Transition
NRUTER
62M170-285 ERV Unit
le ehW VRE
O/A Hood
ERV Curb
LEGEND
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory­installed economizer, if desired.
2. Transition includes a new outside air hood, which allows air intake through the front of the hood rather than the bottom. The new hood will use the filters from the original rooftop unit hood.
Top View
Relief Hood
ROOF CURB LOCATION DETAIL
Rooftop Unit Curb
A
B
YLP
P U S
NRUT
E R
44 3/4
49 5/8
AA
45 1/2
ERV Curb
Top View
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG 20-28 62M-BTR-HG1525-D 62M-B-CRB-14MC 114.4 78.6
48/50HJ 020-028 62M-BTR-HG1525-D 62M-B-CRB-14MC 114.4 78.6
Fig. 32 — 62MD,ME170-285 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Vertical Discharge Rooftop Unit
Rooftop Unit Curb
Curb Detail
ERV
44 3/4"
Side View A-A
DIMENSIONS (in.)
AB
Unit Curb
31
Rooftop Unit
p
Outside air hood for optional economizer
Filter access door shipped with transition
62M ERV Unit
Supply
Rooftop Unit
Return
Outside air hood for optional economizer
Rooftop Unit curb
Top Vie w
Accessory Transition
Accessory Transition
62M330-640 ERV Unit
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTE: When using a 62M ERV unit coupled with a
ERV Wheel
O/A hood
Exhaust hood
Carrier rooftop unit, the rooftop factory or field­installed economizer cannot be used. Use the 62M economizer instead.
ROOF CURB LOCATION DETAIL
ERV curb
ERV Curb
LEGEND
78 1/4"
AA
Supply
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV CURB P/N ROOFTOP ECONOMIZER
48/50HJ,TF,TJ,TM 012,014 62M-CTR-HJ1012-D 62M-C-CRB-14M 62MA-900---006
50"
Return
9"
33 1/2"
View
To
60 11/32"
55 13/32"
Rooftop Unit Curb
33 1/2"
Side View A-A
ERV Unit Curb
Fig. 33 — 62MD,ME330-640 Coupled with Carrier 48/50HJ,TF,TJ,TM012,014 Vertical Discharge Rooftop Unit
32
LEGEND
ERV — Energy Recovery Ventilator O/A — Outdoor Air R/A — Return Air S/A — Supply Air
NOTE: When using a 62M ERV unit cou­pled with a Carrier rooftop unit, the rooftop factory or field-installed economizer cannot be used. Use the 62M economizer instead.
Rooftop Unit
Top Vie w
Accessory Transitions
Rooftop Unit
Horizontal supply duct
(field supplied)
Horizontal return (field supplied)
62M330-640 ERV Unit
Accessory Transition
10 to 12 1/2 Ton
Rooftop Unit
Accessory Transitions
Filter access door shipped with transition
62M ERV Unit
ERV Curb
Top Vie w
with Economizer
62M 330-640 ERV Unit
S/A
78 1/4"
ERV Wheel
R/A
Rooftop Unit curb
AA
9"
50"
33 1/2"
Top Vie w
ROOF CURB LOCATION DETAIL
O/A hood
Exhaust hood
ERV Curb
60 11/32"
S/A
Duct
55 13/32"
R/A
Duct
Rooftop Unit Curb
Optional Horizontal Economizer
33 1/2"
Side View A-A
Exhaust hood
ERV Unit Curb
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV CURB P/N ROOFTOP ECONOMIZER
48/50HJ,TF,TJ,TM Without Economizer 012,014 62M-CTR-HJ1012-H 62M-C-CRB-14M
48/50HJ,TF,TJ,TM With Economizer 012,014 62M-CTR-HJ1012-HEC 62M-C-CRB-14M 62MA-900---010
Fig. 34 — 62MD,ME330-640 Coupled with Carrier 48/50HJ,TF,TJ,TM012,014 Horizontal Discharge Rooftop Unit
33
Rooftop Unit
LEGEND
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory­installed economizer, if desired.
2. The ERV cannot be coupled with a hori­zontal return 48/50TJ,TM or HJ 15 to 25 ton rooftop unit.
Rooftop Unit
SUPPLY
RETURN
Accessory Transition
Rooftop Unit Curb
ERV Wheel
Exhaust hood
Accessory Transition
62M330-640 ERV Unit
O/A hood
ERV curb
TJ/HJ 15 to 25 Ton Rooftop Unit
Optional
Economizer
Accessory Transition
62M ERV Unit
62M ERV Unit
74 1/4"
*Length is 89
Top View
Rooftop Unit Curb
SUPPLY AIR
67 1/16"*
1
/16″ for 48/50TM028 units.
RETURN AIR
AA
11 1/2"
Top Vie w
ROOFTOP UNIT
MODEL
48/50TJ,TM 016-028 62M-BTR-HJ1525-D 62M-B-CRB-14S
48/50HJ 015,017 62M-BTR-HJ1525-D 62M-B-CRB-14S
ROOF CURB LOCATION DETAIL
ERV curb
55 13/32"
53 3/4"
ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
60 11/32"
Side View
Rooftop Unit Curb
53 3/4"
Side View A-A
ERV Unit Curb
Fig. 35 — 62MD,ME330-640 Coupled with Carrier 48/50TJ,TM016-028 and 48/50HJ015,017
Vertical Discharge Rooftop Unit
34
Supply
Return
Rooftop Unit
Rooftop 48/50PG Unit
Accessory Transition (Includes front panel)
62M ERV Unit
Accessory Transition
ERV Wheel
62M330-640 ERV Unit
LEGEND
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier rooftop unit, the rooftop factory or field-installed economizer
TOP VIEW
cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Rooftop Unit Curb
ROOFTOP UNIT
MODEL
Supply
ROOFTOP SIZE 62M TRANSITION ERV CURB
AA
Return
48/50PG 08-14 62M-CTR-PG712-D 62M-C-CRB-14M 92
38 3/4
C
"
ERV Curb
60 11/32"
55 13/32"
ERV Curb
Curb Detail
Rooftop Unit Curb
38 3/4"
Side View A-A
ERV Unit Curb
DIMENSIONS (in.)
ABC
3
/
4
5315/
16
10
Fig. 36 — 62MD,ME330-640 Coupled with Carrier 48/50PG08-14 Vertical Discharge Rooftop Unit
35
ERV Wheel
Rooftop Unit
Rooftop Unit
Accessory Transition (Includes front panel)
62M ERV Unit
Accessory Transition
62M330-640 ERV Unit
ERV — Energy Recovery Ventilator
NOTE: When using a 62M ERV unit coupled with a Carrier
TOP VIEW
rooftop unit, the rooftop factory or field-installed economizer cannot be used.
ROOF CURB LOCATION DETAIL
A
B
Rooftop Unit Curb
ROOFTOP UNIT
MODEL
48/50PG 08-14 62M-CTR-PG712-H 62M-C-CRB-14M 92
ROOFTOP SIZE 62M TRANSITION ERV CURB
38 3/4"
ERV Curb
60 11/32"
AA
55 13/32"
C
LEGEND
ERV Curb
Curb Detail
Rooftop Unit Curb
38 3/4"
ERV Unit Curb
Side View A-A
DIMENSIONS (in.)
ABC
3
/
4
5315/
16
10
Fig. 37 — 62MD,ME330-640 Coupled with Carrier 48/50PG08-14 Horizontal Discharge Rooftop Unit
36
Horizontal Return Duct (Field Supplied)
Rooftop Unit
Accessory Transition
Rooftop Unit
Accessory Transition
Rooftop Unit Curb
62M330-640 ERV Unit
Outside Air Hood (See Note 2)
62M ERV Unit
ERV Curb
leehW VRE
Relief Hood
O/A Hood
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory-
2. Transition includes a new outside air hood,
LEGEND
installed economizer, if desired.
which allows air intake through the front of the hood rather than the bottom. The new hood will use the filters from the original rooftop unit hood.
Top View
ROOF CURB LOCATION DETAIL
Rooftop Unit Curb
A
B
44 3/4"
60 11/32"
AA
55 13/32"
Rooftop Unit Curb
Curb Detail
44 3/4"
Side View A-A
ERV Unit Curb
ERV Curb
Top View
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG 20-28 62M-CTR-HG1525-H 62M-C-CRB-14M 114.4 78.6
48/50HJ 020-028 62M-CTR-HG1525-H 62M-B-CRB-14M 114.4 78.6
DIMENSIONS (in.)
AB
Fig. 38 — 62MD,ME330-640 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Horizontal Discharge Rooftop Unit
37
Rooftop Unit
Rooftop Unit Curb
Accessory Transition
Rooftop Unit
Accessory Transition
ERV Curb
62M330-640 ERV Unit
Outside Air Hood (See Note 2)
62M ERV Unit
YL
N R
P
U
PUS
T E R
leehW
ERV — Energy Recovery Ventilator
V RE
O/A Hood
O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory-
2. Transition includes a new outside air hood,
LEGEND
installed economizer, if desired.
which allows air intake through the front of the hood rather than the bottom. The new
Top View
Relief Hood
hood will use the filters from the original rooftop unit hood.
ROOF CURB LOCATION DETAIL
Rooftop Unit Curb
A
Y
B
LPPUS
NRUTER
44 3/4"
60 11/32"
AA
ERV Curb
55 13/32"
Rooftop Unit Curb
Curb Detail
44 3/4"
Side View A-A
ERV Unit Curb
Top View
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG 20-28 62M-CTR-HG1525-D 62M-C-CRB-14M 114.4 78.6
48/50HJ 020-028 62M-CTR-HG1525-D 62M-B-CRB-14M 114.4 78.6
DIMENSIONS (in.)
AB
Fig. 39 — 62MD,ME330-640 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Vertical Discharge Rooftop Unit
38
TOP VIEW
Accessory Transition
62M ERV Unit
Supply
Return
Rooftop Unit
LEGEND
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTES:
1. The ERV unit can be used with a factory­installed economizer, if desired.
2. ERV cannot be coupled to a horizontal return rooftop unit.
Outside air hood
62M Unit
ERV Wheel
SIDE VIEW
Supply
77 3/4"
O/A hood
Exhaust hood
ROOF CURB LA YOUT
Return
0"
58 3/4"
Rooftop Unit Curb
Rooftop Unit
60.34"
55.4"
ERV Curb
Economizer See Note 1
ERV Wheel
ERV Curb
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
48/50A 020-060 62M-CTR-AJ2060-D 62M-C-CRB-14M
Accessory Transition
Standard
Rooftop Unit Curb
Fig. 40 — 62MD,ME330-640 Coupled with Carrier 48/50A020-060 Vertical Discharge Rooftop Unit
39
Rooftop Unit
62M ERV Unit
Top Vie w
Rooftop Unit
SUPPLY
RETURN
Rooftop Unit Curb
Rooftop Unit Curb
Accessory Transition
ERV Wheel
Exhaust Hood
ROOF CURB LOCATION DETAIL
Accessory Transition
62M750,950 ERV Unit
O/A Hood
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTES:
1. The standard factory economizer cannot be used when coupled with 62M750,950 units. Contact factory for transition with economizer.
2. 62M750,950 units cannot be used with 48/50TJ and TM016-028 horizontal discharge rooftop units.
ERV Curb
ERV Curb
LEGEND
SUPPLY AIR
74 1/4"
67.1"*
*Length is 891/16″ for
48/50TM028 units.
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV CURB P/N ROOFTOP ECONOMIZER
48/50TJ,TM 016-028 62M-DTR-HJ1525-D 62M-D-CRB-14M 62MA-900---007
48/50HJ 015,017 62M-DTR-HJ1525-D 62M-D-CRB-14M 62MA-900---007
RETURN AIR
AA
0"
31 9/16"
Top Vie w
95.7"
86.25"
Rooftop Unit Curb
31 9/16"
Side View A-A
Fig. 41 — 62MD,ME750,950 Coupled with Carrier 48/50TJ,TM016-028
and 48/50HJ015,017 Vertical Discharge Rooftop Unit
ERV Unit Curb
40
Rooftop Unit
Accessory Transition
Rooftop Unit
62M ERV Unit
Accessory Transition
62M750,950 ERV
Top View
le e
hW
V RE
O/A Hood
Relief Hood
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTE: The ERV unit can be used with a factory­installed economizer, if desired.
ERV Curb
LEGEND
ROOF CURB LOCATION DETAIL
ERV Curb
Curb Detail
AA
B
86 1/4"
Rooftop Unit Curb
44 3/4"
ERV Unit Curb
A
44 3/4
95 3/4"
Side View A-A
Top View
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG 20-28 62M-DTR-HG1525-H 62M-D-CRB-14M 114.4 78.6
48/50HJ 020-028 62M-DTR-HG1525-H 62M-D-CRB-14M 114.4 78.6
DIMENSIONS (in.)
AB
Fig. 42 — 62MD,ME750,950 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Vertical Discharge Rooftop Unit
41
YLPPUS
Rooftop Unit
N R UTER
Top View
Rooftop Unit Curb
Accessory Transition
Rooftop Unit
62M ERV Unit
Accessory Transition
62M750,950 ERV
ERV Curb
le e
hW
VR E
O/A Hood
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTE: The ERV unit can be used with a factory-installed economizer, if desired.
LEGEND
Relief Hood
ROOF CURB LOCATION DETAIL
Rooftop Unit Curb
ERV Curb
NR
B
YLPPUS
A
AA
UTE
R
44 3/4
95 3/4"
86 1/4"
Top View
ROOFTOP MODEL ROOFTOP SIZE 62M TRANSITION ERV CURB
48/50PG 20-28 62M-DTR-HG1525-D 62M-D-CRB-14M 114.4 78.6
48/50HJ 020-028 62M-DTR-HG1525-D 62M-D-CRB-14M 114.4 78.6
Fig. 43 — 62MD,ME750,950 Coupled with Carrier 48/50PG20-28
and 48/50HJ020-028 Vertical Discharge Rooftop Unit
Rooftop Unit Curb
Curb Detail
ERV
44 3/4"
Side View A-A
DIMENSIONS (in.)
AB
Unit Curb
42
Rooftop Unit
62M ERV Unit
Rooftop Unit Curb
SUPPLY AIR
Rooftop Unit
RETURN AIR
SUPPLY AIR
RETURN AIR
Unit curb
Accessory Transition
ERV Wheel
Accessory Transition
62M750,950 ERV Unit
O/A Hood
Exhaust Hood
ERV Curb
LEGEND
ERV — Energy Recovery Ventilator O/A — Outdoor Air
NOTES:
1. The standard factory economizercanbeusedin conjunction with 62M750,950 units.
2. 62M750,950 units cannot be used with horizontal discharge rooftop units.
ROOF CURB LOCATION DETAIL
0"
ERV Curb
CURB DETAIL
AA
57 9/16" (See curb detail)
77 3/4"
ROOFTOP UNIT MODEL ROOFTOP SIZE TRANSITION P/N ERV CURB P/N
Top Vie w
48/50A 020-060 62M-DTR-AJ2060-D 62M-D-CRB-14M
95.7"
86.25"
Rooftop Unit Curb
57 9/16"
Side View A-A
Fig. 44 — 62MD,ME750,950 Coupled with Carrier 48/50A020-060 Rooftop Unit
43
ERV Unit Curb
Top Vi ew
Horizontal Discharge -
Stand-Alone Unit
Exhaust hood (outdoor units only)
2 in. pre-filters for exhaust
Exhaust Blower
Outside air hood (outdoor units only)
Optional Pre-heater
Optional Pre-heater
Outside air rainhood
Top Vi ew
Down Discharge -
Stand-Alone Unit
2 in. pre-filters outside air
Exhaust hood (outdoor units only)
Exhaust blower
Optional Pre-heater
Outside air intake hood (outside units only)
ERV wheel
2 in. pre-filters for outside air
ERV Wheel
2 in. pre-filters outside air
Hinged and latched access door (both sides)
Supply air blower
ERV wheel
2 in. pre-filters exhaust
Supply air
blower
Return/exhaust opening in base
Outside air blower, mounted over supply opening in base
Optional ERV roof curb
Side View
Down Discharge -
Stand-Alone Unit
Supply duct for outside air (field provided)
Fig. 45 — 62M Airflow in Stand-Alone Applications
44
Step 3 — Rigging and Handling — To transfer the
unit from the shipping platform to the storage or installation site, refer to the rigging label on the unit and these instructions.
All panels must be in place when rigging. Unit is not designed for handling by fork truck. Damage to unit may result.
Refer to Table 1 for ERV unit weights. Check lifting devices
for capacity constraints.
Hook rigging shackles through the holes or lifting eyes in
the ERV unit. NOTE: Some 62M units have lifting eyes, some 62M units
have holes in the ERV base rail. See Fig. 46.
Connect lifting straps and spreader bars. See Fig. 46. Spreader bars must be positioned to prevent cables from rubbing against the ERV unit.
Carefully lift the ERV unit and set on ERV roof curb. Do not drop the ERV unit onto the roof curb, as damage may occur. Avoid twisting or uneven lifting of the unit. Never lift the unit by the hoods or any means other than the provided lifting holes or eyes.
MOUNTING THE ERV UNIT INDOORS — The ERV unit can be mounted indoors. Follow all local and other applicable building codes.
All panels must be secured in place prior to lifting the ERV unit in to place. Follow all local and other applicable codes when lifting, locating and mounting the ERV unit. Damage to unit may result.
Locate the ERV Unit
— Prior to locating the indoor ERV unit consider the intake and exhaust duct accessibility to outside walls or roof vents. When locating the ERV unit consider required service clearances.
See Table 1 for unit weights to determine if building struc-
ture reinforcements are required. Determine a Method for Mounting
— The method for mount­ing and securing the ERV unit to the building structure must be field designed and installed. Mounting methods will vary depending upon specific jobsite conditions.
NOTE: Hardware and pieces to secure ERV unit to the build­ing structure must not interfere with the service clearances or duct requirements for the unit.
Lift the ERV Unit in Place
— Secure the ERV unit to the
building structure following all applicable local building codes.
Do not use the ERV duct system to support the ERV unit in any way. Follow all local and applicable building codes and manufacture and install the ductwork to the ERV unit per the duct opening connections. Equipment damage or personal injury may result.
RIGGING HOLES ERV BASE RAIL
Spreader Bars
RIGGING FOR ERV INSTALLATION
RIGGING LIFTING EYES
Fig. 46 — Rigging Details
45
Table 1 — Physical Data
UNIT 62M 040 075 120 170 225 285 NOMINAL CAPACITY (cfm) 400 750 1200 1700 2250 2850 CAPACITY RANGE (cfm) 100-550 500-1000 1000-1400 1400-2000 2000-2500 2500-3200 MAXIMUM SHIPPING WEIGHT (lb)
Single-Wall Models 255 440 462 850 900 1000 Double-Wall Models 367 635 657 1135 1185 1285
MAXIMUM OPERATING WEIGHT (lb)
Single-Wall Models 235 400 422 790 840 940 Double-Wall Models 347 595 617 1075 1125 1225
62MB,MC INDOOR UNIT DIMENSIONS (in.)
Length* 29.75 43.25 43.25 62.63 62.63 62.63 Width 29.88 39.13 39.13 58.38 58.38 58.38 Height 29.75 37.88 37.88 48.88 48.88 48.88
62MD,ME OUTDOOR UNIT DIMENSIONS (in.)†
Length* 48.43 60.75 60.75 87.13 87.13 87.13 Width 31.24 50.13 55.13 69.38 69.38 69.38 Height 29.72 37.88 37.88 48.88 48.88 48.88
ROTARY ENERGY EXCHANGER
Typ e Enthalpy Lightweight Polymer with Silica Gel Desiccant Coating Size (Diam. x Depth) (in.) 22.5 x 2 29.0 x 2 29.0 x 3 40.0 x 1.5 40.0 x 1.5 40.0 x 3 Nominal Drive Motor Hp N/AN/AN/A
SUPPLY/EXHAUST AIR FAN
Qty…Type 2….Forward Curved Centrifugal Drive Type Direct Adjustable Belt Drive Fan Isolation Neoprene Pads Wheel Dimensions (Diam. x Width) 5.5 x 5.5 9 x 7 9 x 7 12 x 12 12 x 12 12 x 12 Nominal Motor Hp
FILTERS (optional)
Typ e 2-in. Pleated — 30% Efficiency Exhaust Air...Qty...Size (L x W x D) (in.) 1….12 x 20 x 2 1….18 x 25 x 2 1….18 x 25 x 2 2….20 x 25 x 2 2….20 x 25 x 2 2….20 x 25 x 2 Outside Air...Qty...Size (L x W x D) (in.) 1….12 x 20 x 2 1….18 x 25 x 2 1….18 x 25 x 2 2….20 x 25 x 2 2….20 x 25 x 2 2….20 x 25 x 2
1
/
4
1
/
2
1122
UNIT 62M 330 430 550 640 750 950 NOMINAL CAPACITY (cfm) 3300 4300 5500 6400 7500 9500 CAPACITY RANGE (cfm) 3000-3600 3600-5000 5000-6000 6000-6800 6500-8500 8500-10,500 MAXIMUM SHIPPING WEIGHT (lb)
Single-Wall Models 1300 1350 1440 1590 2650 2750 Double-Wall Models 1710 1760 1850 2000 3270 3370
MAXIMUM OPERATING WEIGHT (lb)
Single-Wall Models 1220 1270 1360 1510 2550 2650 Double-Wall Models 1630 1680 1770 1920 3170 3270
62MB,MC INDOOR UNIT DIMENSIONS (in.)
Length 73.13 73.13 73.13 73.13 108.3 108.3 Width 67.89 67.89 67.89 67.89 97.87 97.87 Height 65.21 65.21 65.21 65.21 77.4 77.4
62MD,ME OUTDOOR UNIT DIMENSIONS (in.)†
Length 100.88 100.88 100.88 100.88 143.45 143.45 Width 87.89 87.89 87.89 87.89 121.87 121.87 Height 65.21 65.21 65.21 65.21 77.4 77.4
ROTARY ENERGY EXCHANGER
Typ e Enthalpy Lightweight Polymer with Silica Gel Desiccant Coating Size (Diam. x Depth) (in.) 56.2 x 1.5 56.2 x 1.5 56.2 x 3 56.2 x 3 68.0 x 3 68.0 x 3 Nominal Drive Motor Hp
SUPPLY/EXHAUST AIR FAN
Qty…Type 2...Forward Curved Centrifugal Drive Type Adjustable Belt Drive Fan Isolation Neoprene Pads Wheel Dimensions (Diam. x Width) 15 x 15 15 x 15 15 x 15 15 x 15 18 x 18 18 x 18 Nominal Motor Hp 2357
FILTERS (optional)
Typ e 2-in. Pleated — 30% Efficiency Exhaust Air...Qty...Size (L x W x D) (in.) 6….16 x 20 x 2 6….16 x 20 x 2 6….16 x 20 x 2 6….16 x 20 x 2 6….20 x 24 x 2 6….20 x 24 x 2 Outside Air...Qty...Size (L x W x D) (in.) 6….16 x 20 x 2 6….16 x 20 x 2 6….16 x 20 x 2 6….16 x 20 x 2 6….20 x 24 x 2 6….20 x 24 x 2
1
/
2
1
/
2
1
/
2
LEGEND
N/A — Not Applicable
*Add 10 in. to 62M040 units equipped with a preheater.
†Dimensions include outdoor air hoods.
**575-v motors are
1
/3hp.
1
/
6
1
/
2
1
/
2
1
71/
1
/4**
/
6
2
1
/
6
1
/4**
10
46
Step 4 — Installing ERV Transitions — When cou-
pling ERV units with Carrier rooftop units an ERV transition is required to link the ERV unit and the Carrier rooftop unit together.
ERV UNIT COUPLED WITH A 3 to 12 UNIT — Complete the following steps to install a transition to a3to12
1
/2ton rooftop unit.
1
/2TON HVAC
1. Remove the HVAC unit filter door and set aside for later use.
2. Remove the panel shipped on the HVAC unit covering the return air chamber. This panel can be discarded.
3. The 62M ERV transition for 3 to 12
1
/2ton rooftop units includes a replacement panel to cover the return opening. Install the replacement panel, with hood scoop attached, onto the HVAC unit, over the return air chamber. Screw in place. The return/exhaust scoop will cover part of the return air opening in the HVAC unit.
NOTE: The standard transition does not seal tight around the return air opening on the HVAC unit. This allows for some air to flow back to the HVAC unit and some to be drawn back through the ERV unit.
4. Slide the transition between the ERV unit and the HVAC unit. Refer to Fig. 17-44 to orient the transition. Line up the transition so that it covers the openings in the HVAC unit and the ERV unit. The divider in the transition must separate the supply and return openings in the ERV unit. Screw the mating flanges of the transition to the ERV unit through pre-punched holes. Caulk the seams watertight. Screw the mating flanges on the other side of the transi­tion to the new return air cover panel on the HVAC unit. Caulk seams watertight.
5. On most models the filter access door shipped with the HVAC unit will be reinstalled above the transition.
6. The transition includes a balancing damper to allow for the desired separation of the return/exhaust air between the ERV and HVAC units. This damper has a manual adjustment. During balancing, this damper will be adjusted to achieve desired exhaust cfm. The balancing damper can be accessed through a separate door in the transition or through the HVAC unit’s filter access door. See Fig. 17-44.
Step 5 — Make Electrical Connections
Prior to performing service or maintenance operations on the ERV unit, turn off and disconnect all power switches to the unit. Be aware that there may be more than one discon­nect switch. Electrical shock could cause serious personal injury or death.
IMPORTANT: Only trained, qualified installers and service technicians should install, wire, start-up and service equipment.
POWER SUPPLY — The electrical characteristics of the available power supply must agree with the unit nameplate rating. Supply voltage must be within the limits shown. See Tables 2 and 3 for electrical and configuration data.
ELECTRICAL CONNECTIONS — The ERV unit must have its own electrical disconnect box. If the disconnect option has not been ordered from the factory, it must be field supplied and installed per local codes. See Tables 2 and 3.
If the ERV unit has an electric pre-heater factory installed, it
will be wired through the ERV unit disconnect. NOTE: Most ERV units have electrical interlock safety
switches on the access doors, which will not allow the ERV unit to operate if either of the access doors are opened.
Low Voltage Wiring
— Wire low voltage per diagrams. For coupled applications, there will be a brown and black wire in the exhaust chamber, which must be tied into the HVAC unit’s indoor fan so that when the indoor fan is activated, the ERV unit will be activated.
48/50TJ, HJ 3 to 12
1
/2Ton Rooftop Units with Economizers
— The brown and black wires can be plugged into the econo­mizer jumper plug on the HVAC unit’s economizer harness. Insert the brown wire from the ERV unit into terminal 4 in the jumper plug and insert the black wire from the ERV unit into terminal 3 in the jumper plug. See Fig. 47.
1
If the 3 to 12
/2ton rooftop unit has an economizer in­stalled, the economizer will have an end switch attached to the economizer actuator. The end switch must be wired into the ERV unit as shown in Fig. 48.
For ERV units coupled with units with factory-installed economizers, (48/50TM, HJ 15 to 25 ton units 48/50HG, PG 15 to 25 ton units) the ERV transitions to these rooftop units in­clude an economizer end switch. This switch mounts to the hub of the economizer damper gear as shown in Fig. 49. Set the end switch so that the ERV unit’s outside air blower is deactivated during economizer mode.
For stand-alone units, the ERV unit is jumpered from termi­nals 6 and 8 and 7 and 9, providing for continuous operation. The ERV unit should be connected to an on-off device such as aCO
sensor.
2
High Voltage Wiring (Fig. 50-53)
— Connect high voltage wiring to the disconnect per Fig. 50, 52 and 53. Check blower rotation direction and adjust if necessary.
47
UNIT SIZE
62M
040
075
120
170
ERV Energy Recovery Ventilator FLA Full Load Amps Hp Horsepower MCA Minimum Circuit Amps MOCP — Maximum Overcurrent Protection NEC National Electric Code N/A Not Applicable
*Fused disconnect only.
†Exhaust and supply fan motors are 230-1-60.
VO LTAG E (V-Ph-Hz)
115-1-60 0.7 3.96
230-1-60
208/230-3-60
460-3-60
575-3-60
115-1-60 0.7 9.8
230-1-60
208/230-3-60 2.2
460-3-60 1.1
575-3-60 0.9
115-1-60 0.7 16
230-1-60
208/230-3-60 4.2
460-3-60 2.1
575-3-60 1.7
230-1-60
208/230-3-60 4.2
460-3-60 2.1
575-3-60 1.7
LEGEND
ERV WHEEL
FLA
0.3 1.74†
0.3
0.3
0.6
Table 2 — Electrical Data Without VAV Option
EXHAUST AND SUPPLY MOTOR
NEC - FLA Hp FLA MCA MOCP Amps
4.9
8
8
.6
0.5
HEATER
SIZE (kW)
9.27 9.90 12.87 30 12
4.44 4.35 5.66
4.11 4.35 5.66 5
2.34 2.72 4.89 3
1.87 2.17 3.91 2
20.69 24.5 31.85 40 30
10.46 12.25 15.93
5.03 5.50 7.15
2.53 2.75 3.58 4
2.10 2.25 2.93 3
33.09 40.00 52.00 60 50
16.66 20.00 26.00 30 25
1
1
9.03 10.50 13.65 30 12
4.53 5.25 6.83
3.70 4.25 5.53 5
16.93 20.00 26.00 30 25
10 60.41 74.35 74.35 43.48 100 70
9.33 10.50 13.65 30 12
10 34.46 41.91 41.91 25.13 60 40
4.69 5.25 6.83 30 6
10 17.26 20.96 20.96 12.57 30 20
3.88 4.25 5.53 30 5
10 13.93 16.82 16.82 10.05 30 15
POWER SUPPLY
2 26.64 31.64 31.64 17.39 40 30
2 13.76 16.37 16.37 8.7 15
2 9.66 11.30 11.30 5.03 10
2 4.85 5.86 7.40 2.51 5
2 3.75 4.18 6.90 2.01 4
2 38.08 46.24 49.24 17.39 60 45 5 64.17 78.85 78.85 43.48 100 70
2 19.16 23.12 24.62 8.7 20 5 32.2 39.42 39.42 21.74 60 35
2 10.05 11.78 12.18 5.03 12 5 17.59 21.21 21.21 12.57 20
2 5.04 5.89 6.09 2.51 6 5 8.81 10.60 10.60 6.28 10
2 4.11 4.76 4.94 2.01 5 5 7.13 8.53 8.53 5.03 8
2 50.48 61.74 69.39 17.39 80 60 5 76.57 94.35 95.48 43.48 200 90
2 25.36 30.87 34.70 8.70 40 30 5 38.40 47.17 47.74 21.74 60 45
5 14.05 16.78 18.68 5.03 30 18 8 21.59 26.21 26.22 12.57 40 25
2 7.04 8.39 9.34 2.51 8 5 10.81 13.10 13.11 6.28 12
2 5.71 6.76 7.54 2.01 6 5 8.73 10.53 10.55 5.03 10
5 38.67 47.17 47.74 21.74 60 45 8 51.71 63.48 63.48 34.78 80 60
5 21.90 26.21 26.22 12.57 40 25 8 29.44 35.63 35.63 20.11 60 35
5 10.97 13.10 13.11 6.28 30 12 8 14.74 17.82 17.82 10.05 30 18
5 8.90 10.53 10.55 5.03 30 10 8 11.92 14.30 14.30 8.04 30 12
PRE-HEATER
(Optional)
FLA
DISCONNECT
(Optional)
Fuse Size*
Amps
30
30
30
30
15
5
6
6
48
UNIT SIZE
62M
225
285
330
430
550
Table 2 — Electrical Data Without VAV Option (cont)
VOLTAGE
(V-Ph-Hz)
208/230-3-60
460-3-60 3.4
575-3-60 2.7
208/230-3-60
460-3-60 3.4
575-3-60 2.7
208/230-3-60
460-3-60 3.4
575-3-60 2.7
208/230-3-60
460-3-60 4.8
575-3-60 3.9
208/230-3-60
460-3-60 7.6
575-3-60 6.1
ERV WHEEL
FLA
0.6
0.6
1.2
1.2
1.2
EXHAUST AND SUPPLY MOTOR
NEC - FLA Hp FLA MCA MOCP
6.8
6.8
6.8
9.6
15.2
2
2
3
5
HEATER
SIZE (kW)
14.53 17.00 22.10 30 20
10 39.66 48.41 48.41 25.13 60 45
7.29 8.50 11.05 30 10
10 19.86 24.21 24.21 12.57 30 20
5.88 6.75 8.78 30 8
10 15.93 19.32 19.32 10.05 30 18
14.53 17.00 22.10 30 20
10 39.66 48.41 48.41 25.13 60 45
7.29 8.50 11.05
10 19.86 24.21 24.21 12.57
5.88 6.75 8.78 8
10 15.93 19.32 19.32 10.05 18
15.13 18.50 23.30 30 20
10 40.26 49.91 49.91 25.13 45 15 52.83 65.62 65.62 37.70 80 60
7.62 10.00 12.25
10 20.18 25.71 25.71 12.57 25 15 26.46 33.56 33.56 18.85 40 30
6.05 8.25 9.98
10 16.10 20.82 20.82 10.05 20 15 21.13 27.10 27.10 15.08
20.73 25.50 32.40 30
10 45.86 56.91 57.53 25.13 15 58.43 72.62 72.62 37.70 100 70
10.42 13.50 16.80 30 15
10 22.98 29.21 29.37 12.57 15 29.26 37.06 37.06 18.85 60 35
8.45 11.25 13.88
10 18.50 23.82 23.93 10.05 15 23.53 30.10 30.10 15.08 40 30
31.93 39.50 50.60 60 50
10 57.06 70.91 75.73 25.13 15 69.63 86.62 88.30 37.70 200 80
16.02 20.50 25.90 30 25
10 28.58 36.21 38.47 12.57 15 34.86 44.06 44.75 18.85 40
12.85 16.75 21.03 30 20
10 22.90 29.32 31.08 10.05 40 30 15 27.93 35.60 36.10 15.08 60 35
POWER SUPPLY
5 27.10 32.71 34.67 12.57 40 30 8 34.64 42.13 42.21 20.11 60 40
5 13.57 16.35 17.33 6.28 30 15 8 17.34 21.07 21.10 10.05 30 20
5 10.90 13.03 13.80 5.03 30 12 8 13.92 16.80 16.82 8.04 30 15
5 27.10 32.71 34.67 12.57 40 30 8 34.64 42.13 42.21 20.11 60 40
5 13.57 16.35 17.33 6.28 15 8 17.34 21.07 21.10 10.05
5 10.90 13.03 13.80 5.03 12 8 13.92 16.80 16.82 8.04 15
8 35.24 43.63 43.63 20.11
8 17.67 22.57 22.57 10.05 20
8 14.09 18.30 18.30 8.04 18
8 40.84 50.63 52.51 20.11
8 20.47 26.07 26.85 10.05
8 16.49 21.30 21.92 8.04
8 52.04 64.63 70.71 20.11
8 26.07 33.07 35.95 10.05
8 20.89 26.80 29.07 8.04 40 25
PRE-HEATER
(Optional)
FLA
DISCONNECT
(Optional)
Amps
30
60
30
30
40
80 50
40 25
30
100 70
60
Fuse Size*
Amps
10
20
40
12
8
25
12
20
35
49
Table 2 — Electrical Data Without VAV Option (cont)
UNIT SIZE
62M
640
750
950
ERV Energy Recovery Ventilator FLA Full Load Amps Hp Horsepower MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection NEC National Electric Code N/A Not Applicable
*Fused disconnect only.
†Exhaust and supply fan motors are 230-1-60.
VOLTAGE (V-Ph-Hz)
208/230-3-60
460-3-60 11
575-3-60 9
208/230-3-60 2.5 22
460-3-60 1.2 11
575-3-60 1.4 9
208/230-3-60 2.5 30.8
460-3-60 1.2 14
575-3-60 1.4 11
LEGEND
ERV WHEEL
FLA
1.2
EXHAUST AND SUPPLY MOTOR
NEC - FLA Hp FLA MCA MOCP
22
7.5
10
HEATER
SIZE
(kW)
45.53 56.50 72.70 100 70
8 65.64 81.63 92.81 20.11 10 70.66 87.91 97.83 25.13 15 83.23 103.62 110.40 37.70 110
22.82 29.00 36.95
8 32.87 41.57 47.00 10.05 10 35.38 44.71 49.52 12.57 60 15 41.66 52.56 55.80 18.85 80 50
18.65 24.00 30.45 40 30
8 26.69 34.05 38.49 8.04 10 28.70 36.57 40.50 10.05 40 15 33.73 42.85 45.53 15.08 45
46.83 58.13 74.00 100 70 10 71.96 89.54 99.13 25.13 15 84.53 105.25 111.70 37.70 20 97.09 120.95 124.26 50.26
23.36 29.00 36.95 — 10 35.93 44.71 49.52 12.57 45 15 42.21 52.56 55.80 18.85 80 50 20 48.49 60.41 62.08 25.13 80 60
19.53 24.25 30.65 40 30 10 29.58 36.82 40.70 10.05 15 34.61 43.10 45.73 15.08 45 20 39.64 49.38 50.76 20.11 50
64.46 80.13 102.60 — 10 92.25 114.86 130.39 27.79 15 106.15 132.23 144.29 41.69 20 120.04 149.60 158.18 55.58 N/A
29.36 36.50 46.70 60 45 10 41.93 52.21 59.27 12.57 80 50 15 48.21 60.06 65.55 18.85 80 60 20 54.49 67.91 71.83 25.13 100 70
23.53 29.25 37.15 — 10 33.58 41.82 47.20 10.05 45 15 38.61 48.10 52.23 15.08 20 43.64 54.38 57.26 20.11
POWER SUPPLY
PRE-HEATER
(Optional)
FLA
DISCONNECT
(Optional)
Fuse Size†
Amps
200
60
60
200
60
60
200
60
80 50
Amps
90
35
45
35
90
110
35
40
100
125
35
50
UNIT SIZE
62M*
075
120
170
225
Table 3 — Electrical Data With VAV Option
VFD
VO LTAGE
V-P h-H z
115-1-60 0.7 9.2
230-1-60**
208/230-3-60 2.8
460-3-60 1.5 1.1
575-3-60 2.1 0.9
115-1-60 0.7 16.6
230-1-60**
208/230-3-60 5.3
460-3-60 2.6 2.1
575-3-60 2.1 1.7
230-1-60**
208/230-3-60 5.3
460-3-60 2.6 2.1
575-3-60 2.1 1.7
208/230-3-60
460-3-60 4.2 3.4
575-3-60 3.6 2.7
ERV
WHEEL
FLA
0.3
0.3
0.6
0.6
VFD
CURRENT
INPUT
VAL UE
AMP
EXHAUST AND SUPPLY
NEC - FLA Hp FLA MCA MOCP
5.2
9.6
9.6
8.2 6.8
FAN M OTOR HEATER
2.2
0.5
4.2
4.2
SIZE (kW)
19.75 23.00 29.90 40 25
2 37.14 44.74 47.29 17.39 60 45 5 63.23 77.35 77.35 43.48 100 70
11.05 13.02 16.93
2 19.74 23.89 25.62 8.70 25 5 32.79 40.19 40.19 21.74 60 40
6.26 7.03 9.14
2 11.28 13.31 14.17 5.03 12 5 18.82 22.74 22.74 12.57 20
3.24 3.65 4.74 5
2 5.76 6.79 7.25 2.51 6 5 9.53 11.50 11.50 6.28 10
4.41 5.13 6.67 6
2 6.42 7.64 8.68 2.01 8 5 9.43 11.41 11.69 5.03 10
34.55 41.50 53.95 80 50
2 51.94 63.24 71.34 17.39 100 70 5 78.03 95.85 97.43 43.48 200 90
19.80 23.96 31.15 40 30
2 28.49 34.83 39.84 8.70 60 35 5 41.54 51.13 52.88 21.74 80 50
11.26 13.28 17.27 30 15
1
1
2
5 16.28 19.56 22.29 5.03 30 20 8 23.82 28.99 29.83 12.57 40 25
5.53 6.51 8.46
2 8.05 9.65 10.98 2.51 10 5 11.82 14.36 14.75 6.28 12
4.41 5.13 6.67 6
2 6.42 7.64 8.68 2.01 8 5 9.43 11.41 11.69 5.03 10
20.10 23.96 31.15 40 30
5 41.84 51.13 52.88 21.74 80 50
8 54.88 67.44 67.44 34.98 80 60 10 63.57 78.31 78.31 43.48 100 70 — 11.56 13.28 17.27 30 15
5 24.12 28.99 29.83 12.57 40 25
8 31.66 38.41 38.41 20.11 60 35 10 36.69 44.70 44.70 25.13 60 40 — 5.70 6.51 8.46
5 11.98 14.36 14.75 6.28 12
8 15.75 19.08 19.08 10.05 17.5 10 18.26 22.22 22.22 12.57 20 — 4.58 5.13 6.67 6
5 9.61 11.41 11.69 5.03 10
8 12.62 15.18 15.18 8.04 15 10 14.63 17.69 17.69 10.05 17.5 — 17.39 20.57 26.74 40 25
5 29.95 36.28 39.31 12.57
8 37.49 45.70 46.85 20.11 45 10 42.52 51.99 51.99 25.13 50 — 8.82 10.42 13.54 30 12
5 15.11 18.27 19.82 6.28
8 18.88 22.98 23.59 10.05 20 10 21.39 26.12 26.12 12.57 25 — 7.66 8.97 11.66
5 12.68 15.26 16.69 5.03 15
8 15.70 19.03 19.71 8.04 17.5 10 17.71 21.54 21.72 10.05 20
POWER SUPPLY
PRE-HEATER
(Optional)
FLA
DISCONNECT
(Optional)
Fuse Size†
Amps
30
30
30
30
60
40
30
Amps
15
8
8
8
35
17.5
10
51
Table 3 — Electrical Data With VAV Option (cont)
UNIT SIZE
62M*
285
330
430
550
ERV Energy Recovery Ventilator FLA Full Load Amps Hp Horsepower MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection NEC National Electric Code N/A Not Applicable VFD Va riab le Fr equency Drive
*The VAV option is not available on 62M040 units.
†Fused disconnect only.
**Exhaust and supply fan motors are 230-3-60.
VFD
VO LTAGE
V-P h-H z
208/230-3-60
460-3-60 4.2 3.4
575-3-60 3.6 2.7
208/230-3-60
460-3-60 4.2 3.4
575-3-60 3.6 2.7
208/230-3-60
460-3-60 5.6 4.8
575-3-60 4.8 3.9
208/230-3-60
460-3-60 9 7.6
575-3-60 7.6 6.1
LEGEND
ERV
WHEEL
FLA
0.6
1.2
1.2
1.2
VFD
CURRENT
INPUT
VAL UE
AMP
8.2 6.8
8.2 6.8
11.3 9.6
17.8 15.2
EXHAUST AND SUPPLY
FAN M OTOR HEATER
NEC - FLA Hp FLA MCA MOCP
SIZE (kW)
17.39 20.57 26.74 40 25
5 29.95 36.28 39.31 12.57 8 37.49 45.70 46.85 20.11 45
10 42.52 51.99 51.99 25.13 50
8.82 10.42 13.54
2
2
3
5
5 15.11 18.27 19.82 6.28 17.5 8 18.88 22.98 23.59 10.05 20
10 21.39 26.12 26.12 12.57 40 25
7.66 8.97 11.66
5 12.68 15.26 16.69 5.03 15 8 15.70 19.03 19.71 8.04 17.5
10 17.71 21.54 21.72 10.05 20
17.99 20.57 26.74 40 25
8 38.09 45.70 46.85 20.11 10 43.12 51.99 51.99 25.13 50 15 55.69 67.70 67.70 37.70 80 60
9.15 10.42 13.54
8 19.20 22.98 23.59 10.05 20 10 21.71 26.12 26.12 12.57 15 28.00 33.98 33.98 18.85 30
7.83 8.97 11.66
8 15.87 19.03 19.71 8.04 18 10 17.88 21.54 21.72 10.05 20 15 22.91 27.82 27.82 15.08 40 25
24.03 28.13 36.56 60 35
8 44.14 53.26 56.67 20.11 10 49.16 59.54 61.69 25.13 60 15 61.73 75.25 75.25 37.70 100 70
12.07 14.06 18.28 30 18
8 22.12 26.63 28.33 10.05 10 24.63 29.77 30.85 12.57 30 15 30.91 37.62 37.62 18.85 60 35
10.29 12.05 15.66
8 18.33 22.10 23.71 8.04 20 10 20.34 24.61 25.72 10.05 25 15 25.37 30.90 30.90 15.08 40 30
37.16 44.53 57.89 80 50
8 57.26 69.66 78.00 20.11 10 62.29 75.95 83.02 25.13 80 15 74.85 91.65 95.59 37.70 200 90
18.73 22.40 29.11 40 25
8 28.78 34.96 39.17 10.05 10 31.30 38.10 41.68 12.57 40 15 37.58 45.96 47.96 18.85 45
15.83 18.97 24.66 30 20
8 23.87 29.02 32.70 8.04 10 25.88 31.54 34.71 10.05 30 15 30.91 37.82 39.74 15.08 60 35
POWER SUPPLY
PRE-HEATER
(Optional)
FLA
DISCONNECT
(Optional)
Fuse Size†
Amps
60
30
30
60
30
40
30
80
40
30
100
60
40
Amps
35
12
10
45
12
25
10
50
25
15
70
35
30
52
Table 3 — Electrical Data With VAV Option (cont)
UNIT SIZE
62M*
640
750
950
ERV Energy Recovery Ventilator FLA Full Load Amps Hp Horsepower MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection NEC National Electric Code N/A Not Applicable VFD Va riab le Fr equency Drive
*The VAV option is not available on 62M040 units.
†Fused disconnect only.
**Exhaust and supply fan motors are 230-3-60.
VFD
VO LTAGE
V-P h-H z
208/230-3-60
460-3-60 12.9 11
575-3-60 11.5 9
208/230-3-60 2.5 26 22
460-3-60 1.2 12.9 11
575-3-60 1.4 11.5 9
208/230-3-60 2.5 34 30.8
460-3-60 1.2 16.5 14
575-3-60 1.4 14 11
LEGEND
ERV
WHEEL
FLA
1.2
VFD
CURRENT
INPUT
VAL UE
AMP
26 22
EXHAUST AND SUPPLY
FAN M OTOR HEATER
NEC - FLA Hp FLA MCA MOCP Amps
7.5
10
SIZE (kW)
53.61 65.10 84.64 100 80
8 73.72 90.24 104.74 20.11 10 78.75 96.52 109.77 25.13 100 15 91.31 112.23 122.33 37.70 110 — 26.65 32.29 41.98
8 36.70 44.86 52.03 10.05 50 10 39.21 48.00 54.55 12.57 15 45.50 55.85 60.83 18.85 60 — 23.62 28.71 37.33
8 31.66 38.76 45.37 8.04 45 10 33.67 41.28 47.38 10.05 45 15 38.70 47.56 52.40 15.08 80 50 — 54.91 65.10 84.64 100 80 10 80.05 96.52 109.77 25.13 15 92.61 112.23 122.33 37.70 110 20 105.18 127.93 134.90 50.26 125 — 27.20 32.29 41.98 60 40 10 39.76 48.00 54.55 12.57 15 46.05 55.85 60.83 18.85 60 20 52.33 63.71 67.11 25.13 60 — 24.50 28.71 37.33 — 10 34.55 41.28 47.38 10.05 45 15 39.58 47.56 52.40 15.08 20 44.61 53.84 57.43 20.11 50 — 70.86 85.00 110.50 — 10 98.65 119.74 138.29 27.79 125 15 112.55 137.11 152.19 41.69 N/A 20 126.44 154.48 166.08 55.58 N/A 34.28 41.15 53.49 — 10 46.85 56.85 66.06 12.57 60 15 53.13 64.71 72.34 18.85 70 20 59.41 72.56 78.62 25.13 100 70 — 29.63 35.12 45.66 60 45 10 39.68 47.69 55.71 10.05 15 44.71 53.97 60.74 15.08 60 20 49.73 60.25 65.76 20.11 60
POWER SUPPLY PRE-
HEATER
(Optional)
FLA
DISCONNECT
(Optional)
Fuse Size†
Amps
100
200
60
80
60
100
200
80
60
80
110
200
80
80
40
50
35
50
35
50
50
50
53
Economizer
harness/plug coming
from control box in
HVAC unit.
Black
Jumper
in plug
leave.
Actuator
(Motor)
Important: Remove
and re-install through
end switch
Economizer End switch
20
19 18 17 16 15 14
Jumper plug shipped attached economizer plug.
Brown
Fig. 47 — Jumper Plug Detail
20
19
18
17
16
15
14
Fig. 48 — Economizer End Switch Wiring
Economizer
Switch
Switch
Bracket
Fig. 49 — Economizer Switch Wiring
Economizer
Gear hub
54
See Note
LEGEND
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
See Note
3PDT — Three Pole, Dual Throw Relay FLA — Full Load Amps
DPDT — Dual Pole, Dual Throw Relay GRD — Ground
ERV — Energy Recovery Ventilator MCA — Minimum Circuit Amps
FIOP — Factory-Installed Option OTP — Overload Thermal Protection
hp motors.
2
/
1
Fig. 50 — Typical Wiring Schematic, High Voltage
Before performing service or maintenance operations on 62M unit,
turn off power switches to unit. Multiple switches may exist. Electrical
shock could cause personal injury or death.
See Note
See Note
55
are not used.
4. Red wire not used on 115-v, 208/230-v single-phase units.
1. Transformer for ERV wheel only used on 460-v, 575-v, 115-v ERV units.
2. On single-phase ERV units the L3 and T3 terminals on supply blower contactor and exhaust blower contactor
3. Overload thermal protection only used on 62M330-640 units with 5 hp and 7
NOTES:
selected, fusing will be separated. ERV and pre-heater will have separate fusing.
5. Wire color determined by primary voltage and transformer type used.
6. On 115-v units, L2 becomes neutral. On 208/230-v single-phase units, L3 does not exist.
7. On units with total fusing greater than 30 amps, when pre-heater is installed and fused disconnect option is
8. DPDT relay may be substituted. If so, pins 2, 5 and 8 will not exist.
9. Follow all local and other applicable codes.
10. Only qualified electrical contractors should install or service these ERV units.
11. For electrical characteristics (FLA, MCA) refer to charts in this booklet.
12. This diagram is for constant volume units.
See Note
See Note
See Note
See Note
See Note
(Optional)
(Optional)
Before performing service or maintenance operations on 62M
unit, turn off power switches to unit. Multiple switches may exist.
Electrical shock could cause personal injury or death.
See Note
See Note
See Note
See Note
See Note
See Note
LEGEND
Fig. 51 — Typical Wiring Schematic, 24-V Control Circuit
hp, 120 vac, 10 amp, 240 vac.
3
/
1
3PDT — Three Pole, Dual Throw Relay NC — Normally Closed
COM — Common NO — Normally Open
DPDT — Dual Pole, Dual Throw Relay PRI — Primary
ERV — Energy Recovery Ventilator SEC — Secondary
MCA — Minimum Circuit Amps
for external control.
4. On 575-v units transformer may substitute internal breaker on secondary for fuse.
5. Door switches are optional.
NOTES:
1. Stand-Alone Application: As shown, ERV will start when power is applied. Interrupt jumpers 6/8 and 7/9
2. Jumpers between 6 and 8, and 7 and 9, will be factory added for stand-alone units.
6. DPDT relay may be substituted. If so, pins 2, 5 and 8 will not exist.
3. Relay throughput:
56
See Note
See Note
(OPTIONAL)
(OPTIONAL)
See Note
See Note
See Note
See Note
See Note
See Note
See Note
source is acting properly and the voltage variance can be detected on the proper leads of the VFD,
reverse the leads and the controller will respond.
4. Variable frequency drives are sensitive to the polarity of a 0 to 10 volt DC control signal. If the control
5. Three-phase motor on all 62M750,950 units.
6. Color determined by primary voltage: Red — 200 vac, Orange — 230 vac, Black — 460 vac.
7. 0 to 10 volt and 4 to 20 mA inputs are polarity sensitive. Reverse leads if signal fails to update controller.
8. DPDT relay may be substituted. If so, pins 2, 5 and 8 will not exist.
Fig. 52 — Typical Wiring Schematic, High/Low Voltage with Variable Air Volume Option
sensor output signal is sent to relay. Coupled units are activated
2
LEGEND
High Voltage
Low Voltage
Before performing ser vice or maintenance operations on 62M unit, turn off power
switches to unit. Multiple switches may exist. Electrical shock could cause personal
injury or death.
COM — Common
DPDT — Dual Pole, Dual Throw Relay
ERV Energy Recovery Ventilator
GRD — Ground
WIRING LEGEND
NC Normally Closed
NO Normally Open
NOTES:
1. When the 62M unit is used in a stand-alone application, the solid-state relay will be added to activate
ERV at approximately 2 volts. CO
through HVA C u ni t.
4 to 20 mA power control source, if desired.
2. Supply and Exhaust Variable Frequency Drive (VFD) terminals no. 25 and no. 2 can be used as a
3. Transformer not necessary on all 62M750,950 units.
57
NOTES:
1. Thermostat is factory set at –5 degrees. Range is –30 to 100 F.
2. MInimum airflow is .05 in. wg.
Fig. 53 — Typical Wiring Schematic, Optional Preheat High Voltage and Control Circuits
(FIOP)
DISCONNECT
58
See Note
START-UP
Do not operate the ERV unit without the filters and bird­screens installed, which prevent foreign objects from enter­ing the unit.
Use the following information and the Start-Up Checklist
on page CL-1 to check unit PRIOR to start-up.
Unit Preparation — Check that the unit has been in-
stalled in accordance with these installation instructions and all applicable codes.
Check all fasteners and set screws for tightness. This is critical for bearings and fan wheels. Also, if dampers are not motorized, check that they open and close without binding.
Internal Wiring — Check all electrical connections in the
control box. Tighten as required.
Rain Hoods — Some ERV units will require the outside
air and/or exhaust hood to be field installed. Caulk coupled flanges and screw to ERV unit.
NOTE: Units for indoor applications will not have rain hoods.
The outside air hood will include aluminum water entrain­ment filters, which should be in place prior to starting the unit.
Energy Recovery Wheel
DRIVE BELT — Turn the energy recovery wheel by hand to verify free operation. Inspect the belt, which drives the energy wheel rotation. Make sure the belt rides smoothly through the pulley and over the wheel rim.
AIR SEALS — Check that the air seals, located around the outside of the wheel and across the center, on both sides of wheel, are secure and in good condition. Air seals which are too tight will prevent proper rotation of the energy recovery wheel. Re-check the air seals for tightness.
Air seal clearance may be checked by placing a sheet of paper, like a feeler gage, against the wheel face. To adjust the air seals, loosen all eight seal retaining screws. These screws are located on the bearing support that spans the length of the cassette through the wheel center. Tighten the screws so the air seals tug slightly on the sheet of paper as the wheel is turned.
Replace the access door and apply power. Observe that the wheel rotates freely. If the wheel does not rotate or is binding, remove the cassette and adjust.
Blower Rotation — First, hand-rotate the blower to en-
sure that the wheel is not rubbing against the scroll. If the blower is rotating in the wrong direction, the ERV unit will move some air, but will not perform properly.
To change the rotation, turn the power off and use the following procedure:
• Single-phase units — Rewire the motor per the instruc-
tions located on the motor.
• Three-phase units — Interchange any two power leads.
This can be done at the motor starter.
Airflow Settings and Adjustments — Most ERV
units have factory-installed airflow test ports, which allow the balancer of the job to easily measure the static pressure across the ERV wheel, and thus the system airflow cfm levels. The static is measured on both the supply and return sides of the wheel. See Fig. 54-56.
To achieve the highest level of effectiveness, the airflow
across the supply and return should be equal. FACTORY SETTING — The ERV unit is factory set to
achieve the maximum airflow cfm within the cabinet’s range. For example, a 62M170 unit has a range of 1,400 to 2,000 cfm airflow, and when shipped will be setup to achieve the 2,000 cfm airflow level. See Fig. 57-80.
CURVE SELECTION — Refer to the fan curve for the ERV unit being used for the application. See Fig. 57-80. Knowing the outside air intake cfm required and the external static pressure on the application, select the fan curve desired. The fan curve will indicate how to set the blower motor pulley to achieve the desired cfm level. If the job requirements are the same as the maximum ERV unit setup, then no blower adjust­ments are required.
ADJUST THE ERV BLOWER SPEED — If jobsite condi­tions require blower speeds other than the factory setting, then theERVblower(s)willhavetobeadjusted.Thefancurvewill specify the number of turns to be made to the adjustable pulley on the blower motor. See Fig. 57-80.
Belt Drive Motors prior to set up. To change the speeds of the blowers:
1. Shut off power supply and tag disconnect.
2. Loosen belt tension.
3. Loosen adjustable (movable) pulley flange set screw. See Fig. 81.
4. Screw adjustable pulley side toward the fixed side to increase speed or away from fixed side to decrease speed. Increasing speed increases load on motor. Do not exceed maximum load for motor.
5. Set adjustable pulley side at nearest keyway of pulley hub and tighten set screw. See fan curves for speed change for each turn of the adjustable pulley.
Aligning Blower and Motor Pulleys the pulleys be exactly in line with one another. See Fig. 82.
1. Loosen blower pulley set screw.
2. Align pulleys per illustration. Motor and blower shafts must be parallel.
3. Tighten pulley set screws.
Adjust Belt Tension and slide motor mounting plate away from fan scroll for proper belt tension (1/2-in.deflectionwith7to10lbofforce.)
MEASURE MOTOR VOLTAGE, AMPERAGE AND FAN RPM — Measure and record the input voltage and motor amperage(s). To measure the fan rpm, the blower door will need to be opened. Minimize measurement time because the motor may over-amp with the door removed. Do not operate units with access doors/panels open as the motors will over­load. With the blower door closed, compare measured amps to the motor nameplate full load amps and correct if the ERV unit is over-amping.
BELT MAINTENANCE — Premature belt failures are fre­quently caused by improper belt tension (either too tight or too loose), or misaligned pulleys. The proper tension for operating a V-belt is the lowest tension at which the belts will not slip at peak load conditions. Check belt tension two weeks after start­up and periodically thereafter. It is very important that the drive pulleys remain in proper alignment after adjustments are made. Misalignment of pulleys will result in premature belt wear, noise, vibration, and power loss. Maintain belts and motors through the provided access panels. Refer to Fig. 82.
— Check pulley alignment and belt tension
— It is important that
— Loosen blower motor mounting nuts.
Text continued on page 74.
59
0.8
0.7
62M040
0.6
0.5
0.4
Pressure Drop (in. wg)
0.3
0.2
200 400 600 800 1000 1200 1400
Airflow (cfm)
*Data based on measurements taken using optional airflow test ports.
Fig. 54 — 62M040-120 ERV Wheel Pressure Drop*
62M120
62M075
1.2
1.1
1
62M170,225
0.9
0.8
0.7
Pressure Drop (in. wg)
0.6
0.5
0.4
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 4600 4800 5000
Airflow (cfm)
*Data based on measurements taken using optional airflow test ports.
62M330,430
62M285
Fig. 55 — 62M170-430 ERV Wheel Pressure Drop*
60
1.2
62M550,640
1.1
1
0.9
0.8
Pressure Drop (in. wg)
0.7
0.6
0.5
5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 10500 11000
Airflow (cfm)
*Data based on measurements taken using optional airflow test ports.
62M750,950
Fig. 56 — 62M550-950 ERV Wheel Pressure Drop* (cont)
61
600
500
400
300
Airflow (cfm)
200
100
0
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60
External Static Pressure (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 57 — 62M040 Supply Air Fan Performance Curves
Supply Air High Speed
Supply Air Speed T hree
Supply Air Speed T wo
Supply Air Low Speed
600
500
400
300
200
AIirflow (cfm)
100
0
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
External Static Pressure (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 58 — 62M040 Exhaust Air Fan Performance Curves
Exhaust Air High Speed
Exhaust Air Speed Three
Exhaust Air Speed Two
Exhaust Air Low Speed
62
1400
1200
1000
800
600
Airflow (cfm)
400
200
0
0.1 0.3 0.5 0.7 0.9
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 59 — 62M075 Supply Air Fan Performance Curves
1200
1000
1112 rpm: 2 turns
1058 rpm: 3 turns
1002 rpm: 4 turns
942 rpm: 5 turns
800
600
400
Airflow (cfm)
200
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 60 — 62M075 Exhaust Air Fan Performance Curves
1136 rpm: 2 turns
1081 rpm: 3 turns
1010 rpm: 4 turns
946 rpm: 5 turns
63
1575
1375
11 75
975
Airflow (cfm)
775
575
375
0.2 0.4 0.6 0.8 1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 61 — 62M120 Supply Air Fan Performance Curves
1448 rpm: 2 turns
1315 rpm: 3 turns
1277 rpm: 4 turns
1194 rpm: 5 turns
1475
1275
1075
875
675
Airflow (cfm)
475
275
0.2 0.4 0.6 0.8 1.0
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 62 — 62M120 Exhaust Air Fan Performance Curves
1399 rpm: 2 turns
1332 rpm: 3 turns
1244 rpm: 4 turns
1162 rpm: 5 turns
64
2800
2600
2400
2200
2000
1800
Airflow (cfm)
1600
1400
1200
1000
0.2 0.4 0.6 0.8 1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 63 — 62M170 Supply Air Fan Performance Curves
1121 rpm: 3 turns
1074 rpm: 4 turns
1017 rpm: 5 turns
937 rpm: 6 turns
2600
2400
2200
2000
1800
1600
Airflow (cfm)
1400
1200
1000
0.2 0.4 0.6 0.8 1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 64 — 62M170 Exhaust Air Fan Performance Curves
1068 rpm: 3 t urns
1045 rpm: 4 t urns
1018 rpm: 5 t urns
977 rpm: 6 t urns
65
3000
2500
2000
Airflow (cfm)
1500
1000
0.20.40.60.8 1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 65 — 62M225 Supply Air Fan Performance Curves
1159 rpm: 3 turns
1114 rpm: 4 turns
1054 rpm: 5 turns
3000
2500
2000
Airflow (cfm)
1500
1000
0.2 0.4 0.6 0.8 1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 66 — 62M225 Exhaust Air Fan Performance Curves
1077 rpm: 3 turns
1052 rpm: 4 turns
1024 rpm: 5 turns
964 rpm: 6 turns
66
3500
3000
2500
2000
Airflow (cfm)
1500
1000
0.1 0.3 0. 5 0. 7 0.9 1.1
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 67 — 62M285 Supply Air Fan Performance Curves
1186 rpm: 2 turns
1109 rpm: 3 turns
1057 rpm: 4 turns
1010 rpm: 5 turns
3500
3000
2500
2000
Airflow (cfm)
1500
1000
0.1 0.3 0.5 0.7 0.9 1.1
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 68 — 62M285 Exhaust Air Fan Performance Curves
1193 rpm: 2 turns
1147 rpm: 3 turns
1097 rpm: 4 turns
1062 rpm: 5 turns
67
4500
4000
3500
3000
Airflow (cfm)
2500
2000
0.10 0.20 0.30 0.40 0.50
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 69 — 62M330 Supply Air Fan Performance Curves
4000
833 rpm: 2 turns
803 rpm: 3 turns
763 rpm: 4 turns
3800
3600
3400
3200
3000
2800
Airflow (cfm)
2600
2400
2200
2000
0.13 0.20 0.30 0.40 0.50
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 70 — 62M330 Exhaust Air Fan Performance Curves
842 rpm: 2 turns
808 rpm: 3 turns
770 rpm: 4 turns
68
5500
5000
4500
4000
Airflow (cfm)
3500
3000
2500
0. 20 0. 40 0. 60 0. 80 1. 00
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 71 — 62M430 Supply Air Fan Performance Curves
962 rpm: 3 t urns
942 rpm: 4 t urns
891 rpm: 5 t urns
5500
5000
4500
4000
Airflow (cfm)
3500
3000
2500
0. 20 0. 40 0. 6 0 0. 80 1. 00
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
871 rpm: 4 t urns
891 rpm: 5 t urns
Fig. 72 — 62M430 Exhaust Air Fan Performance Curves
69
6500
6000
5500
5000
4500
4000
3500
Airflow (cfm)
3000
2500
2000
0.2 0. 4 0.6 0.8 1.0 1.2
External Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 73 — 62M550 Supply Air Fan Performance Curves
1109 rpm : 2 turns
1068 rpm : 3 turns
1014 rpm : 4 turns
968 rpm : 5 turns
6500
6000
5500
5000
4500
4000
3500
Airflow (cfm)
3000
2500
2000
0 .3 0 .4 0 .6 0 .8 1 .0 1 .2
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 74 — 62M550 Exhaust Air Fan Performance Curves
1109 rpm: 2 turns
1049 rpm: 3 turns
998 rpm: 4 turns
947 rpm: 5 turns
70
7500
7000
6500
6000
Airflow (cfm)
5500
5000
0.25 0. 45 0.65 0.85 1. 00 1.20
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 75 — 62M640 Supply Air Fan Performance Curves
8000
1256 rpm: 2 turns
1174 rpm: 3 turns
1150 rpm: 4 turns
7500
7000
6500
6000
Airflow (cfm)
5500
5000
0.4 0.5 0.6 0.7 0.9
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 76 — 62M640 Exhaust Air Fan Performance Curves
1202 rpm : 0 turns
1152 rpm: 1 turn
1123 rpm: 2 turns
1096 rpm: 3 turns
71
9500
9000
8500
8000
7500
7000
Airflow (cfm)
6500
6000
5500
0.10 0.30 0.50 0.70 0.90 1.10
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 77 — 62M750 Supply Air Fan Performance Curves
9000
906 rpm: 0 turns
870 rpm: 1 turns
847 rpm: 2 turns
821 rpm: 3 turns
807 rpm: 4 turns
8500
8000
7500
7000
Airflow (cfm)
6500
6000
5500
0.3 0.5 0.7 0.9 1.1
Externa l Static (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 78 — 62M750 Exhaust Air Fan Performance Curves
923 rpm : 0 turns
898 rpm: 1 turn
862 rpm: 2 turns
844 rpm: 3 turns
813 rpm: 4 turns
72
11 50 0
11 00 0
10500
10000
9500
9000
8500
Airflow (cfm)
8000
7500
7000
6500
0.10 0. 30 0.50 0.70 0.90 1. 10
Externa l Stat ic (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 79 — 62M950 Supply Air Fan Performance Curves
966 rpm: 3 turns
896 rpm: 4 turns
831 rpm: 5 turns
11000
10500
10000
9500
9000
Airflow (cfm)
8500
8000
7500
7000
0.3 0.5 0.7 0.9 1.1
External Stat ic (in. wg)
NOTE: Fan data includes pressure drop for 30% efficient 2-in. filters.
Fig. 80 — 62M950 Exhaust Air Fan Performance Curves
1024 rpm: 3 turns
962 rpm: 4 turns
929 rpm: 5 turns
73
Fig. 81 — Blower Motor Pulley Adjustment
Fig. 82 — Belt Alignment
Variable Air Volume Option — This option can be
used in conjunction with the CO separately). Outside air and exhaust air blower speeds are independently controlled by variable frequency drives and modulated based upon space occupancy, which can be measured by CO CO
levels, the more outside air is introduced. This option
2
eliminates over ventilating the space in less than full condi-
. The more people in the space the greater the
2
tions. The ERV unit has completely different electrical charac­teristics when used with a variable air volume option. Refer to Tables 2 and 3.
sensor option (ordered
2
Operating Sequence
OCCUPIED MODE — While in occupied mode, the 62M ERV will operate per the ERV Timer option (scheduling program), the CO ing option and CO Additionally, the low temperature lockout (LTLO) function locks out the 62M ERV if the outdoor-air temperature entering the wheel is below the set point. The LTLO is factory set at –10 F, and can be field adjusted from –30 F to 100 F.
sensor input, a combination of the schedul-
2
input, or the economizer accessory.
2
Occupied Mode, with CO is used, it will measure the space CO
Sensor — When the CO2sensor
2
levels in parts per
2
million (ppm). The 62M ERV CO2setting is factory set at 1,000 ppm but can be adjusted from 0 ppm to 2,000 ppm. When either the scheduling program and/or the CO
sensor
2
calls for ERV operation, the ERV will activate the following:
• ERV wheel
• Outdoor air blower motor
• EXH blower motor
• Two-position damper opens NOTE: The two-position damper option may slightly delay
activation of the ERV blower motor. Occupied Mode, with Frost Protection
— In the occupied mode, the frost protection option will eliminate frost build-up on the ERV wheel using exhaust air. It is activated via a pressure differential across the ERV wheel. This set point is field set from 0.2 in. wg to 2.0 in. wg and must be set to 150% of the normal static pressure across the wheel. The frost protec­tion feature is automatically locked out above 35 F.
NOTE: If the outdoor-air temperature is below 35 F, a dirty wheel may incorrectly activate the frost control feature if the differential pressure across the wheel exceeds the set point.
When the frost protection option is activated the following
will occur:
• ERV wheel turns on.
• Outdoor air blower motor turns off.
• EXH blower motor is on. Occupied Mode, with the Pre-Heat Option
— In the occu­pied mode, the pre-heat option provides frost protection for the ERV wheel and slightly warms the outdoor air. This feature is factory set to activate at –5 F, and can be field adjusted from –30 F to 100 F. It is recommended that this set point be set at the frost threshold for the region in which it is used.
If desired, this feature may also be activated via a field supplied pressure differential switch to determine if frost build up has occurred on the ERV wheel.
Occupied Mode, with the Economizer Accessory
—When using the economizer option, this allows for up to 100% outside air to be brought in for free cooling. During free cooling, the rooftop unit mechanical cooling may or may not be operating depending on the set points used with the rooftop unit. When using the economizer accessory, it is recommended that the minimum position be set to the closed position and the ERV should be set such that it is locked out when the econo­mizer opens far enough to bring in the same level of outdoor air as the ERV.
If desired, this feature may also be activated via a field-supplied pressure differential switch to determine if frost build- up has occurred on the ERV wheel.
During free cooling, the following occurs:
• ERV wheel is turned off.
• Outdoor air blower is turned off.
• EXH blower motor turns on.
• Two-position outdoor-air damper is closed (if used).
• Two-position EXH damper is opened (if used).
• Stop/jog option will periodically rotate the ERV wheel
to clean it during wheel bypass operation. This feature is factory set to activate every 10 minutes, for 20 seconds of operation. Both settings can be adjusted from 0 to 10 minutes.
Wheel Bypass Option
— When using the wheel bypass option (with the stop/jog option), this allows free cooling through the wheel limited by the ERV airflow cfm limits. With this option the unit can be in free cooling or not depending on the tempera­ture of the outdoor-air compared to the set point. When not in free cooling, the ERV will not operate. When in free cooling:
• ERV wheel is turned off.
• Outdoor-air blower is turned on.
74
• EXH blower motor is turned on.
• The two-position damper is open (if used).
• The stop/jog option will periodically rotate the ERV wheel to clean it during wheel bypass operation. This feature is factory set to activate every 10 minutes, for 20 seconds of operation. Both settings can be adjusted from0to10minutes.
UNOCCUPIED MODE — While in unoccupied mode, when below the low temperature lockout set point, the ERV wheel is off, and only the two-position damper option is opened to allow free cooling when desired. The dampers are controlled by either the ERV Timer option (scheduling program) or the CO
sensor input. Additionally, the frost protection and preheat
2
options are also off. The low temperature lockout (LTLO) function locks out the 62M ERV if the outdoor-air temperature entering the wheel is below the set point. The LTLO is factory set at –10 F, and can be field adjusted from –30 F to 100 F.
When above the low temperature lockout set point and cooling is desired the economizer or wheel bypass option is also used. Depending on the option used with the 62M ERV, several sequences of operation could occur.
Unoccupied Mode, with the Economizer Accessory
—When using the economizer option, this allows for up to 100% out­side air to be brought in for free cooling. During free cooling, no mechanical cooling is operating and the following occurs:
• ERV wheel is turned off.
• Outdoor air blower motor is off.
• EXH blower motor is off.
• Two-position OA damper option is closed (if used).
• Two-position EXH damper is open (if used).
• The stop/jog option will periodically rotate the ERV
wheel to clean it during wheel bypass operation.
When using the economizer option and mechanical cooling is operating, the economizer should be closed or at the mini­mum position.
Unoccupied Mode, with the Wheel Bypass Option
—When using the wheel bypass option (with the stop/jog option), this allows free cooling through the wheel limited by the ERV cfm limits. With this option the unit can be in free cooling or not depending on the temperature of the OA compared to the set point. When in free cooling:
• ERV wheel is turned off.
• Outdoor air blower is on.
• EXH blower motor is on.
• Two-position damper is open (if used).
When not in free cooling:
• ERV wheel is turned off.
• Outdoor air blower motor is turned off.
• EXH blower motor is turned off.
• Two-position damper is closed (if used).
To install the segments see the Installing Wheel Segments
(62M075-950) section.
Removing and Installing Non-Segmented Wheel for Cleaning (62M040 Units) — Non-segmented ener-
gy transfer wheels are secured to the shaft and bearing support beam by a Phillips head screw and hub cover. See Fig. 84.
To remove the energy transfer wheel, follow Steps 1-4
below. (See Fig. 84.) Reverse procedure for wheel installation.
1. Remove front seal assembly (pulley side of cassette) if present.
2. Remove belt from pulley and position temporarily around wheel rim.
3. Remove the hub cover from the wheel. Note the wheel to shaft alignment pin under the hub cover. Ensure this pin engages the notch at the end of the shaft when reinstalling the wheel.
4. Pull the wheel straight off the shaft. Handle wheel with care to prevent distorting of the wheel.
Fig. 83 — Unlocking the
Segment Retaining Brackets
Alignment
Pin
Cassette Housing/Frame
SERVICE
Disconnect electrical power before servicing energy recov­ery cassette.
Removing Wheel Segments for Cleaning (62M170-950 Units)
1. Unlock and open the segment retaining brackets on both sides of the selected segment opening. Refer to Fig. 83.
2. Gently lift segment outward.
3. Close segment retaining latches and rotate wheel 180 de­grees to remove next segment. Follow this pattern to remove all segments. This pattern will help keep wheel balanced.
75
Hub Cover
Shaft
Bearings (2)
Wheel & Hub
Fig. 84 — 62M040 Energy
Transfer Wheel Assembly
Removing and Installing Non-Segmented Wheel for Cleaning (62M075, 120 Units) —
Non-segmented energy transfer wheels include the shaft and are secured to two wheel support beams by two flange bearings with locking collars. See Fig. 85.
To remove the energy transfer wheel follow Steps 1-4
below. Reverse procedure for wheel installation.
1. Pull the wheel with shaft straight out of the motor side wheel support beam and bearing. Handle wheel with care to prevent distorting of the wheel.
2. Remove the pulley side wheel support beam with bearing by removing the 4 support beam screws.
3. Remove the belt from the pulley and position temporarily around the wheel rim.
4. Loosen the two set screws on each of the two wheel bearings. See Fig. 85.
FLANGE BEARINGS (2)
WHEEL, HUB & SHAFT
SET SCREWS (2) EACH
When replacing wheel, retighten the 4 bearing set screws. Premature bearing failure could result.
Installing Wheel Segments (62M170-950 Units)
Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury.
NOTE: Both installation and removal procedures must be per­formed from the pulley side of the cassette.
Weight of the installed segment will cause the wheel to accelerate in rotation. Failure to maintain control of the wheel rotation while installing all segments could cause severe injury to fingers or hand caught between revolving spokes and the bearing support beam. Handle of hammer, or other stop, should be inserted through spokes and above or below bearing support beams to limit rotation of unbal­anced wheel. See Fig. 86.
NOTE: The 62M040-120 units contain non-segmented wheels which must be completely removed to be cleaned.
1. Begin by positioning one segment opening at the top of the cassette. Unlock and open the segment retaining brackets on both sides of the selected segment opening.
2. Holding the segment as vertical as possible and centered between spokes, insert nose of segment down­ward between the hub plates. See Fig. 87.
NOTE: The face of the segment, with the imbedded stiffener (vertical support between nose and rim end of segment) must face the motor side of the cassette. See Fig. 88.
3. Ease the segment downward until its outer rim clears the inside of the wheel rim. Then press the segment inward against the spoke flanges.
4. Close and latch segment retaining brackets to the position shown in Fig. 89. Make certain the retaining bracket is fully engaged under the catch.
5. Slowly rotate, by hand, the first installed segment to the bottom of the cassette, then install the second segment opposite the first. Repeat this sequence with the two installed segments rotated to the horizontal position to balance the weight of installed segments. Continue this sequence with the remaining segments.
WHEEL SUPPORT BEAMS
Fig. 85 — 62M075,120 Energy
Transfer Wheel Assembly
HAMMER USED AS STOP
Fig. 86 — Using a Stop on the Wheel
Fig. 87 — Inserting a Segment of the Wheel
76
Imbedded Stiffeners
Fig. 88 — Motor Side View of Segment
CATCH
PULL TAB
Fig. 89— Latch Segment Retaining Brackets
Wheel Drive Motor and Pulley Replacement (62M170-095 Units)
1. Disconnect power to wheel drive motor.
2. Remove belt from pulley and position temporarily around wheel rim.
3. Loosen setscrew in wheel drive pulley using Allen wrench and remove pulley from motor drive shaft.
4. While supporting weight of drive motor in one hand, loosen and remove 4 mounting bolts.
5. Install replacement motor with hardware kit supplied.
6. Install pulley to dimension shown in Fig. 90 and secure setscrew to drive shaft.
7. Stretch belt over pulley and engage in groove.
Belt Replacement
1. Obtain access to the pulley side bearing access plate. Remove two bearing access plate retaining screws and the access plate.
2. Using hexagonal wrench, loosen setscrew in bearing locking collar. Using light hammer and drift (in drift pin hole) tap collar in the direction of wheel rotation to unlock collar. Remove collar.
3. Using socket wrench with extension, remove two nuts which secure bearing housing to the bearing support beam. Slide bearing from shaft.
NOTE: Slight hand pressure against wheel rim will lift weight of wheel from inner race of bearing to assist bearing removal and installation. If not removable by hand, use bearing puller.
Protect hands and belt from possible sharp edges of hole in bearing support beam.
4. Using a wrench, remove diameter seal retaining screws or hub seal retaining screws. Remove diameter seals or hub seal from bearing beam. See Fig. 91.
5. Form a small loop of belt and pass it through the hole in the bearing support beam. Grasp the belt at the wheel hub and pull the entire belt down. Loop the trailing end of the belt over the shaft (Fig. 91 shows belt partially through the opening).
6. Reinstall the bearing onto the wheel shaft, being careful to engage the two locating pins into the holes in the bearing support beam. Secure the bearing with two self-locking nuts.
7. Install the belts around the wheel and pulley according to the instructions provided with the belt.
8. Reinstall diameter seals or hub seal and tighten retaining screws. Rotate wheel in clockwise direction to determine that wheel rotates freely with slight drag on seals.
9. Reinstall bearing locking collar. Rotate collar by hand in the direction the wheel rotates (see label provided on each cassette for wheel rotation). Lock in position by tapping drift pin hole with hammer and drift. Secure in position by tightening setscrew.
10. Reinstall bearing access cover.
11. Apply power to wheel and ensure that the wheel rotates freely without interference.
ALTERNATE BELT REPLACEMENT METHODS — Alter­nate belt replacement methods may be used in some applica­tions depending upon accessibility of the cassette. Consult instructions provided with the belt for further information.
62M
UNIT SIZE
170 ERC-3623 36 225 ERC-3623 36 285 ERC-3628 36 330 ERC-5245 52 430 ERC-5245 52 550 ERC-5262 52 640 ERC-5262 52 750 ERC-6488 64 950 ERC-6488 64
NOTE: The ERV wheel model number contains the wheel series number, and is located on a label near the drive pulley. For example, ERC-5245D is a 52 series wheel.
ERV
WHEEL
WHEEL SERIES
DIMENSION A
(in.)
1
/
4
7
/
16
Fig. 90 — Pulley Location
77
Insulation
Seal Plate
Dimension A
Wheel Drive Motor
Pulley
Belt (Shown in Place)
Retaining Screws
Bearing Access Plate
Set Screw
Drift Hole
Locating Pin
Belt
Locking Collar
Locking Nut (2)
Bearing Housing
FEED
Bearing Support Beam
PULL
Pulley Side
Fig. 91 — Belt Replacement (Diameter Seals Removed)
Motor Side
Wheel Rim
Wheel
Hub (2)
Taper - Lock Hub Collar (2)
Shaft
MAINTENANCE
Routine maintenance of the energy recovery cassettes includes periodic cleaning of the energy recovery wheel as well as inspection of the air seals and wheel drive components as follows:
Cleaning — The need for periodic cleaning of the energy
recovery wheel will be a function of operating schedule, cli­mate and contaminants in the indoor air being exhausted, and the outdoor air being supplied to the building.
The air exchange wheel is “self-cleaning” with respect to dry particles due to its laminar flow characteristics. Smaller particles pass through; larger particles land on the surface and are blown clear as the flow direction is reversed. Any material that builds up on the face of the wheel can be removed with a brush or vacuum. The primary need for cleaning is to remove oil-based aerosols that have condensed on energy transfer surfaces.
A characteristic of all dry desiccants, such films can close off micron sized pores at the surface of the desiccant material, reducing the efficiency by which the desiccant can adsorb and desorb moisture and also build up so as to reduce airflow.
In a reasonably clean indoor environment such as a school or office building, measurable reductions of airflow or loss of sensible effectiveness may not occur for several years. Measur­able changes in latent energy transfer can occur in shorter periods of time in applications such as moderate occupant smoking or cooking facilities. In applications experiencing unusually high levels of occupant smoking or oil-based aero­sols such as industrial applications involving the ventilation of machine shop areas for example, annual washing of energy transfer may be necessary to maintain latent transfer efficiency. Proper cleaning of the energy recovery wheel will restore latent effectiveness to near original performance.
To clean, gain access to the energy recovery wheel and remove wheel. Brush foreign material from the face of the wheel. Wash the wheel in a 5% solution of non-acid based coil cleaner or alkaline detergent and warm water.
Soak in the solution until grease and tar deposits are loosened.
NOTE: Some staining of the desiccant may remain and is not harmful to performance.
Before removing, rapidly run finger across surface of wheel to separate polymer strips for better cleaning action. Rinse dirty solution from wheel and remove excess water before reinstalling.
Do not use acid based cleaners, aromatic solvents, steam or temperatures in excess of 170 F; damage to the wheel may result.
Air Seals — Diameter seals are provided on each cassette
to minimize transfer of air between the counter flowing airstreams.
To adjust diameter seals, loosen diameter seal adjusting screws and back seals away from wheel surface (Fig. 92). Rotate wheel clockwise until two opposing spokes are hidden behind the bearing support beam. Using a folded piece of paper as a feeler gage, position paper between the wheel surface and diameter seals. Adjust seals towards wheel surface until a slight friction on the feeler gage (paper) is detected when gage is moved along the length of the spoke. Retighten adjusting screws and recheck clearance with “feeler” gage.
78
Rotation
To Adjust
Adjusting Screws
Feeler Gage
Fig. 92 — Diameter Seal Adjustment
Wheel Drive Components — The wheel drive motor
bearings are pre-lubricated and no further lubrication is neces­sary. Make certain air cooling ports are not blocked.
The wheel drive a pulley is secured to the drive motor shaft by a setscrew. The setscrew is secured with removable adhe­sive to prevent loosening. Annually confirm setscrew is secure.
The wheel drive belt is a urethane stretch belt designed to provide constant tension through the life of the belt. No adjust­ment is required. Inspect the drive belt annually for proper tracking and tension. A properly tensioned belt will turn the wheel immediately after power is applied with no visible slippage during start-up.
79
Copyright 2006 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Tab 10a 12a
Catalog No. 536-220 Printed in U.S.A. Form 62M-1SI Pg 80 1-06 Replaces: New
START-UP CHECKLIST
A. Project Information: Start-Up Performed By ____________________________
Name __________________________________________________
Job Name ______________________________________________
ERV Unit Designation ____________________________________
Phone Number __________________________________________
Design Information
Application Coupled to rooftop unit or stand-alone. CFM External Static Pressure Supply Discharge Down or horizontal (use horizontal for mated application) Return Discharge Down or horizontal (use horizontal for mated application) Vol ta ge /Phase ERV Unit Part Number
Specify Rooftop Unit. NOTE: Complete This Section for Coupled Applications Only
Model Number HVAC Unit Discharge Type Down discharge or horizontal discharge.
Roof Curb (Option) Yes No
14-in. Tall Roof Curb Field install Vibration Isolation Curb Field install
Transition (Option) NOTE: Complete This Section for Coupled Applications Only.
Rooftop Unit Discharge Down or horizontal discharge rooftop unit. Percent Outside Air Outside air thru ERV unit as a percent of total rooftop unit cfm. Transition Part Number Field install
Inside Mounting Kit (Option) Yes No NOTE: Complete This Section for Indoor Applications Only.
Electrical Disconnect (Option) Yes No
Fused Factory installed Switched Factory installed
Two-Position Motorized Dampers (Option) Yes No
Outside Air Damper Factory installed Exhaust Air Damper Factory installed
Economizer (Accessory for Rooftop Unit) Yes No
Wheel Bypass With Stop Jog Control (Option) Yes No
Stop Jog Control (Option) Yes No NOTE: Use With Economizer Option.
Pre-Heater (Option) Yes No
kW Factory installed Temp Control Temp and Static Pressure Control
Frost Protection (Option) Yes No
Low Temperature Lock Out (Option) Yes No
Filter Maintenance Indicator (Option) Yes No
ERV Blower Maintenance Indicator (Option) Yes No
ERV Wheel Maintenance Indicator (Option) Yes No
Airflow Monitor (Option) Yes No
ERV Control Timer (Option) Yes No
24 Volt Mounted in ERV Factory installed 24 hour / 7daytimermountedinERVunit. 115 Volt Remote Mount Field install 24 hour / 7 day timer field mounted in remote location.
VAV Control (Option) Yes No
Sensor (Option) Yes No
CO
2
Wall Mount or Duct Mount Field install Duct Mount With External View Field install
For 62M040 Cabinet Only Yes No
Equipment Suppor t Field installed Use for coupled applications. Base Rail Option Factory installed Must be ordered when 62M040 sits on a roof curb. Hinged Door Option Factory installed Provides hinges and latches on both access doors. 2-in. Filters Option Factory installed Replaces the standard 1-in. filters with 2-in. high efficiency, pleated. Door Interlock Safety Switches Factory installed Cuts power to ERV unit when access doors are opened during operation. Test Port Option Factory installed Allows for convenient monitoring of static / airflow across ERV wheel.
Factory installed Removes rainhoods and adds duct flanges.
NOTE: Do Not Use With Wheel Bypass Option.
Field install Special economizers required for some rooftop units. See the price pages.
NOTE: Do Not Use With Economizer Option.
Factory installed Stops the ERV wheel rotation for free-cooling.
Factory installed Jogs the wheel during economizer mode to expel contaminants.
NOTE: Do Not Use With Pre-Heater.
Factory installed Defrosts wheel with exhaust air, by shutting down OA blower.
Factory installed Shut down ERV unit at low temperature set point.
Factory installed Senses static pressure across OA filters (can be set for return filters).
Factory installed Monitors OA and EA blowers and sends signal on electrical spike.
Factory installed Monitors ERV wheel and sends signal on electrical spike.
Factory installed Gages display static pressure across wheel for OA and exhaust air.
Factory installed Provides independent VFD control for both OA and exhaust air.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Ta b 1 a 1 2 a
Catalog No. 536-220 Printed in U.S.A. Form 62M-1SI Pg CL-1 1-06 Replaces: New
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