CONTROL .................................................
TROUBLESHOOTING
START-UP CHECKLIST
Installing, starting up, and servicing this equipment can
be hazardous due to system pressures, electrical compo
nents, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment.
Untrained personnel can perform basic maintenance func
tions, such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in
the literature, and on tags, stickers, and labels attached to the
equipment and any other safety precautions that may apply.
• Follow all safety codes.
• Wear safety glasses and work gloves.
• Use care in handling, rigging, and setting bulky
equipment.
.........................................
....................
.................
................................................
..............................
...................
SAFETY CONSIDERATIONS
... 1
. 1-37
... 1
............
..........
37
........
37-43
........
44-47
........
47-50
51,52
CL-L CL-2
13
23
37
INSTALLATION
Step 1 — Rig and Place Unit — All units are de
signed for overhead rigging, and it is important that this method
be used. Lifting holes are provided in the frame base rails,
which are marked for rigging (see rigging label on the unit
and Tables 1, 2A, and 2B for rigging weights and center of
gravity). It is recommended that field-supplied pipes, of suf
ficient length to extend at least 12-in. (305 mm) beyond the
frame, be passed through the holes.
To maintain unit stability while lifting, use 4 cables,
chains, or straps of equal length. Attach one end of
each cable to one pipe end and the other end of each
cable to the overhead rigging point.
Use spreader bars or frame to keep the cables, chains,
and straps clear of the unit sides. Leave standard coil pro
tection packaging in place during rigging to provide protec
tion to coils. Remove and discard all coil protection after
rigging cables are detached.
DOMESTIC UNITS — For units 38AH044-084, 124, and
134; standard unit packaging consists of coil protection only.
There is no standard packaging provided for units 38AH094
and 104. Skids are not provided. If overhead rigging is not
available at the jobsite, place the unit on a skid or pad before
dragging or rolling. When rolling, use a minimum of
3 rollers. When dragging, pull the pad or skid. Do not apply
force to the unit. When in final position, raise from above to
lift unit off the pad or skid.
EXPORT UNITS — All export units are mounted on skids
with vertical coil protection. Leave the unit on the skid until
it is in final position. While on the skid, the unit can be rolledor skidded. Apply force to the skid, not to the unit. Use a
minimum of 3 rollers when rolling. When in final position,
raise from above to remove the skid.
PLACING UNITS
Units 38AH044-084 — Refer to Fig. 1 and 2 for airflow clear
ances. Recommended minimum clearances are 6 ft (1829 mm)
for unrestricted airflow and service on sides of unit, 5 ft
(1524 mm) on ends, and unrestricted clear air space above
the unit. Provide ample space to connect liquid and suction
lines to indoor unit. For multiple units, allow 8 ft (2440 mm)
separation between units for airflow and service.
A CAUTION
Do not forklift these units unless the unit is attached to
a skid designed for forklifting.
S till
eg
Book 11 PC 111 Catalog No 533-812 Printed in U.S A. Form 38AH-14SI Pg 1 5-96 Replaces: 38AH-13SI
Tab 3a
ELECTRIC SHOCK HAZARD.
Open all remote disconnects before servicing
this equipment.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obiigations.
The placement area must be level and strong enough to
support the operating weight of the unit (see Table 3A or
3B). When unit is in proper location, use of mounting holes
in base rails is recommended for securing unit to supporting
structure. For mounting unit on vibration isolators, a perim
eter support channel between the unit and the isolators is
recommended. Fasteners for mounting unit are field sup
plied. Be sure to mount unit level to ensure proper oil return
to compressors.
Units 38AH094-134 — Refer to Fig. 3-6 for airflow
clearances. Recommended minimum clearances are 6 ft
(1829 mm) for unrestricted airflow and service on sides of
unit, 5 ft (1524 mm) on ends, and unrestricted clear air space
above unit. Provide ample space to connect liquid and suc
tion lines to indoor unit. For multiple units, allow
8 ft (2440 mm) separation between units for airflow and
service.
A CAUTION
Do not forklift these units unless the unit is attached to
a skid designed for forklifting.
The placement area must be level and strong enough to
support the operating weight of the unit. See Table 4A
or 4B. Refer to the following paragraphs for the proper place
ment of the unit.
Units 38AH094.104 — For mounting units on vibration iso
lators, a perimeter support channel is required between the
unit and the support isolators. The perimeter support chan
nel must be sized to support the fully assembled unit. Do not
support units on individual isolation supports. Support chaiinel, hardware, and fasteners are field supplied. When unit is
in proper location, level unit and bolt into position with fieldsupplied bolts.
Units 38AH124.134 — For ease of shipment and handling,
unit 38AH124 is shipped as 2 modules (124A and 124B)
and unit 38AH134 is shipped as 2 modules (134A and 134B).
The modules must be connected at the final installation site
with the factory-shipped piping and sheet metal trim kit mounted
on Module 124A or 134A. See Fig. 7.
A WARNING
Do not move assembled 38AH124 or 134 units as a single
assembly. Always move modules individually during in
stallation or at any other time.
Mark installation site for placement of Modules 124 A and
124B or Modules 134A and 134B. See Table 4A or 4B for
final assembled dimensions. A service space of 24 in.
(610 mm) is required between the 2 modules for piping and
sheet metal trim installation.
Place Module 124A or 134A in position, ensuring that the
control box is at the end opposite the service space. See
Fig. 8.
Remove sheet metal and tubing from Module 124A or 134A
sheet metal trim kit (Fig, 7). Remove sheet metal cover pan
els from return-bend end of unit facing the service space.
See Fig. 8. These panels may be discarded or saved for re-
installation if module is moved from site. See Fig. 9.
UNIT
38AH
Dimension X49 (1232)
Dimension Y
Dimension X-C49 (1234) 48 (1229)
Dimension Y-C39 (993)39 (991)
Dimension K
Dimension L
Dimension K-C
Dimension L-C
LEGEND
— — Not Applicable
C — Copper Fin Coils
044054064
48 (1224) 50 (1260)
39 (984)
39 (978)
—
—
—
—
—
——
——
Y
A
Table 1 — Rigging Center of Gravity — in. (mm)
MODULE
50 (1260)
38 (968)
50 (1260)—
39 (986)—
—
COMPR COMPR
57 (1443)
38 (968)
50 (1261)
39 (986)
CONTROL
BOX
END
39 (993)39 (991)31 (787)34 (851)
56 (1425)
40 (1006)
—
_
COMPR COMPR
074
—————
—————38 (968)—
—————
—
084094
57 (1448) 66 (1676)
56 (1422)
40 (1008) 31 (787)
66 (1676) 63 (1600)
——
104
63 (1600)
34 (851)
r—"T I
TOP VIEW, TYPICAL
124, 134 ONLY
124A
—
MODULE
124B
-
—
50 (1260)
50 (1260)
39 (986)
CONTROL
BOX
END
MODULE
134A
50 (1260)
38 (968)
50 (1260)
39 (986)
—
—
—
MODULE
134B
—
—
—
—
57(1443)
39 (993)
56 (1425)
40 (1006)
Remove sheet metal cover panels from return-bend end of
Module 124B or 134B. Place Module 124B or 134B in po
sition. The exposed retnrn-bend ends of each module are now
opposite each other and facing the service space. The com
pressors of each modnle are on opposite sides of the unit.
IMPORTANT; Modules must be placed 24 in.
(610 mm) apart and sqnare relative to each other.
The modules are now in position for piping installation
and final assembly. See Fig. 8. For mounting units on vi
bration isolators, a perimeter support channel is required be
tween the assembled unit and the support isolators. The pe
rimeter support channel must be sized to support the fully
assembled unit. Do not support modules on individual iso
lation supports. Support channel, hardware, and fasteners are
field supplied.
When unit is in proper location, level unit and bolt into
position with field-supplied bolts.
Step 2 — Check Compressor Mounting
UNITS 38AH044-084 — Compressors are mounted on pans
and are held down by 4 bolts dnring shipment. After unit is
installed, loosen each of these bolts until the snubber washer
can be moved with finger pressure. See Fig. 10.
UNITS 38AH094-134 — Units 38AH094 and 104 compres
sors are mounted on rails and held down by rail bolts during
shipment. After unit is installed, loosen the rail bolts to al
low the rails and compressors to float freely on the springs
located under the rails. See Fig. 10.
Units 38AH124 and 134 compressors are mounted on pans
and are held down by 4 bolts during shipment. After unit is
installed, loosen each of these bolts until snubber washer can
2 Unit must have clearances for airflow as fo lows:
Top — Do not restrict in any way
Ends — 5 ft [1524 mm]
Sides — 6 ft [1829 mm]
3 Mounting holes may be used to mount unit to concrete pad They are not recommended for mounting
unit to spring isolators If spring isolators are used, a perimeter support channel between the unit and
the isolators is recommended
4 One 35/s" (92 mm) diameter hole is recommended for single-entry power on size 064 (208/230-v) units
5. See Table 1 for rigging center of gravity (Dimensions X,Y) See Table 2A and 2B for A-D corner weights
6 Circled numerals in Top View refer to condenser fans by position
230
208/23060
346, 380/415
208/230602Va [63]
346, 380/415
DIAMETER — in. [mm]
50
502V2 [63]
503% [92]
3259 lb
3547 lb
3597 lb
3998 lb
3% [92]
3% [92]
2Va [63]
1609 kg
1501 kg
1632 kg
1617 kg
[1813 kg
QTY
1
1
1
1
2
1
Fig. 1 — Dimensions — Units 38AH044,054,064
f
SUCTION
CONNECTION(S)
LIQUID
CONNECTION(S)
SUCTION C
LIQUID D
SUCTION (Ckt A)1'-7i3/i6" [503mm]
SUCTION (Ckt B)
C — Copper Fin Coils
MTG — Mounting
SAE — Society of Automotive Engineers
NOTES:
1 The approximate operating weight of the unit is:
38AH-074— 3812 lb (1729 kg)
38AH-074-C 4229 lb (1918 kg)
38AH-084— 4057 lb (1840 kg)
38AH-084-C 4735 lb (2148 kg)
2 Unit must have clearances for airflow as follows:
Top — Do not restrict in any way
Ends — 5 ft [1524 mm]
Sides — 6 ft [1829 mm]
3 Mounting holes may be used to mount unit to concrete pad They are not recommended for mount
ing unit to spring isolators If spring isolators are used, a perimeter support channel between the
unit and the isolators is recommended
4 See Table 1 for rigging center of gravity (Dimensions X,Y) See Table 2A and 2B for A-D corner
weights
5 Circled numerals in Top View refer to condenser fans by position
Fig. 2 — Dimensions — Units 38AH074,084
-r-B 3/4'
1528»] .
HTG HOLES
— J0'-3'—
(3I25IM]
BASE OVERALL
SIDE VIEW
7'-1 1/2
(2)72«nl
RIG HOLES
r-8 3/4-
t528m]
HTG HOLES
C4) RIO HOLES
-2 5/8' DIA
(67»1
-r-6 3/4
1476»]
RIG HOLES
-r-3/4
(323»1
HTG HOLES
ooooooO O O O O
o OOOO
VIEW 5-5
TOP VIEW OF CONTROL BOX SHELF
WITH FIELD POWER SUPPLY CONNECTIONS
RELIEF VALVES LOCATED ON
COMPRESSORS A2 AND B1 ARE EQUIPPED
WITH A 3/8' SAE FLARE FOR
FIELD CONNECTION
SCALE 1:8
7'-11 9/16'
[2‘128mmD
Chart 1, Field Power Supply Connections
UNIT
38AH
094
VOLTAGE
208/23060
460, 575,
380
346, 380/41550
Hz DIAMETER — in. (mm)
60
3% (92)
3% (92)
3 5 / 8 (92)
(8) MTG HOLES
7/32' DIA
LEGEND
QUANTITY
2
1
1
C — Copper Fin Coils
MTG — Mounting
SAE — Society of Automotive Engineers
NOTES:
1 The approximate operating weight of the unit is:
38AH-094— 5088 lb (2308 kg)
38AH-094-C 5813 lb (2637 kg)
2 Unit must have clearances for airflow as follows:
Top — Do not restrict in any way
Ends — 5 ft [1524 mm]
Sides — 6 ft [1829 mm]
3 Mounting holes may be used to mount unit to concrete pad They are not
recommended for mounting unit to spring isolators
4 Two 3%" (92-mm) dia holes are recommended for parallel conductors on
208/230 V units.
5. Circled numerals in Top View refer to condenser fans by position
6 If spring isolators are used, a perimeter support channel between the unit
and the isolators is recommended
7. See Table 1 for rigging center of gravity (Dimensions X,Y) See Table 2A
and 2B for A-D corner weights
Fig. 3 — Dimensions — Unit 38AH094
-7 -4 11/16'-
[2252m(T)
HTG HOLES
-7'-7 11/16'-
C2326n<r[i}
BASE OVERALL
RIGHT-END VIEW
ooooO O O O O
oooo
VIEW 5-5
TOP VIEW OF CONTROL BOX SHELF
WITH FIELD POWER SUPPLY CONNECTIONS
4 5/8'
ni7mml
RELIEF VALVES LOCATED ON
COMPRESSORS A2 AND B2 ARE EQUIPPED
WITH A 3/8' SAE FLARE FOR
FIELD CONNECTION
SCALE 1:8
CONTROL
BOX END
(8) MTG HOLES
17/32' DIA
C13tnmJ
HINGED ACCESS
PANEL
(CONTROL SIDE)
-7 -4 11/16
-7 -7 11/16'
LEFT-END VIEW
HINGED ACCESS
t2252mm)
MTG HOLES
[2328mm]
BASE OVERALL
PANEL
(POWER SIDE)
---------
---------
?'-ll 9/16'
(2428mm]
-1 1/2
[38mm]
MTG HOLES
-3 7/16
C392mm]
MTG HOLES
Chart 1, Field Power Supply Connections
UNIT
38AH
104
VOLTAGEHz
208/230
460, 575,
380
346, 380/41550
DIAMETER — in. (mm)QUANTITY
60
60
3% (92)2
3% (92)1
3 5 /e (92)
Fig. 4 — Dimensions — Unit 38AH104
(4) RIG HOLES
2 5/8' DIA
[67mm]
2 -3 11/16'
[703 mm]-
RIG HOLES
[764mm] CKT A
2 -10'-
[8S7mir] CKT B
RIGHT-END VIEW
LEGEND
C — Copper Fin Coils
MTG — Mounting
SAE — Society of Automotive Engineers
NOTES;
1 The approximate operating weight of the unit is:
38AH-104— 5435 lb (2465 kg)
1
38AH-104-C 6160 lb (2794 kg)
2 Unit must have clearances for airflow as follows:
Top — Do not restrict in any way
Ends — 5 ft [1524 mm]
Sides —6 ft [1829 mm]
3 Mounting holes may be used to mount unit to concrete pad They are not
recommended for mounting unit to spring isolators
4 Two 3%" (92-mm) dia holes are recommended for parallel conductors on
208/230 V units
5 Circled numerals in Top View refer to condenser fans by position
6. If spring isolators are used, a perimeter support channel between the unit
and the isolators is recommended
7 See Table 1 for rigging center of gravity (Dimensions X,Y) See Table 2A
and 2B for A-D corner weights
-7 -4 11/16'[2253mra]
ooooO о о о о
оооо
TOP VIEW OF CONTROL BOX SHELF
WITH FIELD POWER SUPPLY CONNECTIONS
VIEW 5-S
SCALE UlO
RELIEF VALVES LOCATED ON
THE COMPRESSORS ARE EQUIPPED
WITH A 3/8' SAE FLARE FOR
FIELD CONNECTION
SCALE 1:8
(32) MTG HOLES
17/32' DIA.
[13mm]
1 1/2-*
C38imn]
MTG HOLES
1'-4 7/8'—
C420n""l 1 r 1 /-)"
MTG HOLES' 1X4
I HINGED ACCESS
(CONTROL SIDE)
' s|
MTG HOLES ' -4 3/4-
[425mir)
i
I PANEL '
TYPICAL
BOTH ENDS
MTG HOLES
HINGED ACCESS
■ PANEL
(POWER SIDE)
7'-4 1/2'-
f2247ti.ml
BASE OVERALL
LEFT-END VIEW
TYPICAL
BOTH ENDS
is
1 ' c- 1 /-)' (‘>28nim]
-1 -5 1/2 MTG HOLES
[444tntnD
MTG HOLES
-1 -4 7/8
Chart 1, Field Power Supply Connections
UNIT
38AH
VOLTAGE
208/23060
124A
124B
460, 575,
380
346, 380/41550
LEGEND
C — Copper Fin Coils
MTG — Mounting
SAE — Society of Automotive Engineers
Hz
60
DIAMETER
(in.)
3% (92)
2V2 (63)
3% (92)
r-3/4'
[323mm] *
MTG HOLES
- 18'-6 3/8'-
SIDE VIEW
QUANTITY
1
1
1
CSGSOmm]
BASE OVERALL
NOTES;
1
The approximate operating weight of the unit is:
38AH-124— 7260 lb (3293 kg)
38AH-124-C 8126 lb (3686 kg)
Unit must have clearances for airflow as follows:
Top — Do not restrict in any way
Ends — 5 ft [1524 mm]
Sides — 6 ft [1829 mm]
Mounting holes may be used to mount unit to concrete pad They are not rec
ommended for mounting unit to spring isolators
One 3¥s" (92-mm) dia hole is recommended for single-entry power into each
module (124A and 124B) of the 208/230-v units
Circled numerals in Top View refer to condenser fans by position
If spring isolators are used, a perimeter support channel between the unit and
the isolators is recommended Do not support each module separately
Each module of the unit must be rigged into position separately The unit must
not be rigged after modules have been connected.
8.
Suction and liquid connections can exit on either side of the unit.
9.
Field power supply connections are required for each module
10
See Table 1 for rigging center of gravity (Dimensions K.L.X.Y) See Table 2A
and 2B for A-D corner weights
Fig. 5 — Dimensions — Unit 38AH124
8
t2 -3 11/16
^1 1/2 [703mmT
^ [ЗВтт] RIG HOLES
MTG HOLES
•- 1 '-3/4'
C323mroJ
MTG HOLES
J HINGED ACCESS
'Г
VIEW S-5
TOP VIEW OF CONTROL BOX SHELF
WITH FIELD POWER SUPPLY CONNECTIONS
SCALE 1:10
(32) MT6 HOLES
17/32' DIA.
[13mtn]
\ PANEL '
(CONTROL SIDE)
, 1 TYPICAL
•1 BOTH ENOS
HINGED ACCESS ,
> PANEL
(POWER SIDE)
TYPICAL
BOTH ENDS
■ Isl"
RELIEF VALVES LOCATED ON
THE COMPRESSORS ARE EQUIPPED
WITH A 3/8' 5AE FLARE FOR
FIELD CONNECTION
-1 -4 7/8'
1 c- 1 /'i' (42ВямпЗ
I -b I/2 MTG HOLES
НТО HOLES
Chart 1, Field Power Supply Connections
UNIT
38AH
VOLTAGE
208/230
134A
460, 575, 38060
346, 380/415
208/23060
134B
460, 57560
380
346, 380/415
LEGEND
C — Copper Fin Coils
MTG — Mounting
SAE — Society of Automotive Engineers
Hz
60
50
60ЗУв (92)
50
DIAMETER —
in. (mm)
ЗУ8 (92)1
2Уг (63)
ЗУв (92)1
2Vi (63)
2Уг (63)1
ЗУв (92)1
Fig. 6 — Dimensions — Unit 38AH134
QUANTITY
1
2
1
I -3/4'
СЭ23вя|]
ИТ6 HOLES
[6253inm]
BASE OVERALL
-20'-61/8'-
NOTES;
The approximate operating weight of the unit is;
1
38AH-134— 7507 ib (3405 kg)
38AH-134-C 8357 ib (3791 kg)
Unit must have ciearances for airfiow as foliows;
Top — Do not restrict in any way
Ends — 5 ft [1524 mm]
Sides — 6 ft [1829 mm]
Mounting hoies may be used to mount unit to concrete pad They are not
recommended for mounting unit to spring isoiators.
One ЗУа" (92-mm) dia hoie is recommended for single-entry power into
Module 134A and 208/230-v units Single entry power into Module 134B is
not recommended
Circled numerals in Top View refer to condenser fans by position
If spring isolators are used, a perimeter support channel between the as
sembled unit and the isolators is recommended Do not support each mod
ule separately
Each module of the unit must be rigged into position separately. The unit
must not be rigged after modules have been connected.
Suction and liquid connections can exit on either side of the unit
8
Field power supply connections are required for each module
9
See Table 1A or 1В for rigging center of gravity (Dimensions K,L,X,Y). See
10
Table 2A and 2B for A-D corner weights.
Table ЗА — Units 38AH044-084 Physical Data — 50/60 Hz (English)
38AH
OPERATING WEIGHT WITH Cu-AI
REFRIGERANT (Approx) — Lb Cu-Cu
SHIP WEIGHT WITH COIL PROTECTION ONLY
(Approx) — Lb Cu-AI
TYPICAL OPERATING REFRIGERANT
Charge (Approx) — Lb
Qty of CircuitsStd
COMPRESSOR Type...Rpm
(Qty Cylinder) Compressor*
Model No. 06E
(Qty Cylinder) Compressor*
Model No. 06E
Oil Charge (Pt)
Capacity Control Stepsf
CONDENSER FANS (6 Blade) — 60 Hz
Qty...Dla (In.)
Ainlow (Cfm)
Speed (Rpm)
Total Power (kW)
CONDENSER FANS (6 Blade) -
Qty...Dia (in.)
Airflow (Cfm)
Speed (Rpm)
Total Power (kW)
CONDENSER COIL
Rows...Fins per in.
Face Area (sq ft)
Storage Capacity (Lb per Circuit) at 120 F
CONNECTIONS
Suction, ODF (in.)**
Liquid, ODF (in.)**
Hot Gas Bypass, ODF (in.)
■50 Hz
044
3259
3547
3250
Cu-Cu
Opt
Std
Std250250
Opt(4)A1(4) A2
Opt250250
Std1717
Opt1717
3538
62
2
1
(4)A1
2...172...173...17
80.5
35
Reciprocating Semi-Hermetic
(4) B1
(4) A1(6) B1(6) A1
250
(6) A1(4) A2
265
17
21
054
3309
3597
3290
3578
72
2
1
265265
250275
21
172121
4. .30
35,000
1140
6.2
4. ,30
35,000
950
62
Enhanced Copper Tubes, Aluminum Lanced Fin
80.580.5
3555
064
3565
3998
3530
3963
R-22
88
2
1
1750 @ 60 Hz; 1458 @ 50 Hz
(6) B1(6) A1(6) B1
2Va
275
(6) A2
265
21
%
¥e
(6) A1
21
275299
(6) A1(6) A2
299275
2119
1921
074
3812
4229
3780
4197
104
2
1
52,000
52,000 I 51,000
2...19
116.7
6 .30
55
1140
93
6 .30
950
93
I
(6)A1
299
(6)A1
299
19
19
084
4057
4735
4000
4678
130
2
1
51,000
3 .17
1167
80
(6) B1
299
(6) A2
299
19
19
Table 3B — Units 38AH044-084 Physical Data — 50/60 Hz (SI)
38AH
OPERATING WEIGHT WITH
REFRIGERANT (Approx) — Kg
SHIP WEIGHT WITH COIL PROTECTION ONLY
(Approx) — Kg
TYPICAL OPERATING REFRIGERANT
CHARGE (Approx) — Kg
Qty of Circuits
COMPRESSOR Type...R/s
(Qty Cylinder) Compressor*
Model No. 06E
(Qty) Cylinder) Compressor*
Model No. 06E
Oil Charge (L)
Capacity Control Stepsf
CONDENSER FANS (6 Blade) — 50 Hz
Qty...Dia (mm)
Airflow (L/s)
Speed (R/s)
Total Power (kW)
CONDENSER FANS (6 Blade) — 60 Hz
Qty...Dia (mm)
Airflow (L/s)
Speed (R/s)
Total Power (kW)
CONDENSER COIL
Rows...Fins per m
Face Area (sq m)
Storage Capacity (Kg per Circuit) at 48.9 C
CONNECTIONS
Suction, ODF (in.)**
Liquid, ODF (in.)**
Hot Gas Bypass, ODF (in.)
Cu-AI — Copper tubes with aluminum fins
Cu-Cu — Copper tubes with copper fins
ODF — Outside Diameter, Female
Opt — Optional Single-Circuit Units
Std — Standard Dual-Circuit Units
•Compressor A1 is lead on standard and optional single-circuit units
tCapacity control steps listed are for constant-volume units with no accesso
ries Refer to Table 19A or 19B, page 46, for additional system capacity
information
Table 4B — Units 38AH094-134 Physical Data — 50/60 Hz (SI)
38AH094104
OPERATING WEIGHT WITH
REFRIGERANT (Approx) — Kg
SHIP WEIGHT WITHCu-AI255427171860*
COIL PROTECTION AND SKID
(Approx) — Kg
TYPICAL OPERATING
REFRIGERANT CHARGE
(Approx) — Kg
Qty of Circuits
COMPRESSOR Type...R/s
(Qty Cyiiner) Compressorf
Modei No. 06E
Oii Charge (L)
Capacity Controi Steps**
CONDENSER FANS (6 Blade) — 60 Hz
Qty...Dia (mm)
Airflow (L/s)
Speed (R/s)
Total Power (kW)
CONDENSER FANS (6 Blade) — 50 Hz
Qty...Dia (mm)
Airflow (L/s)
Speed (R/s)
Total Power (kW)
CONDENSER COIL
Rows...Fins per m
Face Area (sq m)
Storage Capacity
(Kg per circuit) at 49 C
CONNECTIONS
Suction, ODF (in.)
Liquid, ODF (in.)
Hot Gas Bypass, ODF (in.)
LEGEND
Cu-AI — Copper Tubes with Aluminum Fins
Cu-Cu — Copper Tubes with Copper Fins
ODF — Outside Diameter, Female
'Includes piping and trim kit
fCompressors are shipped with minimum oil charge.
•'Capacity control steps listed are for constant volume units with no accesso
ries Refer to Table 20, page 46, for additional system capacity information
1 Unit 38AH124 consists of one 124A module and one 124B module Unit
38AH134 consists of one 134A module and one 134B module
2 Certified dimensional drawings available on request
3 Equivalent connection values in mm are as follows:
124A
1647*
1968*
R-22
39.9
(6)A1
-275
10
4.. 762
16 520
4.. 762
16 520
in.mm
Ya15.9
Va
1У8
2Ув54 0
2Ya66 7
124134
124B134A134B
1647*1647*1759*
1860*1860*1851*
1968*1968*1968*
1
(6)A2
-265
10
19
64
15 8
64
75
50
2%2Ya2Ya
Ya
22 2
28 6
39 9
1
(6)A1
(6)A2
-265
-275
10
10
4.. 762
16 520
19
64
4...762
16 520
158
64
7575
5050
%Ya
(6)A1
-275
10
39 9
4.. 762
16 520
4.. 762
16 520
1
19
64
158
64
(6)A2
-265
10
(6)A1
-299
9
47 2
1
(6)A2
-275
6.762
24 544
19
92
6 ..762
24 544
15.8
92
2 .781 6
10 8
50
2%
1Ve
Ye
10
11
Fig. 7 — Modules 38AH124A or 134A — Shipping Locations of Piping and Sheet Metal Trim Kit
%
CONTROL
BOX
12
Step 3 — Make Refrigerant Piping
Connections
A CAUTION
The field-supplied liquid line solenoid valve must be in
stalled at the evaporator to avoid possible compressor
damage during unit operation. See Fig. 11 (for 38AH044084 dual-circuit and 38AH094-134 units), or Fig. 12 (for
38AH044-084 optional single-circuit units).
The units have large suction lines to minimize friction losses.
The units also have the ability to operate at low capacity.
Because of these capabilities, use special care with suction
piping and suction risers to ensure proper compressor oil
return under all operating conditions. Maximum allowable
vertical separation between the condensing unit and the evapo
rator is shown in Table 5. Size suction lines in accordance
with Tables 6A or 6B through 9A or 9B and Fig. 13. Mount
liquid line solenoid valve just ahead of the TXVs (thermo
static expansion valves) which will be mounted at the
evaporator. See Fig. 11 (for 38AH044-084 dual-circuit and
38AH094-134 units) or Fig. 12 (for 38AH044-084 optional
single-circuit units).
Fig. 9 — Typical Module with Cover Panels
Removed
38AH044-084,124,134
SHIPMENT BOLTS
MOUNTING SPRINGS
38AH094,104
SHIPMENT BOLTS
13
To achieve good mixing of the refrigerant leaving the evapo
rator suction header for proper sensing by the TXV bulb:
1. Install a minimum of two 90-degree elbows upstream of
the TXV bulb location. See Fig. 14 (for 38AH044-084
dual-circuit and 38AH094-134 units) or Fig. 15 (for
38AH044-084 optional single-circuit units).
2. Locate the TXV bulb on a vertical riser, where possible.
If a horizontal location is necessary, secure the bulb at
approximately the 4 o’clock position.
3. Size the suction line from the evaporator to the common
suction line to achieve high refrigerant velocity. See
Tables 6A or 6B through 9A or 9B and Fig. 13.
If an oil return connection at the bottom of the suction
header is supplied with an evaporator, tee-in this connection
ahead of first mixing elbow. See Fig. 14 (for 38AH044-084
dual-circuit and 38AH094-134 units) or Fig. 15 (for 38AH044084 optional single-circuit units). When the compressor is
below the evaporator, the riser at the evaporator should ex
tend to the top of the evaporator section. After the riser is
installed, the suction line can elbow down immediately.
Install a field-supplied filter drier and sight glasses in each
refrigerant system. Select the filter drier for maximum unit
capacity and minimum pressure drop. Figure 11 (for 38AH044084 dual-circuit and 38AH094-134 units) or Fig. 12 (for
location of solenoid valves and recommended locations for
the filter driers and sight glasses. Complete the refrigerant
piping from the evaporator to the condenser before opening
the liquid and suction lines at the condenser.
UNITS 38AH044-084 — Relieve the pressure caused by the
holding charge into a refrigerant recovery system. Uneap the
suction line and cut the run-around tube at the liquid line
as close to the loop elbow as possible. This will leave ap
proximately 2 , in. (50 mm) of straight tube for liquid line
connection.
IMPORTANT: Protect the liquid valves from the heat
of brazing.
Leak test the entire system by using soap bubbles and
nitrogen or R-22 with an eleetronic leak detector.
Purge nitrogen or reclaim R-22 from system after comple
tion of leak-checking procedure. Repair leak if one is found.
When finished, evacuate and dehydrate system using the meth
ods described in Carrier GTACII (General Training Air Con
ditioning II), Module 4, System Dehydration.
UNITS 38AH094-I34 — Relieve the R-22 holding charge
of each circuit into a refrigerant recovery system. Remove
the liquid line to factory-installed suction line loop by cut
ting the loop at the liquid valve. (See diagram below and
Fig. 9.) Cut as close to the 90-degree bend in the loop as
possible. The remaining tube piece in the valve will be used
for brazing the liquid line. Unbraze and remove the cap from
the liquid line. For 38AH094 and 104 units, sweat-connect
the liquid and suction lines from the evaporator. For 38AH124
and 134 units, see Piping Kit Connections on page 21.
TOP VIEW
FACTORY-INSTALLED
SUCTION
LINE
SUCTION LINE LOOP
1
---
r _ r LINE
~-r . -I-
-CUT LINE
LIQUID
TXV
LOCATION A
LEGEND
LLS — Liquid Line Solenoid
TXV — Thermostatic Expansion Valve
Fig. 11 — Required Location of Soienoid Valves and Recommended Filter Drier and Sight Glass Locations for
38AH044-084 Dual-Circuit and 38AH094-134 Units.
14
OPTION B
DUAL FILTER
DRIER ARRANGEMENT
DRIER
SIGHT GLASS
THERMOSTATIC
EXPANSION VALVES
THERMOSTATIC
EXPANSION
VALVES
SIGHT GLASS
LOCATION A
SIGHT GLASS
LOCATION B
Fig. 12 — Required Location of Soienoid Vaives and Recommended Fiiter Drier and
Sight Giass Locations for 38AH044-084 Optionai Single-Circuit Units
u
■ CONDENSING
1—UNIT
3 FT MAX (914 mm)
\
-------
\
LEGEND
A — Pipe A, Suction Riser, without Trap
B — Pipe B, Suction Riser with Trap
C — Suction Line to Condensing Unit
D — Pipe D, Suction Riser Short Lift
RED. — Reducer
STR — Street
NOTES1 Short riser, pipe D, is used when routing suction iine to condens
ing unit connection See table at right
2. See Tables 7A, 7B, 9A, and 9B for values of A, B, and C.
Fig. 13 — Double Suction Riser Construction
PIPE D DIAMETER
UNIT
38AH
044
0541%
0641%4121/854
074
08421/8
094, 10421/8
124, 1342%672%67——
‘Maximum iength of riser is 3 ft (914 mm).
tDouble suction riser required if accessory
TOTAL LINEAR LENGTH OF INTERCONNECTING PIPE — FT (M)
UNIT 38AH
044
054
064
074
084
094
104
Ckt A
Ckt В%
Ckt A
Ckt ВУ81%
Ckt A
Ckt В%2Ve
Ckt A
Ckt В
Ckt A
Ckt ВV82Уа
Ckt A
Ckt В%2Ve
Ckt A
Ckt В
LEGEND
CV — Constant Volume
L — Liquid Line
S — Suction Line
VAV — Variable Air Voiume
‘Double suction riser required on units with field installed unloader
on circuit В compressor if condensing unit is elevated above
evaporator.
tDouble suction riser required on units with field installed unloader
on circuit В compressor if condensing unit is elevated above
evaporator.
“Double suction riser required on all unit configurations if condens
ing unit is elevated above evaporator.
NOTES:
1. Addition of 2 unloaders to circuit В compressor is not
recommended
2 38AH094 and 38AH104 piping sizes apply only to factory sup
plied unit configurations They do NOT take into account any field
installed unloaders
3 Piping sizes are based on unit operation above 40 F (4 4 C) satu
rated suction temperature (SST) When operating below 40 F
(4 4 C), refer to Carrier System Design Manuai, E20-IÌ piping de
sign program, or ASHRAE Handbook to select proper line sizes
4 Pipe sizes are based on the total linear length shown for each
column, plus a 50% allowance for fittings.
15-2525-50
(4.6-7.6)(7.6-15.2)
Ls
%
%
%
%
%
%
%
%
%
1%У81У8Ув
1%У81%Ув
1%У81%Ув
1%У82УвУв
2VeУ82УаУв
2V81У82У81У82Ув
2V81Ув2Ув1Уе2Ув
2V81Уб2Уа1 Ve
2Ув1У82Ув1Ув
2Ув
L
У82У8Ув2Ув
У82УвУв2Ув1Ув
1У82Ув1Ув2Ув
Ув2У8V/a2Ув
1Уб2Ув1Ув2Уе
(15.2-22.9)(22.9-30.5)
S
LS
50-7575-100
LSL
2УвУе2Уе
2УвУв2Ув
2УвVa2Ув
2УвУе2Ув
2Ув1Ув2Ув
2%t
2%t
1Ув2Ув
1Ув
1У8
1Ув
1Ув
1Ув
1Уз
1Ув
5 Suction and liquid line sizing is based on pressure drop equivalent
to 2 F (1.1 C) at nominal rating conditions. Higher pressure drop
design criteria may allow selection of smaller pipe sizes, but at a
penalty of decreased system capacity and efficiency
6. Double suction risers may be required if condensing unit is el
evated above the evaporator See footnotes and double suction
riser table below
7 Refer to Carrier System Design Manual or to E20-II design
programs for further information on selecting pipe sizes for split
systems
8. All pipe sizes are OD inches Equivalent sizes in millimeters
follow
100-150
(30.5-45.7)
Уе2Ув
Va
Va2УвVa
1Ув
2Ув
2%1Ув
2%t
2%1У8
2%t
2%
2%t
2%
1Уе2Ув
1У8
1Ув
1%
1%
1Уа2%
1Ув
1%ЗУв“
in.mm
%15.9
Уе22.2
v/a
V/a34 9
V/a
2Уа
2%
ЗУв
3%
S
2Уе
2Ув
2%
2%t
2%
2%
2%t
2%t
2%t
28.6
41 3
54 0
66 7
79 4
92 1
150-200
(45.7-61.0)
L
Va2Ув
Va
1У8
1Ув
1У8
1У8
1%
1Ув
1Ув
1%ЗУв“
1Ув
1У8ЗУв“
1У8
s
2Ув
2Ув
2%*
2%t
2%
2%t
2%
2%t
2%
2%
ЗУв“
Table 6B — Refrigerant Piping Requirements for Double Suction Risers,
38AH054-104 Duai-Circuit Units — 60 Hz
TOTAL LINEAR LENGTH OF INTERCONNECTING PIPE — FT (M)
UNIT 38АН
054
064
074
084
094
104
— — Not Required
Pipe A — Suction Riser Without Trap
Pipe B — Suction Riser With Trap
Pipe C — Suction Line to Condensing Unit
NOTES.
1 See Refrigerant Piping Requirements table at top of page to de
termine need for double suction risers.
2 Pipe sizes are based on the total linear length, shown for each
column, plus a 50% allowance for fittings.
Ckt А
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
LEGEND
1У8
1Ув
50-7575-100100-150
15.2-22.9)(22.9-30.530.5-45.7
A
_
_
_
_
—
ВС
—
___
___
—
2Ув
2Ув
—
——
—
——
—
1Ув
2%V/a2Ув2%1%2Ув
2¥аV/a2Ув2%1Ув2Ув
—
А
—
ВС
—
——
___
2Уе
—
—
2%1Уе2Ув
———
150-200
(45.7-61.0
АВ
С
А
В
С
—
___
___
1Ув2Ув
1Ув2%
Suction and liquid line sizing is based on pressure drop equivalent
to 2 F (1 1C) at nominal rating conditions Higher design pressure
drop criteria may allow selection of smaller pipe sizes but at a pen
alty of decreased system capacity and efficiency.
Refer to Carrier System Design Manual or to E20-II design
programs for further information on selecting pipe sizes for split
systems
All pipe sizes are OD inches. See Table 6A notes for metric
equivalents
Refer to Fig. 13 for double suction riser construction
TOTAL LINEAR LENGTH OF INTERCONNECTING PIPE — FT (M)
UNIT15-2525-50
38AH
(4.6-7.6)(7.6-15.2)
LSLS
044
054
064
074
084
094
104
CV — Constant Volume
L — Liquid Line
S — Suction Line
VAV — Variable Air Volume
’Double suction riser required on units with field installed unloader
on circuit B compressor if condensing unit is elevated above
evaporator.
TDouble suction riser required on units with field installed unloader
on circuit B compressor if condensing unit is elevated above
evaporator.
’’Double suction riser required on all unit configurations if condens
ing unit is elevated above evaporator
NOTES1 Addition of 2 unloaders to circuit B compressor is not
2. 38AH094 and 38AH104 piping sizes apply only to factory sup
i.
3 Piping sizes are based on unit operation above 40 F (4 4 C) satu
4 Pipe sizes are based on the total linear length shown for each
Ckt A%1%%1%
Ckt В
Ckt A%
Ckt В
Ckt A%
Ckt В
Ckt A%1%Va
Ckt В
%
%
%
Ckt A%
Ckt В%
Ckt A
Ckt В
Ckt A
Ckt В%
LEGEND
recommended
plied unit configurations They do NOT take into account any field
installed unloaders
rated suction temperature (SST) When operating below 40 F
(4 4 C), refer to Carrier System Design Manual, E20-II piping de
sign program, or ASHRAE Handbook to select proper line sizes
column, plus a 50% allowance for fittings
1%%1%
1%
WaVa1%
Wa
1%Va2У8
Va1%
Va
1%
2Уа
2УвVa2Уб1У8
%
2Va
2Va
2Va
%
2Va%2Уе1У82У8
%
2VaVa2Ув1У82Уа
%
2Va1У82Ув1У82%
Va2Ув1У8
Va2Ув1Ув
IVe2Ув ^1У82%”
50-75
(15.2-22.9)
L
%
Va
Va
Va
Va
Va
Va
s
1%%
1%Va
1%
2У8
2yst
2Ув
2Ув
2Ув
2Ув
2У8
5. Suction and liquid line sizing is based on pressure drop equivalent
6 Double suction risers may be required if condensing unit is el
7 Refer to Carrier System Design Manual or to E20-II design
8 All pipe sizes are OD inches Equivalent sizes in millimeters
75-100
(22.9-30.5)
L
Va
Va
Va
Va
Va
1У8
1У8
1Уа
1У8
1У8
1У8
1У8
to 2 F (1 1 C) at nominal rating conditions. Higher pressure drop
design criteria may allow selection of smaller pipe sizes, but at a
penalty of decreased system capacity and efficiency
evated above the evaporator See footnotes and double suction
riser table below
programs for further information on selecting pipe sizes for split
systems
follow
s
2У8
2У8
2Уб
2Уа
2Va\
2Va
2Va
2%
2%t
2%
2%”
2¥8*t
2%”
2Va
ЗУ879 4
ЗУ8
100-150150-200
(30.5-45.7)
Ls
Va2Уе
Va2Va
Va2Va
^Va2Va
V/a2Va\
V/a2%*
^Va
V/a2%1У82%
1У8
2%t
2Щ1У8
1У82%
1У8
1У8
1У82У8**
1%
in.
Va
Va
V/a28 6
V/a34 9
V/a
2Va54 0
2Va
2%”1%ЗУв”
2%*t
2%1%ЗУ8”
mm
159
22 2
41 3
66.7
92 1
(45.7-61.0)
L
Va2У8
Va2У8
Va2У8
1У8
1У82%”
' 1У8
1У8
1У8
1У8
1%
s
2%*t
2%’
2%t
2%t
2%
2%’t
ЗУе”
Table 7B— Refrigerant Piping Requirements for Double Suction Risers,
38AH054-104 Dual-Circuit Units — 50 Hz
TOTAL LINEAR LENGTH OF INTERCONNECTING PIPE — FT (M)
UNIT50-7575-100
38AH15.2-22.9)(22.9-30.5)
A
054
064
074
084
094
104
— — Not Required
Pipe A — Suction Riser Without Trap
Pipe B — Suction Riser With Trap
Ckt A
Ckt В
Ckt A1%
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
Ckt A
Ckt В
LEGEND
___
——
______
___
V/a
——
———
—
Pipe C — Suction Line to Condensing Unit
NOTES:
1 See Refrigerant Piping Requirements table at top of page to de
termine need for double suction risers
2 Pipe sizes are based on the total linear length, shown for each
column, plus a 50% allowance for fittings.
В
C
—
___
V/a2У8
___
2Vs
—
—
—
—
2%V/a2Уз
—
—
AВ
___
V/a
—
___
V/a2У8
V/a
V/a2Уе
—
V/a
——
___
2Ув
——
100-150
30.5-45.7)45.7-61.0
С
___
2Ув
___
25/8
25/8
25/8
25/8
—
3.
4.
АВСА
——
15/815/8
15/8
15/8
15/8
15/s
15/8
15/8
—
Suction and liquid line sizing is based on pressure drop equivalent
to 2 F (1 1C) at nominal rating conditions. Higher design pressure
drop criteria may allow selection of smaller pipe sizes but at a pen
alty of decreased system capacity and efficiency.
Refer to Carrier System Design Manual or to E20-II design
programs for further information on selecting pipe sizes for split
systems
All pipe sizes are OD inches. See Table 7A notes for metric
equivalents
Refer to Fig. 13 for double suction riser construction
2Уа
2Уа
2Уа
2Уа
2Уа
2Уа
——
___
2У8V/a
25/8
25/8
25/8
25/8
25/8
25/8
150-200
В
V/a
V/a
V/a
V/a
V/a
V/a
V/a
V/a
2Уа25/8
2Уа
2Уа25/8
2Уа
2Уа25/8
25/8
2У825/8
25/8
25/8
С
25/8
25/8
ЗУз
ЗУб
ЗУ8
17
Loading...
+ 39 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.