Carpigiani 191 BAR USA Installation Manual
APPLICARE
TARGA
CARATTERISTICHE
INSTRUCTIONS HANDBOOK
191 BAR USA
191 BAR USA
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We wish to thank you for the preference granted to us by purchasing one of
CARPIGIANI machines.
To the best guarantee, since 1993 Carpigiani has submitted its own Quality
System to the certification according to the international Standard ISO 9001-94 .
Moreover, Carpigiani machines comply with following European Directives:
• 98/37/CE “Machinery” Directive;
• 73/23/CEE “Low Voltage” Directive;
• 89/336/CEE “Emc” Directive;
• 97/23/CE “Ped” Directive;
• 2004/1935/CE
CARPIGIANI
Via Emilia, 45 - 40011 Anzola Emilia (Bologna) - Italy
Tel. 051-6505111 - Fax 051-732178
Relating to “Materials and articles in contact with foodstuffs”
This handbook may not be reprinted, transferred, registered, recorded in a retrieval system, nor
translated in other languages unless otherwise previously agreed with CARPIGIANI.
The purchaser has the wright to reprint it for his own office use.
CARPIGIANI policy pursues a steady reasearch and development, thus it reserves the right to
make changes and revisions whenever deemed necessary and without being bound to previous
statements to the purchaser.
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INDEX
FOREWORD ...................................................................................... 5
INSTRUCTION HANDBOOK .................................................................................. 5
PURPOSE ................................................................................................................... 5
HANDBOOK STRUCTURE ..................................................................................... 5
ADDITIONAL DOCUMENTATION ....................................................................... 5
CONVENTIONAL SYMBOLS ................................................................................. 6
SAFETY ..................................................................................................................... 7
QUALIFICATION OF THE STAFF ......................................................................... 7
WARNING ................................................................................................................. 7
1 GENERAL ..................................................................................... 9
1.1 GENERAL INFORMATION ............................................................................ 9
1.1.1 MANUFACTURER'S IDENTIFICATION DATA ..................................... 9
1.1.2 INFORMATION ABOUT SERVICE ......................................................... 9
1.1.3 INFORMATION TO THE USERS ............................................................. 9
1.2 INFORMATION ABOUT THE MACHINE ................................................... 9
1.2.1 GENERAL DATA ....................................................................................... 9
1.2.2 MACHINE LAY-OUT .............................................................................. 10
1.2.3 TECHNICAL FEATURES ........................................................................ 10
1.2.4 MACHINE SETS LOCATION ................................................................ 11
1.3 INTENDED USE .............................................................................................. 11
1.4 NOISE ................................................................................................................ 11
1.5 STORING A MACHINE ................................................................................. 11
1.6 DISPOSAL OF PACKING STUFFS .............................................................. 11
1.7 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT) ... 11
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2 INSTALLATION .......................................................................... 13
2.1 ROOM NECESSARY TO THE MACHINE USE ........................................ 13
2.2 MACHINE WITH AIRCOOLED CONDENSER ........................................ 13
2.3 MACHINE WITH WATERCOOLED CONDENSER ................................. 13
2.3.1 WATER VALVE ADJUSTMENT ............................................................ 14
2.4 ELECTRIC CONNECTION ........................................................................... 14
2.4.1 REPLACEMENT OF POWER SUPPLY CORD ..................................... 14
2.5 LOCATION ...................................................................................................... 14
2.6 REFILLING ..................................................................................................... 14
2.7 MACHINE TESTING ..................................................................................... 14
3 DIRECTION FOR USE .............................................................. 15
3.1 MACHINE CONFIGURATION ..................................................................... 15
3.2 ELECTRONIC CONTROL KEYBOARD AND BUTTON FUNCTIONS .......... 15
3.3 SPIGOT HANDLE .............................................................................................. 16
3.4 PUMP-FEED MACHINE - "R" PUMP ................................................................ 17
3.5 GRAVITY-FEED MACHINE - FEEDING NEEDLE ............................................. 17
3.6 PRELIMINARY OPERATION, WASHING AND SANITIZATION .................. 18
3.6.1 CLEANING ................................................................................................... 18
3.6.2 SANITIZING ................................................................................................ 20
3.6.3 HYGIENE ...................................................................................................... 20
3.7 STARTING THE MACHINE .............................................................................. 21
3.7.1 STARTING MACHINES WITH PUMP ........................................................ 21
3.7.2 STARTING GRAVITY-FED MACHINES ..................................................... 21
3.8 PRODUCTION ................................................................................................... 22
3.9 OPEN PROCEDURE .......................................................................................... 22
3.9.1 START THE MACHINE .............................................................................. 22
3.10 CLOSE PROCEDURE ..................................................................................... 22
3.11 ON THE DISPLAY .......................................................................................... 22
3.12 PROGRAMMING FOR USER ........................................................................ 23
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4 SAFETY DEVICES ...................................................................... 25
4.1 ALARMS ............................................................................................................ 25
4.1.1 BLACK OUT ................................................................................................ 26
5 DISASSEMBLING, WASHING, SANITIZING AND REASSEMBLING
THE PARTS IN CONCTACT WITH THE PRODUCT ........ 27
5.1 PROGRAMMED CLEANING ............................................................................ 27
5.1.1 CLEANING ................................................................................................... 27
5.2 EMPTYING THE ICE CREAM PLANT .............................................................. 27
5.3 PUMP FED MACHINES - DISASSEMBLING MIX PUMP ................................ 28
5.4 GRAVITY FED MACHINES - DISASSEMBLING FEEDING NEEDLE .............. 28
5.5 DISASSEMBLING OF THE DISPENSING DOOR ............................................ 29
5.6 PUMP FED MACHINES - DISASSEMBLING BEATER .................................... 29
5.7 GRAVITY FED MACHINES - DISASSEMBLING BEATER .............................. 29
5.8 WASHING AND SANITIZING OF COMPONENT PARTS .............................. 30
5.9 PUMP FED MACHINES - REASSEMBLING MIX PUMP .................................. 30
5.10 GRAVITY FED MACHINES - REASSEMBLING FEEDING NEEDLE ............. 31
5.11 PUMP FED MACHINES - REASSEMBLING BEATER ................................... 31
5.12 GRAVITY FED MACHINES - REASSEMBLING BEATER ............................. 32
5.13 REASSEMBLING OF THE DISPENSING DOOR ........................................... 32
5.14 SANITIZING THE WHOLE MACHINE ........................................................... 32
5.15 MIX PRIMING .................................................................................................. 33
6 MAINTENANCE ......................................................................... 35
6.1 SERVICING TYPOLOGY .............................................................................. 35
6.2 WATERCOOLING .......................................................................................... 36
6.3 AIRCOOLING .................................................................................................. 36
6.4 TABLE OF SPARE PARTS EQUIPMENT .................................................. 37
7 TROUBLESHOOT GUIDE ........................................................ 39
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FOREWORD
INSTRUCTION HANDBOOK
Editing this handbook, it was taken into due account European Community directions on safety
standards as well as on free circulation of industrial products within E.C.
PURPOSE
This handbook was conceived taking machine users' needs into due account.
Topics relevant to a correct use of the machine have been analyzed in order to keep unchanged in
the long run quality features charachterizing CARPIGIANI machines all over the world.
A significant part of this handbook refers to the conditions necessary to the machine use and to the
necessary procedure during cleanout as well as routine and special maintenance.
Nevertheless, this handbook cannot meet all demands in details. In case of doubts or missing
information, please apply to:
CARPIGIANI Via Emilia, 45 - 40011 Anzola Emilia (Bologna) - Italy
Tel. 051- 6505111 - Fax 051-732178
HANDBOOK STRUCTURE
This handbook is divided in sections, chapters and subchapters in order to be consulted more easily.
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SECTION
A section is the part of the handbook identifying a specific topic related to a machine part.
CHAPTER
A chapter is that part of a section describing an assembly or concept relevant to a machine part.
SUBCHAPTER
It is that part of a chapter detailing the specific component of a machine part.
It is necessary that each person involved in the machine operation reads and clearly understands
those parts of the handbook of his/her own concern, and particularly:
- The Operator must read the chapters concerning the machine star-up and the operation of
machine components.
- A skilled technician involved in the installation, maintenance, repair, etc., of the machine
must read all parts of this handbook.
ADDITIONAL DOCUMENTATION
Along with an instruction manual, each machine is supplied also with additional documentation:
- Part list: A list of spare parts which is delivered together with the machine for its maintenance.
- Wiring diagram: A diagram of wiring connections is placed in the machine.
ATTENTION
Before using the machine read carefully the instruction handbook.
Pay attention to the safety instructions.
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CONVENTIONAL SYMBOLS
CAUTION: ELECTRIC SHOCK DANGER
The staff involved is warned that the non-obsevance of safety rules in carrying out the operation
described may cause an electric shock.
CAUTION: GENERAL HAZARD
The staff involved is warned that the operation described may cause injury if not performed
following safety rules.
NOTE
It points out significant information for the staff involved.
WARNINGS
The staff involved is warned that the non-observance of warning may cause loss of data and
damage to the machine.
PROTECTIONS
This symbol on the side means that the operator must use personal protection against an implicit
risk of accident.
QUALIFICATION OF THE STAFF
MACHINE OPERATOR
He/she is an unskilled person, who has no specific expertise and can only carry out easy chores,
such as the machine operation by means of controls available on the push-button panel, and filling
and drawing of products used during operations.
MAINTENANCE ENGINEER
He/she is a skilled engineer for the operation of the machine under normal conditions; he/she is
able to carry out interventions on mechanical parts and all adjustments, as well as maintenance
and repairs. He/she is qualified for interventions on electrical and refrigeration components.
CARPIGIANI ENGINEER
He/she is a skilled engineer the manufacturer assigned to field interventions for complex jobs
under particular conditions or in accordance with agreements made with the machine's owner.
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SAFETY
When using industrial equipment and plants, one must be aware of the fact that drive mechanisms
(rotary motion), high voltage components, as well as parts subject to high temperatures may cause
serious damage to persons and things.
Who is in charge of plant safety must be on the look-out that
- An incorrect use or handling shall be avoided
- Safety devices must neither be removed nor tampered with
- The machine shall be regularly serviced
- Only original spare parts are to be used especially as far as those components with safety
functions are concerned (ex.: protection microswitches, thermostats).
To achieve the above, the following is necessary:
- At the working place an instruction manual relevant to the machine should be available.
- Such documentation must be carefully read and requirements must conse quently be met.
- Only adequately skilled personnel should be assigned to electrical equipment.
- Be on the look out that no technician will ever carry out interventions outside his own
knowledge and responsibility sphere.
QUALIFICATION OF THE STAFF
Staff attached to the machine can be distinguished according to training and responsibility as
follows:
191 BAR USA
OPERATOR
- A person who has not necessarily a high technical knowledge, just trained for ordinary operation
of the machine, such as: startup, stop, filling, basic maintenance (cleanout, simple blocking,
instrumentation checkings, etc.).
SKILLED ENGINEER
- A person enganged on more complicated operations of installation, maintenance, repairs, etc.
IMPORTANT!
One must be on the look-out that the staff does not carry out any operation outside its own sphere
of konwledge and responsibility.
NOTE:
According to the standard at present in force, a SKILLED ENGINEER is who, thanks to
- training, experience and education,
- knowledge of rules, prescriptions and interventions on accident prevention,
- knowledge of machine operating conditions,
is able to realize and avoid any danger and has also been allowed by the person in charge of plant
safety to carry out all kinds of interventions.
WARNING
When installing the machine, insert a differential magnetothermal protection switch on all poles
of the line, adequately sized to the absorption power shown on machine data plate and with contact
opening of 3 mm at least.
• Never put your hand into the machine, alike during production and cleaning operations.
Before carrying out any maintenance operation, make sure that the machine is in “STOP”
position and main switch has been cut out.
• It is forbidden to wash the machine by means of a bolt of water under pressure.
• It is forbidden to remove panels in order to reach the machine inside before having
disconnected the machine.
• CARPIGIANI is not responsible for any accident that might happen during operation,
cleaning and/or servicing of its units, if this warning has not been fully complied with.
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1 GENERAL INFORMATION
1.1 GENERAL INFORMATION
1.1.1 Manufacturer's identification data
The machine has a data plate carrying manufacturer data, machine type and serial number, assigned
when it is manufactured.
Copy of machine data plate to be found on first page of this handbook.
191 BAR USA
1.1.2 Information about service
All operations of routine maintenance are here described in section "Maintenance"; any additional
operation requiring technical intervention on the machine must be cleared with the manufacturer,
who will also examine the possibility of a factory technician field intervention.
1.1.3 Information to the user
l The manufacturer of the machine is at user's disposal for any explanation and information about
the machine operation.
l In case of need, please call the local distributor, or the manufacturer if no distributor is available.
l Manufacturer's service department is available for any information about operation, and
requests of spare parts and service.
1.2 INFORMATION ABOUT THE MACHINE
1.2.1 General data
Counter-top machine to immediately produce and distribute soft express ice cream in one flavor
available with pump or grabity feeder.
CARPIGIANI recommends to always use high quality mix for ice cream production in order to
satisfy your customers, even the most hard-to-please ones. Any saving made to the prejudice of
quality will surely turn into a loss much bigger than the saving itself.
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191 BAR USA
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Bearing in mind the above statements, please take heed of the following suggestions:
- Make your mixes yourselves from high quality natural ingredients or buy them from reliable
companies.
- Follow closely instructions given by your mix supplier for the preparation of the mixes.
- Do not alter your mix supplier's recipies, by adding, for instance, water or sugar.
- Taste ice cream before serving it and start selling it only if entirely satisfactory.
- Make sure your staff always keeps the machine clean.
- Have your machine serviced always by companies authorized by CARPIGIANI.
1.2.2 Machine layout
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1.2.3 Technical features
* Hour output may vary depending on mix used
Performances featured by a room temperature of 77°F and a water temperature of 68°F.
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1.2.4 Machine sets location
191 BAR USA
caption:
1 control panel
2 Freezing cylinder front lid
3 Drip tray shelf
4 Mix tank cover
5 Drip troughs
5
4
1
3
1.3 INTEDED USE
The machines must be used solely for the purpose described in chapter 1.2.1, "General information"
within the functional limits decribed below.
Voltage ±10%
Min air temperature °F 50°F
Max air temperature °F 109°F
Min water temperature 50°F
Max water temperature 86°F
Min. water pressure 0,1 MPa (1 bar)
Max water pressure 0,8 MPa (8 bar)
Max relative humidity 85%
2
The machine has been designed for its use in places which are not subject to explosion-proof
standards; its use is thus bound to conforming places and normal atmospher
1.4 NOISE
The steady acoustic pressure level weighed A in a working place alike by watercooled and by
aircooled machines is less than 70 dB(A).
1.5 STORING A MACHINE
The machine must be stored in a dry and dump-free place.
Before storing the machine, wrap it in a cloth in order to protect it against dust and else.
1.6 DISPOSAL OF PACKING STUFFS
When opening the packing crate, divide packing stuffs per type and get rid of them according to laws
in force in machine installation country.
1.7 WEEE (Waste Electrical and Electronic Equipment)
In accordance with European Directive 2002/96/EC on WEEE (Waste Electrical and
Electronic Equipment), the presence of the above symbol on the product or on its packaging
indicates that this item must not be disposed of in the normal unsorted municipal waste stream.
Instead, it is the user’s responsibility to dispose of this product by returning it to a collection
point designated for the recycling of electrical and electronic equipment waste.
Separate collection of this waste helps to optimize the recovery and recycling
of any reclaimable materials and also reduces the impact on human health and
the environment.
For more information concerning the correct disposal of this product, please
contact your local authority or the retailer where this product was purchased.
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