Canon KV-2199XDK User Manual

SERVICE MANUAL
CHASSIS
MODEL COMMANDER DEST. CHASSIS NO.

KV-2199XDK

RM-952 ME SCC-U30J-A
MODEL COMMANDER DEST. CHASSIS NO.
TRINITRON
®
COLOR TV
KV -2199XDK
RM-952
Power requirements 110-240 V AC, 50/60 Hz Power consumption (W) Indicated on the rear of the TV Television system B/G, D/K Color system PAL, PAL 60, SECAM, NTSC4.43, NTSC3.58 (AV IN) Channel coverage
B/G VHF: E2 to E12 / UHF: E21 to E69 / CATV: S01 to S03, S1 to S41 D/K VHF: C1 to C12, R1 to R12 / UHF: C13 to C57, R21 to R60 /
˘ (Antenna) 75-ohm external terminal Audio output 5W + 5W Number of terminal
D (Video) Input: 2 Output: 1 Phono jacks; 1 VP-P, 75 ohms
(Audio) Input: 2 Output: 1 Phono jacks; 500 mVrms @ (Earphone) Output: 1 Minijack
Ø
Picture tube 21 inch
Tube size (cm) 54 Measured diagonally Screen size (cm) 51 Measured diagonally
Dimension (w/h/d, mm) 640 × 456 × 495 Mass (kg) 27

SPECIFICATIONS

Note
CATV: S01 to S03, S1 to S41, Z1 to Z39
CAUTION
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
Design and specifications are subject to change without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –

TABLE OF CONTENTS

KV-2199XDK
RM-952
Section Title Page
SELF DIAGNOSIS FUNCTION................................ 4
1. GENERAL........................................................................ 8
2. DISASSEMBLY
2-1. Rear Cover Removal................................................ 19
2-2. Chassis Assy Removal ............................................. 19
2-3. F Bracket Removal .................................................. 19
2-4. Service Position ....................................................... 19
2-5. Replacement of Parts ............................................... 20
2-5-1. Replacement of Control Button ....................... 20
2-5-2. Replacement of Light Guide ............................ 20
2-6. Terminal Bracket Removal ...................................... 20
2-7. Degauss Coil Removal............................................. 20
2-8. Picture Tube Removal.............................................. 21
3. SET-UP ADJUSTMENTS
3-1. Beam Landing .......................................................... 22
3-2. Convergence............................................................. 23
3-3. Focus Adjustment .................................................... 25
3-4. G2 (Screen) and White Balance Adjustments......... 25
Section Title Page
5. DIAGRAMS
5-1. Block Diagram ......................................................... 35
5-2. Frame Schematic Diagram ...................................... 38
5-3 Circuit Boards Location .......................................... 40
5-4. Schematic Diagrams and Printed Wiring Boards ... 41
(1) Schematic Diagram of A (1/2) Board...................... 43
(2) Schematic Diagram of A (2/2) Board...................... 46
(3) Schematic Diagrams of C5, F, V1 and VM1 Boards .. 52
5-5. Semiconductors........................................................ 59
6. EXPLODED VIEW
6-1. Chassis ..................................................................... 61
7. ELECTRICAL PARTS LIST....................................... 63
4. CIRCUIT ADJUSTMENT
4-1. Adjustments with Commander ................................ 26
4-2. Adjustment Method ................................................. 27
4-3. Picture Quality Adjustments.................................... 32
4-4. A Board Adjustment After IC003 (Memory)
Replacement............................................................. 32
4-5. Picture Distortion Adjustment................................. 33
– 3 –
KV -2199XDK
RM-952

SELF DIAGNOSTIC FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER lamp will automatically begin to flash. The number of times the lamp flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER lamp flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
1. DIAGNOSTIC TEST INDICAT ORS
When an errors occurs, the STANDBY/TIMER lamp will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the lamp will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen. No error has occured if the screen displays a “0”.
Diagnostic
Item
Description
• Power does not turn on
• +B overcurrent (OCP) or overvoltage (OVP)
• Vertical deflection stopped
• Horizontal deflection overdrive
• White balance failure (no PICTURE)
• Micro reset
No. of times
STANDBY/TIMER
lamp flashes
Does not light
2 times
5 times
Self-diagnostic
display/Diagnostic
result
002:000 or 002:001~255 003:001~255 004:001~255
at the same time
005:000 or 005:001~225
101:00 or
101:001~225
Probable
Cause
Location
• Power cord is not plugged in.
• Fuse is burned out F4601 (F)
• H.OUT Q511 is shorted. (A board)
• IC701 is shorted. (C3 board)
• -13V is not supplied. (A board)
• IC 503 faulty (A board)
• G2 is improperly adjusted. (Note 2)
• CRT problem.
• Video OUT IC701 is faulty. (C3 board)
• IC301 is faulty. (A board)
• No connection A board to C3 board.
• Discharge CRT (C3 Board)
• Static discharge
• External noise
Detected
Symptoms
• Power does not come on.
• No power is supplied to the TV.
• AC power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Has entered standby state after horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power supply is stopped.
• No raster is generated.
• CRT cathode current detection reference pulse output is small.
• Power is shut down shortly, after this return back to normal.
• Detect Micro latch up.
Note 1: If a + B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously.
The symptom that is diagnosed first by the microcontroller is displayed on the screen.
Note 2: Refer to screen (G2) Adjustment in section 3-4 of this manual.
– 4 –
2. DISPLA Y OF STANDBY/TIMER LIGHT FLASH COUNT
2 times
5 times
KV-2199XDK
RM-952
Lamp ON 0.3 sec. Lamp OFF 0.3 sec.
Lamp OFF 3 sec.
STANDBY/SLEEP lamp
Diagnostic Item Flash Count* +B overcurrent/overvoltage 2 times Vertical deflection stopped
White balance failure 5 times * One flash count is not used for self-diagnostic.
3. STOPPING THE ST ANDBY/TIMER FLASH
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER lamp from flashing.
– 5 –
KV -2199XDK
RM-952
4. SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurances of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
[Screendisplay] / channel [5] / Sound volume [-] / Power ON
˘
Note that this differs from entering the service mode (mode volume [+]).
Self-Diagnosis screen display
SELF DIAGNOSTIC
002 : 000 003 : 000 004 : 000 005 : 001
101 : 000
Numeral "0" means that no fault has been detected.
Numeral "1" means a fault has been detected.
5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
[Clearing the result display]
To clear the result display to “0”, press buttons on the remote commander sequentially as shown below when the diagnostic screen is being displayed.
Channel [8] / 0
[Quitting Self-diagnostic screen]
To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.
– 6 –
6. SELF-DIAGNOSTIC CIRCUIT
KV-2199XDK
RM-952
FROM
CRT
FROM
[+B] Q604 C
[V] Q509/507
IC301
Y/CHROMA JUNGLE
IK-IN
MP/
18 51
PROTECT
SDA
4635
IC001
SYSTEM
IO-8DAT
O-LED
IO-SDAT
MEMORY
B-DAT
54521
IC003
[+BovercurrentªOCPº] Occurs when an overcurrent on the +B(135) line is detected by Q604. If Q604 go to ON
and the voltage to pin 18 of IC301 should go down when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
[Verticaldeflectionstopped] Occurs when an absence of the vertical deflection pulse is detected by Q509 and IC001
shut down the power supply.
[Verticaldeflectionovercurrent] Occurs when an overcurrent on V drive line is detected by Q507. Power supply will be
shut down when detect this by IC001.
[Whitebalancefailure] If the RGB levels* do not balance or become low level within 5 seconds, this error will be
detected by IC301. TV will stay on, but there will be no picture.
* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)
– 7 –
2
WARNING
• Dangerously high voltages are present inside the TV.
• Operate the TV only between 110 – 240 V AC.
To prevent fire or shock hazard, do not expose the TV to rain or moisture.
Do not operate the TV if any liquid or solid object falls into it. Have it checked immediately by qualified personnel only.
Do not open the cabinet and the rear cover of the TV. Refer servicing to qualified personnel.
Do not install the TV in hot, humid or excessively dusty places.
Do not install the TV in a confined space, such as a bookcase or built-in cabinet. Do not block the ventilation openings of the TV.
Do not pull the power cord to disconnect the TV. Pull it out by the plug.
Disconnect the power cord during lightning storms or if you are not going to use the TV for several days.
Install the TV in a stable position. Do not allow children to climb onto it.
Do not plug in too many appliances to the same power socket. Do not damage the power cord.
Clean the TV with a dry and soft cloth. Do not use benzine, thinner, or any other chemicals to clean the TV. Do not scratch the picture tube.
4
Using Your New TV
Getting Started
Step 1
Connect the antenna
If you wish to connect a VCR, see the “Connecting a VCR” diagram below.
Using Your New TV
IEC connector (not supplied)
To video and audio outputs
VCR
(yellow)
(black)
Antenna cable (not supplied)
To … 1 (video input)
Audio/Video cable (not supplied)
: Signal flow
To antenna output
Antenna cable (not supplied)
Rear of TV
Rear of TV
Connecting a VCR
To watch the video, press
(see page 12).
or
To ˘ (antenna)
: Signal flow
VIDEO
VIDEO IN
VIDEO OUT
AUDIO
1
The operating instructions mentioned here are partial abstracts from the Operating Instruction Manual. The page numbers of the Operating Instruction Manual remain as in the manual.
– 8 –
KV -2199XDK
RM-952
SECTION 1

GENERAL

5
Using Your New TV
Using Your New TV
1
1
VHF LOW B/G
ONE-PUSH AUTOMATIC PROGRAMMING
ONE-PUSH AUTOMATIC PROGRAMING
1
2
Notes
• If you connect a stereo VCR, connect the yellow plug to
(the yellow
jack) and the white plug to
(the black jack).
• If you connect a VCR to the ˘ (antenna) terminal, preset the signal
output from the VCR to the program number 0 on the TV.
• When no signal is input to the connected video equipment, the TV screen becomes blue.
Front of TV
Step 2
Note
• Do not use old batteries nor use different types of batteries together.
CAUTION
Do not connect the power cord until you have completed making all other connections; otherwise a minimum leakage current might flow through the antenna and other terminals to ground.
Insert the batteries into the remote
Step 3
Preset the channels automatically
Tips
• If you want to stop automatic channel presetting, press SELECT twice.
• If your TV has preset an unwanted channel or cannot preset a particular channel, then preset your TV manually (see page 9).
Note
• During automatic channel presetting, your TV screen will indicate “B/G” or “D/K” for the TV system.
Now You Are Ready. . .
To watch your TV, see page 11.
6
Using Your New TV
1
Connecting optional components
You can connect optional video components, such as a VCR, multi disc player, camcorder or video game.
To watch the picture of the connected equipment, press
(see page 12).
Connecting a camcorder/video game equipment using the (video input) jacks
Note
• You can also connect video equipment to the 1 (video input) jacks at
the rear of your TV.
Connecting video equipment using the Ú (monitor output) jacks
Note
• When connecting a stereo VCR, connect the yellow plug to
(the yellow
jack) and the white plug to
(the black jack).
Front of TV
Camcorder
Video game equipment
To video and audio outputs
(yellow)
(black)
Rear of TV
To antenna output
To video and audio inputs
VCR
: Signal flow
: Signal flow
To … 2 (video input)
To Ú (monitor output)
or
Audio/Video cable (not supplied)
Antenna cable (not supplied)
Audio/Video cable (not supplied)
2
ONE-PUSH AUTOMATIC PROGRAMING
– 9 –
KV -2199XDK
RM-952
8
Using Your New TV
VHF
LOW
B/G
AUTO
PROGR
TV
1
2
3
4
6
7
8
9
÷
0
5
JUMP
SOUND
MODE
FAVORITE
PROGR
Á
ONE-PUSH AUTOMATIC PROGRAMING
Presetting channels
You can preset up to 100 TV channels in numerical sequence from program number 1 using the remote and the buttons on your TV as well.
Presetting channels automatically
1
Press U to turn on the TV.
2
Press AUTO PROGR.
Note
• During automatic channel presetting, your TV screen will indicate “B/G”
or “D/K” for the TV system.
To preset channels automatically from a specified program number
(1) Press SELECT until “AUTO PROGRAM” appears.
(2) Press + or –.
The on-screen display will start flashing.
(3) Press PROGR +/– or the number buttons until the desired program number
appears.
(4) Press + or –.
u
Number buttons
SELECT
. +/–
PROGR +/–
+ or –
PIC MODE
b
7
Using Your New TV
Using Your New TV
Securing the TV
To prevent the TV from falling, secure the TV using one of the following methods:
A
With the supplied screws, attach the band to the TV stand and to the rear of the TV using the provided hole.
or
B
Put the cord or chain through the clamps to secure the TV against a wall or pillar.
Note
• Use only the supplied screws. Use of other screws may damage the TV.
20 mm
A
B
3.8mm
or
– 10 –
KV -2199XDK
RM-952
9
Using Your New TV
Using Your New TV
1
Press SELECT until “MANUAL PROGRAM” appears.
2
Press + or –.
3
Press PROGR +/– or the number buttons until the desired program number appears.
4
Press + or – until the desired channel picture appears.
5
Press SELECT.
To change the TV system setting
If the picture or sound is abnormal when receiving programs through the
˘
(antenna)
terminal.
(1) Press SELECT until “TV SYS” appears.
(2) Press + or – to select the appropriate TV system until the picture or sound quality
is optimal.
SELECT
1
Presetting channels manually
1
2
3
4
5
6
7
8 0
-/--
9
PROGR
or
continued
B/G
D/K
TV SYS: B/G
MANUAL PROGRAM
SELECT
VHF
LOW
B/G
10
Using Your New TV
AUTO
PAL SECAM
NTSC 3.58
NTSC 4.43
COL SYS : AUTO
To change the color system setting
If the color is abnormal when receiving programs through the ˘ (antenna) terminal or the (video input) jack
(1) Press SELECT until “COL SYS” appears.
(2) Press + or – to select the appropriate color system until the color is optimal.
Tip
• Normally set “COL SYS” to “AUTO”.
Skipping program numbers
1
Press PROGR +/– or the number buttons until the unused or unwanted program number appears.
2
Press SELECT until “MANUAL PROGRAM” appears.
3
Press + or –.
4
Press PIC MODE.
5
Press SELECT.
Presetting channels (continued)
To preset the skipped program number again
Preset the channel automatically or manually.
Tip
• You can also use SELECT and
¸
+/– on the TV to preset channels and
skip program numbers.
To use the fine tuning (FINE) function
The fine tuning (FINE) function may help to reduce the following problems: double images and lines moving across the TV screen.
You can use the fine tuning function as below: (1) Select the program number you want to adjust. (2) Press SELECT until “MANUAL PROGRAM” appears on the screen. (3) Press + or – on the remote control once. (4) Press
to display “FINE” on the screen.
(5) Press + or – continuously until the above problems are minimized.
The + or – icon on the screen flashes while tuning.
(6) Press SELECT to return to normal screen.
– 11 –
KV -2199XDK
RM-952
KV -2199XDK
12
Using Your New TV
To
Turn off temporarily
Turn off completely
Mute the sound
Watch the video input (VCR, camcorder, etc.)
Jump back to the previous channel
Display the on-screen information*
Adjust the volume of each TV program automatically
* The picture, sound, and either the program number or video mode are
displayed. The on-screen display for the picture and sound information disappears after about 3 seconds.
Changing the on-screen display language
1
Press SELECT until “LANGUAGE /
: ENGLISH”appears on the screen.
2
Press + or – to select “
“.
Tip
• You can also use SELECT and . +/– on the TV to select the on-screen
display language.
Do this
Press u. The u indicator on the TV lights up red.
Press U on the TV.
Press ¤.
Press
to select “VIDEO 1” or “VIDEO 2”.
To return to the TV program, press ;.
Press JUMP.
Press
.
Press SELECT repeatedly until “INTELLIGENT VOL” appears, then press + or – to select “ON”.
To cancel, select “OFF”.
Additional tasks
Watching the TV (continued)
LANGUAGE / :
LANGUAGE / : ENGLISH
SELECT
11
Using Your New TV
Using Your New TV
TV
1
2
3
4
6
7
8
9
÷
0
5
JUMP
SOUND
MODE
FAVORITE
PROGR
Á
ONE-PUSH AUTOMATIC PROGRAMING
Watching the TV
This section explains functions used while watching the TV. Most operations can be done using the remote.
1
Press U to turn on the TV.
When the TV is in the standby mode (the u indicator on the TV is lit red), press u on the remote or PROGR +/– on the TV.
2
Press PROGR +/– or the number buttons to select the TV program.
For double digit numbers, press ÷, then the number (e.g., for 25, press ÷, then 2 and 5).
3
Press . +/– to adjust the volume.
¤
u …
;
Number buttons
SELECT
. +/–
PROGR +/–
+ or –
JUMP
1
2
3
4
5
6
7
8 0
-/--
9
PROGR
or
continued
RM-952
– 12 –
13
Using Your New TV
Using Your New TV
Setting the Wake Up timer
1
Press
until the desired period of time appears.
2
Select the TV program or video mode you want to display when you wake up.
3
Press u or set the Sleep timer if you want the TV to turn off automatically.
The
indicator on the TV lights up orange.
To cancel the Wake Up timer
Press until “WAKE UP TIMER: OFF” appears or turn off the TV’s main power.
Notes
• The Wake Up timer starts immediately after the on-screen display disappears.
• If no buttons or controls are pressed for more than two hours after the TV is turned on using the Wake Up timer, the TV automatically goes into the standby mode. To continue watching the TV, press any button or control on the TV or the remote.
Setting the Sleep timer
Press until the desired period of time appears.
To cancel the Sleep timer
Press until “SLEEP TIMER: OFF” appears or turn the TV off.
WAKE UP TIMER:10M
WAKE UP TIMER:OFF
WAKE UP TIMER:12H00M
After 10 minutes
No Wake Up timer After 12 hours
SLEEP TIMER:30M
SLEEP TIMER:60M
SLEEP TIMER:OFF
SLEEP TIMER:90M
After 30 minutes
No Sleep Timer
After 60 minutes
After 90 minutes
14
Advanced Operations
DYNAMIC
DRAMA SOFT
SOUND
MODE
STANDARDDYNAMIC
SOFT
PIC MODE
Advanced Operations
SOUND MODE
Customizing the picture and sound
You can customize the picture and sound by selecting the picture and sound modes or by adjusting its settings.
Selecting the picture and sound modes
To select the picture mode
Press PIC MODE repeatedly until you get the desired picture mode.
Select To
DYNAMIC receive high contrast pictures.
STANDARD receive normal contrast pictures.
SOFT receive mild pictures.
To select the sound mode
Press SOUND MODE repeatedly until you get the desired sound mode.
Select To
DYNAMIC listen to dynamic and clear sound that emphasizes the low and
high sound.
DRAMA listen to sound that emphasizes vocals and background music.
SOFT receive soft sound.
PIC MODE
SELECT
+ or –
TV
SOUND
MODE
FAVORITE
PROGRÁ
– 13 –
KV -2199XDK
RM-952
15
Advanced Operations
PICTURE COLOR
BRIGHT HUE*
TREBLE BASS
SHARP
SELECT
PICTURE 60
Adjusting the picture and sound settings
1
Press SELECT until the desired setting appears.
Each time you press SELECT, the setting item will change as follows:
2
Press + or – to adjust the item.
3
To adjust other items, repeat steps 1 to 2.
* “HUE” can be adjusted for NTSC system only.
Notes
• When you select a picture or sound mode, the adjusted settings will be
reset according to the selected mode.
• You can also use SELECT and
¸
+/– on the TV to adjust the sound and
picture settings.
Advanced Operations
16
Advanced Operations
1
2
3
4
6
7
8
9
÷
0
5
JUMP
SOUND
MODE
FAVORITE
PROGRÁ
Viewing your favorite channels
You can display six of your favorite channels for quick and easy selection. You can change the favorite channel setting as well.
Selecting a favorite channel
1
Press FAVORITE.
2
Press the number button from 1 to 6 to select the desired channel.
When you use the FAVORITE CH feature for the first time, six preset channels will appear.
Changing the favorite channel setting
1
Press SELECT until “FAVORITE CH SET UP” appears.
2
Press + or – to select the favorite channel you want to change (e.g. 3 PR03).
3
Press PROGR +/–, or the number buttons to change the program number.
4
Repeat steps 2 and 3 to set other favorite channels.
5
Press SELECT.
FAVORITE
+ or –
PROGR +/–
Number buttons
or
FAVORITE CH
FAVORITE
1 PR01 2PR02 4 PR04 5PR05 6 PR06
3PR03
1
2
3
4
5
6
1
SELECT
1 PR01 2 PR02
4 PR04 5PR05 6 PR06
FAVORITE CH SET UP
3PR03
1 PR01 2PR02 4 PR04 5PR05 6 PR06
FAVORITE CH SET UP
3PR03
1
2
3
4
5
6
7
8 0
-/--
9
PROGR
1 PR01 2PR02 4 PR04 5PR05 6 PR06
FAVORITE CH SET UP
3PR08
– 14 –
KV -2199XDK
RM-952
17
Advanced Operations
Blocking the channels (CHILD LOCK)
You can prevent a child from watching certain programs by using the buttons on the remote control.
1
Select the TV program you want to lock.
2
Press SELECT until “CHILD LOCK” appears on the screen.
3
Press + or – to select “ON”.
The
symbol appears on
the screen.
To unlock the channel, press + or – to select
“OFF”. The
symbol
disappears from the screen.
Note
• If you preset a locked channel, that particular channel will be unlocked
automatically.
CHILD LOCK: ON
1
CHILD LOCK: OFF
SELECT
TV
1
2
3
4
6
7
8
9
÷
0
5
JUMP
SOUND
MODE
FAVORITE
PROGRÁ
SELECT
+ or –
18
Additional Information
Additional Information
ONE-PUSH AUTOMATIC PROGRAMING
Self-diagnosis function
Your TV is equipped with a self-diagnosis function. If there is a problem with your TV, the u indicator flashes red. The number of times the u indicator flashes indicates the possible causes.
1
Check that the u indicator flashes red a number of times between 3-second intervals.
2
Count the number of times the u indicator flashes.
3
Press U (main power) to turn off your TV.
4
Inform your nearest Sony service center about the number of times the u indicator flashes. Be sure to note the model name and serial number located on the rear of your TV.
Front of TV
u indicator
– 15 –
KV -2199XDK
RM-952
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