Canon iP1600 Service Manual

PIXMA iP1600

SER VICE MANUAL

Canon

Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.

iP2200 / iP1600 / iP1200

SIMPLIFIED SERVICE MANUAL

1. PRODUCT LIST

2. PRODUCT SPECIFICATIONS

3. ERROR DISPLAY

4. SERVICE MODE

5. EXTERNAL VIEW / PARTS LIST (for Asia)

7. SPECIAL NOTES ON SERVICING

8. PRODUCT TECHNICAL INFORMATION APPENDIX 2: iP2200 / iP1600 / iP1200 SERVICE TOOL

QY8-13AA-000

Rev. 00

June 30, 2005

Canon Inc.

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1. PRODUCT LIST

1-1. Main Units

iP2200

product code

9989A001AA US

9990A002AA 9989A002AA CA 9990A003AA 9989A003AA 0196B003AA LAM LVT 9990A004AA 9989A004AA 0196B004AA LAM HVT 9990A006AA 9989A006AA 0196B006AA EUM 9990A007AA 9989A007AA 0196B007AA EMB 9990A008AA 9989A008AA 0196B008AA ASA HVT 9990A009AA 9989A009AA 0196B009AA AU 9990A010AA 9989A010AA 0196B010AA KR 9990A011AA 9989A011AA 0196B011AA GB 9990A012AA JP

0196B013AA TW

iP1600

product code

iP1200

product code

Sales territories Remarks

9990A014AA 9989A014AA 0196B014AA HK 9990A015AA 9989A015AA 0196B015AA CN 0196B016AA MY

1-2. Options

None

1-3. Consumables

Product name Product code Sales territories Remarks

Canon FINE Cartridge PG-40 0615B001AA to 0615B005AA

CL-41 0617B001AA to 0617B005AA PG-50 0616B001AA to 0616B005AA CL-51 0618B001AA to 0618B005AA BC-70BK 0390B001AA BC-71CL 0392B001AA BC-90BK 0391B001AA

001: EUR 002: AMR 003: ASIA 005: AMR S

Other than Japan

Japan only

BC-91CL 0393B001AA

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2. PRODUCT SPECIFICATIONS

2-1. Printer Main Unit Specifications

Paper feeding method Resolution Printing speed

Printing direction

Fast mode print duty Print width Interface Supported ink cartridge No. of pages that can be printed

ASF stacking capacity Paper weight

Plain paper 10 mm or less High Resolution Paper 10 mm (Approx. 80 sheets) or less Glossy Photo Paper A4, LTR: 10 sheets or less

Photo Paper Pro,

Photo Paper Plus Glossy,

Matte Photo Paper Photo Paper Plus Double Sided 1 sheet Photo Paper Plus Semi-gloss A4, LTR: 10 sheets or less

Transparency 30 sheets or less Envelope 10 sheets or less T-shirt Transfer 1 sheet Photo Stickers 1 sheet

Borderless printing Detection function

Cover open Available

Presence of ink cartridge Available

Presence of ink Available

Presence of paper Available

Paper width Not available

Waste ink absorber full Available

Internal temperature Available

Remaining ink amount Available (Detected by dot counting)

Print head alignment Acoustic noise level

Fine (Photo Paper Pro / Fine mode) Approx. 44 dB (Sound pressure level ISO9296)

HQ Approx. 46 dB

ASF 4,800 x 1,200 dpi (max.)

iP2200: Approx. 55 sec. (PP-101, 4 x 6, borderless printing, default print quality) iP1600, iP1200: Approx. 70 sec. (PP-101, 4 x 6, borderless printing, default print quality) For reference: Fast Standard iP2200: Black 22 ppm 13.4 ppm Color 17 ppm 7.8 ppm iP1600: Black 19 ppm 13.4 ppm Color 16 ppm 7.8 ppm iP1200: Black 11 ppm 5.1 ppm

Color 11 ppm 4.2 ppm Bi-directional / Uni-directional (automatically switched according to print data and print mode) 50% duty

203.2 mm (216 mm in borderless printing) USB (2.0) Full Speed only Consumable BK: 2,000 pages (1,500 character pattern) CL: 1,600 pages (7.5% duty per color pattern)

80 pages (A4, photo, borderless printing) 200 pages (4x6, photo, borderless printing) 120 pages (Postcard, photo, borderless printing)

Max. 10 mm (Approx. 100 pages of 75 g/m 64 to 105 g/m

4x6: 20 sheets or less A4, LTR, 5x7: 10 sheets or less

4x6, 4x8: 20 sheets or less

4x6: 20 sheets or less

Up to A4, LTR

Available (12 types)

)

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HS iP2000, iP1600: Approx. 58 dB

iP1200: Approx. 56 dB

Environmental requirements

During operation Temperature: 5C to 35C (41F to 95F)

Non-operation Temperature: 0C to 40C (32F to 104F)

Power supply

Input voltage / Frequency AC 100 to 240 V, 50/60Hz Power consumption:

During printing Approx. 10 W Stand-by status Approx. 1 W

External dimensions

Weight Related standards

Electromagnetic radiance,

Electrical safety

Note: Not Blue Angel compliant.

Humidity: 10% to 90%RH (no condensation)

Humidity: 5% to 95%RH (no condensation)

iP2200:

- With the paper support extended: Approx. 435 (W) x 280 (D) x 259 (H) mm

- With the paper support retracted: Approx. 435 (W) x 253 (D) x 165 (H) mm iP1600, iP1200:

- With the paper support extended: Approx. 435 (W) x 277 (D) x 259 (H) mm

- With the paper support retracted: Approx. 435 (W) x 249 (D) x 165 (H) mm Approx. 2.9 kg (excluding the ink cartridges)

VCCI, FCC, IC, CE Mark, Taiwan EMC, C-Tick, CCC (EMC), Korea MIC, Gost-R, DENAN, UL, C-UL, CB Report, GS, FT, SASO, SPRING, Korea EK, IRAM (Argentine)

Housing

Model

(main cover configuration)

iP2200 2 parts PG-40, CL-41 PG-50, CL-51

Ink cartridges

Standard Optional

iP2200 > iP1600 > iP1200

Throughput

iP1600 1 part PG-40, CL-41 --iP1200 1 part CL-41 PG-40

2-2. Product Life

Specified print volume or the years of use, whichever comes first.

- 3 years of use

- Print volume: 4,000 pages

- Black: 2,000 pages (A4, standard mode, 1,500 character pattern)

- Color: 1,600 pages (A4, 7.5% duty per color pattern) 80 pages (A4, photo, borderless printing) 200 pages (4 x 6, photo, borderless printing) 120 pages (Postcard, photo, borderless printing) Note: The above print volume breakdown is estimated using average user consumption

patterns of printing 4,000 pages.

2-3. Ink Cartridge Specifications

Ink cartridge

Type Ink-tank-integrated print head

Bk: 320 nozzles in 2 vertical lines

Print head

C/M/Y: 192 nozzles in 2 vertical lines per color Ink droplet: Bk 30 pl, CL 5 pl / 2 pl

Ink color Bk (pigment-based pearl), C/M/Y (super dye-based)

Weight

PG-40 approx. 43 g, CL-41 approx. 45 g PG-50 approx. 51 g, CL-51 approx. 56 g

Supply method As a consumable

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Ink cartridge

Standard High capacity

Model

iP2200 Standard package Standard package Usable as an

iP1600 Standard package Standard package Not usable Not usable iP1200 Usable as an

PG-40 (BK) CL-41 (CL) PG-50 (BK) CL-51 (CL)

Usable as an

option

Standard package Not usable Not usable

option

Units: pages

1,500 character pattern plain paper / standard mode (BK) ISO JIS-SCID No. 5 plain paper / standard mode (BK) ISO JIS-SCID No. 5 plain paper / standard mode (CL) Digital camera 24 images PP-101 4x6

PG-40 CL-41 PG-50 CL-51 PG-40 CL-41 CL-41

490 750 490 430

760 1,170 760 -----

iP2200 iP1600 iP1200

190 320 190 180

100 180 100 100

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3. ERROR DISPLAY

Errors are displayed by the LEDs, and ink low warnings are displayed by the Status Monitor.

3-1. Operator Call Error (Alarm LED Blinking in Orange)

Alarm LED

blinking

2 times No paper Set paper, and press the Resume/Cancel button

3 times Paper jam Remove the jammed paper, and press the

4 times No ink Replace the ink cartridge(s), or press the

5 times The ink cartridges are not properly

installed, or a non-supported ink cartridge is installed (the ink cartridge EEPROM data is abnormal).

7 times Ink cartridge not installed Install the ink cartridge(s), and close the access

8 times Waste ink absorber full or platen waste ink

absorber full warning (approx. 95% of the maximum capacity)

14 times Non-supported ink cartridge installed Replace the non-supported ink cartridge with the

16 times Used ink cartridge installed, or no ink Pressing the Resume/Cancel button will exit the

Error Corrective action

to feed the paper.

Resume/Cancel button.

Resume/Cancel button to continue printing without replacing the ink cartridge(s). Install the ink cartridges properly. Or, confirm that the supported ink cartridges are installed.

cover. Pressing the Resume/Cancel button will exit the error, and enable printing.

supported one.

error, and enable printing.

3-2. Service Call Error (Cyclic Blinking in Orange (Alarm LED) and Green (Power LED))

Cycles of blinking

in orange and

green

2 times Carriage error Replace the printer as it has failed. 3 times LF error Replace the printer as it has failed. 7 times Waste ink absorber full or platen waste ink

absorber full 8 times Print head temperature rise error Replace the printer as it has failed. 9 times EEPROM error Replace the printer as it has failed. 10 times No ink cartridge detected excepting ink

cartridge replacement (during printing)

Error Corrective Action

Replace the printer as it has failed.

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3-3. Ink Low Warning (Ink low warnings are displayed by the Status Monitor only when the

remaining ink level detection is enabled, and no Status Monitor display when disabled.)

Note: The Status Monitor display in the table below is for Windows.

Warning Display by Status Monitor

Ink low warning 1 (approx. 70% of ink remaining)

Ink low warning 2 (approx. 40% of ink remaining)

Ink low warning 3 (low remaining ink)

Ink low warning 4 (no ink remaining)

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+ 16 hidden pages