Canon i6500, i6100, 6500i, 6100i Part List

SERVICE INFORMATION

Issued by InkJet Quality Assurance Center 1, Canon Inc.
MODEL:
LOCATION SUBJECT
DETAILS Coinciding with shipment of the i6500 and i6100, this Service Information details shipment schedule, classification numbers at start of production, and related documents.
The i6500 is a successor model of the S6300, with enhanced specifications to increase competitiveness in the market. <Major enhancement> - 4,800 x 1,200 dpi high resolution printing
- 5 x 7-sized paper (SP-101) supported
The i6100 is a successor model of the S4500, with enhanced specifications to increase competitiveness in the low-end A3 printer markets. <Major enhancement> - 2,400 x 1,200 dpi high resolution printing
- A3+, LDR, and 5 x 7 sized paper (SP-101) supported
- Higher printing speed
START OF SHIPMENT
- Japan PIXUS 6100i, PIXUS 6500i: March, 2003
- Overseas i6100: March or later, 2003, in Asia, Oceania, and Europe i6500: March or later, 2003, in Asia and Oceania
CLASSIFICAITON NUMBER READING
1. Printer ROM version number at start of production: Ver. 1.00
2. Print head
3. Classification number reading:
For factory use Year, month, day, time of manufacture Y: The last digit of the year M: Month (A for January to L for December) D1, D2: Day (01 to 31) T: Time (A for 0 to X for 24) Line number Revision number
i6500, i6100
Units Initial Shipment Information
No. Part name Part no.
1 Print head QY6-0034
U L Y M D2
D1
T
F1 F2 F3
NO. :
DATE :
QR-12E-0059 April 1, 2003
( 1 / 2 )
Printed in Japan
Imprimé au Japon
SERVICE TIP
1. Related documents reference number Parts Catalog (attached to this bulletin): QY8-31BQ-000 (for i6100 and i6500) Service Plan: QY8-6398-000 (i6500) QY8-6399-000 (i6100)
2. Printer serial number label position On the carriage ribbon cable holder (visible when the front cover is opened).
3. Special notes in repair servicing During transportation, the paper lifting plate and supporters may be dislocated from the auto
sheet feeder unit. Please perform the following in repair servicing: <When receiving a unit from a customer> Check if the paper lifting plate or supporters are dislocated, and assemble them properly if
necessary. <When returning a repaired unit to the customer> Apply the tapes over the upper left corner of the auto sheet feeder and supporters, as shown
in the figure below.
Supporters
Paper lifting plate
Tape
( 2 / 2 )
REVISION 0
QY8-31BQ-000
MAR. 2003
COPYRIGHT © 2003 CANON INC. CANON PIXUS 6100i/i6100/PIXUS 6500i/i6500 0303 N 0.00-0
PIXUS 6100i / i6100
8533A008AA 220V-240V(ASA HVT)
8533A009AA 220V-240V(AU)
8533A010AA 220V-240V(KR)
8533A011AA 220V-240V(GB)
8533A012AA 100V(JP)
8533A013AA 120V(TW)
8533A014AA 220V-240V(HK)
8533A015AA 220V-240V(CN)
PIXUS 6100i / i6100 PIXUS 6500i / i6500
PIXUS 6500i / i6500
8534A005AA 220V-240V(EUR)
8534A006AA 220V-240V(DE)
8534A007AA 220V-240V(FR)
8534A008AA 220V-240V(ASA HVT)
8534A009AA 220V-240V(AU)
8534A010AA 220V-240V(KR)
8534A011AA 220V-240V(GB)
8534A012AA 120V(JP)
8534A013AA 120V(TW)
8534A014AA 220V-240V(HK)
8534A015AA 220V-240V(CN)
0303 N 0.00-0
PIXUS 6100i / i6100 PIXUS 6500i / i6500
Application
This manual has been issued by Canon Inc. for qualified person to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.
Corrections
This manual could include technical inaccuracies or typographical errors due to improvements or changes in the products. When changes occur in applicable products or in the content of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period. Canon will issue a new editions of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local low.
Trademarks
The product names and company names described in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
Copyright © 2003 by Canon Inc. CANON INC. i Printer Product Quality Assurance Div. 16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki-shi, Kanagawa 213-8512, Japan
DTP System
This manual was produced on an Apple
®
Power Macintosh
®
G3 personal computer and Canon LBP-2030PS laser beam printer. Parts layout illustrations and Logotypes were created using MACROMEDIA®FreeHand®7J. Documents and page layouts were created using QuarkXpress®3.3J. Parts lists were created using Helix Tecnologies®Herix Xpress®and converted to EPS files.
I
I.
CONTENTS
A. ILLUSTRATION INDEX
B. PARTS LAYOUT & PARTS LIST
C. OPTIONS & CONSUMABLES
D. SCREWS & WASHERS LIST
E. TOOL
F. NUMERICAL INDEX
II
II.
ABOUT THIS MANUAL
A. ILLUSTRATION INDEX
For illustration index, the parts layout illustrations in this parts catalog are listed in abbreviated form in order of illustration number to identify the pages they appear on. To find an illustration of a part, see the ILLUSTRATION INDEX.
B. PARTS LAYOUT & PARTS LIST
Parts layout illustration
a) Parts search
Find a part from the parts layout illustration and find its key number from the parts list to identify the part number and name. For screws, nuts, washers, lock washers, pins, spacers, see SCREWS &WASHERS LIST. Note: If parts have the same or similar
shape but different specifications, their key number is assigned to several part numbers and names in the parts list.
b) Parts replacement procedure
To replace parts, the parts layout illustrations have figure numbers according to the disassembly procedure of the product. The parts that require careful work are shown the illustration.
Parts list
a) FIGURE & KEY No.
The FIGURE & KEY No. column corresponds to the key numbers assigned to the parts in the parts layout illustration. It also corresponds to the part locations printed on the PC board.
b) PART NUMBER
The PART NUMBER column gives the part numbers corresponding to the key numbers. To order a part, indicate the part number clearly. Note: Parts marked NPN are not
service parts.
c) RANK
The service parts with N in the RANK column are order parts.
d) QTY
The QTY column gives the number of parts in the corresponding components layout illustration.
e) DESCRIPTION
The DESCRIPTION column gives the part names in English. To order a part, indicate the part name, too.
C. OPTIONS & CONSUMABLES
These are illustrations and a list of units that can be used as optional consumable equipments.
D. SCREWS & WASHERS LIST
This is a list of screws, nuts, washers, lock washers, pins, and spacers. The QTY column does not give the number of parts used.
E. TOOL LIST
This is a list of tools used for servicing products.
F. NUMERICAL INDEX
All the parts listed in this parts catalog are arranged in order of part number. You can identify part locations and names from the NUMERICAL INDEX.
III
2
1
3
When the static eliminator is applied, the protrusion of leading edge should be approx.1mm.
1mm
1
3
S1
6
7
4
5
2
1
2
3
1
4
5
6
6
See Page
B - 3
TRAY & COVER
FIGURE 2
See Page
B - 5
AC ADAPTER
FIGURE 3
See Page
B - 7
FIGURE 1
PRINTER & PRINT HEAD
See Page
B - 1
A.
ILLUSTRATION INDEX
A-1
FIGURE 4
WASTE INK ABSORBER
LOGIC BOARD & ASF UNIT
PRESSURE ROLLER ASS'Y
CARRIAGE UNIT
1
2
S2
S4
S4
4
3
S2
S2
S3
Move the carriage unit so that the paper thickness lever is located in the front of thenotch of the frame, and then remove the carriage unit.
1
2
8
7
6
4
3
5
S2
S2
S2
9
10
S6
5
S2
1
3
1
4
S2
2
S5
2
1
S4
S4
FIGURE 7
See Page
B - 13
FIGURE 8
See Page
B - 15
See Page
B - 11
PURGE UNIT
FIGURE 6
See Page
B - 9
FIGURE 5
A-2
PAPER FEED UNIT
TOOL
OPTION& CONSUMABLES
T2
T1
F
L
O
I
L
1
2
1
3
2
(PIXUS 6500i
i6500)
5
4
S4
FIGURE 11
See Page
E - 1
FIGURE 9
See Page
B - 17
FIGURE 10
See Page
C - 1
A-3
This page intentionally left blank
B-1
1
PRINTER & PRINT HEAD
FIGURE 1
B.
PARTS LAYOUT & PARTS LIST
B-2
FIGURE & KEY NO.
1 - 1 QY6-0034-000 1 PRINT HEAD
PART NUMBER
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
B-3
2
3
1
4
5
6
6
FIGURE 2
TRAY & COVER
B-4
FIGURE &
PART NUMBER
KEY NO.
2 - 1 QM2-0426-000 1 OUT PUT TRAY UNIT
2 QM2-0425-000 1 PAPER SUPPORT UNIT
3 QC1-1580-000 1 COVER, I/F
4 QC1-1581-000 1 PLATE, MODEL NAME FOR PIXUS 6500i
QC1-1582-000 1 PLATE, MODEL NAME FOR i6500
QC1-1615-000 1 PLATE, MODEL NAME FOR PIXUS 6100i
QC1-1616-000 1 PLATE, MODEL NAME FOR i6100
5 QM2-0427-000 1 UPPER COVER ASS'Y FOR PIXUS 6500i, i6500
QM2-0439-000 1 UPPER COVER ASS'Y FOR PIXUS 6100i, i6100
6 QC1-1583-000 2 STOPPER, TRAY
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
B-5
When the static eliminator is applied, the protrusion of leading edge should be approx.1mm.
1mm
1
3
S1
6
7
4
5
2
FIGURE 3
AC ADAPTER
B-6
FIGURE &
PART NUMBER
KEY NO.
3 - 1 QA4-0309-000 1 COVER, LOGIC BOARD
2 QA4-0364-000 2 STATIC ELININATOR
3 QH3-3411-000 1 AC ADAPTER: 100V-120V 50/60HZ
QH3-3412-000 1 AC ADAPTER: 220V-240V 50/60HZ
QH3-3467-000 1 AC ADAPTER: 220V-240V 50/60HZ ASIA, KR
4 WT3-5122-000 1 CORD, POWER 100V-120V
WT3-5159-000 1 CORD, POWER 250V(KR)
WT3-5180-000 1 CORD, POWER 250V(CH)
5 WT3-5132-000 1 CORD, POWER 220V-240V
6 WT3-5121-000 1 CORD, POWER 220V-240V(UK,HK)
7 WT3-5133-000 1 CORD, POWER 220V-240V(AUST)
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
B-7
2
1
3
FIGURE 4
WASTE INK ABSORBER
B-8
FIGURE &
PART NUMBER
KEY NO.
4 - 1 QA4-0323-000 1 ABSORBER, INK
2 QG2-3348-000 1 DC CONNECTOR ASS'Y (WITH CABLE)
3 QM2-0428-000 1 BOTTOM CASE UNIT
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
B-9
1
2
S2
S4
S4
4
3
S2
S2
S3
FIGURE 5
LOGIC BOARD & ASF UNIT
B-10
FIGURE &
PART NUMBER
KEY NO.
5 - 1 QM2-0429-000 1 SHEET FEEDER UNIT
2 QG2-3515-000 1 LOGIC BOARD ASS'Y FOR PIXUS 6500i, i6500
QG2-3516-000 1 LOGIC BOARD ASS'Y FOR PIXUS 6100i, i6100
3 QG2-3352-000 1 PE SENSOR CONNECTOR ASS'Y
4 WG8-5382-000 1 IC, TLP1242, PHOTO INTERRUPTER
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
B-11
S5
2
1
S4
S4
FIGURE 6
PURGE UNIT
B-12
FIGURE &
PART NUMBER
KEY NO.
6 - 1 QG4-0087-000 1 PURGE UNIT
2 QG4-0022-000 1 WIPER CLEANER ASS'Y
R
Q
A
T
N
Y
K
N
N
DESCRIPTION REMARKS
B-13
Move the carriage unit so that the paper thickness lever is located in the front of the notch of the frame, and then remove the carriage unit.
1
2
8
7
6
4
3
5
S2
S2
S2
9
10
S6
FIGURE 7
CARRIAGE UNIT
B-14
FIGURE &
PART NUMBER
KEY NO.
7 - 1 QA4-0335-000 1 FRAME, CARRIAGE GUIDE
2 QA4-0370-000 1 CLIP, SHAFT
3 QB1-4013-000 1 CLIP, SHAFT
4 QG4-0089-000 1 CARRIAGE UNIT
5 QA4-0334-000 1 FILM, TIMING SLIT STRIP
6 QA4-0371-000 1 SHAFT, CARRIAGE
7 QS4-2001-000 1 SPRING, COIL
8 QF4-0004-000 1 IDLER, ROLLER ASS'Y
9 QA4-0018-000 1 SPRING, LEAF
10 QA4-1403-000 1 GUARD BAR
R
Q
A
T
N
Y
K
N
DESCRIPTION REMARKS
B-15
5
S2
1
3
1
4
S2
2
FIGURE 8
PRESSURE ROLLER ASS'Y
B-16
FIGURE &
PART NUMBER
KEY NO.
8 - 1 QA4-0111-000 6 SPRING, TORSION
2 QG4-0056-000 1 PRESSURE ROLLER ASS'Y FOR PIXUS 6100i, i6100
QM2-0433-000 1 PRESSURE ROLLER ASS'Y FOR PIXUS 6500i, i6500
3 QA4-0336-000 1 BLOCK, PAPER FEED FOR PIXUS 6100i, i6100
QL2-0247-000 1 PAPER GUIDE ASS'Y FOR PIXUS 6500i, i6500
4 QH4-4347-000 1 MOTOR, CARRIAGE
5 QG4-0088-000 1 TIMING SENSOR UNIT
R
Q
A
T
N
Y
K
N
N
DESCRIPTION REMARKS
B-17
1
3
2
(PIXUS 6500i
i6500)
5
4
S4
FIGURE 9
PAPER FEED UNIT
B-18
FIGURE &
PART NUMBER
KEY NO.
9 - 1 QM2-0431-000 1 PLATEN UNIT FOR PIXUS 6500i, i6500
QM2-0442-000 1 PLATEN UNIT FOR PIXUS 6100i, i6100
2 QC1-1601-000 1 ABSORBER, INK FOR PIXUS 6500i, i6500
3 QA4-0026-000 1 FILM, TIMING SLIT DISK
4 QF4-0025-000 1 FEED ROLLER ASS'Y
5 QA4-0025-000 1 BELT, FEED ROLLER
R
Q
A
T
N
Y
K
N
DESCRIPTION REMARKS
1
2
C-1
FIGURE 10
OPTION & CONSUMABLES
C.
OPTIONS & CONSUMABLES
C-2
FIGURE &
PART NUMBER
KEY NO.
10 - 1 NPN 1 BLACK INK TANK BCI-3eBK CONSUMABLES
2 NPN 1 CYAN INK TANK BCI-3eC CONSUMABLES
NPN 1 MAGENTA INK TANK BCI-3eM CONSUMABLES
NPN 1 YELLOW INK TANK BCI-3eY CONSUMABLES
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
D-1
D.
SCREWS & WASHERS LIST
FIGURE & KEY NO.
S - 1 XA9-1258-000 SCREW, TAP, WASHER HEAD, M3X12
2 XB6-7300-605 SCREW, MACHINE, WASHER HEAD, M3x6
3 XB1-2301-205 SCREW, MACHINE, M3X2
4 XB2-4300-605 SCREW, W/WASHER, M3X6
5 XB4-7300-605 SCREW, BH M3X6
6 XB1-2300-405 SCREW, MACH.BH, M3X4
PART NUMBER
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
D-2
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T2
T1
F
L
O
I
L
E-1
FIGURE 11
TOOL
E.
TOOL
E-2
FIGURE & KEY NO.
T - 1 QY9-0057-000 1 LUBE, FLOIL KG107A, OIL
2 CK-0562-000 1 GREASE, MOLYKOTE PG-641
PART NUMBER
R
Q
A
T
N
Y
K
DESCRIPTION REMARKS
F-1

F.
NUMERICAL INDEX

PART NUMBER
CK-0562-000 T - 2 GREASE, MOLYKOTE PG-641
QA4-0018-000 7 - 9 SPRING, LEAF
QA4-0025-000 9 - 5 BELT, FEED ROLLER
QA4-0026-000 9 - 3 FILM, TIMING SLIT DISK
QA4-0111-000 8 - 1 SPRING, TORSION
QA4-0309-000 3 - 1 COVER, LOGIC BOARD
QA4-0323-000 4 - 1 ABSORBER, INK
QA4-0334-000 7 - 5 FILM, TIMING SLIT STRIP
QA4-0335-000 7 - 1 FRAME, CARRIAGE GUIDE
QA4-0336-000 8 - 3 BLOCK, PAPER FEED
QA4-0364-000 3 - 2 STATIC ELININATOR
QA4-0370-000 7 - 2 CLIP, SHAFT
QA4-0371-000 7 - 6 SHAFT, CARRIAGE
QA4-1403-000 7 - 10 GUARD BAR
QB1-4013-000 7 - 3 CLIP, SHAFT
QC1-1580-000 2 - 3 COVER, I/F
QC1-1581-000 2 - 4 PLATE, MODEL NAME
QC1-1582-000 2 - 4 PLATE, MODEL NAME
QC1-1583-000 2 - 6 STOPPER, TRAY
QC1-1601-000 9 - 2 ABSORBER, INK
QC1-1615-000 2 - 4 PLATE, MODEL NAME
QC1-1616-000 2 - 4 PLATE, MODEL NAME
QF4-0004-000 7 - 8 IDLER, ROLLER ASS'Y
QF4-0025-000 9 - 4 FEED ROLLER ASS'Y
QG2-3348-000 4 - 2 DC CONNECTOR ASS'Y
QG2-3352-000 5 - 3 PE SENSOR CONNECTOR ASS'Y
QG2-3515-000 5 - 2 LOGIC BOARD ASS'Y
QG2-3516-000 5 - 2 LOGIC BOARD ASS'Y
QG4-0022-000 6 - 2 WIPER CLEANER ASS'Y
QG4-0056-000 8 - 2 PRESSURE ROLLER ASS'Y
QG4-0087-000 6 - 1 PURGE UNIT
QG4-0088-000 8 - 5 TIMING SENSOR UNIT
QG4-0089-000 7 - 4 CARRIAGE UNIT
QH3-3411-000 3 - 3 AC ADAPTER: 100V-120V 50/60HZ
QH3-3412-000 3 - 3 AC ADAPTER: 220V-240V 50/60HZ
QH3-3467-000 3 - 3 AC ADAPTER: 220V-240V 50/60HZ
QH4-4347-000 8 - 4 MOTOR, CARRIAGE
QL2-0247-000 8 - 3 PAPER GUIDE ASS'Y
QM2-0425-000 2 - 2 PAPER SUPPORT UNIT
QM2-0426-000 2 - 1 OUT PUT TRAY UNIT
QM2-0427-000 2 - 5 UPPER COVER ASS'Y
QM2-0428-000 4 - 3 BOTTOM CASE UNIT
QM2-0429-000 5 - 1 SHEET FEEDER UNIT
QM2-0431-000 9 - 1 PLATEN UNIT
QM2-0433-000 8 - 2 PRESSURE ROLLER ASS'Y
QM2-0439-000 2 - 5 UPPER COVER ASS'Y
QM2-0442-000 9 - 1 PLATEN UNIT
QS4-2001-000 7 - 7 SPRING, COIL
QY6-0034-000 1 - 1 PRINT HEAD
QY9-0057-000 T - 1 LUBE, FLOIL KG107A, OIL
WG8-5382-000 5 - 4 IC, TLP1242, PHOTO INTERRUPTER
WT3-5121-000 3 - 6 CORD, POWER
WT3-5122-000 3 - 4 CORD, POWER
WT3-5132-000 3 - 5 CORD, POWER
WT3-5133-000 3 - 7 CORD, POWER
WT3-5159-000 3 - 4 CORD, POWER
WT3-5180-000 3 - 4 CORD, POWER
XA9-1258-000 S - 1 SCREW, TAP, WASHER HEAD, M3X12
FIGURE & KEY NO.
DESCRIPTION
PART NUMBER
XB1-2300-405 S - 6 SCREW, MACH.BH, M3X4
XB1-2301-205 S - 3 SCREW, MACHINE, M3X2
XB2-4300-605 S - 4 SCREW, W/WASHER, M3X6
XB4-7300-605 S - 5 SCREW, BH M3X6
XB6-7300-605 S - 2 SCREW, MACHINE, WASHER HEAD, M3x6
FIGURE & KEY NO.
DESCRIPTION
CANON INC.
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