Canon GP-160, GP-160F, GP-160DF Service Manual

SERVICE MANUAL
REVISION 0
FY8-13G2-000
FEB. 1999
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
GP160F/160DF/160
IMPORTANT
THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OF REFERENCE FOR WORK IN THE FIELD.
SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER.
ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.
THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN INFORMA­TION NOT APPLICABLE TO CERTAIN AREAS.
COPYRIGHT © 1999 CANON INC.
Printed in Japan
Imprimé au Japon
Use of this manual should be strictly supervised to avoid disclosure of confiden­tial information.
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
CANON INC.
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
This service manual provides basic information required for perfor ming field service to maintain the product quality and functions of the this machine. The structure of the manual is as described below.
Each chapter consists of the following sections.
Chapter 1, “Introduction,” : Features, specifications, operation methods, copying process.
Chapter 2, “Basic operation,”: Explanation of the machine’s basic operations
Chapter 3, “Exposure system,” : Explanation of the exposure system’s mechanical / electrical system operating principles, timing, disassembly, assembly and adjustment methods.
Chapter 4, “Image processing system,” : Explanation of the CCD, analogue / digital image processing, disassembly, assembly and adjustment methods.
Chapter 5, “Laser exposure system,” : Explanation of the laser exposure system’s mechanical / electrical system operating principles, timing, disassembly, assembly and adjustment methods.
Chapter 6, “Image for mation system,” : Explanation of the image formation system’s mechanical / electrical system operating principles, timing, disassembly, assembly and adjustment methods.
Chapter 7, “Pick-up / Feed system,” : Explanation of the pick-up / feed system’s mechanical / electrical system operating principles, timing, disassembly, assembly and adjustment methods.
Chapter 8, “Fixing system,” : Explanation of the fixing system’s mechanical / electri­cal system operating principles, timing, disassembly, assembly and adjustment meth­ods.
Chapter 9, “Outer cover / auxiliar y control system,” : Explanation of the outer cover / auxiliary control system’s mechanical / electrical system operating principles, timing, disassembly, assembly and adjustment methods.
Chapter 10, “Cassette feeder,” : Explanation of the cassette feeder’s mechanical / electrical system operating principles, timing, disassembly, assembly and adjustment methods.
Chapter 11, “Installation,” : Conditions relating to the place of installation, and the installation procedures.

INTRODUCTION

Material Name
Main unit service manual
G3 FAX manual ADF
Content
The main unit and cassette feeder’s; functions, mechanism, disassembly, assembly, adjustment methods, etc.
The main unit’s G3 facsimile functions. The functions, mechanism, disassembly, assembly, adjust-
ment method, etc. of the main unit’s ADF.
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COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Chapter 12, “Maintenance and Inspection,” : Table of periodic replacement par ts and consumables replacement targets, periodic service list and parts to be cleaned dur ing a customer service call.
Chapter 13, “Troubleshooting,” : Standards / adjustments, operation failure counter­measures and delivery failure countermeasures
Appendix : General timing chart, general circuit diagram, etc..
The explanations in this manual are based on the following principles.
1. Each chapter gives an over view of each function’s purpose, role and the connection
between the electrical and mechanical systems as well as the operation timing of each part. In the outline diagram, the signal shows the mechanical drive transmission. When the signal is shown with a signal name, it indicates the electric signal flow. In the explanation of this units digital circuit, “1” is indicated when the signal’s volt­age level is high, and “0” is indicated when it is low. However, the voltage value will differ depending on the electrical circuit. Furthermore, the * in the signal v
alue [DRMD*] shows the DRMD signal is “0”and ON. In each chapter, [Power supply ON] indicates the power supply SW has been turned “ON”, the front door, etc., has been shut, and power is being supplied to the copier.
2. This unit utilizes micro processors, however, due to the impossibility of checking the micro processor’s internal operation, an explanation of the micro processor’s opera­tion has been omitted. Further more, assuming that internal repair of the pr int circuit board will not take place on the customer’s premises, the explanation of the circuit in the print circuit board’s circuit is limited to an outline explanation using a block dia­gram. Consequently, the electrical circuit explanations consist of 2 types, from the sensors to the main circuit board’s input section, and from the main circuit board’s output section to the load, and block diagrams by function.
Changes of the contents made for the sake of product improvements will be notified
in Service Information (Technical Information).
Gaining a sound and thorough understanding of the copier through careful reading of this service manual and the subsequently issued Service Information (Technical Information) bulletins is the only way to develop the technical skill necessary to prolong product quality and functionality and the practical ability to be able to determine the cause of breakdowns.
ii
System
configuration
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
Main unit configuration
ADF-H1
Cassette Unit D1
Cassette unit E1
Modem board
NCU board
Modular
board
Super G3 FAX board
8MB expanded memory
Digital black and white copier and facsimile
Digital black and white copier (with ADF)
Digital black and white copier
(Copy board cover model)
Installation options
Standard equipment Standard equipment Option
Option Option
Option Option
Option Option
Option Option
Option
Option
Standard equipment
Option
iii
GP160F GP160DF GP160
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
iv

CONTENTS

CHAPTER 1 INTRODUCTION
CHAPTER 2 BASIC OPERATION
I. FEATURES..............................................1-1
II. SPECIFICATIONS...................................1-2
III. NAMES OF PARTS .................................1-6
A. External view......................................1-6
B. Cross sectional diagram ....................1-8
IV. OPERATION EXPLANATION................1-10
A. Control panel....................................1-10
B. Basic operation ................................1-13
C. Advanced features...........................1-13
D. User mode .......................................1-14
V. ROUTINE MAINTENANCE TO BE
CARRIED OUT BY THE USER .............1-32
VI. SAFETY .................................................1-33
A. Laser beam safety.......................1-33
B. Toner safety.....................................1-36
VII. COPYING PROCESS............................1-37
A. Outline..............................................1-37
I. BASIC OPERATION................................2-1
A. Function configuration........................2-1
B. Copy operation overview ...................2-2
II. ELECTRICAL CIRCUIT OVERVIEW.......2-3
III. BASIC SEQUENCES...............................2-4
IV. MAIN MOTOR..........................................2-5
V. PRINCIPAL CIRCUIT PCB
INPUT/OUTPUT.......................................2-6
CHAPTER 3 EXPOSURE SYSTEM
CHAPTER 4 IMAGE PROCESSING SYSTEM
I. OPERATION OVERVIEW........................3-1
A. Overview............................................3-1
B. Exposure system sequence...............3-2
II. SCANNER DRIVE SYSTEM....................3-3
A. Document scanner motor...................3-3
B. Charging the magnification ratio ........3-4
C. Scanning lamp control .......................3-4
III. DISASSEMBLY, ASSEMBLY ..................3-5
A. Scanning lamp ...................................3-6
B. Document scanning motor.................3-8
I. OVERVIEW..............................................4-1
II. ANALOG IMAGE PROCESSING.............4-2
A. Overview............................................4-2
B. CCD/CCD drive circuit .......................4-2
C. A-D conversion circuit /
ABC circuit .........................................4-3
III. DIGITAL IMAGE PROCESSING..............4-4
A. Overview............................................4-4
B. Shading correction.............................4-5
C. Magnification ratio process ................4-7
D. Edge emphasis / smoothing
process ..............................................4-7
E. Logarithmic correction........................4-8
F. Half tone density processing..............4-9
G. Binarisation........................................4-9
IV. DISASSEMBLY, ASSEMBLY ................4-10
A. CCD unit ..........................................4-11
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 5 LASER EXPOSURE SYSTEM
I. OVERVIEW..............................................5-1
II. BD SIGNAL GENERATION.....................5-3
A. Overview............................................5-3
B. BD generation / detection ..................5-3
III. LASER DRIVER CIRCUIT.......................5-4
A. Operation ...........................................5-4
B. Laser light intensity control ................5-4
IV. LASER SCANNER MOTOR
CONTROL................................................5-6
A. Operation outline................................5-6
V. DISASSEMBLY, ASSEMBLY ..................5-7
A. Laser scanner unit .............................5-8
CHAPTER 6 IMAGE FORMATION SYSTEM
CHAPTER 7 PICK-UP / FEEDING SYSTEM
CHAPTER 8 FIXING SYSTEM
I. OVERVIEW..............................................6-1
A. Construction.......................................6-1
II. PRIMARY CHARGING ROLLER BIAS
CONTROL................................................6-3
A. Outline ...............................................6-3
B. Control operation ...............................6-3
III. TRANSFER CHARGING ROLLER BIAS
CONTROL................................................6-4
A. Overview............................................6-4
B. Bias control ........................................6-5
IV. SEPARATION STATIC CHARGE
ELIMINATOR BIAS CONTROL ...............6-6
A. Operation ...........................................6-6
V. DEVELOPING BIAS CONTROL..............6-7
A. Outline ...............................................6-7
B. Operation ...........................................6-7
VI. RE-CHARGE BIAS CONTROL................6-8
A. Operation ...........................................6-8
VII. CARTRIDGE DETECTION ......................6-9
A. Operation ...........................................6-9
I. OVERVIEW..............................................7-1
A. Construction Overveiw.......................7-1
II. PICK-UP FEEDING OPERATION ...........7-2
A. Overveiw............................................7-2
III. CASSETTE PICK-UP MECHANISM........7-3
A. Pick-up oparation...............................7-3
B. Retry pick-up......................................7-5
C. Paper size detection ..........................7-6
IV. MULTI-FEEDER PICK-UP.......................7-7
A. Overview............................................7-7
B. Multi-feeder pick-up mechanism........7-8
C. Multi-feeder retry pick-up ...................7-9
D. Multi-feeder paper size setting.........7-10
V. PAPER FEEDING OPERATION............7-12
A. Paper leading edge detection ..........7-12
B. Paper width detection ......................7-12
VI. JAM DETECTION ..................................7-13
A. Overview..........................................7-13
B. Types of Jam ...................................7-14
C. Jam sequence..................................7-14
VII. DISASSEMBLY, ASSEMBLY ................7-23
A. Cassette feeding assembly..............7-24
B. Multi-feeder assembly......................7-30
C. Registration roller assembly.............7-33
D. Feeder assembly .............................7-35
I. OPERATIONAL OVERVIEW...................8-1
A. Overview............................................8-1
B. Fixing pressure roller cleaning...........8-1
II. FIXING CONTROL...................................8-3
A. Fixing temperature control .................8-3
B. Fixing heater safety mechanism ........8-5
C. Fixing assembly malfunction
detector..............................................8-5
III. DISASSEMBLY, ASSEMBLY ..................8-6
A. Removing the fixing assembly ...........8-7
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COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 9 EXTERNAL / AUXILIARY MECHANISM
CHAPTER 10 CASSETTE FEEDER
CHAPTER 11 INSTALLATION
CHAPTER 12 MAINTENANCE AND INSPECTION
I. CONTROL PANEL...................................9-1
A. Overview............................................9-1
II. POWER SUPPLY ....................................9-2
A. Low-voltage power supply circuit.......9-2
B. High voltage power supply circuit ......9-4
C. Energy save function control..............9-5
III. FAN..........................................................9-7
A. Rotation control mechanism ..............9-7
IV. BACK-UP BATTERY................................9-8
A. Back-up function ................................9-8
B. Back-up Data ...................................9-12
V. DISASSEMBLY, ASSEMBLY ................9-16
A. Control panel....................................9-17
B. Main Motor.......................................9-19
C. DC controller PCB............................9-25
D. Image processor PCB......................9-26
E. DC power supply PCB .....................9-27
I. OVERVIEW............................................10-1
II. OVERVIEW OF THE ELECTRICAL
CIRCUITS..............................................10-3
A. Overview..........................................10-3
III. FEEDER CONTROLLER PCB
INPUT AND OUTPUT.............................10-4
IV. OPERATION OVERVIEW......................10-5
A. Overview..........................................10-5
B. Basic Sequence ..............................10-6
V. FEEDER MOTOR CONTROL................10-7
A. Operation .........................................10-7
VI. JAM DETECTION ..................................10-8
A. Overview..........................................10-8
B. Jam Sensing ....................................10-9
VII. DISASSEMBLY, ASSEMBLY ..............10-11
A. Removing the feeder motor ...........10-12
B. Removing the pick-up/feeder/
separation motor............................10-12
C. Removing the pick-up unit .............10-14
I. CHOOSING AN SUITABLE INSTALLATION
LOCATION.............................................11-1
II. UNPACKING AND INSTALLATION.......11-3
A. Opening the package and removing
the packing materials.......................11-4
B. Installing the cartridge......................11-5
C. Loading paper into the cassette.......11-8
D. Loading paper into the
multi-feeder....................................11-11
E. Attaching the tray/Power cord........11-12
F. Checking the Copy image..............11-13
G. Setting the Fax machine function....11-13
I. PERIODIC REPLACEMENT PARTS.....12-1
II. ESTIMATED LIFESPAN OF CONSUMABLE
PARTS ...................................................12-1
III. BASIC SERVICING PROCEDURES.....12-2
IV. CARTRIDGE STORAGE AND
HANDLING.............................................12-3
A. Storage when the packing seal is
intact ................................................12-3
B. Storage and handling when the
packing seal has been opened ........12-4
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COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
APPENDIX
CHAPTER 13 TROUBLESHOOTING
I. STANDARDS AND ADJUSTMENTS.....13-2
A. Machanical system ..........................13-2
B. Electrical System .............................13-9
II. IMAGE AND MACHINE MALFUNCTION
COUNTERMEASURES.......................13-15
A. Initial check ....................................13-15
B. Treatment procedures by faulty
image type .....................................13-17
C. Operation malfunction
countermeasures ...........................13-26
III. FAULTY FEEDING
COUNTERMEASURES.......................13-34
A. Overview........................................13-34
B. Copy paper jam..............................13-35
C. Faulty feeding ................................13-38
IV. ELECTRICAL PARTS POSITIONS/
FUNCTIONS........................................13-39
A. Clutches, solenoids........................13-40
B. Motor, fan.......................................13-42
C. Sensors..........................................13-44
D. Switches, lamps, miscellaneous ....13-46
E. PCBs..............................................13-48
F. Variable resistor(VR)/LED/check
pin listed by PCB plate...................13-50
V. SERVICE MODE..................................13-55
A. Overview........................................13-55
B. Operating Procedures....................13-56
C. Service mode menu list..................13-57
D. SSSW Default Setting....................13-63
E. Parameter settings.........................13-78
F. Test Mode (TEST MODE)............13-111
VI. REPORTS..........................................13-142
A. User reports .................................13-142
B. Service report...............................13-145
VII. USER ERRORS.................................13-163
VIII. SERVICE ERRORS...........................13-170
A. GENERAL TIMING CHART.....................A-1
B. SIGNALS AND ABBREVIATIONS...........A-3
C. GENERAL CIRCUIT DIAGRAM..............A-5
D. LIST OF SPECIAL TOOLS....................A-11
E. SOLVENTS AND OILS..........................A-12
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COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)

CHAPTER 1

INTRODUCTION
I. FEATURES..............................................1-1
II. SPECIFICATIONS...................................1-2
III. NAMES OF PARTS .................................1-6
A. External view......................................1-6
B. Cross sectional diagram ....................1-8
IV. OPERATION EXPLANATION................1-10
A. Control panel....................................1-10
B. Basic operation ................................1-13
C. Advanced features...........................1-13
D. User mode .......................................1-14
V. ROUTINE MAINTENANCE TO BE
CARRIED OUT BY THE USER .............1-32
VI. SAFETY .................................................1-33
A. Laser beam safety.......................1-33
B. Toner safety.....................................1-36
VII. COPYING PROCESS............................1-37
A. Outline..............................................1-37
This chapter provides an overview of the unit’s specifications, operating method and
copying process.
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-1

I. FEATURES

< Copy function >
• 1200 equivalent × 600dpi high resolution copy
• Due to a new engine, high image quality printing with minute particle super fine toner (diameter 5 microns) has been made possible.
• Due to the integrated drum, toner cassette, the print inner assembly is refreshed when the cartridge is replace.
• 256 gradation readings, and realistic half tone rendering.
• Max. 5 way / max. 1100 sheets large volume multi-level pick-up.
• Dual operation - allows copying during fax transmission.
< Fax function >
• High speed Super G3 Fax 2 second transmission (33.6kbps) provided as standard for ordinary telephone lines.
• Able to send and receive A3 size direct copy.
• 400dpi scanning resolution ultra high image quality (ultra fine mode).
• 600dpi recording resolution ultra high image quality, standard mode 600dpi print­ing.
• Standard 1megabyte memory (roughly 64 sheets), possibility to expand to maxi­mum 9 megabytes (roughly 576 sheets).
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-2

II. SPECIFICATIONS

1. Type
2. Method
Item Main unit Copyboard Light source Lens Photosensitive medium
Specifications Desk top Fixed Xenon lamp Fixed focal lens OPC (φ 30)
Item Copying Charging Exposure Copy density adjustment Developing Pick-up Automatic
Manual Transfer Separation
Cleaning Fixing
Specifications Indirect electrostatic copying method AC roller charging method Semiconductor laser Automatic or manual Dry single component jumping method (single unit drum cartridge) Cassette Multi-feeder Roller charging method Electrostatic separation (static charge elimination) + curvature
separation Rubber blade SURF Fixing
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-3
3. Functions
*1: 50 or less sheets of tracing paper (GNT-80) by cassette. *2: 50 or less sheets of OHP sheets by cassette (designated paper). *3: 1 or less sheets of tracing paper (GNT-80) by multi-feeder. *4: Differs depending on the main unit configuration.
Item Types of document Max. document size Wait time
First copy time
Continuous copying Pick-up capacity Delivery tray capacity Copy size Cassette
pick-up Multi-feeder
pick-up
Types of Cassette copy paper pick-up
Multi-feeder
pick-up Cassette specifications Non image Leading
width edge
Trailing
edge
Front
Rear Auto clear
Energy saver
Option *4
Specifications Sheet, book, three dimensional objects (up to max. 2kg) A3 / 11 × 17 15 seconds or less from power ON (20°C) 7 seconds or less from the energy saver mode being cancelled 12 seconds or less (main unit cassette pick-up, 1-to-1 copy, A4,
no AE) 1 to 99 sheets Each cassette 250 sheets *1, multi-feeder 100 sheets (80g/m
2
) 100 sheets *2 Max. : A3 / 11 × 17
Min. : A5 Max. : A3
Min. : A5 Plain paper 64 to 90g/m
2
, recycled paper 64 to 90g/m2, tracing
paper (GNT-80) *1 Plain paper 64 to 128g/m
2
, tracing paper (SM-1) labels, recycled
paper 64 to 128g/m
2
, OHP *2, tracing paper (GNT-80)*3
With tab, universal
4.0 ± 2.0mm
2.5 ± 2.0mm
2.5 ± 2.0mm
2.5 ± 2.0mm Yes (Standard 2 min., possible to change in units of 1 min.
between 0 to 9 min) Yes (Standard 3 min., possible to change in units of 1 min.
between 3 to 30 min) Cassette feeder (1 step type / 3 step type), 8MB expanded
memory, ADF, FAX board
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-4
4. Other
Item Operating Temperature range environment Humidity range
Atmospheric pressure
range Power supply
Cassette Feeding Module-D1
Cassette Feeding Module-E1 Power Maximum consumption Standby
Energy saving mode Operating When in operation noise Standby Dimensions Width
Depth
Height Mass Storage of Copy paper consumable items Cartridge
Specifications 5 to 35°C 10 to 90% RH 709 to 1013hpa
Supplied by main unit :ZCRxxxxx Supplied by main unit :ZHRxxxxx Approx.800W Approx.20W Approx.14W 66dB or less 40dB or less 616 (mm) / 24.25” 640 (mm) / 25.20” 427 (mm) / 16.81” (Including ADF)
48.8kg 107.59 Ò Store with the package closed and avoid humidity Refer to page 12-3
Main unit
GP160 GP160DF
• 230V(ITA): PNSxxxxx • 230V(ITA): PHLxxxxx
• 230V(UK): QCTxxxxx • 230V(UK): QCLxxxxx
• 230V(FRN): SBTxxxxx • 230V(FRN): SBRxxxxx
• 230V(GER): TBTxxxxx • 230V(GER): TBQxxxxx
• 230V(AMS): UEHxxxxx • 230V(AMS): UEFxxxxx
• 230V(CA): RCXxxxxx
• 230V(Others):PHXxxxxx
GP160F
• 230V(ITA): PHTxxxxx
• 230V(UK): QCMxxxxx
• 230V(FRN): SBSxxxxx
• 230V(GER): TBRxxxxx
• 230V(AMS): UEGxxxxx
• 230V(CA): RCWxxxxx
• 230V(Others):PHMxxxxx
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-5
5. Copy speed
Reproduction mode
Direct copy
Size A4 (210 × 297mm) A3 (297 × 420mm) B4 (257 × 364mm)
A4R (297 × 210mm)
B5 (182 × 257mm)
B5R (257 × 182mm) A4 (148.5 × 210mm)
LTR (216 × 279mm)
LTRR (279 × 216mm)
LGL (216 × 356mm)
11 × 17 (279 × 432mm)
Copy paper size
A4 A3 B4
A4R
B5
B5R
A5
LTR
LTRR
LGL
11 × 17
No.of copies / minute
16
9
10
9 16 12 12 16
9 9 9
Specifications are subject to change for the sake of product improvements.
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-6

III.NAMES OF PARTS

A. External view
Main unit
ADF standard equipment model
Figure 1-301 Figure 1-302
Copyboard cover model
Figure 1-303 Figure 1-304
Cassette feeder (accessory)
Figure 1-305
[2]
[3]
[4]
[1]
[5]
[2]
[4]
[1]
[5]
[7]
[7]
[8]
[8]
[9]
[9]
[10]
[6]
[10]
[6]
[4]
[3]
[1]
[2]
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-7
Main unit
Cassette feeder (accessory)
[1] Cassette feeder [2] Cassette [3] Right door [4] Feeder lifting handle
[1] Control panel [2] ADF [3] Document delivery tray [4] Delivery tray [5] Cassette
[6] Right lower cover [7] Front cover [8] Printer unit release handle [9] Printer unit [10] Multi feeder tray
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-8
B. Cross sectional diagram
Figure 1-306
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[11]
[10]
[12]
[13]
[14]
[15]
[16]
[17]
[18]
[19]
[20]
[21]
[22]
[38]
[37]
[36]
[35]
[31]
[33]
[34]
[32]
[30]
[29]
[28]
[27]
[26]
[25]
[23]
[24]
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-9
[1] Mirror 3 [2] Mirror 2 [3] White reference assembly [4] Mirror 1 [5] Document scanning lamp [6] Copyboard glass [7] Fixing delivery roller [8] Cleaning roller [9] Fixing film [10] CCD [11] Lens [12] Charge eliminator [13] Laser scanner unit [14] Photosensitive drum [15] Primary charging roller [16] Mirror 4 [17] Developing cylinder [18] Cartridge [19] Registration pressure roller [20] Registration roller [21] Multi-feeder pick-up roller [22] Multi-feeder tray
[23] Vertical path roller (Main unit pick-up
assembly) [24] Vertical path roller (Cassette feeder) [25] Separation roller (Main unit pick-up
assembly) [26] Separation roller (Cassette feeder) [27] Feed roller (Cassette feeder) [28] Feed roller (Main unit pick-up
assembly) [29] Pick-up roller (Cassette feeder) [30] Pick-up roller (Main unit pick-up
assembly) [31] Transfer charging roller [32] Separation static charge elimination [33] Paper sensor lever (Cassette feeder) [34] Paper sensor lever (Main unit pick-
up assembly) [35] Feed assembly [36] Fixed pressure roller [37] Paper cassette (Main unit) [38] Paper cassette (Cassette feeder)
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-10

IV.OPERATION EXPLANATION

A. Control panel
Figure 1-401
[1] [2] [3]
Copy Special Features
[7]
[4]
In Use/Memory
[5]
Return Set
[8]
[6][10][11]
Error
[9]
[12]
[13][14]
Coded
Fax Monitor
Program
Dial
Reset
GHI
Data Registration
PRS
Tone
[18]
[20]
[19]
Hook
ABC
JKL MNO
TUV WXY
OPER SYMBOLS
DEF
[21]
[15]
RedialR Stamp
Clear
[16]
Start
[22]
Direct
Stop
[23]
TX
[17]
1
8
16
15
23
22
2 3 4 5 6 7
9
10
11
13
12
17
18
20
19
24
25
27
26
[25]
Energy Saver
14
21
28
29 ~ 56
57 ~ 84
[24]
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-11
No. Key name Function outline [1] Display contrast VR Adjusts the control panel contrast. [2] Collate key Performs sort copying when copying with the ADF. [3] Copy special features Performs frame erasing, margin, transferring and 2 in 1
copying. [4] COPY Changes over to the copy mode. [5] FAX* Changes over to the fax mode. [6] PRINT/SCAN* Changes over to the printer mode. [7] Display selection Selects functions shown in the display. [8] Return Returns to the previous display. [9] Set Confirms the registration/setting. [10] Fax Monitor* Confirms the transmission conditions, clears transmission
reservations. [11] Program* Registers a single operation that can be selected by simply
pushing this key. [12] Coded Dial* Uses speed dial. [13] Hook* Ability to listen to the other party’s response through the
speaker. [14] R* Press to dial an outside telephone number, or an extension
number, when the fax is connected through a swichboard
(PBX). [15] Redial* Redials the last number dialed. [16] Stamp* Stamps a completed transmission. [17] Direct TX* Executes direct transmission. [18] Reset Resets the copy mode. [19] Data registration Calls up the user mode setting display. [20] Numeric key Dials the telephone number, sets the number of copies, etc.. [21] Clear Clears the registration/setting. [22] Start Starts transmission / copying. [23] Stop Stops transmission / copying. [24] Energy saver Clears the energy saver mode. [25] One touch panel* One touch dial key.
*: Not available on copiers not equipped with the fax function **: Not available on copiers not equipped with the printer function
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-12
Figure 1-402
Key name Function outline Delayed Transmission* Designates the sending time of the transmission. Polling* Designates polling transmission. Confidential Mailbox* Designates confidential transmission. Relay Broadcast* Designates relay origination transmission. Delete* Deletes the input characters. Pause Inserts a pause in the telephone number. Memory Box* Prints documents when the y hav e been stored in the Memory box,
or when a document has been reception by the memory box.
Memory Reception* Receives in memory and designates the printing of reception
documents. Transfer* Designates the transfer of reception documents to other faxes. Memory Reference* Designates the confirmation or deletion of memory contents. Report* Designates the output of each kind of report and list. Clear Designates the deletion of registration/setting. Set Designates the confirmation of registered/set contents. TTI Selector* Used when changing the senders name. Subaddress* Used when performing a subaddress transmission. Password* Used when transmitting with a fax standard password. Receive mode* Designates switching to receive mode. Tone/+ Connects to information services that accept tone dialing only,
even if you are using a rotar y pulse line or enters a plus sign
in a fax number. And enters a plus sign when registering your
fax number. DT Press to confirm the dial tone when registering a telephone
number. Space* Creates a space between rows of numbers or characters. Shift key Use to selecting items on the control panel.
*: Not available on copiers not equipped with the fax function
Slide seitch (Normally off for user speration)
Delayed Transmission
Memory Box
Memory
Reference
TTI Selector
Confidential
Polling
Memory
Reception
Report Clear Set
Subaddress Password
Mailbox
Transfer Space
Relay
Broadcast
Receive
Mode
Spealer volume switch
Pause
Tone/+
D.T.
Delate
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-13
B. Basic operation
The basic operations of the copy keys on the operation panel are listed below.
Table 1-401
C. Advanced features
The basic operations of the advanced copy feature keys on the operation panel are
listed below.
Table 1-402
Key name Reproduction ratio key Paper selection key Scanning mode key
Details Selects fixed ratio change (2R2E) or zoom (50 to 200%). Selects the pick-up cassette. Selects the scanning density (automatic, F1 to F9) and the
image quality (character, character/photo, photo).
Key name
Page separation
Binding margin
Frame erasing
Document frame erasing
Sheet frame erasing
Book frame erasing
Punch hole erasing
2 in 1 copy
Details Performs left/right page separation copy in the book mode.
Sets the left and right margins and designates the 2-page spread copy size.
Creates a binding margin on the paper.Sets the margin position (left margin, right margin, top margin, bottom mar­gin) and also the margin width (1 to 10mm).
Sets the frame erasing position. Copies with document frame erasing.
Creates a margin around the outside of the document and copies.
When copying books, etc., the surrounding and center margins are deleted.
Erases punch holes from the left margin of copied docu­ments.
Inputs the document size and paper size and designates 2 in 1 copying.
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-14
D. User mode
When the registration/setting key is pressed on the control panel, the user mode set-
ting screen is displayed.
The construction of the user mode is shown below.
1. User mode for copies equipped with the fax function
Figure 1-403
REGISTRATION/SETTING
01 DATA REGISTRATION
01 DATE/TIME SETTING 02 UNIT TEL NUMBER 03 UNIT NAME 04 SENDER NAME REG.
05 TX TERMINAL ID
06 DENSITY CONTROL
07 PROGRAM KEY REG
08 OFFHOOK ALARM
09 VOLUME CONTROL
10 TEL LINE TYPE 11 R-KEY SETTING
01 USER SETTINGS
(9)
01 ON
02 OFF
01 LIGHT 02 STANDARD 03 DARK
01 PRINT REPORT
02 REPORT 03 TONE 04 SENDER'S NAME 05 SUBADDRESS 06 RX MODE
01 ON
02 OFF
01 KEYPAD VOLUME 02 ALARM VOLUME 03 TX DONE TONE
04 RX DONE TONE
05 PRINTING DONE TONE
06 SCANNING DONE TONE
07 COPYING DONE TONE
01 ROTARY PULSE
02 TOUCH TONE
01 PSTN
02 PBX
01 TTI POSITION
02 TEL NUMBER MARK
3 5 7
01 PREFIX 02 HOOKING
03 EARTH CONNECTION
01 OUTSIDE IMAGE
02 INSIDE IMAGE
01FAX
02 TEL
01 ON
02 OFF
01 ON
02 OFF 01 ON 02 ERROR ONLY
03 OFF
01 ON 02 ERROR ONLY
03 OFF
(1 ~ 3) 1 (1 ~ 3) 1
01 ON 02 ERROR ONLY
03 OFF 01 ON
02 ERROR ONLY 03 OFF
01 ON
02 ERROR ONLY 03 OFF
(1 ~ 3) 1 (1 ~ 3) 1
(1 ~ 3) 1 (1 ~ 3) 1
(1 ~ 3) 1 (1 ~ 3) 1
(1 ~ 3) 1 (1 ~ 3) 1
(1 ~ 3) 1 (1 ~ 3) 1
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-15
Figure 1-404
02 REPORT SETTINGS
01 TX REPORT
01 OUTPUT NO
02 PRINT ERROR ONLY
03 OUTPUT YES
REPORT WITH TX IMAGE
REPORT WITH TX IMAGE
01 OFF
02 ON
01 OFF
02 ON
02 RX REPORT
01 OUTPUT NO
02 PRINT ERROR ONLY 03 OUTPUT YES
03 CONFID. RX REPORT
04 MEMORY BOX REPORT
05 ACTIVITY REPORT
03 TX SETTINGS
01 ECM TX
01 ON
02 OFF
01 OUTPUT NO
02 OUTPUT YES
01 OUTPUT NO
02 OUTPUT YES
01 AUTO PRINT
02 DAILY REPORT TIME
03 TX/RX SEPARATE
01 ON
02 OFF
01 OFF
02 ON REPORT PRINT TIME
01 OFF
02 ON
02 PAUSE TIME
(01 ~ 15) 02 SEC
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-16
Figure 1-405
03 AUTO REDIAL 01 ON
02 OFF
04 BATCH TX
01 ON
02 OFF
05 ERASE FAILED TX
01 OFF
02 ON
06 TIME OUT
01 ON
02 OFF
07 STAMP ACTION
01 DIRECT & MEMORY TX
02 DIRECT TX
04 RX SETTINGS
01 ECM RX
01 ON
02 OFF
01 REDAIL TIMES 02 REDIAL INTERVAL 03 TX ERROR RESEND
01 ON
RESEND TX FROM
02 OFF
01 ALL PAGES
02 ERROR & 1ST PG
03 ERROR PAGE
(01 ~ 15) 02 TIMES (02 ~ 99) 02 MIN.
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-17
Figure 1-406
02 REMOTE RX
03 MEMORY RX
04 RX PAGE FOOTER
05 N ON ONE PRINT
01 ID CALL #
02 HOOK 03 OFF
01 ON
MEMORY RX ALARM
02 OFF
01 OFF
02 ON
01 OFF
02 ON
REMOTE RX ID
(00 ~ 99, *, #) 25
01 OFF
02 ON
COPYRIGHT © 1999 CANON INC. CANON GP160 REV.0 FEB. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1 INTRODUCTION
1-18
Figure 1-407
05 PRINTER SETTINGS
01 # OF RX COPIES 02 SELECT CASSETTE
03 RX REDUCTION
04 PRINT IN ORDER
(01 ~ 99) 01 COPIES 01 CASSETTE SW A
02 CASSETTE SW B
03 CASSETTE SW C
04 CASSETTE SW D
01 ON
01 RX REDUCTION
02 OFF
02 SELECT REDUCE DIR
01 OFF
02 ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
01 AUTO SELECTION
02 FIXED REDUCTION
SELECT REDUCE %
01 VERTICAL ONLY
02 HORIZ & VERTICAL
97% 95%
90%
75%
05 TONER SUPPLY LOW
01 RX TO MEMORY
02 KEEP PRINTING
*1
06 NAME STACK SIZE
01 OFF
02 ON
BYPASS DOC. SIZE
01 A3
02 A4 03 B4 04 B5 05 A4R 06 A5 07 B5R 08 A5R 09 11 x 17 10 LTR 11 LTRR 12 LGL
*1 Even when the [NAME STACK SIZE] is set to [OFF], if [STACK BYPASS] is selected by [CASSETTE
ELIGIBLTY] or [SET REPORT CASSETTE], [STACK BYPASS] will automatically come [ON]
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