Canon CS9900F Service Manual

CS9900F
SER VICE MANUAL
Canon
SERVICE MANUAL
REVISION 0
CanoScan 9900F JPN 8132A001AA USA 8132A002AA EUR 8132A003AA UYW000001­UK 8132A004AA AUS 8132A005AA CAN/CLA 8132A006AA
FEB. 2003
COPYRIGHT 2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
COPYRIGHT © 2003 CANON INC.
Printed in Japan
Imprimè au Japon
Use of this manual should be strictly supervised
to avoid disclosure of confidential information.
COPYRIGHT 2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
CONTENTS
CHAPTER 1 : GENERAL DESCRIPTIONS
I. SPECIFICATIONS....................... 1-1
II. PARTS CONFIGURATION ........... 1-2
A. Front View .......................... 1-2
B. Back View ........................... 1-4
III. SETTING UP THE SCANNER ...... 1-5
A. Precautions ......................... 1-5
CHAPTER 2 : OPERATION AND TIMING
I. BASIC OPERATION .................... 2-1
A. Functions............................ 2-1
B. Electrical System ................ 2-2
C. Main PCB Input and Output. 2-4
D. Document Scanning Sequence
........................................... 2-5
B. Unlocking the Lock Switch .. 1-6
C. Connecting the Cables ......... 1-6
D. Scanning ............................. 1-8
IV. CUSTOMER’S DAILY MAINTENANCE
......................................... 1-12
III. IMAGE PROCESSING ............... 2-12
A. Outline .............................. 2-12
B. Image Processing ............... 2-13
IV. CONTROL SYSTEM .................. 2-20
A. Control System Diagram .... 2-20
B. Main PCB .......................... 2-20
II. OPTICAL SYSTEM ..................... 2-6
A. Outline ................................ 2-6
B. Lamp Lighting Circuit ......... 2-7
C. FARE (Film Automatic Retouch-
ing and Enhancement) ......... 2-9
D. Motor Control Circuit ........ 2-11
CHAPTER 3 : MECHANICAL SYSTEM
I. PARTS REPLACEMENT .............. 3-1
A. Precautions ......................... 3-1
II. EXTERNALS .............................. 3-2
A. Removing the Film Adapter Unit
........................................... 3-2
B. Removing the Top Cover and
Document Glass Unit ........... 3-3
V. INTERFACE ............................. 2-21
A. USB ................................... 2-21
B. IEEE 1394 ......................... 2-24
VI. POWER SUPPLY....................... 2-24
E. Attaching the Front Panel ...3-9
III. PCBs ....................................... 3-11
A. Removing the Main PCB .... 3-11
IV. OPTICAL SYSTEM ................... 3-14
A. Removing the Scanning Unit,
Pulley Unit, and Motor Unit 3-14
B. Removing the Motor Unit .. 3-22
C. Attaching the Top Cover...... 3-6
D. Removing the Front Panel ... 3-7
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
C. Attaching the Motor Unit .. 3-23
CHAPTER 4 : MAINTENANCE AND SERVICING
I. PERIODICAL REPLACEMENT
PARTS ....................................... 4-1
II. CONSUMABLE PARTS
DURABILITY .............................. 4-1
CHAPTER 5 : TROUBLESHOOTING
I. INTRODUCTION ........................ 5-1
A. Initial Check ....................... 5-1
B. Others ................................. 5-1
II. TROUBLESHOOTING FLOWCHART
........................................... 5-2
A. Power LED Failure ............... 5-2
B. Communication Failure ....... 5-3
III. PROBLEM, CAUSE AND
CORRECTIVE ACTION ............... 5-4
A. Power LED Not Lighting....... 5-4
B. Communication Failure ....... 5-4
III. PERIODICAL SERVICING ........... 4-1
IV. SPECIAL TOOLS ........................ 4-1
V. SOLVENTS AND LUBRICANTS .... 4-1
C. Scanning Unit Movement Failure
........................................... 5-5
D. Poor Image Quality .............. 5-5
E. Acoustic Noise ..................... 5-5
IV. CANON SCANNER TEST ............. 5-6
A. Outline ................................ 5-6
B. Operating Environment ....... 5-6
C. Functions ............................ 5-7
D. Functions Descriptions ....... 5-8
E. Error Message ................... 5-18
CHAPTER 6 : PARTS CATALOG
FIGURE 001 .............................. 6-2
APPENDIX
I. GENERAL CIRCUIT DIAGRAM .... A-1
II. MAIN PCB CIRCUIT DIAGRAM ... A-2
COPYRIGHT  2002 CANON INC. CANOSCAN 8000F REV.0 OCT. 2002 PRINTED IN JAPAN (IMPRIME AU JAPON)
FIGURE 100 .............................. 6-4
III. CCD PCB CIRCUIT DIAGRAM ... A-11
CHAPTER 1
GENERAL DESCRIPTIONS
I. SPECIFICATIONS....................... 1-1
II. PARTS CONFIGURATION ........... 1-2
A. Front View .......................... 1-2
B. Back View ........................... 1-3
III. SETTING UP THE SCANNER ...... 1-4
A. Precautions ......................... 1-4
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
B. Unlocking the Lock Switch .. 1-4
C. Connecting Cables ............... 1-5
D. Scanning ............................. 1-6
IV. CUSTOMER’S DAILY MAINTENANCE
........................................... 1-9

I. SPECIFICATIONS

Scanner Main Unit
Type : Flatbed image scanner
Scanning Part
Image sensor : 14,240-pixel 6-line CCD Light source : Cold cathode fluorescent lamp Document type : Sheet, Book Document alignment position : Right-end corner Max. document size : A4/Letter size (216 x 297mm) Image output mode : Color 16-bit/ 8-bit for RGB each
Grayscale 16-bit/ 8-bit Optical resolution : 3200 dpi x 6400 dpi Scanning time : USB2.0/IEEE1394 USB1.1
upto 200dpi 2.16 2.16
upto 400dpi 2.16 4.32
upto 800dpi 4.32 8.64
over 801dpi 8.64 17.28
(msec/ line)
CHAPTER 1
Film Scanning Part
Film type : Color and monochrome, negative and positive Film size : 35mm sleeve (6 frames x 8)
35mm slide mount (24 frames)
Brownie
4X 5 inch Light source : Cold cathode fluorescent lamp
IR LED (for FARE function) Scanning time : USB2.0/IEEE1394:2.16-138.24msec/line
USB1.1:2.16-146.88ms/line
(automatically selected depending on films)
Interface Part
Interface : USB connector (Universal Serial Bus 2.0)
IEEE-1394 connector
Power connector (for AC adapter)
FAU connector (6-pin)
Front Panel
Scanner button : 4 buttons (COPY, SCAN, FILE, E-MAIL) on the scanner
unit
Others
Operating environment : Temperature : 10 to 35 degrees
Relative humidity : 10 to 90%RH
Air pressure : 613 to 1013 hPa Power source : 100V to 120V
220V to 240V Power consumption : 21W max. (during operation)
8W (during standby) Dimensions : 290.0 (Width) x 509.0 (Depth) x 127.3 (Height) mm Weight : Approximately 5.3kg
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
1 - 1
CHAPTER 1

II. PARTS CONFIGURATION

A. Front View
4
1
2
3
5
q Document Cover w Protective Sheet e Film Adapter Unit r Document Glass t COPY Button y SCAN Button u FILE Button i E-MAIL Button o Alignment Mark !0 Lock Switch
10
6
7
8
9
1 - 2
Figure 1-1
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
B. Back View
CHAPTER 1
1
2
3
4
5
q Power Connector w FAU Cable e FAU Connector r IEEE-1394 Connector t USB Connector
Figure 1-2
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
1 - 3
CHAPTER 1

III. SETTING UP THE SCANNER

A. Precautions
* Keep the scanner out of direct sunlight. Direct exposure to the sunlight or excessive heat
may cause damage to the scanner. * Do not install the scanner in a humid or dusty environment. * Use supplied AC adapter only. * Place the scanner on an even and flat surface. Tilted or uneven surface may cause a
mechanical problem. * Keep the outer carton and packing material for future shipment.
B. Unlocking the Lock Switch
Scanning unit is locked by the lock switch to prevent a damage during transport. Unlock the lock switch by pushing it toward the “unlock” mark to use the scanner.
q Lock Switch
Figure 1-3
Note : Ensure to lock the lock switch during transport.
1
1 - 4
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
C. Connecting Cables
CanoScan 9900F needs to be connected to the USB port on the host computer. For details, refer to the “Quick Start Guide” that comes with the product. As for connecting the host computer’s cables to the scanner, refer to the host computer' manual.
Note: Install the device driver before connecting the cables.
1. Connecting FAU Cable, USB Cable, IEEE 1394 Cable and AC Adapter Cable
1) Connect the FAU cable to the FAU connector.
2) Connect the scanner with the host compter by either USB Cable or IEEE1394 Cable.
Note: IEEE1394 Cable is not included. Use recommended cables.
3) Connect the AC adapter cable to the power connector on the scanner.
6
q USB Connector w IEEE-1394 Connector e Power Connector r USB Cable t IEEE-1394 Cable y AC Adapter
1
2
3
4
5
Figure 1-4
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
1 - 5
CHAPTER 1
D. Scanning
1. Scanning Original
1) Place an original face-down on the document glass by aligning its top edge with the alignment mark.
q Alignment Mark
Figure 1-5
2) Close the document cover without moving the original.
3) Send the scan command from the host computer.
1
1 - 6
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
2. Scanning Film
1) Slide the protective sheet up and remove it from the document cover.
Figure 1-6
2) Insert the film into the film guide. * Film strips Open the film holder on the film guide for film strips, insert the strip(s) face-down into the guide and close the film holder. * Slides Place a slide face down in the film guide for slides. * Open the film holder on the film guide for Brownie and 4X 5 inch, insert the strip(s) face­down into the guide and close the film holder.
R
R
Figure 1-7
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 1
3) Place the loaded film guide by aligning its leading tab with FILM mark on the document glass and close the document cover.
1
q FILM Mark
Figure 1-8
4) Send the scan command from the host computer.
1 - 8
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
IV. CUSTOMER’S DAILY MAINTENANCE
Dirt on the document glass may result in an unclear image or lines on an image. Clean the document glass according to the following steps.
1) Disconnect all the cables from the scanner.
2) Dampen a soft and clean cloth and wring it thoroughly. Wipe a dirt off the document glass with the cloth.
3) Completely wipe water off the document glass with a dry cloth.
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
1 - 9
CHAPTER 2
OPERATION AND TIMING
I. BASIC OPERATION .................... 2-1
A. Functions ............................ 2-1
B. Electrical System ................ 2-2
C. Main PCB Input and Output. 2-4
D. Document Scanning Sequence
........................................... 2-5
II. OPTICAL SYSTEM ..................... 2-6
A. Outline ................................ 2-6
B. Lamp Lighting Circuit ......... 2-7
C. FARE (Film Automatic Retouching
and Enhancement) .............. 2-9
D. Motor Control Circuit ........ 2-11
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
III. IMAGE PROCESSING ............... 2-12
A. Outline .............................. 2-12
B. Image Processing ............... 2-12
IV. CONTROL SYSTEM .................. 2-17
A. Control System Diagram .... 2-17
B. Main PCB .......................... 2-17
V. INTERFACE ............................. 2-18
A. USB ................................... 2-18
B. IEEE 1394 ......................... 2-19
VI. POWER SUPPLY....................... 2-20
CHAPTER 2

I. BASIC OPERATION

A. Functions
The scanner is composed of three systems including optical system, image processing system, and control system.
FAU
FAU Lamp
IR LED
Host
Computer
Control
System
BGR
Lamp
B G R
CCD
FARE Unit
Figure 2-1
Scanning Unit
Lens
Image Processing System
Optical System
Drive Motor
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
2 - 1
CHAPTER 2
B. Electrical System
1. Outline
Figure 2-2 is an electric system circuit diagram. The scanner is not equipped with CPU. The device driver with a control program installed in the host computer functions as CPU. The host computer sends a command to the ASIC via the USB controller or IEEE 1394 controller. The ASIC controls the whole electrical circuits and image processing of the scanner. The image signals read by the CCD are converted into digital data by analog IC. The digital data is then processed by the ASIC and is output to the host computer via USB interface.
Host Computer
Control
Program
+24V
AC adapter
Scanning
Lamp
Inverter
PCB
CCD
PCB
FARE
Unit
J2
JP1
Regulator
Analog IC
USB
Controller
JP9
JP9
ASIC
IEEE-1394
Controller
JP9JP9
Home
Position
Sensor
DRAM
Motor
Driver
J1
JP2
JP8
FAU
Inverter
PCB
FAU Lamp
Button PCB
Scanner Button
Power LED
Drive
Motor
2 - 2
Figure 2-2
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
2. Functions of Main PCB
1) Analog IC
Converts the image signals (analog signals) read by CCD into digital data.
- CDS (Correlated Double Sampling)
- AGC (Auto Gain Control)
- 8-bit A/D converter
2) ASIC
Performs the following transactions:
- DRAM control
- CCD timing clock creation
- Line buffer control
- CCD output line difference adjustment
- Image processing
- Shading correction
- Motor driver control
CHAPTER 2
3) DRAM
Stores the shading compensation data when performing shading compensation. Stores the image data when scanning.
4) Motor Driver
Supplies power to the drive motor.
5) USB Controller/ IEEE 1394 Controller
Controls data transfer between the host computer and ASIC.
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2 - 3
CHAPTER 2
C. Main PCB Input and Output
AC Adapter
Scanning Unit
J2-1
JP1-1
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-2
-3
-4
-5
-2
-3
-4
-5
-6
-7
-8
-9
+24V +24V +24V NC GND
LAMP_GND LAMP_GND LAMP_PWR LAMP_PWR CCD_PWR CCD_PWR AGND CCD_CK1 CCD_CK2 AGND VAROS_PWR AGND ASIC_VAROS B_TG CLB G_TG RB R_TG VCC AGND MTATHOME AGND AGND OUT_B AGND OUT_G AGND OUT_R
Main PCB
XPA FAU_LED FAU_DET
NC
LMP_PWR
XPAGND
NC
XPAGND
Vbus
D+
GND
VP
VG
TPBN
TPB
TPAN
TPA
J1-1
-2
-3
-4
To Film Scanning
-5
Unit
-6
-7
-8
JP9-1
D-
-2
To Host
-3
Computer
-4
JP9-1
-2
To Host
-3
Computer
-4
-5
-6
COPY
SCAN
FILE
E-MAIL
Power
LED
Home Position
Scanner
Button PCB
Sensor
Drive motor
button
Power Switch
JP2-1
JP6-1
-2
-3
-4
-5
-6
-7
-8
-2
-3
-4
HOTKEY0 HOTKEY1 HOTKEY2 HOTKEY3 LED DGND DGND PWRSW
OUT1B
OUT1A
OUT2A
OUT2B
"H" when Scanner button is pressed
"H" when power LED is ON
"H" when scanning unit is in
home position
Drive motor drive signal
2 - 4
Figure 2-3
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
D. Document Scanning Sequence
1. Document Scanning Sequence
Scan Command
CHAPTER 2
Home Position
Sensor
Scanning Lamp
ON Signal
Drive Motor
Interface Signal
Seqence
Sequence
Standby
(Scans 9 lines for
RGB each)
Operation
Setup
Figure 2-4
Scanning Unit forward
Purpose
Scanning Unit
backward
Standby
Remarks
Standby
Setup
Scanning Unit
Forward
Scanning Unit
backward
After the scanner self test is
completed until the scanner
receives a scan command from
the host computer
From the scanner receives a
scan command until it starts
scanning
After the scanner starts scanning
until whole scan area specified
by the host computer is scanned
After the scanning unit starts
moving backward until it returns
to the home position
To maintain the scanner ready
for scan
To execute calibration for setting
light exposure time, gain data and
shading data
To execute image processing
according to the command from
the host computer while scanning
and send imada data to the
host computer
To return the scanning unit to the
home position to ready for the
next scan
Table 2-1
The data is stored in DRAM
Home position is detected
by the home position sensor
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
2 - 5
CHAPTER 2

II. OPTICAL SYSTEM

A. Outline
The optical system consists of the scanning lamp, lens and mirrors. When scanning a reflective materials such as papers , the original is exposed to the light of the scanning lamp in the scanning unit. The reflected light of the original forms an image on the photosensitive device, CCD (charge-coupled device) via lens and mirrors.
When scanning transparent material such as films, Light of the FAU lamp in the Film Adapter Unit transmits the film. The transmitted light forms an image on CCD.
When scanning with FARE function, IR LED instead of FAU lamp works to operate FARE unit.
Scanning Lamp
CCD
Lens
FARE Unit
Figure 2-5
2 - 6
COPYRIGHT  2003 CANON INC. CANOSCAN 9900F REV.0 FEB. 2003 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 2
B. Lamp Lighting Circuit
1. Scanning Lamp Lighting Circuit
When the scanner is turned on, or the host computer sends a scan command, ASIC turns on the scanning lamp lighting signal (LAMP) to light the scanning lamp. The reflected light of the original is focused on CCD (charge-coupled device) via the five mirrors, lens and FARE unit. The scanner is equipped with a lamp OFF function for energy saving. A built-in timer automatically turns off the lamp if no scanning command is sent from the host computer for a certain period of time. Setting up of the timer is conducted by the device driver.
Document Glass
Host
Computer
Main PCB
ASIC
Lens
LAMP
FARE Unit
GND
Scanning Lamp
CCD
PCB
GND
CCD
Scanning Unit
Inverter
PCB
Figure 2-6
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CHAPTER 2
2. FAU Lamp Lighting Circuit
Figure 2-7 is a FAU Lamp Lighting Circuit diagram. When the host computer sends a film scanning command, ASIC turns off the scanning lamp lighting signal (LAMP) and simultaneously turns on FAU lamp lighting signal (XPA) to light the FAU lamp.
Light of the FAU lamp is converted into a flat light source by a light guide plate. The light is diffused by the1st diffusive film, the luminous intensity enhancement film and the 2nd diffusive film. Light transmitted the transparent plate all has the same luminous intensity as a result. Light transmits a film and is focused on the CCD in the scanning unit.
The FAU lamp also has a lamp OFF function for energy saving.
3. Infrared LED Lighting Circuit
When the host computer sends a command to light an IR LED, ASIC turns on IRLED signal to light the IR LED. The IR LED light is converted into a flat light source by a light guide plate. Light transmits a film via the1st diffusive film, the luminous intensity enhancement film, the 2nd diffusive film and the transparent plate.
Host
Computer
FAU
Inverter PCB
Scanner
XPA
Main PCB
FAU Lamp
IRLED
IRLED
ASIC
Reflective Film
Light Guide Plate
1st Diffusive Film
Brightness Enhancement Film
2nd Diffusive Film
Transparent Plate
Scanning Unit
2 - 8
Figure 2-7
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