Campbell hausfeld TQ3104, CE4104 User Manual

Single Stage Air Compressor

Operating Instructions and Parts Manual

Models: CE4104 and TQ3104

IN572800AV 7/16

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information

Model #: __________________________ Serial #: ___________________________ Purchase Date: _____________________

READ AND FOLLOW ALL INSTRUCTIONS • SAVE THESE INSTRUCTIONS • DO NOT DISCARD

visit www.campbellhausfeld.com

Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030

BEFORE YOU BEGIN

Introduction

Air compressor units are intended to provide compressed air to power pneumatic tools, operate spray guns and supply air for pneumatic valves and actuators. The pumps supplied with these units have oil lubricated bearings. A small amount of oil carryover is present in the compressed air stream. Applications requiring air free of oil vapor should have the appropriate filters installed. The air compressor units are to be mounted per the instructions provided on a solid floor. Any other use of these units will void the warranty and the manufacturer will not be responsible for problems or damages resulting from such misuse.

UNPACKING

Do not lift or move unit without appropriately rated equipment. Be sure

coolers. Do not use unit to lift other attached equipment.

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

Do not operate unit if damaged during shipping, handling or use. Damage

Required Items - Not Included

• Oil

QUICK REFERENCE

Recommended Oil (2 Options)

Single viscosity SAE 30 ISO100 nondetergent compressor oil. Part number ST126700AV. 10W30 synthetic oil such as Mobil 1® .

Oil Capacity

Approximately 40 oz.

the unit is securely attached to lifting device used. Do not lift unit by holding onto tubes or

may result in bursting and cause injury or property damage.

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

SAFETY /

GENERAL SAFETY INSTRUCTIONS

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe

GETTING STARTED

SPECIFICATIONS

the following symbols.

Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death

Warning indicates a potentially hazardous situation which, if not avoided, COULD result in

Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or

IMPORTANT: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

or serious injury.

death or serious injury.

moderate injury.

Notice indicates important information, that if not followed, may cause damage to equipment.

MANUAL

ASSEMBLY /

INSTALLATION

TROUBLESHOOTING OPERATION

Wear Eye and Mask Protection

Risk of Fumes

Read Manual First

Risk of Pressure

Risk of Fire

Risk of Shock

Risk of Moving Parts

Risk of Hot Parts

Risk of Explosion

California Proposition 65

This product or its power cord may contain chemicals known to the State of California to cause

You can create dust when you cut, sand, drill or grind materials such as wood,

cause cancer, birth defects, or other reproductive harm. Wear protective gear.

cancer and birth defects or other reproductive harm. Wash hands after handling.

paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used make up a high pressure pumping system, the following safety precautions must be observed at all times:

MANUAL

Important Safety Information (Continued)

BREATHABLE AIR WARNING

This compressor/pump is not equipped and should not be used “as is” to supply breathing quality air. For any application of air for human consumption, the air compressor/pump will need to be fitted with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA).

DISCLAIMER OF WARRANTIES

In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties shall be voided, and Campbell Hausfeld disclaims any liability whatsoever for any loss, personal injury or damage.

General Safety

• Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

• Follow all local electrical and safety codes as well as the United States National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).

• Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

• Keep visitors away and NEVER allow children in the work area.

• Wear safety glasses and use hearing protection when operating the unit.

• Do not stand on or use the unit as a handhold.

• Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.

• Check all fasteners at frequent intervals for proper tightness.

Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable

gas or vapor. Never operate or repair in or near a flammable gas or vapor. Never store

flammable liquids or gases in the vicinity of the compressor.

Never operate compressor without a beltguard. This unit can start automatically without

warning. Personal injury or property damage could occur from contact with moving parts.

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

• Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit.

Compressor parts may be hot even if the unit is stopped.

• Keep fingers away from a running compressor; fast moving and hot parts will cause injury and/or burns.

• If the equipment should start to vibrate abnormally, STOP the engine/motor and check immediately for the cause. Vibration is generally an indication of trouble.

• To reduce fire hazard, keep engine/motor exterior free of oil, solvent, or excessive grease.

An ASME code safety relief valve with a setting no higher than the Maximum Allowable

this compressor. The ASME safety valve must have sufficient flow and pressure ratings to protect the pressurized components from bursting. The flow rating can be found in the parts manual. The safety valve in the intercooler does not provide system protection.

Maximum operating pressure is 140 psi for single stage compressors. Do not operate with

Working Pressure (MAWP) of the tank MUST be installed in the air lines or in the tank for

pressure switch or pilot valves set higher than 140 psi (single stage).

• Never attempt to adjust ASME safety valve. Keep safety valve free from paint and other accumulations.

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

SAFETY /

ASSEMBLY /

GETTING STARTED

SPECIFICATIONS

INSTALLATION

Important Safety Information (Continued)

Never attempt to repair or modify a tank! Welding, drilling or any other modification will

or damaged tanks.

• Tanks rust from moisture build-up, which weakens the tank. Make sure to drain tank regularly and inspect periodically for unsafe conditions such as rust formation and corrosion.

• Fast moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system.

weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked

Drain liquid from tank daily.

Spraying Precautions

Do not spray flammable materials in vicinity of open flame or near ignition sources including

• Do not smoke when spraying paint, insecticides, or other flammable substances.

• Use a face mask/respirator when spraying and spray in a well ventilated area to prevent health and fire hazards.

• Do not direct paint or other sprayed material at the compressor. Locate compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

• When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

the compressor unit.

Save These Instructions

Do Not Discard

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual

cannot cover all possible conditions and situations that may occur. It must be understood by the

operator that caution is a factor which cannot be built into this product, but must be supplied by

the operator.

Getting To Know Your Compressor

Compressor Pump

Air Filter

Pressure Switch

Tank Pressure Gauge

Discharge Tube

Beltguard

Unloader Tube

Safety Relief

Motor

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

Figure 1 - Vertical Unit Identification

Manual Tank Drain

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

SAFETY /

SPECIFICATIONS

Motor HP 5 Power 208-230V

GETTING STARTED

SPECIFICATIONS

Phase 1 Displacement CFM 26.24 Air Delivery CFM @ 90 PSI 17.3 Air Delivery CFM @ 140 PSI 14.2 Max PSI 140 Pump RPM 950 Tank Capacity 80 gallons Unit Weight 410 lbs Amp Draw 21.0 Max Duty Cycle 80/20

Tank Outlet 3/4 inch (F) NPT

DIMENSIONS

CE4104 and TQ3104

ASSEMBLY /

INSTALLATION

CE4104 and TQ3104

Length 23 inches Width 31 inches Height 71 inches

INSTALLATION INSTRUCTIONS

inches

Disconnect, tag and lock out power source then release all pressure from the system before

Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely

to lift other attached equipment.

attempting to install, service, relocate or perform any maintenance.

attached to lifting device used. Do not lift unit by holding onto tubes or coolers. Do not use unit

Never use the wood shipping skids for mounting the compressor.

Picking the Location

Install and operate unit at least 18 inches from any obstructions in a clean, well ventilated area. The surrounding air temperature should not exceed 100° F. This will ensure an unobstructed flow of air to cool compressor and allow adequate space for maintenance.

Do not locate the compressor air inlet near steam,

paint spray, sandblast areas or any other source

of contamination.

NOTE: If compressor operates in a hot, moist environment, supply compressor pump with clean, dry outside air. Supply air should be piped in from external sources.

Tank Mounting

The tank should be bolted into a flat, even, concrete floor or on a separate concrete foundation. Vibration isolators should be used between the tank leg and the floor. Part number MP345700AJ isolator pads are recommended for units.

When using isolator pads, do not draw bolts tight. Allow the pads to absorb vibrations. When isolators are used, a flexible hose or coupling should be installed between the tank and service piping.

Failure to properly install the tank can lead

to cracks at the welded joints and possible

bursting.

≥ 18

inches

≥ 18

Figure 2 - Location

≥ 18

inches

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

Piping

Never use plastic (PVC) pipe for compressed air.

Any tube, pipe or hose connected to the unit must be able to withstand the temperature generated and retain the pressure. All pressurized components of the air system must have a pressure rating of 200 psi or higher. Incorrect selection and installation of any tube, pipe or hose could result in bursting and injury. Connect piping system to tank using the same size fitting as the discharge port.

Serious injury or death could result.

Figure 3 - Isolator Pad

Minimum Pipe Size For Compressed Air Line

LENGTH OF PIPING SYSTEM

CFM

10 1/2 inch 1/2 inch 3/4 inch 3/4 inch

20 3/4 inch 3/4 inch 3/4 inch 1 inch

40 3/4 inch 1 inch 1 inch 1 inch

60 3/4 inch 1 inch 1 inch 1 inch

100 1 inch 1 inch 1 inch 1-1/4 inch

25 FEET 50 FEET 100 FEET 250 FEET

TROUBLESHOOTINGOPERATION

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INSTALLATION INSTRUCTIONS (CONTINUED)

Installing A Shut-Off Valve

A shut-off valve should be installed on the discharge port of the tank to control the air flow out of the tank. The valve should be located between the tank and the piping system.

GETTING STARTED

SPECIFICATIONS

Figure 4 - Shut-off Valve

INSTALLATION

Never install a shut-off valve between the compressor pump and the tank. Personal injury and/

or equipment damage may occur. Never use reducers in discharge piping.

When creating a permanently installed system to distribute compressed air, find the total length of the system and select pipe size from the chart on page 7. Bury underground lines below the frost line and avoid pockets where condensation can gather and freeze.

Apply air pressure to the piping installation and make sure all joints are free from leaks BEFORE underground lines are covered. Before putting the compressor into service, find and repair all leaks in the piping, fittings and connections.

Wiring

All wiring and electrical connections must be performed by a qualified electrician

national codes.

Wiring must be installed in accordance with National Electrical Code and local codes and standards that have been set up covering electrical apparatus and wiring. These should be consulted and local ordinances observed. Be certain that adequate wire sizes are used, and that:

1. Service is of adequate ampere rating.

2. The supply line has the same electrical characteristics (voltage, cycles and phase) as the motor. Refer to motor name plate for electrical ratings and specifications.

3. The line wire is the proper size and that no other equipment is operated from the same line. The chart gives minimum recommended wire sizes for compressor installations.

familiar with induction motor controls. Installations must be in accordance with local and

Overheating, short circuiting and fire damage will result from inadequate wiring.

TROUBLESHOOTING OPERATION

Minimum Wire Size (Use 75°C Copper Wire)

Make sure voltage is correct with the motor wiring. NOTE: If using 208 volts single phase, make sure the motor name plate states it is rated for 208 volts

single phase. 230 volt single phase motors do not work on 208 volts unless they have the 208 volt rating.

SINGLE PHASE

HP AMPS 230V

1-4 HP UP TO 22.0 10 AWG

5.0 8 AWG

Recommended wire sizes may be larger than the minimum set up by local ordinances. If so, the larger size wire should be used to prevent excessive line voltage drop. The additional wire cost is very small compared with the cost of repairing or replacing a motor electrically “starved” by the use of supply wires which are too small.

INSTALLATION INSTRUCTIONS (CONTINUED)

Grounding

Improperly grounded electrical components are shock hazards. Make sure all the

components are properly grounded to prevent death or serious injury.

This product must be grounded. Grounding reduces the risk of electrical shock by providing an escape wire for the electric current if short circuit occurs. This product must be installed and operated with a power cord or cable that has a grounding wire.

Breakers and Fuses

The entire electrical system should be checked by a certified electrician. Time delay breakers and fuses are required for this compressor. A tripped breaker or blown fuses may indicate a direct short to ground, high current draw, improper wiring, incorrect fuse or breaker size and/or type. This needs to be evaluated by a certified electrician.

Ground

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

Motor

Figure 5 - Wiring Diagram

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

SAFETY /

ASSEMBLY /

Installation Instructions (CONTINUED)

Lubrication

This unit contains no oil. Before

of the sight gauge (see Figure 6).

GETTING STARTED

Using any other type of oil may

Recommended Oil (2 Options)

Single viscosity SAE 30 ISO100 nondetergent compressor oil. Part number ST126700AV.

10W30 synthetic oil such as Mobil 1® .

Oil Capacity

SPECIFICATIONS

Approximately 40 oz.

Fill the pump with oil to the center of the sight gauge using oil fill opening (see Figure 6). Do NOT fill the pump

through the breather cap opening as this may cause oil to leak and spray out during operation.

NOTE: Some residual oil may still be in the pump from factory testing leaving a thin coat on the sight gauge; however, there is not enough oil to operate the unit.

INSTALLATION

OPERATING INSTRUCTIONS

IMPORTANT: Check motor rotation before operating the

compressor.

All lubricated compressor pumps discharge some condensed water and oil with the compressed air. Install appropriate water/oil removal equipment and controls as necessary for the intended application.

Failure to install appropriate

in damage to machinery or workpiece.

operating compressor, fill to the center

shorten pump life and damage valves.

water/oil removal equipment may result

Oil Drain Plug

Sight Gauge

Oil Fill Plug

(behind

breather)

Full Low

Guarding

The belt guard provided must be

installed before operating the unit.

All moving parts must be guarded. All electrical covers must be installed before turning on the power.

Figure 6 - Lubrication

OPERATING INSTRUCTIONS (CONTINUED)

Recommended Break-In Period

The compressor should be run continuously at 90 PSI or lower for one hour to allow proper seating of the piston rings.

1. Open drain cock completely and run the compressor for 60 minutes.

2. Turn off the compressor and close drain cock. The compressor is now ready for use.

If the compressor is run under humid conditions for short periods of time, the humidity will condense in the crankcase and cause the oil to look creamy. Oil contaminated by condensed water will not provide adequate lubrication and must be changed immediately. Using contaminated oil will damage bearings, pistons, cylinders and rings and is not covered under warranty. To avoid water condensation in the oil, periodically run the compressor with tank pressure near 120 psi for single stage compressors by opening the drain valve or an air valve connected to the tank or hose. Run the pump for an hour at a time at least once a week or more often if the condensation reoccurs.

IMPORTANT: Change oil after first 50 hours of operation and every 200 hours afterwards.

Pressure Switch, Start - Stop

NOTE: Single stage compressors have a maximum operating pressure of 140 psi. Do not alter pressure settings on control components above this limit.

The compressor unit starts and stops based on preset pressure switch settings of 110 psi cut-in and 140 psi cut-out. The pressure switch contains an unloader which is a small valve that vents air to allow the motor to start easily (see Figure 7).

The unloader valve on the pressure switch should hiss for a short period of time when the compressor shuts off. This relieves the head and the exhaust tubing of any pressure and allows the compressor to start under no load. Because compressors have high starting torque the unloader is necessary for proper starting of the compressor.

The check valve is a one way valve that keeps the air in the tank when the unit shuts off. The easiest way to determine if the check valve is working properly is to make sure that the pressure switch unloader quits hissing after the compressor shuts off. The hissing should last for several seconds and then quit.

Unloader (behind pressure switch)

Safety Relief

Figure 7 - Pressure Switch

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

Crankcase Breather

During severe operating conditions or initial start-up, some oil may accumulate at the crankcase breather opening. This is normal and will diminish as the pump accumulates run time and the piston rings become fully seated.

Draining Tank

Condensate must be drained from the tank daily, use manual tank drain (see Figure 8).

Figure 8 - Manual Tank Drain

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

SAFETY /

ASSEMBLY /

TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Excessive noise in operation 1. Loose pulley, flywheel, belt, beltguard,

GETTING STARTED

Milky oil in oil reservoir Water condensing in crankcase due to high

Excessive oil consumption or oil in air lines

SPECIFICATIONS

Water in discharge air 1. Excessive water in tank 1. Drain tank

Air blowing out of inlet 1. Broken first stage inlet valve (two-

Insufficient pressure 1. Air demand too high 1. Limit air usage

INSTALLATION

Tank does not hold pressure when compressor is off and shutoff valve is closed

Excessive belt wear. (Light dust from start is normal. Worn belts separate at layers)

Tank pressure builds slowly 1. Dirty air filter 1. Clean or replace filter element

OPERATION

Tank pressure builds up quickly on compressor

ASME safety valve pops open while compressor is running

Pressure switch continuously blows air out the unloader valve

Pressure switch unloader valve does not release air when the unit shuts off

etc

2. Lack of oil in crankcase 2. Check for damage to bearings, replenish oil

3. Compressor floor mounting loose 3. Shim to level and tighten or place on islolator pads

4. Malfunctioning check valve 4. Replace check valve

5. Unit not on vibration pads 5. Install vibration pads under compressor feet

humidity

1. Be sure there is a problem 1. Diagnose oil contamination problems by testing the

2. Restricted air intake 2. Clean or replace air filter

3. Wrong oil viscosity 3. Drain oil. Refill with oil of proper viscosity

4. Worn piston rings 4. Replace rings

5. Oil leaks 5. Tighten bolts, replace gaskets or o-rings

6. Scored cylinder 6. Replace cylinder

2. Hot, humid weather 2. Purchase dryer

stage unit)

2. Broken inlet valve (single stage unit) 2. Replace valve assembly

2. Leaks or restrictions in hoses or piping 2. Check for leaks or restriction in hose or piping

3. Slipping belts 3. Tighten belts

1. Worn check valve 1. Replace check valve

2. Check all connections and fittings for tightness

3. Check tank for cracks or pin holes 3. Replace tank. Never repair a damaged tank

1. Pulley out of alignment 1. Realign motor pulley

2. Belts too tight or too loose 2. Adjust tension

2. Blown cylinder head gasket 2. Install new gasket

3. Worn/broken intake/discharge valves 3. Install new valve plate assembly

4. Air leaks 4. Tighten joints

Excessive water in tank Drain tank, check speed. See Performance table

1. Wrong pressure switch setting 1. Adjust to lower pressure 140 psi for single stage unit

2. Malfunctioning ASME safety valve 2. Replace ASME safety valve

3. Pressure switch contacts welded 3. Replace pressure switch

Malfunctioning check valve Replace the check valve if the unloader valve bleeds off

Malfunctioning unloader valve on pressure switch

1. Tighten

Pipe air intake to less humid air source. Run pump continuously for one hour

discharge air or measuring oil consumption from the crankcase

1. Replace valve assembly

2. Tighten

(See Operation)

constantly Replace the pressure switch if the unit does not hiss for a

short period of time when the unit shuts off

Do not disassemble check valve with air in tank

TROUBLESHOOTING GUIDE (CONTINUED)

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Motor hums and runs slowly or not at all

Reset mechanism cuts out repeatedly or fuses blow repeatedly

1. Low voltage or no voltage 1. Check with voltmeter, check line voltage to unit. If

2. Shorted or open motor winding 2. Replace motor

3. Malfunctioning check valve or unloader valve

4. Malfunctioning pressure switch contacts will not close

1. Pressure switch set too high 1. Adjust or replace

2. Malfunctioning check valve 2. Clean or replace faulty valve

3. Incorrect breaker/disconnect size 3. Be sure that breakers/disconnect are rated properly

4. Malfunctioning motor 4. Replace motor

5. Loose Wiring 5. Check all electrical connections

overload or reset switch trips repeatedly, find and correct the cause. See next item

3. Replace check valve or unloader valve

4. Repair or replace pressure switch

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

SAFETY /

ASSEMBLY /

MAINTENANCE AND INSPECTION INSTRUCTIONS

GETTING STARTED

SPECIFICATIONS

INSTALLATION

Disconnect, tag and lock out power source then release all pressure from the system before

In order to maintain efficient operation of the compressor system, check the air filter and oil level before each use. The ASME safety valve should also be checked daily (see Figure 9). Pull ring on safety valve and allow the ring to snap back to normal position. This valve automatically releases air if the tank pressure exceeds the preset maximum. If air leaks after the ring has been released, or the valve is stuck and cannot be actuated by the ring, the ASME safety valve must be replaced.

Figure 9 - ASME Safety Valve

Tank

Never attempt to repair or modify a tank! Welding, drilling or any other modification will

or damaged tanks.

The tank should be carefully inspected at a minimum of once a year. Look for cracks forming near the welds. If a crack is detected, remove pressure from tank immediately and replace.

attempting to install, service, relocate or perform any maintenance.

Do not tamper with the ASME safety valve.

weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked

Drain liquid from tank daily.

TROUBLESHOOTING OPERATION

Compressor Lubrication

See Installation. Add oil as required. The oil should be changed every three months or after every 200 hours of operation; whichever comes first.

If the compressor is run under humid conditions for short periods of time, the humidity will condense in the crankcase and cause the oil to look creamy. Oil contaminated by condensed water will not provide adequate lubrication and must be changed immediately. Using contaminated oil will damage bearings, pistons, cylinders and rings and is not covered under warranty. To avoid water condensation in the oil, periodically run the compressor with tank pressure near 120 psi for single stage compressors by opening the drain cock or an air valve connected to the tank or hose. Run the pump for an hour at a time at least once a week or more often if the condensation reoccurs.

IMPORTANT: Change oil after first 50 hours of operation.

Air Filter

Never run the compressor pump without an intake air filter or with a clogged intake air filter. The air filter element should be checked monthly (see Figure 10). Operating compressor with a dirty filter can cause high oil consumption and increase oil contamination in the discharge air. If the air filter is dirty it must be replaced.

Figure 10 - Air Filter Element

MAINTENANCE AND INSPECTION INSTRUCTIONS (CONTINUED)

Components

Turn off all power and clean the cylinder head, motor, fan blades, air lines, aftercooler and tank on a monthly basis.

Belts

Lock out and tag the power then release all pressure from the tank to prevent

unexpected movement of the unit.

Check belt tension every 3 months. Adjust belt tension to allow 3/8 inch to 1/2 inch deflection with normal thumb pressure. Also, align belts using a straight edge against the face of the flywheel and touching the rim on both sides of the face. The belts should be parallel to this straight edge (see Figure 11). Dimension A should be the same as B and C to ensure proper alignment of the belts.

Slots in the bed-plate allow for sliding the motor back and forth to adjust belt tension.

Motor

A B

Air Compressor

Motor Drive Pulley

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

Flywheel

Straight Edge

Setscrew

Figure 11 - Top View

Storage

If compressor is to be stored for a short period of time, make sure that it is stored in a normal position and in a cool protected area.

Maintenance Schedule

OPERATION DAILY MONTHLY 3 MONTHS

Check Safety Valve Drain Tank (see Figure 8) Check Oil Level Clean or Change Air Filter Check Intercooler Clean Unit Components Check Belt Tightness Change Oil (see Figure 6)

TROUBLESHOOTINGOPERATION

MAINTENANCE /

REPAIR

REPAIR PARTS ILLUSTRATION FOR CE4104 AND TQ3104

GETTING STARTED

SAFETY /

SPECIFICATIONS

ASSEMBLY /

INSTALLATION

For Repair Parts, visit www.campbellhausfeld.com

24 hours a day – 365 days a year

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as shown in parts list

REPAIR PARTS LIST FOR CE4104 AND TQ3104

Ref No Description Part Number Qty

1 AIR TANK AG232401CG 1 2 DRAIN VALVE ST127700AV 1 3 AIR COMPRESSOR PUMP WITH FLYWHEEL TQ3010 1 4 5/16 INCH - 18 X 1-1/2 INCH HEX HEAD BOLT 5 5/16 IN - 18 LOCKNUT 6 5/16 INCH - 18 X 3/4 INCH HEX HEAD BOLT 7 5/16 INCH WASHER 8 ELECTRIC MOTOR MC035700AV 1 9 MOTOR PULLEY PU017001AV 1 10 FLYWHEEL PU017100AV 1 11 BELT BT013101AV 1 12 PIPE NIPPLE 13 PRESSURE GAUGE 14 SAFETY VALVE 15 ELECTRIC CORD EC014800AV 1 16 UNLOADER TUBE ST117802AV 1 17 STRAIGHT PUSH CONNECT ST081301AV 1 18 CHECK VALVE CV223300AV 1 19 1/2 INCH COMPRESSION SLEEVE ST032900AV 1 20 1/2 INCH COMPRESSION NUT ST033001AV 1 21 DISCHARGE TUBE TQ901600AP 1 22 FRONT BELTGUARD BG307400AV 1 23 10 - 24 HEX-FLANGE NUT ST116201AV 5 24 5/16 INCH WASHER ST011200AV 2 25 5/16 INCH SELF-TAPPING SCREW ST016500AV 4 26 BACK BELTGUARD BG307500AV 1 27 PRESSURE SWITCH (WITH UNLOADER VALVE) 28 FLYWHEEL FASTNER KIT TQ901400AV 1 29 CAPACITOR - START MC507025AV 1 30 CAPACITOR - RUN MC506912AV 1

WARNING DECAL (NOT SHOWN) DK747600AV 1 PRESSURE SWITCH UNLOADER VALVE

(NOT SHOWN) PRESSURE SWITCH COVER (NOT SHOWN)

MULTI-PORT PRESSURE SWITCH ASSEMBLY

-- NOT AVAILABLE

AVAILABLE AT LOCAL HARDWARE STORE

HF002401AV s GA031900AV s V-215105AV s

CW212201AV s

CW210001AV s

CW217800AV s

4 8

SPECIFICATIONS

SAFETY /

1 1 1

INSTALLATION

ASSEMBLY /

TROUBLESHOOTINGOPERATION

REPAIR

MAINTENANCE /

REPAIR PARTS ILLUSTRATION FOR TQ3010

GETTING STARTED

SAFETY /

ASSEMBLY /

SPECIFICATIONS

INSTALLATION

For Repair Parts, visit www.campbellhausfeld.com

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

REPAIR PARTS LIST FOR TQ3010

Ref.

No. Description Part Number: Qty.

1 CRANKCASE TQ010001AV 1

2 OIL SEAL ST120000AV 1

3 BEARING CAP TQ010201AV 1

4 O-RING

5 HEX HEAD CAP SCREW M8 X 1-1/4 INCH X 25 MM † 2

6 CRANKSHAFT AND BEARING ASSEMBLY TQ900201AJ 1

7 CRANKCASE GASKET

8 CONNECTING ROD ASSEMBLY

9 PISTON RING SETS (TWO SETS)

10 INTERNAL RETAINING RING

11 CYLINDER VT040915AV 2

12 CYLINDER GASKET

13 MOLDED O-RING

14 VALVE PLATE KIT VT470800AJ 2

15 CYLINDER HEAD

16 HEX HEAD CAPSCREW M8 X 150 MM

17 FLANGE HEAD SCREW

18 EXHAUST TEE FITTING TQ901100AV 1

19 EXHAUST ELBOW FITTING TQ901200AV 1

20 EXHAUST TUBE TQ901300AV 1

21 BREATHER VH901100AV 1

22 OIL FILL PLUG VH900800AV 1

23 AIR FILTER WITH ELEMENT VH901700AV 2

24 t

25 SIGHT GLASS VH901000AV 1

26 PIPE PLUG 1/4 INCH NPT ST072915AV 1

27 BELT GUARD BRACKET TQ012000AV 1

28 BRASS WASHER ST070925AV 2

29 CONNECTING ROD TQ010901AJ 4

30 PISTON WITH RINGS KIT TQ901700AV 4

31 WRIST PIN KIT (INCLUDES #10(2)) TQ901800AV 4

REPLACEMENT PARTS KITS

† STANDARD HARDWARE ITEM

AIR FILTER ELEMENT ONLY VH901800AV 2

CYLINDER HEAD AND FASTENERS KIT TQ900800AJ

CONNECTING ROD / PISTON RING ASSEMBLY KIT TQ901500AV

GASKET KIT TQ901001AJ

NOT SHOWN

VT911200AV n

SPECIFICATIONS

SAFETY /

INSTALLATION

ASSEMBLY /

TROUBLESHOOTINGOPERATION

REPAIR

MAINTENANCE /

+ 47 hidden pages

Campbell hausfeld TQ3104, CE4104 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual