The ZCX10 electric board has been designed for the CBX E automation control of sectional-, sliding- and industrial swing gate
movement.
Any use other than the above, and installations with procedures different to those in the
following technical manual, are forbidden.
2.2 Use limits
This manual is intended only for the technical personnel qualified for the installation.
3 Product description
3.1 Board description
The ZCX10 electric board has been designed for controlling the CBX automation, for moving sectional-, sliding- and swing
gates, 230V-powered with power up to 600W, and 50−60 Hz frequency.
Designed and built entirely by CAME S.p.A., it meets the UNI EN 12453 standards.
ABS casing with IP54 protection level, equipped with intake for air circulation and complete with transformer.
The circuit should be powered at 230V in the L-N terminals and protected by a 5A fuse, while
the low voltage command devices are protected with a 1A fuse.
The total power of the (24V) acessories must not exceed 20W.
The board includes the manoeuvre pick-up function, which is activated at the start of the gate’s opening and closing phases
- Class of isolation II;
- Earth’s connection for the electric safety of the parts non functional day-pupils to the container with electronic card of
command are to perform on the suitable points.
Attention: before intervening inside the equipment to remove the tension of line
3.2 Dimensions and interaxes of fixing holes
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
2
Page 3
3
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
7 - Connector for R700 board
8 - HF card connector
9 - Terminal board
10- Power supply
11- Line Fuse 3.15 A
12 - RSE card connector
13 - Led -- of signaling
13
13
Page 4
3.4 Assembling hinge housing
!!
1
Assemble the spring-type hinges,
English
3
Snap the cover over the hinges, then close and secure it
using the screws supplied
4 Installation
4 .1 Preliminary checks
2
insert the hinges into the housing (on the) left or
right as preferred) and secure with
the screws and washers supplied
15 mm~
they flow for rotating
Installation must be carried out by qualified and expert personnel, fully respecting the current standards.
Before attempting installation, you must:
• Ensure that the control board fixing point is in an area protected from bumps and that the anchoring surfaces
are secure and solid.
• Make provision for a suitable omnipolar disconnection device, with power supply cut-off, leaving more than 3 mm between
the contacts
4.2 Tools and materials
Ensure you have all the tools and materials necessary for carrying out the installation according to current safety standards.
See the following examples.
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
4
Page 5
4.3 Electrical connections
LN
230V power supply
UVWE
UVWE
GND
A B
1
M
Single phase 230V A.C motor max capacity: 600 W
Condenser 20µF 420V.
1
230V AC Output 25W max. (in
movement) for flashing lamp
Serial communication for PC connection, use bipolar shielded cable mod.
RS235
PC 40 o PC30
English
-
+ E
-
+ E
E
-
-
10 11 12 34 5 7
3P
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
10 11 12 34 5 7
3P
RS232 cable
Connection for encoder (for the connection between the automation and the electric
+
picture to use cable screened type 2402C 22AWG)
E
-
CX CY TS
(1.2) STOP pushbutton Normally Closed
CX CY TS
(2.3P) Partial opening pushbutton Normally open
Personal
Computer
10 11 12 34 5 7
3P
CX CY TS
(2.3) Total opening pushbutton Normally open
5
Page 6
10 11
1
2 3p
3
4 5
7
CX CY
TS
Rx
Tx
Tx 2
10 2 TX C NC
10 11
1
2 3p
3
4 5
7
CX CY
TS
N.O.
C.
N.C.
+
+
-
-
Rx
Tx
10 11
1
2 3p
3
4 5
7
CX CY
TS
N.O.
C.
N.C.
+
+
-
-
Rx
Tx
10 11
1
2 3p
3
4 5
7
CX CY
TS
Rx
Tx
Tx 2
10 2 TX C NC
4.3 Electrical connections
10 11 12 34 5 7
English
10 11 12 34 5 7
10 11 12 34 5 7
10 11 12 34 5 7
3P
3P
3P
3P
CX CY TS
(2.4) Close pushbutton Normally Open (N.O.)
CX CY TS
(2.7) Stepper contact, Normally Open sequence
CX CY TS
(10.5) Pilot light Opens 24V 3W
CX CY TS
(10-11) output 24V A.C. feeding accessories (max 20 W)
(2,CX) DOC and DIR photoelectric cell connection
DIR
DOC
(2,CY) DOC and DIR photoelectric cell connection
DIR
DOC
DIR
DIR
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
6
Page 7
7
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
English
4.3 Electrical connections
10 1112 3p
3
4 5
7
CX CY
TS
Rx
Tx
Tx 2
10 2 TX C NC
10 1112 3p
3
4 57CX CY
TS
N.O.
C.
N.C.
+
+
-
-
Rx
Tx
DIR
DOC
DOC and DIR photoelectric cell TEST
C
A
M
E
R700
AF
R700
AF
(S1-GND) connection sensory TSP00 (trasponder) LT001 (creeping)
N.B. to make to recognize the sensors to the card, needs to connect the special card of coding (R700)..
Antenna connection
Red
Black
ACCESSCONTROL
R700
AF
CANCELLIAUTOMATICI
R700
CANCELLIAUTOMATICI
R700
TSP00
LT001
Red
Black
Page 8
PROGRAMMING FUNCTION
Op er at io n T i me
12sec
<>
PROGRAMMING FUNCTION
LA N G UA G E
<>
ESCENTER
><
PROGRAMMING FUNCTION
LANGUAGE
<>
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
><
LINGUA
PROGRAMMING FUNCTION
LINGUA
<>
><
LINGUA
PROGRAMMING FUNCTION
LA N G UA G E
<>
PROGRAMMING FUNCTION
TI M I NG
<>
PROGRAMMING FUNCTION
Au t o C l o. T im e
20 s ec
<>
PROGRAMMING FUNCTION
Au t o C l o. Ti m e
45 s ec
<>
PROGRAMMING FUNCTION
Au t o C l o. T im e
20 s ec
<>
><
LINGUA
><
LINGUA
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
WWW.CAME.IT
CB X
5 Programming
5.1 Display commands description
English
The ENTER button is used for :
- entering the menu
- confirming and saving the default value
The ESC button is used for:
- quitting the menu
- cancelling changes
The < > buttons are for:
- moving from one menu to another
- inreasing or decreasing a value
5.2 Moving around the menu
To enter the menu,
hold down ENTER
for at least one second.
To select the
menu item, move
the arrows
until you reach
the one required.
also for the
menus below, move
the arrows
until you reach
the one required..
...........
< > are for:
- confirming the currently selected item
Then press ENTER
Then press ENTER
8
N.B. when the menu is active, you cannot carry out any manoeuvres.
If the <> arrows are
pointing on the time,
this means
it can be changed.
Then press ENTER to
confirm
To increase or decrease the
value, click on the arrows
until you reach the one
required.
To quit the menu,
wait 30 seconds or
press ESC, until
the initial screen appears
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
Page 9
5.3 Menu structure
><
><
LINGUA
><
><
LINGUA
><
><
LINGUA
ENTE R
Press ENTER for 1 second
LANGUAGE
>
TIMING
>
ENTE R
ENTE R
Operation Time
>
Auto Clo Time
>
PreFlasch Time
>
Pedestrain ACT
>
ENTE R
ENTE R
ENTE R
< 10 sec >
< >
ENTE R
< 10 sec >
< >
< 10 sec >
< >
< 10 sec >
< >
Select Languag
ENTE R
Italian
>
Englisch
>
French
>
English
FUNCTIONS
< >
< >
< >
< >
< >
ENTE R
Auto Closing
>
Input 2-7
>
User Function
>
Pre Flashing
>
Dead Man
>
Dead mean Clos
>
Input CY
>
Input CX
>
Stop Button
>
Safety Test
>
Flashin Light
>
Obstacle Pres.
>
Close Thrust
>
Closing Brache
>
ENTE R
ENTE R
Open-Stp-Close
ENTE R
2-7Function
ENTE R
ENTE R
ENTE R
ENTE R
ENTE R
F.C2
ENTE R
ENTE R
ENTE R
ENTE R
ENTE R
ENTE R
<ON >
Open Close
<ON >
<ON >
C1
Disabled
OFF
Enable on CX
<ON >
<ON >
<ON >
< >
<OFF>
Opening Only
< >
<OFF>
< >
<OFF>
<OFF>
<ON>
< >
Disabled
< >
<ON>
<OFF>
< >
Cycle
Movment
< >
<OFF>
< >
<OFF>
< >
<OFF>
C6
F.C6
< >
< >
< >
< >
< >
< >
< >
>
RADIO/
ENTE R
USER
Add New User
>
Edut User
>
Delete User
>
>
Users Backup
>
Users Restore
>
Dlete All
>
SETUP
ENTE R
Run Calibrat.
>
Slowing Run
>
Obstacle Sens.
>
>
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
Pedestrian Run
>
Opening Slowly
>
Networ Aaddr.
INFO
ENTE R
ENTE R
User Function
Pediastran Op.
ENTE R
n.5 empty
ENTE R
ENTE R
n.4 Exist!
n.5 empty
Writing ...
Reading ...
Are you sure
<Yes>
ENTE R
Procedure....
ENTE R
ENTE R
ENTE R
ENTE R
ENTE R
n.4 Exist!
ENTE R
ENTE R
< >
< >
< 15% >
< >
+oooo-
•
< >
< 40% >
< >
Disabled
+oooo-
•
1 <-> 16
<NO>
Firmware Vers
>
N.of manouvers
>
Welcome Note
>
(Visual only)
(Visual only)
ENTE R
Procedure....
9
Page 10
5.4 Menu items
Language
Language selection: select the language required.
English
LANGUAGE
ENTE R
Select Languag.
ENTE R
Italian
>
>
>
Times
Work time: Time of motor operation in the single opening/closing phase
TIMING
ENTE R
A.C.T.: automatic closing time after an opening command..
TIMING
ENTE R
Pre-flashing time: pre-flashing duration.
TIMING
ENTE R
Operation Time
ENTE R
x 1
>
Auto Clo Time
PreFlasch Time
x 2
< 10 sec >
< >
ENTE R
ENTE R
< 10 sec >
< 10 sec >
EnglischFrench
< >
< >
>
>
GermanSpanischDutch
>
Pedestrian A.C.T.: automatic closing time after an pedestrian opening command
TIMING
ENTE R
x 3
Pedestrain ACT
ENTE R
< 10 sec >
< >
>
Functions
Automatic Closure: Enables/disables the automatic closing function
FUNCTIONS
ENTE R
Command 2-7: Sets the sequential- or stepper contact.
FUNCTIONS
ENTE R
User function: Sets to the user or the open-only command, or the function associated to the 2-7 command.
FUNCTIONS
ENTE R
>
>
x 1
x 2
>
Auto Closing
ENTE R
<ON >
Input 2-7
ENTE R
Open-Stop-Close
User Function
< >
<OFF>
Open Close
< >
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
ENTE R
Pre-flashing: Enables/disables the pre-flashing function.
FUNCTIONS
ENTE R
>
x 3
Pre Flashing
ENTE R
10
2-7Function
Opening only
<ON >
<OFF>
< >
< >
Page 11
5.4 Menu items
Person Present (Dead Man): Enables/disables person-present function.
FUNCTIONS
ENTE R
>
x 4
Dead Man
ENTE R
<ON >
< >
<OFF>
Pres. during closing.(Dead man Clos): Enables/disables the ‘Person present during closing’ function.
FUNCTIONS
ENTE R
>
x 5
Dead Man. Clos
ENTE R
<ON >
< >
<OFF>
CY Input : NC safety contacts input, with the possibility of associating the following functions: C1: Re-opening during closure,
C2: Re-closing during opening, C3: Partial stop, C4: Obstacle delay interval, C6: Re-opening during closure due to sensitive rib.
FUNCTIONS
ENTE R
x6
>
Input CY
ENTE R
>
C1
Disabled
>
C2C3
C6
>
>
C4
>
Entrance CX: Input of NC safety contacts with the possibility of associating the following functions:C1: Re-opening during
closure, C2: Re-closing during opening, C3: Partial stop, C4: Obstacle delay interval,C6: Re-opening during closure due to
sensitive rib.
ENTE R
>
FUNCTIONS
x7
Total stop: activates or deactivates Total stop.
FUNCTIONS
ENTE R
>
x 8
Input CX
ENTE R
Stop Button
C1
Disabled
C2C3
>
>>
C6
>
C4
>
English
ENTE R
<ON >
< >
<OFF>
Services test : Check the safety devices are correctly working and select which entrance they are connected to.
FUNCTIONS
ENTE R
>
x 9
Safety Test
ENTE R
<OFF >
Enable on CX
>
>
Enable on CYEnable on CX/CY
>
Light socket: Socket for connecting the 220V flashing lamp, which can be set to two working modes,
- Cycle: the flashing lamp works until the automation returns to its closed position.
- Movement: The lamp flashes only with the automation moving.
FUNCTIONS
ENTE R
>
x 10
Flashing Light
ENTE R
Cycle
Movment
< >
Detects obstacle: During closure with obstacle present, the automation does not move
FUNCTIONS
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
ENTE R
x 11
Obstacle Pres.
ENTE R
<ON >
< >
<OFF>
>
Close Thrust : Supplementary thrust to optimise closure.
FUNCTIONS
ENTE R
>
x 12
Close Thrust
ENTE R
<ON >
< >
<OFF>
Closing brake : To resist the gate’s momentum.
FUNCTIONS
ENTE R
>
x 13
Closing Brache
ENTE R
<ON >
< >
<OFF>
11
Page 12
5.4 Menu items
Radio/Users
New User: Creates new users
RADIO/USER
ENTE R
Add New User
>
Change User: For changing the functions associated to the user.
RADIO/USER
ENTE R
>
x 1
Edit User
To see detailed description
English
To see detailed description
Remove user: Removes a user from the system.
RADIO/USER
ENTE R
>
x 2
Delete User
ENTE R
Save memory: Save the users in the memory roll
RADIO/USER
ENTE R
>
x 3
User Backup
ENTE R
Load memory: Loads the data saved from the memory roll.
RADIO/USER
ENTE R
>
x 4
User Restore
ENTE R
Delete all: Delete all the registered users
RADIO/USER
ENTE R
>
x 5
Delete All
ENTE R
Calibrations
Run calibration: Adjusts the run and the Opening/Closure directions.
>
SETUP
ENTE R
Run Calibrat.
n.4 exist!
n.5 empty
ENTE R
Writing ...
ENTE R
Reading ...
Are you sure
<Yes>
< >
< >
<NO>
To see detailed descriptiona
Slow down: Adjusts the slow-down speed.
SETUP
ENTE R
>
x 1
Slowing Run
ENTE R
< 15% >
< >
Rib Sens.: Adjusts the rib sensitivity
SETUP
ENTE R
Obstacle Sens.
x 2
ENTE R
+oooo-
•
< >
>
Partial-opening run: Adjusts the run of partial openi
SETUP
ENTE R
>
x3
Pedestrian Run
ENTE R
< 40% >
< >
Slow start-up : Adjusts the gate’s start-up speed.
SETUP
ENTE R
>
x 4
Opening Slowly
ENTE R
+oooo-
•
< >
Network addres.: It assigns a value from 1 to 16 for the recognition by software .
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
12
SETUP
ENTE R
>
x 5
Network Addr.
ENTE R
< >
1 <-> 16
Page 13
13
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
English
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
5.5 Run calibration
Do a f ull
Open ing Ru n.
R u n C a l i b r a t .
<>
1
From the calibrations menu, select
Run calibration, then confi rm
by pressing ENTER
Se t op en in g d ir
<> : m o v e EN T : O K
Se t o p en in g pn t.
<> : m o v e EN T : O K
S e t cl o s e P n t
< > : m o v e E N T : O K
Clos ure st ore d
Wait ing ...
Set Up O K
Wait ing ...
Do a f ull
clos ing Ru n
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
>
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
Di r e ct i o n st o re
Wait ing ...
<
2
Perform a complete opening run
using (< >) until reaching the maximum
opening point
3
Then confi rm with ENTER.
4
Perform a full closing run by using
(< >), until reaching the maximum closing point
5
Then confi rm by pressing ENTER.
>
<
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
6
Move the gate in the opening
direction for at least 3 s.
>
<
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
7
Then confi rm by pressing ENTER.
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
8
Use the (< >) to move the
gate to the closing position.
>
<
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
9
Then confi rm by pressing ENTER.
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
10
Use the (< >) move the
gate to the opening position.
>
<
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
11
Then confi rm by pressing ENTER.
12
If the calibration has not been
performed correctly, the “reprogram”
message will appear
and you will return to step 1.
INFO
Version: Displays the Software version Number of manoeuvres: Displays the number of manoeuvres carried out..
Start-up Msg.: Sets the start-up message on the display.
To see detailed description
INFO
Welcome Note
ENTE R
>
Page 14
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
14
English
5.6 Decoding boards
To control the board by remote control or pass, you must fi rst connect the appropriate decoding board: R700 for the passes and
AF for the radio-controls.
N.B. if you don’t install the appropriate decoding board, you won’t be able to add any users.
Select the function to associate to the user
between User function and Partial opening, then confi rm
with ENTER...
Li n k e d F u n ct i o
U s e r F u n c t i o n
<>
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
3
..you will be prompted for a code that may be
entered by radio-control, swipe card
or transponder, depending on the type of sensors installed in
the system in question.
n. 1 Wa it i ng ..
.... .
<>
n. 1 Wa i t in g
Stor ed!
as soon as the code is read from the remote control or
pass, the message “Saved” will appear if the
code has not already been used,
otherwise you will notifi ed that it
already exists.
n. 2 Wa i t in g
n. 1 ex ist !
4
Whichever the case, a dialog will appear prompting you to
enter a new code or number.
A n o t h e r C o d e ?
NO
<>
A n o t h e r C o d e ?
YE S
<>
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
By selecting NO, the procedure for adding
users will end while by selecting YES, the
procedure goes back to step 3
>
<
ACCESSCONTROL
Page 15
15
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
English
5.8 Changing users (user functions)
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
E d i t U s e r
<>
1
From the Radio/Users menu, select
Changing users, confi rm
by pressing ENTER
ESC ENTER
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
E d i t U s e r
n . 1 e x i s t !
<>
2
Select the user whose function you want to change by the arrows (< >), or
by pressing the transmitter button associated to it, or by swiping the pass over
the sensor, and confi rming with ENTER.
>
<
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
Li n k e d F u n ct i o
U s e r F u n c t i o n
<>
3
select the function you want to associate to the user and confi rm with ENTER
NB Confi rming with ENTER will take you back to the “Changing users” dialog..
Li nk ed Fu nct io
Pe di as tr an O p.
<>
>
<
><
5.9 Change start-up message.
ESCENTER
><
PROGRAMMING FUNCTION
LINGUA
<>
W e l c o m e No t e
W W W . C A M E . I T
<>
1
From the INFO menu, select
Start-up Msg., confi rm with ENTER
2
Move around as described above until you obtain the desired message,remembering that the maximum number of char-
acters is 42 (16 per line). after fi nishing writing the message, press ENTER for at least 3 secs.
Also, they furthermore represent and warrant that the product/s that are the subject of the present
Declaration are manufactured in the respect of the following main harmonized provisions:
EN 292 PART 1 AND 2 MACHINERYSAFETY.
EN 12453 INDUSTRIAL, COMMERCIALANDOTHERCLOSINGMECHANISMS.
EN 12445 INDUSTRIAL, COMMERCIALANDOTHERCLOSINGMECHANISMS.
EN 12978 SAFETYDEVICESFORPOWEROPERATEDDOORSANDGATES ....
EN 60335 - 1 SAFETYINAPPARATUSESFORHOMEUSE.
EN 60204 - 1 MACHINERYSAFETY.
EN 61000 - 6 - 2 ELECTROMAGNETIC COMPATIBILITY.
EN 61000 - 4 - 4 ELECTROMAGNETIC COMPATIBILITY.
EN 61000 - 4 - 5 ELECTROMAGNETIC COMPATIBILITY.
IMPORTANT CAUTION!
It is forbidden to market/use product/s that are the subject of this declaration before completing and/or
incorporating them in total compliance with the provisions of Machinery Directive 98/37/CE
Signatures of the Representatives
TECHNICAL MANAGER
Mr. Gianni Michielan
Date of the present declaration 07/12/2001
MANAGING DIRECTOR
Mr. Paolo Menuzzo
Tutti i dati e le informazioni quì contenute sono da ritenersi susciettibili di modifica in qualsiasi momento e a nostro giudizio
16
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