Burkert BBS-11 User Manual [en, de, fr]
Type BBS-11
Safety ingold socket with Asepto sampling system
Sicherheits-Ingoldstutzen mit Asepto Probeentnahme
Raccord Ingold de sécurité avec prélèvement d'échantillons Asepto
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
www.burkert.com
International address
www.burkert.com → Bürkert → Company → Locations
Manuals and data sheets on the Internet : www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet: www.buerkert.de
Instructions de service et fiches techniques sur Internet: www.buerkert.fr
© 2013 Bürkert Werke GmbH
Operating Instr uctions 1401/01_EU-ML_00810326 / Original DE
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
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1. THE OPERATING INSTRUCTIONS
The operating instructions contain important information.
• Read the instructions carefully and follow the safety instructions in
particular.
• Keep the instructions in a location where they are available to every
user.
• The liability and warranty for the product do not apply if the procedures in the instructions are not observed.
1.1. Symbols
→ designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Immediate danger! Serious or fatal injuries.
WARNING!
Possible danger! Serious or fatal injuries.
CAUTION!
Danger! Moderate or minor injuries.
Warning of damage:
NOTE!
2. INTENDED USE
Non-authorized use of the Type BBS-11 may be dangerous to
people, nearby equipment and the environment.
• Type BBS-11 has been designed as a safety ingold socket for
sampling of equipment in the sterile area.
• Use according to the authorized data, operating conditions, and
conditions of use specified in the contract documents and operating instructions.
• Correct transportation, storage and installation, as well as careful use and maintenance are essential for reliable and faultless
operation.
• Use the product only as intended.
2.1. Restrictions
If exporting the products, observe any existing restrictions.
2.2. Definitions of terms
The term "product" used in these instructions always refers to Type
BBS-11.
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4. GENERAL INFORMATION
4.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
Contact addresses can be found on the final pages of the printed
operating instructions. And also on the Internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the product is used as intended in
accordance with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type BBS-11 can be
found on the Internet at: www.burkert.com
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any contingencies and
events which may arise during the installation, operation and maintenance
of the product.
Danger – high pressure and discharge of medium!
• Before loosening the nuts or screws, always turn off the pressure
and relieve the lines/containers.
• Wear protective equipment if media is hazardous.
General hazardous situations
• Do not make any internal or external changes to the product.
• Ensure that the system cannot be activated unintentionally.
• Installation and maintenance work may be carried out only by
authorized technicians with the appropriate tools.
• The product may be operated only when in perfect condition and in
consideration of the operating instructions.
• As far as inspection, maintenance and repairs are concerned,
observe national provisions of the country in which the connection
elements are installed.
• The general rules of technology apply to application planning and
operation of the product.
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5. TECHNICAL DATA
5.1. Conformity
Type BBS-11 conforms to the EC directives according to the EC
Declaration of Conformity.
5.2. Standards (if applicable)
The applied standards which are used to demonstrate compliance with
the EC Directives are listed in the EC type test certificate and/or the
EC Declaration of Conformity.
5.3. Identification
Information on material, pipe and connection dimensions can be found
on the stamping on the product. The identification number of the
product can be found on the supplied 3.1 certificate.
Material
Material batch number
Insert dimension
Fig. 1: Example of identification of the product
5.4. Sealing materials
Seal material Operating temperature
EPDM –40 °C to 90 °C, briefly up to 140 °C
FEP -60 °C to 160 °C, briefly up to 205 °C
Tab. 1: Sealing materials BBS-11
5.5. General technical data
Material
comes into contact
with medium
Stainless steel 1.4435
BN2 (316L)
does not comes into
contact with medium
Stainless steel 1.4401
or equivalent
Diaphragm silicone
O-ring EPDM/FEP
Pipe dimensions
see identification on product (“Fig. 1”)
Permitted application temperature
Depending on sealing material, see “Tab. 1”
Ambient temperature –20 °C to +80 °C
Media Fluids
Operating pressure -1 to +16 bar (depending on temperature and
size, see data sheet)
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Type BBS-11
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6. ASSEMBLY
WARNING!
Danger – high pressure and discharge of medium!
• When working on the product or the system, always switch off the
pressure and relieve the lines/containers.
• Wear protective equipment if media is hazardous.
Risk of injury from improper assembly!
• Installation must only be carried out by authorized technicians and
with the appropriate tools!
• Secure system from unintentional activation.
6.1. Welding in the safety ingold socket
NOTE!
Leak due to damaged sealing elements!
• Do not weld in the assembled product. It is essential to remove
the plug before welding and protect it from dust, flying sparks and
other influences!
Leak due to damaged sealing contour!
• To ensure the sealing function, protect the sealing contour during
installation, welding and cleaning procedures.
• When reworking the welded-in ingold socket, the sealing contour
must not be damaged.
• The inner diameter Di of ingold socket has to be machined
to 25H7 respectively 40H7 after welding.
• Welding in and reworking of the safety ingold socket may be
carried out only by adequately trained professionals!
→ Connect the parts positively in a protective gas shield.
When cleaning the weld seam by grinding or acid cleaning, observe
the following before assembling the connection:
• Carefully remove all grinding dust and acid-cleaning residue.
• Do not damage the label.
• There must be no material abrasion on the sealing edges. Material
abrasion will result in sharp-edged sealing contours and a damaged
seal.
• Check sealing contour for damage.
We recommend preparing a welding report.
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6.2. Assembly of dummy plug and Asepto sampling socket
1 2 3 4 5 6 7 2 8 9
10 11 12 13 14
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Dummy plug Asepto sampling socket
Fig. 2: Assembly of dummy plug and Asepto sampling socket Type BBS-11
→ Push the diaphragm (9) forward to the limit stop in the sampling
socket (11) and screw the socket tightly to the sampling ingold (8).
Attention: This screw connection may not be loosened during
operation or when under pressure!
→ Push this assembly into the welded-in socket (1) and screw
down securely, using the union nut (4). Observe tightening torque
(see “Tab. 2”). Attention: This screw connection may not be
loosened during operation or when under pressure!
→ Screw the locking element (13) onto the sampling socket. This is
the only screw connection that may be opened during operation
(for the purpose of sampling). The chain (14) prevents that the
locking element gets lost.
Dummy plug
→ Ensure the correct position of the O-ring (2) on the dummy ingold
(3). Screw the dummy ingold into the welded-in ingold socket
(1) to lock it, using the union nut (4). Observe tightening torque
(see “Tab. 2”).
This way, sampling is no longer possible.
Shim ring (5), spacer ring (6) and retaining ring (7) have already been
mounted in the supplied state and should not be removed.
Asepto sampling socket
→ Before screwing the ingold socket in, ensure the presence and
correct position of the O-rings (2, 10, 12).
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Orifice (DN) 25 40
Tightening torque (Nm)
hand-tight
Tab. 2: Tightening torque of union nut Type BBS-11 ingold socket
WARNING!
Danger – high pressure and discharge of medium!
• During operation and/or existing pressure, only the sampling cap
(see “Fig. 2”, sketch on the far right with chain) may be opened. It
can be opened with just a few turns.
• All other screw connections may not be loosened in this state.
6.3. Disassembly
Disassembly is in reverse sequence to assembly.
7. START-UP
WARNING!
Risk of injury from improper operation!
Improper operation may result in injuries as well as damage to the
product and the surrounding area.
• Before start-up, ensure that the operating personnel are familiar
with and completely understand the contents of the operating
instructions.
• Observe the safety instructions and intended use.
• Only adequately trained personnel may start up the equipment/the
product.
• Following assembly, ensure a controlled restart.
• When starting up the equipment, ensure that no unauthorized voltage increases and pressure surges can occur.
NOTE!
Replace wearing parts in time
• It is the responsibility of the plant operator to ensure the durability
of the wearing parts. Observe that the wearing parts are replaced
in time.
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Type BBS-11
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NOTE!
Dama
ge to the sealing elements when cleaning the system
.
• Clean the system preferably with a cleaning agent which does not
damage the sealing elements.
• Do not clean with wire brushes or machines which cause abrasion
of the surface.
• When using mechanical pipeline monitoring devices, ensure
that they do not damage the sealing elements (also the sealing
contour).
Damaged sealing elements must be replaced!
8. MAINTENANCE
WARNING!
Danger – high pressure and discharge of medium!
• Before loosening the nuts or screws, always turn off the pressure
and relieve the lines/containers.
• Wear protective equipment if media is hazardous.
• Nuts or screws may be retightened on pressurized lines/containers
only by technicians in consideration of special precautions.
• When shutting down the equipment, ensure that no unauthorized
voltage increases and pressure surges can occur.
• Following maintenance, ensure a controlled restart.
Have the product serviced regularly by technicians!
Inspection and maintenance work includes in particular monitoring and
ensuring the
• leak-tightness,
• identification,
• proper mode of operation of the safety and warning devices.
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9. SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts!
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the product and the surrounding area.
• Use only original accessories and original spare parts from Bürkert.
Spare parts are: O-rings, silicone diaphragm.
The spare parts can be ordered from your Bürkert sales office. The
order numbers for the spare part sets can be found on the corresponding data sheet on the Internet.
NOTE!
Replace wearing parts in time
• It is the responsibility of the plant operator to ensure the durability
of the wearing parts. Observe that the wearing parts are replaced
in time.
10. TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Transport damage!
Inadequately protected sealing elements may be damaged during
transportation.
• Transport the product in a firmly assembled state, protected against
moisture and dirt, in shock-resistant packaging.
Incorrect storage may damage the product.
• Prevent the temperature from exceeding or dropping below the
permitted storage temperature.
• Store the product in a dry and dust-free location!
• Store O-rings and diaphragm dry and protected from UV radiation
and for not longer than 3 years.
• Storage temperature -40 to +80°C.
Damage to the environment caused by products contaminated
with media.
• Dispose of the product and packaging in an environmentally friendly
manner!
• Observe applicable disposal and environmental regulations.
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Type BBS-11
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