Burkert BBS-10 User Manual [en, de, fr]
Type BBS-10 Filtersieb
Filter screen made of stainless steel
Filtersieb aus Edelstahl
Tamis filtrant en acier inoxydable
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
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1. THE OPERATING INSTRUCTIONS
The operating instructions contain important information.
• Read the instructions carefully and follow the safety instructions in
particular.
• Keep the instructions in a location where they are available to every
user.
• The liability and warranty for type BBS-10 filter screen do not apply
if the procedures in the instructions are not observed.
1.1. Symbols
→ designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Immediate danger! Serious or fatal injuries.
WARNING!
Possible danger! Serious or fatal injuries.
CAUTION!
Danger! Moderate or minor injuries.
Warning of damage:
NOTE!
2. INTENDED USE
Non-authorized use of the Type BBS-10 filter screen may be
dangerous to people, nearby equipment and the environment.
• Type BBS-10 filter screen has been designed as a filter screen in
pipelines for the flow of gases and liquids in the sterile area.
• Use according to the authorized data, operating conditions, and
conditions of use specified in the contract documents and
operating instructions.
• Correct transportation, storage and installation, as well as careful use and maintenance are essential for reliable and faultless
operation.
• Use the product only as intended.
2.1. Restrictions
If exporting the products, observe any existing restrictions.
2.2. Definitions of terms
The term "product" used in these instructions always refers to the
type BBS-10 filter screen.
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4. GENERAL INFORMATION
4.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
Email: info@de.buerkert.com
International
Contact addresses can be found on the final pages of the printed
operating instructions. And also on the Internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the filter screens are used as intended in
accordance with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type BBS-10 filter
screen can be found on the Internet at: www.burkert.com
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any contingencies and
events which may arise during the installation, operation and maintenance
of the filter screens.
Danger – high pressure and discharge of medium!
• Before loosening the nuts, clamps or screws to change and remove
the filter screens, switch off the pressure and relieve the lines.
• Wear protective equipment if media is hazardous.
General hazardous situations
• Do not make any internal or external changes to the product.
• Ensure that the system cannot be activated unintentionally.
• Installation and maintenance work may be carried out only by
authorized technicians with the appropriate tools.
• The filter screens may be operated only when in perfect condition
and in consideration of the operating instructions.
• As far as inspection, maintenance and repairs are concerned,
observe national provisions of the country in which the connection
elements are installed.
• The general rules of technology apply to application planning and
operation of the filter screens.
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5. TECHNICAL DATA
5.1. Conformity
Type BBS-10 filter screen conforms to the EC directives according to
the EC Declaration of Conformity.
5.2. Standards (if applicable)
The applied standards which are used to demonstrate compliance with
the EC Directives are listed in the EC type test certificate and/or the
EC Declaration of Conformity.
Sealing materials
Seal material Operating temperature
EPDM –40 °C to 90 °C, briefly up 140 °C
PTFE –40 °C to 160 °C, briefly up 205 °C
Fig. 1: Sealing materials BBS-10 filter screen
5.3. General technical data
Material comes
into contact with
medium
Mesh: Stainless steel 1.4401
Ring: Stainless steel 1.4435 BN2 (316L)
Pipe dimensions
See data sheet
(www.burkert.com)
Permitted
application
temperature
Depending on sealing material,
see "Fig. 1", page 4
Ambient
temperature
–20 °C to +80 °C
Media Fluids
Operating pressure –1 to +16 bar (depending on the temperature)
ISO DN08 to DN25 = 40 bar
ISO DN32 to DN125 = 25 bar
DIN DN10 to DN40 = 40 bar
DIN DN50 to DN150 = 25 bar
BS-OD DN1/2" to DN1 1/2" = 40 bar
BS-OD DN2" to DN4" = 25 bar
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6. ASSEMBLY
WARNING!
Risk of injury from improper assembly!
• Installation must only be carried out by authorized technicians and
with the appropriate tools!
• Secure system from unintentional activation.
6.1. Welding in the pipe connection
NOTE!
Damage to the material and the support ring!
• To prevent damage to the material or support ring, handle the
product carefully.
Leak due to damaged sealing contour!
• To ensure the sealing function, protect the sealing contour during
installation, welding and cleaning procedures.
Leak due to damaged seal!
• It is essential to remove the seal before welding and protect it
from dust, flying sparks and other influences!
6.2. Installing the filter screen
NOTE!
Damage to the seal!
• Sealing contours and contact areas must be free of contaminants.
• Do not use any pointed metallic objects.
Damaged seals must be replaced!
→ Instead of a usual O-ring, insert
filter screen (with O-ring) correctly aligned (filter tip is in the
direction of flow of the fluid) into
the connection element. Modular
principle!
Direction of flow
of fluid
EPDM seals: Do not install using grease or oil!
If required, glycerin can be used as an installation aid.
O-ring must be located firmly and tightly in the designated groove
and must not protrude into the pipe connection.
→ Follow operating instructions for the connection element!
Instructions can be found on the Internet at: www.burkert.com
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7. START-UP
WARNING!
Risk of injury from improper operation!
Improper operation may result in injuries as well as damage to the
filter screen and the surrounding area.
• Before start-up, ensure that the operating personnel are familiar
with and completely understand the contents of the operating
instructions.
• Observe the safety instructions and intended use.
• Only adequately trained personnel may start up the equipment/the
product.
• Following assembly, ensure a controlled restart.
• When starting up the equipment, ensure that no unauthorized
voltage increases and pressure surges can occur.
NOTE!
Dama
ge to the seals and the filter mesh when cleaning the
pipelin
e systems.
• Clean the pipeline systems preferably with a cleaning agent which
does not damage the seals.
• Do not clean the filter screens with wire brushes or machines which
will damage the fine filter mesh or the seals.
• When using mechanical pipeline monitoring devices, ensure
that they do not damage the sealing elements (also the sealing
contour).
Damaged seals and filter screens must be replaced!
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8. MAINTENANCE
WARNING!
Danger – high pressure and discharge of medium!
• Before loosening the nuts, clamps or screws to change and remove
the filter screens, switch off the pressure and relieve the lines.
• Wear protective equipment if media is hazardous.
• Nuts, clamps or screws may be retightened on pressurized lines
only by technicians in consideration of special precautions.
• When shutting down the equipment, ensure that no unauthorized
voltage increases and pressure surges can occur.
• Following maintenance, ensure a controlled restart.
8.1. Replacing the seal
CAUTION!
Risk of injury!
Do not slit standard O-rings, as these conceal dangers for people
and applications.
• Operate filter screens exclusively with original BBS filter screen
O-rings and original BBS spare parts.
→ Carefully detach O-ring from the filter screen.
→ Carefully pull new original BBS filter screen O-ring over support
ring.
NOTE!
Damage to the material and the support ring!
• To prevent damage to the material or support ring, handle the
product carefully.
Damage to the seal!
• Sealing contours and contact areas must be free of contaminants.
• Do not use any pointed metallic objects.
8.2. Cleaning the filter screen
To clean the filter screen, flush against the direction of flow using a
suitable medium.
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9. TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Transport damage!
Inadequately protected filter screens and O-rings may be damaged
during transportation.
• Transport the filter screen in a firmly assembled state, protected
against moisture and dirt, in shock-resistant packaging.
Incorrect storage may damage the product.
• Prevent the temperature from exceeding or dropping below the
permitted storage temperature.
• Store the product in a dry and dust-free location!
• Store O-rings dry and protected from UV radiation and for not
longer than 3 years.
• Storage temperature -40 to +80°C.
Damage to the environment caused by device components
contaminated with media.
• Dispose of the device and packaging in an environmentally friendly
manner!
• Observe applicable disposal and environmental regulations.
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1. DIE BEDIENUNGSANLEITUNG
Die Bedienungsanleitung enthält wichtige Informationen.
• Anleitung sorgfältig lesen und besonders die Hinweise zur Sicherheit
beachten.
• Anleitung so aufbewahren, dass sie jedem Benutzer zur Verfügung
steht.
• Haftung und Gewährleistung für Typ BBS-10 Filtersieb entfällt, wenn
die Anweisungen der Anleitung nicht beachtet werden.
1.1. Darstellungsmittel
→ markiert einen Arbeitsschritt, den Sie ausführen müssen.
Warnung vor Verletzungen:
GEFAHR!
Unmittelbare Gefahr! Schwere oder tödliche Verletzungen.
WARNUNG!
Mögliche Gefahr! Schwere oder tödliche Verletzungen.
VORSICHT!
Gefahr! Mittelschwere oder leichte Verletzungen.
Warnung vor Sachschäden:
HINWEIS!
2. BESTIMMUNGSGEMÄSSER
GEBRAUCH
Bei nicht bestimmungsgemäßem Gebrauch des Typs BBS-10
Filtersieb können Gefahren für Personen, Anlagen in der
Umgebung und die Umwelt entstehen.
• Typ BBS-10 Filtersieb ist als Filtersieb in Rohrleitungen zum Durchfluss von Gasen und Flüssigkeiten im sterilen Bereich konzipiert.
• Für den Einsatz die in den Vertragsdokumenten und der Bedienungsanleitung spezifizierten zulässigen Daten, Betriebs- und Einsatzbedingungen beachten.
• Voraussetzungen für den sicheren und einwandfreien Betrieb sind
sachgemäßer Transport, sachgemäße Lagerung und Installation
sowie sorgfältige Bedienung und Instandhaltung.
• Setzen Sie das Produkt nur bestimmungsgemäß ein.
2.1. Beschränkungen
Bei der Ausfuhr der Produkte gegebenenfalls bestehende Beschränkungen beachten.
2.2. Begriffsdefinition
Der in dieser Anleitung verwendete Begriff „Produkt“ steht immer für den
Typ BBS-10 Filtersieb.
deutsch
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