Burkert BBS-07 User Manual [en, de, fr]
Type BBS-07
Tank flange with and without inspection glass
Tankflansch mit und ohne Schauglas
Bride de cuve avec ou sans indicateur
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
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1. THE OPERATING INSTRUCTIONS
The operating instructions contain important information.
• Read the instructions carefully and follow the safety instructions in
particular.
• Keep the instructions in a location where they are available to every
user.
• The liability and warranty for the product do not apply if the procedures in the instructions are not observed.
1.1. Symbols
→ designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Immediate danger! Serious or fatal injuries.
WARNING!
Possible danger! Serious or fatal injuries.
CAUTION!
Danger! Moderate or minor injuries.
Warning of damage:
NOTE!
2. INTENDED USE
Non-authorized use of the Type BBS-07 tank flange may be
dangerous to people, nearby equipment and the environment.
• Type BBS-07 has been designed as a tank flange for equipment in
the sterile area.
• Use according to the authorized data, operating conditions, and
conditions of use specified in the contract documents and operating instructions.
• Correct transportation, storage and installation, as well as careful use and maintenance are essential for reliable and faultless
operation.
• Use the product only as intended.
2.1. Restrictions
If exporting the products, observe any existing restrictions.
2.2. Definitions of terms
The term “product” used in these instructions always refers to Type
BBS-07 tank flange.
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4. GENERAL INFORMATION
4.1. Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: info@de.buerkert.com
International
Contact addresses can be found on the final pages of the printed
operating instructions. And also on the Internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the product is used as intended in
accordance with the specified application conditions.
4.3. Information on the Internet
The operating instructions and data sheets for Type BBS-07 tank
flange can be found on the Internet at: www.burkert.com
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any contingencies and
events which may arise during the installation, operation and maintenance
of the product.
Danger – high pressure and discharge of medium!
• Before loosening the nuts or screws, always turn off the pressure
and relieve the lines/containers.
• Wear protective equipment if media is hazardous.
General hazardous situations
• Do not make any internal or external changes to the product.
• Ensure that the system cannot be activated unintentionally.
• Installation and maintenance work may be carried out only by
authorized technicians with the appropriate tools.
• The product may be operated only when in perfect condition and in
consideration of the operating instructions.
• As far as inspection, maintenance and repairs are concerned,
observe national provisions of the country in which the connection
elements are installed.
• The general rules of technology apply to application planning and
operation of the product.
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5. TECHNICAL DATA
5.1. Conformity
Type BBS-07 tank flange conforms to the EC directives according to
the EC Declaration of Conformity.
5.2. Standards (if applicable)
The applied standards which are used to demonstrate compliance with
the EC Directives are listed in the EC type test certificate and/or the
EC Declaration of Conformity.
5.3. Identification
Information on material, pipe and connection dimensions can be found
on the stamping on the product. The identification number of the
product can be found on the supplied 3.1 certificate.
Material Material
batch number
Nominal connection
diameter with pipe standard
Fig. 1: Example of identification of the product
5.4. Sealing materials
Seal material Operating temperature
EPDM –40 °C to 90 °C, briefly up to 140 °C
FEP –60 °C to 160 °C, briefly up to 205 °C
Tab. 1: Sealing materials BBS-07 tank flange
5.5. General technical data
Material
comes into contact
with medium
Stainless steel 1.4435
BN2 (316L)
does not comes into
contact with medium
Stainless steel 1.4401
or equivalent
Glass Borosilicate glass
O-ring EPDM/FEP
Pipe dimensions see identification on product (“Fig. 1”)
Permitted appli-
cation temperature
Depending on sealing material, see “Tab. 1”
Ambient temperature –20 °C to +80 °C
Media Fluids
Operating pressure -1 to +25 bar (depending on temperature and
size, see data sheet)
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6. ASSEMBLY
WARNING!
Danger – high pressure and discharge of medium!
• When working on the product or the system, always switch off the
pressure and relieve the lines/containers.
• Wear protective equipment if media is hazardous.
Risk of injury from improper assembly!
• Installation must only be carried out by authorized technicians and
with the appropriate tools!
• Secure system from unintentional activation.
6.1. Welding in the tank flange
NOTE!
Leak due to damaged sealing elements!
• Do not weld in the assembled product. It is essential to remove
the O-ring and, if required, glass pane before welding and to protect the product from dust, flying sparks and other influences!
Leak due to damaged sealing contour!
• To ensure the sealing function, protect the sealing contour during
installation, welding and cleaning procedures.
→ Connect the parts positively in a protective gas shield.
When cleaning the weld seam by grinding or acid cleaning, observe
the following before assembling the connection:
• Carefully remove all grinding dust and acid-cleaning residue.
• Do not damage the label.
• There must be no material abrasion on the sealing edges. Material
abrasion will result in sharp-edged sealing contours and a damaged
seal.
• Check sealing contour for damage.
We recommend preparing a welding report.
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6.2. Assembling tank flange
1 2
3
4 5
Fig. 2: Assembling BBS-07 tank flange
→ Insert O-ring (2) by hand (do not use any tools or sharp imple-
ments) into the welded-in block flange (1).
→ Carefully attach grooved flange (3) (or clamp). Ensure that the
O-ring is in the correct position.
→ Screw connection using washers (4) and screws (5) (or half
flanges, threaded pins, washers and hexagon cap nuts).
Observe tightening torques (see “Tab. 2”).
Bolt size M 08 M 10 M 12 M 16
Tightening torque (Nm)
149 280 380 665
Tab. 2: Tightening torque Type BBS-07 tank flange
6.3. Assembling tank flange with inspection
glass
1
2 3 4 5 6
Fig. 3: Assembling BBS-07 tank flange with inspection glass
→ Insert O-ring (2) by hand (do not use any tools or sharp imple-
ments) into the welded-in block flange (1).
→ Carefully attach glass pane (3). Ensure that the O-ring is in the
correct position.
→ Attach inspection glass cover or both half flanges (4), screw con-
nection using washers (5) and screws (6). Observe torques
(“Tab. 2”).
6.4. Disassembly
Disassembly is in reverse sequence to assembly.
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7. START-UP
WARNING!
Risk of injury from improper operation!
Improper operation may result in injuries as well as damage to the
product and the surrounding area.
• Before start-up, ensure that the operating personnel are familiar
with and completely understand the contents of the operating
instructions.
• Observe the safety instructions and intended use.
• Only adequately trained personnel may start up the equipment/the
product.
• Following assembly, ensure a controlled restart.
• When starting up the equipment, ensure that no unauthorized voltage increases and pressure surges can occur.
NOTE!
Dama
ge to the sealing elements when cleaning the system
.
• Clean the system preferably with a cleaning agent which does not
damage the sealing elements.
• Do not clean with wire brushes or machines which cause abrasion
of the surface.
• When using mechanical pipeline monitoring devices, ensure
that they do not damage the sealing elements (also the sealing
contour).
Damaged sealing elements must be replaced!
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8. MAINTENANCE
WARNING!
Danger – high pressure and discharge of medium!
• Before loosening the nuts or screws, always turn off the pressure
and relieve the lines/containers.
• Wear protective equipment if media is hazardous.
• Nuts or screws may be retightened on pressurized lines/containers
only by technicians in consideration of special precautions.
• When shutting down the equipment, ensure that no unauthorized
voltage increases and pressure surges can occur.
• Following maintenance, ensure a controlled restart.
Have the product serviced regularly by technicians!
We recommend a maintenance interval of 6 months.
Inspection and maintenance work includes in particular monitoring and
ensuring the
• leak-tightness,
• identification,
• proper mode of operation of the safety and warning devices.
9. SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts!
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the product and the surrounding area.
• Use only original accessories and original spare parts from Bürkert.
The spare part set for Type BBS-07 tank flange contains: O-ring
The spare part set for Type BBS-07 tank flange with inspection glass
contains: O-ring, glass
The order numbers for the spare part sets can be found on the corresponding data sheet on the Internet.
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10. TRANSPORTATION, STORAGE,
DISPOSAL
NOTE!
Transport damage!
Inadequately protected products may be damaged during
transportation.
• Transport the product in a firmly assembled state, protected against
moisture and dirt, in shock-resistant packaging.
Incorrect storage may damage the product.
• Prevent the temperature from exceeding or dropping below the
permitted storage temperature.
• Store the product in a dry and dust-free location!
• Store O-rings dry and protected from UV radiation and for not
longer than 3 years.
• Storage temperature -40 to +80 °C.
Damage to the environment caused by products contaminated
with media.
• Dispose of the product and packaging in an environmentally friendly
manner!
• Observe applicable disposal and environmental regulations.
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